Installation method and installation device for ultra-thick anti-radiation iron block wall surface

Through the combination of positioning base structure and auxiliary support structure, the volume and splicing and jointing problems in the installation of ultra-thick steel plate radiation-proof walls are solved, and the stable, reliable and efficient installation of the steel plate is achieved, and the construction applicability and efficiency are improved. .

CN119221623APending Publication Date: 2024-12-31WUHAN CONSTRUCTION ENGINEERING GROUP CO LTD
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Patent Information

Application Number
CN202310791747.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-06-30
Publication Date
2024-12-31

AI Technical Summary

Technical Problem

In heavy ion therapy oncology specialized hospitals, the installation of ultra-thick steel plate radiation-proof walls has problems such as huge volume, thickness limitation, high requirements for splicing and joint opening, and low construction efficiency.

Method used

Using an installation device including a positioning base structure and an auxiliary support structure, the layered staggered joints and leveling of the steel plates is achieved through the combination of multiple equal-width convex corrugated and U-shaped channel steel, and the hydraulic device and adjustable rods are used for Accurate positioning and translation ensuring vertical and horizontal installation of steel plates.

Benefits of technology

The steel plate is stable and reliable installation, reducing construction accuracy requirements, improving installation efficiency and applicability, and ensuring the safety and reliability of construction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a mounting method and a mounting device for a super-thick anti-radiation iron block wall surface, an anti-radiation iron block is mounted in a variable cross-section structure which is arranged in a foundation pit and has a variable foundation height difference, the anti-radiation iron block comprises a leveling base structure and an auxiliary supporting structure, and the anti-radiation iron block is designed into a steel plate wall with multiple layers of vertical surfaces; the steel plate wall of each layer of vertical face comprises a plurality of assembly steel plates which are welded and fixed to one another, and the assembly steel plates can be stably embedded and installed in positioning grooves of the leveling bases and are positioned and installed through an auxiliary supporting structure which comprises a plurality of sets of length-adjustable rod pieces and stress clamping plates rotationally connected with the end portions of the rod pieces. The whole construction structure is ingenious in design, so that the construction method is safe, reliable, easy and convenient to operate and high in construction applicability.
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Description

Technical Field

[0001] The invention relates to the field of construction of ultra-thick radiation-proof steel plates for buildings, and in particular to an installation method and an installation device for an ultra-thick radiation-proof iron block wall. Background Art

[0002] With the rapid development of heavy ion technology in the medical field, the radioactive contamination and radiation damage caused by it can no longer be ignored. It is difficult for people to perceive the radiation around them, but in fact, radiation is everywhere. In specialized hospitals for heavy ion tumor treatment, heavy ion treatment involves a large amount of ion radiation. In order to prevent the leakage of ion radiation during treatment, ultra-thick steel plate radiation protection structures are designed in the walls of the heavy ion area. Since the volume and tonnage of the ultra-thick steel plates installed in such radiation-proof walls are generally large, the ultra-thick steel plates are generally composed of three groups of large steel plates with different cross-sections that are tightly fitted together (all 17.69m long, 0.5m thick, 4m, 5m, and 8.5m high; a total of 1215t, see below for details). Figure 1 and Figure 2 ). Therefore, the installation of steel plates in this type of radiation wall has the following difficulties: 1. There are very few steel plates with a thickness of more than 5 cm in the existing market, and the construction is limited by the common steel plate specifications in the existing market; 2. The installation volume is large, and it can only be reasonably split for the convenience of lifting and transportation; 3. In order to meet the radiation protection requirements during the decomposition construction, it is necessary to ensure that there are no splicing seams; 4. The combined installation standard requirements are high, and the overall verticality and horizontality after splicing, and the size of the splicing gap must be controlled reasonably; 5. It needs to be reliable and feasible, and the corresponding construction efficiency must be guaranteed while ensuring the stability, firmness, and radiation protection of the steel plate assembly. Summary of the invention

[0003] The purpose of the present invention is to provide an installation structure for an ultra-thick radiation-proof iron block and a construction method thereof, which is not only safe and reliable in construction, simple and convenient in operation, but also has strong construction applicability. Similar structures can refer to the construction method of the present invention. In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0004] The technical problem solved by the invention is to provide an anti-radiation iron block installation structure and a construction method thereof which are effective in operation and convenient in construction.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0006] An installation device for an ultra-thick radiation-proof iron block wall, comprising:

[0007] A positioning base structure, comprising a concrete base and a bottom plate, wherein a plurality of convex ridges of equal width and equal distance are distributed in the middle of the upper surface of the bottom plate, all the convex ridges extend from one side edge of the bottom plate in a straight line to the other side edge, and the grooves between the convex ridges are of equal depth. A steel frame perpendicular to the convex ridges is buried in the bottom surface of the bottom plate, and the steel frame is installed on a lifting mechanism of the concrete base, and the lifting mechanism is used to keep the bottom plate horizontal, and the two ends of the steel frame extend to expose the bottom plate;

[0008] A main force-bearing rod, the lower end of which is hinged to the ends of the steel frame exposed on both sides of the bottom plate, the upper end of which is hinged to the force-bearing clamping plate, the lower middle part of the main force-bearing rod is also hinged to the upper end of the auxiliary force-bearing rod on the side facing the convex ridge, the lower end of the auxiliary force-bearing rod is hinged to the part of the steel frame connected to the main force-bearing rod close to the bottom plate, the main force-bearing rod and the auxiliary force-bearing rod are both retractable and self-locking after retraction.

[0009] Preferably, the steel skeleton is a plurality of parallel and spaced stress-bearing square steels evenly arranged on a concrete base, with screw holes of 28 mm in diameter reserved at both ends of each stress-bearing square steel, and corresponding through holes are provided on the concrete base, and the screw holes of the stress-bearing square steel are aligned with the through holes, and the lifting mechanism includes a leveling nut embedded in the upper end of the through hole, and a leveling bolt passing through the screw hole and the leveling nut, and the screwing movement of the leveling bolt moves the leveling nut up and down to adjust the horizontality of the stress-bearing square steel; a U-shaped channel steel is embedded in each of the convex ribs, and the U-shaped channel steel is fixed to the stress-bearing square steel by welding, and the length of the main stress-bearing rod after contraction is not less than half the length of the stress-bearing square steel.

[0010] Furthermore, the length of the U-shaped channel steel is greater than the horizontal length of the iron block wall.

[0011] Furthermore, the hinge axes of the load-bearing splint, the secondary load-bearing rod and the main load-bearing rod are all parallel to the U-shaped channel steel.

[0012] Furthermore, the main force-bearing rod and the auxiliary force-bearing rod both include a base rod, an adjusting nut, and an adjusting screw. The base rod is provided with a blind hole, a rotatable adjusting nut is provided at the upper end of the blind hole, and the adjusting screw cooperates with the nut thread and extends into the base rod.

[0013] The method for installing an ultra-thick radiation-proof iron block wall using the ultra-thick radiation-proof iron block wall installation device comprises the following steps:

[0014] (1) The assembled steel plate is hoisted between the convex ridges of the mounting device of the extra-thick radiation-proof iron block wall, and is located near the middle of a convex ridge, close to a pair of auxiliary support structures, and the assembled steel plate is clamped by a load-bearing clamp plate. The length of the secondary load-bearing rod and the main load-bearing rod is adjusted so that the assembled steel plate is perpendicular to the plane formed by the load-bearing square steel, and the load-bearing square steel is pre-adjusted to a horizontal state.

[0015] (2) Install the next assembly steel plate on the upper side and left and right sides of the assembly steel plate that has been adjusted to a vertical state according to step (1), align and adjust the assembly steel plate to a vertical state, and weld the adjacent assembly steel plates by cutting groove short welding until the assembly steel plates form a wall with a layer height of at least two layers as a leveling base.

[0016] (3) The steel plate to be leveled is attached to one side of the leveling base surface, and the horizontal seams of the steel plate to be leveled and the assembly steel plate on the leveling base surface are staggered, and L-shaped wedge plates are arranged at intervals along at least two edges of the steel plate to be leveled, and one end of the wedge plate is welded to the leveling base surface, and a wedge block is embedded between the other end of the wedge plate and the leveling base surface, and the gap between the steel plate to be leveled and the leveling base surface is squeezed from all sides of the steel plate to be leveled to adjust the flatness of the steel plate to be leveled;

[0017] (4) After the leveled assembly steel plate is leveled, the spot welding points between the wedge plates on the left and right sides and the leveling base surface are removed, and a force-bearing push ear separated from the wedge plate is welded on the surface close to the upper side surface, and a hydraulic jack is installed between the wedge plate and the force-bearing push ear. The hydraulic jack is extended to push the leveled assembly steel plate to move horizontally, so that the left and right edges of the leveled assembly steel plate are offset from the vertical seam of the assembly steel plate in the leveling base surface;

[0018] (5) The translated assembled steel plate is then welded to the leveling base surface and the surrounding wedge plates are removed;

[0019] (6) Then repeat the above steps (3) to (5), install other assembly steel plates around the assembly steel plate fixed in step (5), and finally connect the adjacent assembly steel plates by cutting grooves and short welding, until the iron block wall formed by laminating multiple layers of assembly steel plates in sequence on the leveling base surface in step (2) reaches the designed thickness.

[0020] (7) hoisting the assembled steel plate to the upper end of the iron block wall obtained in step (6), raising and leveling the base surface according to steps (1) to (2), and then increasing the thickness of the raised and leveled base surface to the same as that of the iron block wall according to steps (3) to (7);

[0021] (8) Repeat step (7) until the iron wall reaches the designed height.

[0022] Furthermore, the assembly steel plate and the assembly steel plates adjacent to it above, below, left and right are provided with grooves and protrusions extending along the side length and matching with each other on the end faces facing each other.

[0023] Furthermore, the iron block wall adopts a layered staggered layout, and the assembled steel plates are reasonably divided so that the assembled steel plates have two thicknesses, and each thickness has two sizes; when the assembled steel plate is 4 cm thick, there are two types of sizes, size one: 4 cm thick, 2.0 m wide, and 4.0 m long, size two: 4 cm thick, 2.5 m wide, and 4.5 m long; when the steel plate material is 2 cm thick, there are also two types of sizes, size three: 2 cm thick, 2.0 m wide, and 4.0 m long, size four: 2 cm thick, 2.5 m wide, and 4.5 m long; the horizontal seams of the front and rear assembled steel plates that are bonded to each other are staggered, and the length is determined according to the staggered seams, so that the left and right sides are also staggered, and the staggered seams are not less than 50 cm; the top surface thickness of the convex ribs is 4 cm, and the spacing between the convex ribs is 8 cm.

[0024] Furthermore, the wedge plate is spot welded to the leveling base surface; all welding points need to be polished after removal, the wedge block is made of a triangular steel block with a thickness of 2 cm, and the force-bearing push ear is made of a rectangular steel plate with a width of not less than 2 cm.

[0025] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. The construction structure cleverly disassembles the huge size of the radiation-proof iron block, decomposes the steel plate wall into small pieces of assembled steel plates of different thicknesses, lengths and heights, and designs a variable-section leveling and positioning base with a foundation height difference according to the thickness of the steel plate, so that the assembled steel plate can be smoothly and stably positioned in the leveling base; 2. The width of the notch in the positioning groove is equal to twice the thickness of the assembled steel plate and the width of the convex rib is equal to one times the thickness of the assembled steel plate, so that multiple assembled steel plates can be just embedded in the notch, and the adjacent assembled steel plates can stand stably on the convex rib, which can reduce the construction amount of the notch and facilitate the installation of the assembled steel plate; 3. At the same time, with the help of the auxiliary support structure located on both sides of the assembled steel plate, each assembled steel plate can be supported and positioned by the adjustable rod of the auxiliary support structure in addition to being assisted in positioning by the wedge plate and wedge block of the steel plate itself, reducing the requirements for hoisting accuracy and speeding up the installation progress. The entire construction method is not only safe and reliable, simple and convenient to operate, but also has strong construction applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 A top view of the leveling base;

[0027] Figure 2 This is a vertical cross-section of the starting iron block;

[0028] Figure 3 This is the vertical splicing connection diagram of the steel plate;

[0029] Figure 4 This is the staggered joint connection diagram of the steel plate;

[0030] Figure 5 It is the layout drawing of steel plate leveling and detailed drawing;

[0031] Figure 6 It is the control diagram of adjacent vertical joints of steel plates;

[0032] Figure 7 It is the detailed surface drawing of the steel plate assembly plane;

[0033] Figure 8 This is the front elevation view of the steel plate assembly;

[0034] Fig. 9 It is a top view of the partial length of the steel plate assembly;

[0035] Fig.10 This is a top view of the installation of extra-thick steel plates;

[0036] Fig.11 for Fig.10 Side view of medium and extra thick steel plate;

[0037] Among them, 1 is a concrete base; 2 is a U-shaped channel steel; 3 is a load-bearing square steel; 4 is a pre-buried leveling bolt; 5 is a load-bearing clamp; 6 is an adjusting screw; 7 is a main load-bearing rod; 8 is a hinged joint; 9 is a secondary pouring of concrete; 10 is a leveling nut; 11 is an adjusting nut; 12 is an assembled steel plate; 13 is a steel plate clamp; 14 is a wedge plate; 15 is a short split weld; 16 is a wedge block; 17 is a load-bearing push ear; 18 is a hydraulic device; and 19 is a secondary load-bearing rod. DETAILED DESCRIPTION

[0038] The specific implementation of the present invention is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described here is only used to illustrate and explain the present invention, and is not used to limit the present invention.

[0039] The present invention provides an installation device for an ultra-thick radiation-proof iron block wall, such as Figures 1 to 9 As shown, the main materials include concrete base 1; U-shaped channel steel 2; load-bearing square steel 3; embedded leveling bolts 4; load-bearing clamping plate 5; adjusting screw 6; main load-bearing rod 7; hinged joint 8; secondary pouring concrete 9; leveling nut 10; adjusting nut 11; assembled steel plate 12; steel plate clamp 13; wedge plate 14; cut short weld 15; wedge block 16; load-bearing push ear 17; hydraulic jack 18; auxiliary load-bearing rod 19; after the steel plate is hoisted, concrete is poured later.

[0040] An installation device for an ultra-thick radiation-proof iron block wall includes a positioning base structure and an auxiliary support structure, and the specific configuration is as follows:

[0041] The positioning base structure includes: a plurality of mutually parallel and spaced load-bearing square steels 3 are evenly arranged on a concrete base 1, a plurality of mutually parallel and spaced U-shaped channel steels 2 are arranged between the two ends of the load-bearing square steels 3, and the U-shaped channel steels 2 are perpendicular to the length direction of the load-bearing square steels 3.

[0042] Each stressed square steel 3 has screw holes with a diameter of 28 mm reserved at both ends, and the concrete base 1 is provided with corresponding through holes. The leveling nut 10 is first pre-placed on the upper end of the through hole of the concrete base 1, and then the stressed square steel 3 is placed so that its screw holes are aligned with the through holes, and the leveling bolts 4 are passed through the screw holes and the leveling nuts 10 to position the stressed square steel 3 on the concrete base 1. The leveling bolts 4 are screwed to move the leveling nuts 10 to adjust the horizontality of the stressed square steel 3 so that all stressed square steels 3 are at the same level.

[0043] Then, multiple parallel U-shaped channel steels 2 are placed on the stressed square steel 3, with the opening of each U-shaped channel steel 2 facing upward. The internal groove width of the U-shaped channel steel 2 is equal to the thickness of the assembly steel plate 12 to be installed, and the spacing between adjacent U-shaped channel steels 2 is the thickness of two assembly steel plates 12. After the U-shaped channel steels 2 are arranged, they are fixed to the stressed square steel 3 by welding.

[0044] The secondary pouring concrete 9 is poured in the U-shaped channel steel 2 until it is flush with the notch, so that a stable and horizontal positioning base structure is formed on the concrete base 1. The grooves formed between adjacent U-shaped channel steels 2 can be inserted and received by the steel plates 12 to be assembled.

[0045] The auxiliary support structure is arranged on the exposed square steel 3 on both sides of the positioning base structure. A pair of auxiliary support structures are symmetrically arranged at the two ends of each square steel 3. Each group of auxiliary support structures includes a main force rod 7 and a force clamping plate 5 hinged to the upper end thereof. The lower end of the main force rod 7 is hinged to the end of the force rod 3. The position of the force rod 3 exposed from the positioning base structure is hinged to the lower end of the auxiliary force rod 19. The middle and lower parts of the main force rod 7 are hinged to the upper end of the auxiliary force rod 19. The main force rod 7 and the auxiliary force rod 19 are both retractable and include a base rod, an adjusting nut 11, and an adjusting screw 6. The base rod is provided with a blind hole. The upper end of the blind hole is provided with a rotatable adjusting nut 11. The adjusting screw 6 is threadedly matched with the nut 11 and extends into the base rod. The hinge axes of the force clamping plate 5, the auxiliary force rod 19, and the main force rod 7 are parallel to the U-shaped channel steel 2. A pair of auxiliary support structures are close to each other, so that the force clamping plate 5 at the end of the main force rod 7 can fit with the surface of the assembly steel plate 12 to be installed, which is used to maintain the verticality of the assembly steel plate. The length of the main force rod 7 after contraction is not less than half the length of the force-bearing square steel 3, and the length of the U-shaped channel steel 2 is greater than the horizontal length of the iron block wall.

[0046] like Figures 3 to 6 As shown, the assembly steel plate 12 and the assembly steel plates 12 adjacent to it, above, below, left and right, are provided with grooves and protrusions extending along the side length and matching each other on the end faces facing each other. The process from installation to leveling of the assembly steel plate 12 is as shown in FIG. Figures 3 to 6 As shown, S1. First, a pair of auxiliary support structures are used to install and level the wall composed of two layers of assembled steel plates 12, such as Figure 6 As shown, S2. Then, one side of the assembly steel plate 12 to be leveled is attached to the leveled assembly steel plate 12; S3. L-shaped wedge plates 14 are spot welded on the leveled assembly steel plate 12 at intervals of no more than 2 meters along the four sides of the assembly steel plate 12 to be leveled, and the leveled assembly steel plate 12 is used as the leveling base surface, and the wedge block 16 is inserted between the wedge plate 14 and the assembly steel plate 12 to be leveled, and the gap between the assembly steel plate 12 to be leveled and the leveling base surface is squeezed from the four sides of the assembly steel plate 12 to be leveled, so as to adjust the leveling degree of the assembly steel plate 12 to be leveled. Figure 7 , S4. After the assembly steel plate 12 is leveled, a force-bearing push ear 17 separated from the wedge plate 14 is welded on the surface close to the upper side thereof, and a hydraulic jack 18 is installed between the wedge plate 14 and the force-bearing push ear 17, and the spot welding points between the wedge plates 14 and the leveling base surface on the left and right sides of the leveled newly installed assembly steel plate 12 are removed, and the hydraulic jack 18 is extended to push the leveled newly installed assembly steel plate 12 to move horizontally, so that the left and right edges of the leveled newly installed assembly steel plate 12 are staggered with the vertical seams of the assembly steel plate 12 of the leveling base surface. S5. Then the leveled newly installed assembly steel plate 12 is welded and fixed to the leveling base surface, and the surrounding wedge plates 14 are removed.

[0047] S6. Then repeat the above process S2 to S5 to install other assembly steel plates 12 around the leveled newly installed assembly steel plate 12; S7. Finally, grooves are cut between adjacent leveled newly installed assembly steel plates 12 and connected by short-cut welds 15.

[0048] The wedge plate 14 is spot welded on the leveling base surface; all temporary welding points need to be polished after removal. The wedge block 16 is a triangular steel block with a thickness of 2 cm. The force-bearing push ear 17 is a rectangular steel plate with a thickness of not less than 2 cm.

[0049] Preferably, when the assembled steel plate 12 is 4 cm thick, there are two sizes, size 1: 4 cm thick, 2.0 m wide, 4.0 m long, size 2: 4 cm thick, 2.5 m wide, 4.5 m long. When the assembled steel plate is 2 cm thick, there are also two sizes, size 3: 2 cm thick, 2.0 m wide, 4.0 m long, size 4: 2 cm thick, 2.5 m wide, 4.5 m long. The horizontal seams of the front and rear assembled steel plates 12 that fit each other are staggered, and the length is determined according to the staggered seams, so that the left and right sides are also staggered, and the staggered seams are not less than 50 cm.

[0050] Preferably, the pouring depth of the concrete base 1 is not less than 50 mm, the embedded leveling bolt 4 with a diameter of 25 mm is embedded in the concrete base 1 to a depth of not less than 30 cm, the exposed length is not less than 20 cm, and is inserted into the adjusting nut 10.

[0051] Preferably, the plane dimensions of the concrete base 1 are 20 meters in length and 1.5 meters in width, the corresponding length of the load-bearing square steel 3 is 1.5 meters, and the length of the U-shaped channel steel 2 is 20 meters.

[0052] The spacing between the short welds is about 2 meters.

[0053] A method for installing an ultra-thick radiation-proof iron block wall, the steps of which are:

[0054] (1) The assembled steel plate 12 is hoisted between the secondary cast concrete 9 of the installation device of the super-thick radiation-proof iron block wall, and is located near the middle of a secondary cast concrete 9, close to a pair of auxiliary support structures, and the assembled steel plate 12 is clamped by the load-bearing clamping plate 5. The length of the secondary load-bearing rod 19 and the main load-bearing rod 7 is adjusted to make the assembled steel plate 12 perpendicular to the plane formed by the load-bearing square steel 3, and the load-bearing square steel 3 is pre-adjusted to a horizontal state.

[0055] (2) Install the next assembly steel plate 12 on the upper side and left and right sides of the assembly steel plate 12 that has been adjusted to the vertical state according to step (1), align and adjust the assembly steel plate 12 to the vertical state, and weld the adjacent assembly steel plates 12 with groove short welds 15 until the assembly steel plates 12 form a wall with a layer height of at least two layers as a leveling base.

[0056] (3) The steel plate 12 to be leveled is attached to one side of the leveling base surface, and the horizontal seams of the steel plate 12 to be leveled and the assembly steel plate 12 on the leveling base surface are staggered, and L-shaped wedge plates 14 are arranged at intervals along at least two edges of the steel plate 12 to be leveled, and one end of the wedge plate 14 is welded to the leveling base surface, and a wedge block 16 is embedded between the other end of the wedge plate 14 and the leveling base surface, and the gap between the steel plate 12 to be leveled and the leveling base surface is squeezed from all sides of the steel plate 12 to be leveled, so as to adjust the flatness of the steel plate 12 to be leveled;

[0057] (4) After the leveling assembly steel plate 12 is leveled, the spot welding points between the wedge plates 14 on the left and right sides and the leveling base surface are removed, and a force-bearing push ear 17 separated from the wedge plate 14 is welded on the surface close to the upper side thereof, and a hydraulic jack 18 is installed between the wedge plate 14 and the force-bearing push ear 17. The hydraulic jack 18 is extended to push the leveled assembly steel plate 12 to move horizontally, so that the left and right edges of the leveled assembly steel plate 12 are offset from the vertical seam of the assembly steel plate 12 in the leveling base surface;

[0058] (5) The translated assembled steel plate 12 is then welded to the leveling base surface and the surrounding wedge plates 14 are removed;

[0059] (6) Then repeat the above steps (3) to (5), install other assembly steel plates 12 around the assembly steel plate 12 fixed in step (5), and finally open grooves between adjacent assembly steel plates 12 and weld them together using short welds 15 until the iron block wall formed by sequentially attaching multiple layers of assembly steel plates 12 to the leveling base surface in step (2) reaches the designed thickness.

[0060] (7) hoisting the assembled steel plate 12 to the upper end of the iron block wall obtained in step (6), raising and leveling the base surface according to steps (1) to (2), and then increasing the thickness of the raised and leveled base surface to the same as that of the iron block wall in steps (3) to (7);

[0061] (8) Repeat step (7) until the iron wall reaches the designed height.

[0062] The iron block wall adopts layered staggered layout, and the assembled steel plate 12 is reasonably divided, so that the assembled steel plate 12 has two thicknesses, and each thickness has two sizes; when the steel plate 12 is 4cm thick, there are two types of sizes, size one: 4cm thick, 2.0m wide, 4.0m long, size two: 4cm thick, 2.5m wide, 4.5m long. When the steel plate material is 2cm thick, there are also two types of sizes, size three: 2cm thick, 2.0m wide, 4.0m long, size four: 2cm thick, 2.5m wide, 4.5m long. The horizontal seams of the two assembled steel plates 12 that fit each other are staggered, and the length is determined according to the staggered seams, so that the left and right sides are also staggered, and the staggered seams are not less than 50cm.

[0063] A radiation-proof iron block installation structure and a construction method thereof are not only convenient to construct and meet the radiation-proof design requirements of steel plates, but also have reasonable construction costs, relatively high construction efficiency, and strong construction applicability.

[0064] The above-described implementation method of the radiation-proof iron block installation structure and the construction method thereof of the present invention does not constitute a limitation on the protection scope of the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. An installation device for ultra-thick radiation-proof iron block walls, characterized in that: include: A positioning base structure comprises a concrete base (1) and a bottom plate, wherein a plurality of convex ridges of equal width and arranged at equal distances are distributed in the middle of the upper surface of the bottom plate, all of the convex ridges extend in a straight line from one side edge of the bottom plate to the other side edge, and the grooves between the convex ridges are of equal depth. A steel frame perpendicular to the convex ridges is embedded in the bottom surface of the bottom plate, and the steel frame is installed on a lifting mechanism of the concrete base (1), and the lifting mechanism is used to keep the bottom plate horizontal, and the two ends of the steel frame extend out of the bottom plate; A main force-bearing rod (7), the lower end of which is hinged to the ends of the steel frame exposed on both sides of the bottom plate, the upper end of which is hinged to the force-bearing clamping plate (5), the lower middle part of the main force-bearing rod (7) facing the convex side is also hinged to the upper end of the auxiliary force-bearing rod (19), the lower end of which is hinged to the part of the steel frame connected to the main force-bearing rod (7) close to the bottom plate, the main force-bearing rod (7) and the auxiliary force-bearing rod (19) are both retractable and self-locking after retracting.

2. The installation device for the ultra-thick radiation-proof iron block wall according to claim 1 is characterized in that: The steel skeleton is a plurality of mutually parallel and spaced stressed square steels (3) uniformly arranged on a concrete base (1), each stressed square steel (3) having screw holes with a diameter of 28 mm reserved at both ends, the concrete base (1) having corresponding through holes, the screw holes of the stressed square steel (3) being aligned with the through holes, the lifting mechanism comprising a leveling nut (10) embedded in the upper end of the through hole, a leveling bolt (4) passing through the screw hole and the leveling nut (10), the screwing movement of the leveling bolt (4) causing the leveling nut (10) to move up and down, for adjusting the horizontality of the stressed square steel (3); a U-shaped channel steel (2) is embedded in each of the convex ridges, the U-shaped channel steel (2) and the stressed square steel (3) are fixed by welding, and the length of the main stress-bearing rod (7) after contraction is not less than half the length of the stressed square steel (3).

3. The installation device for the ultra-thick radiation-proof iron block wall according to claim 2 is characterized in that: The length of the U-shaped channel steel (2) is greater than the horizontal length of the iron block wall.

4. The installation device for the ultra-thick radiation-proof iron block wall according to claim 2 is characterized in that: The hinge axes of the stress-bearing clamping plate (5), the secondary stress-bearing rod (19) and the main stress-bearing rod (7) are all parallel to the U-shaped channel steel (2).

5. The installation device for the ultra-thick radiation-proof iron block wall according to claim 1 is characterized in that: The main force-bearing rod (7) and the auxiliary force-bearing rod (19) both comprise a base rod, an adjusting nut (11), and an adjusting screw (6); a blind hole is provided inside the base rod, a rotatable adjusting nut (11) is provided at the upper end of the blind hole, and the adjusting screw (6) is threadably matched with the nut (11) and extends into the base rod.

6. A method for installing an ultra-thick radiation-proof iron block wall using the ultra-thick radiation-proof iron block wall installation device as described in any one of claims 2 to 5, characterized in that: The following steps are involved: (1) The assembled steel plate (12) is hoisted between the convex ridges of the mounting device of the super-thick radiation-proof iron block wall, and is located near the middle of a convex ridge, close to a pair of auxiliary support structures, and the assembled steel plate (12) is clamped by a load-bearing clamp (5), and the length of the secondary load-bearing rod (19) and the main load-bearing rod (7) is adjusted to make the assembled steel plate (12) perpendicular to the plane formed by the load-bearing square steel (3), and the load-bearing square steel (3) is pre-adjusted to be horizontal. (2) Install the next assembly steel plate (12) on the upper side and left and right sides of the assembly steel plate (12) that has been adjusted to a vertical state according to step (1), align and adjust the assembly steel plate (12) to a vertical state, and weld the adjacent assembly steel plates (12) with grooves by short welds (15) until the assembly steel plates (12) form a wall with a layer height of at least two layers, which serves as a leveling base. (3) The steel plate (12) to be leveled is attached to one side of the leveling base surface, the horizontal seams of the steel plate (12) to be leveled and the assembly steel plate (12) on the leveling base surface are arranged in a staggered manner, L-shaped wedge plates (14) are arranged at intervals along at least two edges of the steel plate (12) to be leveled, one end of the wedge plate (14) is welded to the leveling base surface, a wedge block (16) is embedded between the other end of the wedge plate (14) and the leveling base surface, and the gap between the steel plate (12) to be leveled and the leveling base surface is squeezed from all sides of the steel plate (12) to be leveled, so as to adjust the levelness of the steel plate (12) to be leveled; (4) After the leveling assembly steel plate (12) is leveled, the spot welding points between the wedge plates (14) on the left and right sides and the leveling base surface are removed, and a force-bearing push ear (17) separated from the wedge plate (14) is welded on the surface close to the upper side thereof, and a hydraulic jack (18) is installed between the wedge plate (14) and the force-bearing push ear (17), and the hydraulic jack (18) is extended to push the leveled assembly steel plate (12) to move horizontally, so that the left and right edges of the leveled assembly steel plate (12) are offset from the vertical seam of the assembly steel plate (12) in the leveling base surface; (5) The translated assembled steel plate (12) is then welded to the leveling base surface and the surrounding wedge plates 14 are removed; (6) Then repeat the above steps (3) to (5), install other assembly steel plates (12) around the assembly steel plate (12) fixed in step (5), and finally weld the adjacent assembly steel plates (12) with grooves by short welds (15) until the iron block wall formed by laminating multiple layers of assembly steel plates (12) in sequence on the leveling base surface in step (2) reaches the designed thickness. (7) hoisting the assembled steel plate (12) to the upper end of the iron block wall obtained in step (6), raising and leveling the base surface according to steps (1) to (2), and then increasing the thickness of the raised and leveled base surface to the same as that of the iron block wall in steps (3) to (7); (8) Repeat step (7) until the iron wall reaches the designed height.

7. The method for installing the super-thick radiation-proof iron block wall according to claim 6 is characterized in that: The assembly steel plate (12) and the assembly steel plates (12) adjacent to it, above, below, left and right, are provided with grooves and protrusions extending along the side length and matching with each other on the end faces facing each other.

8. The method for installing the super-thick radiation-proof iron block wall according to claim 6 is characterized in that: The iron block wall adopts a layered staggered layout, and the assembled steel plate (12) is reasonably divided so that the assembled steel plate (12) has two thicknesses, and each thickness has two sizes; when the assembled steel plate (12) is 4 cm thick, there are two types of sizes, size one: 4 cm thick, 2.0 m wide, and 4.0 m long, size two: 4 cm thick, 2.5 m wide, and 4.5 m long; when the steel plate material is 2 cm thick, there are also two types of sizes, size three: 2 cm thick, 2.0 m wide, and 4.0 m long, size four: 2 cm thick, 2.5 m wide, and 4.5 m long. The horizontal seams of the front and rear assembled steel plates (12) that are attached to each other are staggered, and the length is determined according to the staggered seams, so that the left and right sides are also staggered, and the staggered seams are not less than 50 cm; the top surface thickness of the convex ribs is 4 cm, and the spacing between the convex ribs is 8 cm.

9. The method for installing the super-thick radiation-proof iron block wall according to claim 6, characterized in that: The wedge plate (14) is spot welded to the leveling base surface; all welding points need to be polished after removal, the wedge block (16) is made of a triangular steel block with a thickness of 2 cm, and the force-bearing push ear (17) is made of a rectangular steel plate with a width of not less than 2 cm.