Automatic insulation sheet pasting equipment

Through the design of automatic insulating sheet sticking equipment, the combination of feeding, testing, material picking, conveying and dispensing mechanisms is used to achieve high-precision automatic bonding of insulating sheets, solving the problems of manual fitting error and mass production requirements. , improves fitting efficiency.

CN119222232APending Publication Date: 2024-12-31DONGGUAN GUANJIA ELECTRONICS EQUIP CO LTD
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Patent Information

Application Number
CN202411134572.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2024-12-31

AI Technical Summary

Technical Problem

The existing insulating sheet bonding process mainly relies on manual labor, which is prone to errors and cannot meet the requirements of mass production, affecting the performance of electronic products.

Method used

An automatic insulating sheet sticking equipment is designed, including a feeding mechanism, a testing mechanism, a material picking mechanism, a conveying mechanism and a dispensing mechanism. Through an automated process, the insulating sheets are detected and bonded to ensure the bonding accuracy and efficiency.

Benefits of technology

It realizes high-precision automatic bonding of insulating sheets, improves the bonding efficiency, meets the needs of mass production, and reduces manual errors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of insulation sheet processing equipment, in particular to automatic insulation sheet pasting equipment which is specifically provided with a feeding mechanism, a detection mechanism, a material taking mechanism, a conveying mechanism and a dispensing mechanism. The material taking mechanism moves the insulation sheets in the material supply mechanism to the detection mechanism, the detection mechanism detects whether the insulation sheets have quality problems or not, the material taking mechanism attaches the detected insulation sheets to products in the conveying mechanism, and the conveying mechanism moves the products to the glue dispensing mechanism for glue dispensing; insulation sheet pasting is automatically completed, and the pasting precision and efficiency are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of insulating sheet processing equipment, in particular to an automatic insulating sheet pasting equipment. Background Art

[0002] Insulation sheet is a product used for insulation and separation, and is widely used in products in the electrical and electronic industries. The existing insulation sheet lamination process generally uses manual lamination, which is prone to errors and affects the performance of electronic products. At the same time, it cannot meet the requirements of mass production. Summary of the invention

[0003] Based on this, an object of the present invention is to provide an automatic insulating sheet pasting device.

[0004] The present invention adopts the following technical solution:

[0005] An automatic insulating sheet pasting device is used for pasting insulating sheets, comprising:

[0006] Machine;

[0007] A feeding mechanism, the feeding mechanism comprising a base mounted on the machine platform and a positioning column fixed on the base; the base is used to accommodate the insulating sheet, and the positioning column is used to position the insulating sheet;

[0008] A detection mechanism, the detection mechanism comprising a visual detection element mounted on the machine platform, the visual detection element being used to detect the insulating sheet;

[0009] A material taking mechanism, the material taking mechanism comprising a first moving component and an adsorption component assembled and connected to the first moving component; the adsorption component is used to take and place the insulating sheet, and the first moving component drives the adsorption component to move;

[0010] A conveying mechanism, the conveying mechanism comprising a feeding track fixed on the machine platform, a product fixture slidably connected to the feeding track, and a driving component mounted on the feeding track, the product fixture is used to fix the product, and the driving component drives the product fixture to move along the feeding track;

[0011] The glue dispensing mechanism includes a second movable component and a glue dispensing component assembled and connected to the second movable component; the glue dispensing component is used for glue dispensing so that the insulating sheet fits the product; the second movable component drives the glue dispensing component to move.

[0012] Preferably, the feeding mechanism also includes a first lifting cylinder fixed to the lower end of the base, a lifting plate provided at the upper end of the base and drivingly connected to the first lifting cylinder, a support frame connected to the side of the base, and a sensing element fixed to the upper end of the support frame; the sensing element is used to sense the insulating sheet; the first lifting cylinder drives the lifting plate to move up to ensure the height of the insulating sheet.

[0013] Preferably, the detection mechanism further includes a light expander disposed above the visual detection element, and a light strip disposed outside the light expander; the light expander is in the shape of a truncated cone with a radius gradually increasing from bottom to top.

[0014] Preferably, the first moving component includes a first linear drive module mounted on the machine platform, a second linear drive module mounted and connected to the first linear drive module, and a first lifting module mounted and connected to the second linear drive module; the first linear drive module and the second linear drive module drive the adsorption component to move in a horizontal plane; the first lifting module drives the adsorption component to lift and lower vertically.

[0015] Preferably, the adsorption assembly includes a connecting member fixedly connected to the first moving assembly, a rotating motor fixed on the connecting member, a rotating frame drivingly connected to the rotating motor, a downward pressure cylinder fixedly connected to the rotating frame, and an adsorption module; the rotating motor drives the adsorption module to rotate in a horizontal plane, and the downward pressure cylinder drives the adsorption module downward.

[0016] Preferably, the adsorption module includes a connecting plate fixedly connected to the lower end of the downward pressure cylinder, and a plurality of suction nozzles assembled on the connecting plate.

[0017] Preferably, the driving assembly includes a transmission belt fixed to the inner side of the feeding track, and a driving motor drivingly connected to the transmission belt; the transmission belt is drivingly connected to the product fixture, and the driving motor drives the transmission belt to rotate to drive the product fixture to move along the feeding track.

[0018] Preferably, the product fixture includes a base plate, a second lifting cylinder fixed to the lower end of the base plate, and a positioning plate arranged above the base plate and drivingly connected to the second lifting cylinder; a clamp is provided on the upper end surface of the positioning plate, and the product is placed in the clamp.

[0019] Preferably, the second moving component includes a third linear drive module mounted on the machine platform, a fourth linear drive module mounted and connected to the third linear drive module, and a second lifting module mounted and connected to the fourth linear drive module; the third linear drive module and the fourth linear drive module drive the dispensing component to move in a horizontal plane; the second lifting module drives the dispensing component to lift and lower vertically.

[0020] Preferably, the dispensing assembly includes a support plate fixedly connected to the second movable assembly, a guide rail laterally fixed to the front end surface of the support plate, a dispensing valve slidably connected to the guide rail, and a dispensing head whose upper end is connected to the dispensing valve.

[0021] The beneficial effects of the present invention are:

[0022] The automatic insulating sheet pasting equipment involved in the present invention is specifically provided with a feeding mechanism, a detection mechanism, a material picking mechanism, a conveying mechanism and a glue dispensing mechanism; the material picking mechanism moves the insulating sheet in the feeding mechanism to the detection mechanism, the detection mechanism detects whether there is a quality problem with the insulating sheet, the material picking mechanism adheres the insulating sheet that has completed the inspection to the product in the conveying mechanism, and the conveying mechanism moves the product to the glue dispensing mechanism for glue dispensing; the insulating sheet pasting is completed automatically, and the pasting accuracy and efficiency are improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the automatic insulating sheet pasting device of the present invention;

[0024] Figure 2 for Figure 1 A schematic diagram of the structure of the feeding mechanism;

[0025] Figure 3 for Figure 1 A schematic diagram of the structure of the detection mechanism in FIG.

[0026] Figure 4 for Figure 1 A schematic diagram of the structure of the material taking mechanism in FIG.

[0027] Figure 5 for Figure 4 Schematic diagram of the local structure of part A;

[0028] Figure 6 for Figure 1 A schematic diagram of the structure of the feeding mechanism;

[0029] Figure 7 for Figure 6 Schematic diagram of the structure of the product fixture;

[0030] Figure 8 for Figure 1 Schematic diagram of the structure of the dispensing mechanism.

[0031] Numbers in the figure:

[0032] 10-Machine;

[0033] 20-feeding mechanism;

[0034] 21-base; 22-positioning column; 23-first lifting cylinder; 24-lifting plate; 25-support frame; 26-sensing element;

[0035] 30- Testing agency;

[0036] 31- visual detection element; 32- light expansion element; 33- light strip;

[0037] 40- material taking mechanism;

[0038] 41- first moving component;

[0039] 411-first linear drive module; 412-second linear drive module; 413-first lifting module;

[0040] 42-adsorption component;

[0041] 421-connecting member; 422-rotating motor; 423-rotating frame; 424-pressing cylinder; 425-adsorption module; 426-connecting plate; 427-sucking nozzle;

[0042] 50- conveying mechanism;

[0043] 51-feeding track;

[0044] 52-product fixture; 521-bottom plate; 522-second lifting cylinder; 523-positioning plate; 524-clamp;

[0045] 53-driving assembly; 531-transmission belt; 532-driving motor;

[0046] 60- dispensing mechanism;

[0047] 61- second moving component;

[0048] 611-third linear drive module; 612-fourth linear drive module; 613-second lifting module;

[0049] 62- dispensing components;

[0050] 621-support plate; 622-guide rail; 623-dispensing valve; 624-dispensing head. DETAILED DESCRIPTION

[0051] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0052] In the description of the present invention, it should be noted that the terms "vertical direction", "up", "down", "horizontal", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, "first", "second", "third", and "fourth" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0053] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, it can be a mechanical connection, it can be an electrical connection, it can be a direct connection, it can be connected through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0054] like Figures 1 to 8 As shown, the automatic insulating sheet pasting equipment of the present invention includes a machine platform 10, a feeding mechanism 20 for feeding the insulating sheet, a detection mechanism 30 for detecting the insulating sheet, a material taking mechanism 40 for driving the insulating sheet to move and adhere, a conveying mechanism 50 for conveying the product, and a glue dispensing mechanism 60 for dispensing glue to bond the insulating sheet and the product.

[0055] See also Figure 2 As shown in the figure, the feeding mechanism 20 includes a base 21 assembled on the machine 10, and a positioning column 22 fixed on the base 21; a plurality of insulating sheets are stacked on the base 21; positioning holes are provided on the corresponding insulating sheets, and the positioning holes cooperate with the positioning columns 22 to realize the positioning of the insulating sheets.

[0056] Specifically, the feeding mechanism 20 also includes a first lifting cylinder 23 fixed to the lower end of the base 21, a lifting plate 24 provided at the upper end of the base 21 and drivingly connected to the first lifting cylinder 23, a support frame 25 connected to the side of the base 21, and a sensing element 26 fixed to the upper end of the support frame 25. The sensing element 26 is specifically a photoelectric sensor, which emits light to sense the insulating sheet. When the sensing element 26 cannot sense the insulating sheet, that is, the height of the insulating sheet is lower than the height of the sensing element 26; at this time, the sensing element 26 will output a start-up electrical signal to the first lifting cylinder 23, and the first lifting cylinder 23 drives the lifting plate 24 to move upward until the insulating sheet is flush with the sensing element 26, and the first lifting cylinder 23 stops working; the height of the insulating sheet is always guaranteed to facilitate the taking of the insulating sheet.

[0057] See also Figure 3 As shown, the detection mechanism 30 includes a visual detection element 31 mounted on the machine platform 10 , and the insulating sheet is moved above the visual detection element 31 to detect whether the size and shape of the insulating sheet meet the requirements.

[0058] Specifically, the detection mechanism 30 also includes a light expander 32 arranged above the visual detection element 31, and a light strip 33 arranged outside the light expander 32, and the light strip 33 emits light toward the light expander 32; the light expander 32 is in the shape of a truncated cone with a radius gradually increasing from bottom to top. This shape can gather light, play a role of fill light, and improve the detection accuracy of the visual detection element 31.

[0059] See also Figures 4 to 5 As shown, the material picking mechanism 40 includes a first moving component 41 and an adsorption component 42 assembled and connected to the first moving component 41; the adsorption component 42 picks up and places the insulating sheet by vacuum adsorption, and the first moving component 41 drives the adsorption component 42 to move to realize the transfer of the insulating sheet between various mechanisms.

[0060] Specifically, the first moving assembly 41 includes a first linear drive module 411 mounted on the machine 10, a second linear drive module 412 mounted and connected to the first linear drive module 411, and a first lifting module 413 mounted and connected to the second linear drive module 412. The first linear drive module 411 and the second linear drive module 412 respectively drive the adsorption assembly 42 to move along the X-axis and the Y-axis in the horizontal plane; the first lifting module 413 drives the adsorption assembly 42 to rise and fall vertically. The first linear drive module 411, the second linear drive module 412 and the first lifting module 413 all use motors and screws to achieve transmission, and the transmission is stable.

[0061] Specifically, the adsorption assembly 42 includes a connecting member 421 fixedly connected to the first moving assembly 41, a rotating motor 422 fixed on the connecting member 421, a rotating frame 423 drivingly connected to the rotating motor 422, a downward pressure cylinder 424 fixedly connected to the rotating frame 423, and an adsorption module 425. The rotating motor 422 drives the adsorption module 425 to rotate in a horizontal plane to adjust the direction of the insulating sheet. The downward pressure cylinder 424 drives the adsorption module 425 to press down, pressing the insulating sheet down to the surface of the product to improve the fitting stability of the insulating sheet. Specifically, the adsorption module 425 includes a connecting plate 426 fixedly connected to the lower end of the downward pressure cylinder 424, and a plurality of suction nozzles 427 assembled on the connecting plate 426. The suction nozzles 427 are connected to an air pump to take and place the insulating sheet by vacuum adsorption.

[0062] See also Figure 6 to Figure 7 As shown, the conveying mechanism 50 includes a feed track 51 fixed on the machine table 10, a product fixture 52 slidably connected to the feed track 51, and a driving component 53 assembled on the feed track 51. The product fixture 52 is used to fix the product, and the driving component 53 drives the product fixture 52 to move along the feed track 51.

[0063] Specifically, the driving assembly 53 includes a transmission belt 531 fixed to the inner side of the feeding track 51, and a driving motor 532 drivingly connected to the transmission belt 531; the transmission belt 531 is drivingly connected to the product fixture 52, and the driving motor 532 drives the transmission belt 531 to rotate to drive the product fixture 52 to move along the feeding track 51. Specifically, the product fixture 52 includes a bottom plate 521, a second lifting cylinder 522 fixed to the lower end of the bottom plate 521, and a positioning plate 523 provided above the bottom plate 521 and drivingly connected to the second lifting cylinder 522; a clamp 524 is provided on the upper end surface of the positioning plate 523, and the product is placed in the clamp 524.

[0064] See also Figure 8 As shown, the glue dispensing mechanism 60 includes a second moving component 61 and a glue dispensing component 62 assembled and connected to the second moving component 61; the glue dispensing component 62 is used for glue dispensing to make the insulating sheet fit the product; the second moving component 61 drives the glue dispensing component 62 to move.

[0065] Specifically, the second moving component 61 includes a third linear drive module 611 assembled on the machine 10, a fourth linear drive module 612 assembled and connected to the third linear drive module 611, and a second lifting module 613 assembled and connected to the fourth linear drive module 612; the third linear drive module 611 and the fourth linear drive module 612 drive the dispensing component 62 to move in the horizontal plane; the second lifting module 613 drives the dispensing component 62 to lift vertically.

[0066] Specifically, the glue dispensing assembly 62 includes a support plate 621 fixedly connected to the second moving assembly 61, a guide rail 622 laterally fixed to the front end surface of the support plate 621, a glue dispensing valve 623 slidably connected to the guide rail 622, and a glue dispensing head 624 whose upper end is connected to the glue dispensing valve 623. In this embodiment, the glue dispensing valve 623 uses a pneumatic method to drip glue from the glue dispensing head 624.

[0067] Compared with the prior art, the automatic insulating sheet pasting equipment involved in the present invention is specifically provided with a feeding mechanism 20, a detection mechanism 30, a material picking mechanism 40, a conveying mechanism 50 and a glue dispensing mechanism 60; the material picking mechanism 40 moves the insulating sheet in the feeding mechanism 20 to the detection mechanism 30, the detection mechanism 30 detects whether there is a quality problem with the insulating sheet, the material picking mechanism 40 adheres the insulating sheet that has completed the inspection to the product in the conveying mechanism 50, and the conveying mechanism 50 moves the product to the glue dispensing mechanism 60 for glue dispensing; the insulating sheet pasting is completed automatically, and the pasting accuracy and efficiency are improved.

[0068] The above only expresses the preferred technical solution of the present invention, and its description is relatively specific and detailed, but it cannot be understood as limiting the scope of the invention patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, and the present invention is also intended to include these modifications and modifications.

Claims

1. An automatic insulating sheet pasting device, used for pasting insulating sheets, characterized in that: include: Machine; A feeding mechanism, the feeding mechanism comprising a base mounted on the machine platform and a positioning column fixed on the base; The base is used to accommodate the insulating sheet, and the positioning column is used to position the insulating sheet; A detection mechanism, the detection mechanism comprising a visual detection element mounted on the machine platform, the visual detection element being used to detect the insulating sheet; A material taking mechanism, the material taking mechanism comprising a first moving component and an adsorption component assembled and connected to the first moving component; the adsorption component is used to take and place the insulating sheet, and the first moving component drives the adsorption component to move; A conveying mechanism, the conveying mechanism comprising a feeding track fixed on the machine platform, a product fixture slidably connected to the feeding track, and a driving component mounted on the feeding track, the product fixture is used to fix the product, and the driving component drives the product fixture to move along the feeding track; The glue dispensing mechanism includes a second movable component and a glue dispensing component assembled and connected to the second movable component; the glue dispensing component is used for glue dispensing so that the insulating sheet fits the product; the second movable component drives the glue dispensing component to move.

2. The automatic insulating sheet pasting equipment according to claim 1 is characterized in that: The feeding mechanism also includes a first lifting cylinder fixed to the lower end of the base, a lifting plate arranged at the upper end of the base and drivingly connected to the first lifting cylinder, a support frame connected to the side of the base, and a sensing element fixed to the upper end of the support frame; the sensing element is used to sense the insulating sheet; the first lifting cylinder drives the lifting plate to move up to ensure the height of the insulating sheet.

3. The automatic insulating sheet pasting equipment according to claim 1 is characterized in that: The detection mechanism also includes a light expander arranged above the visual detection element, and a light strip arranged outside the light expander; the light expander is in the shape of a truncated cone with a radius gradually increasing from bottom to top.

4. The automatic insulating sheet pasting equipment according to claim 1 is characterized in that: The first moving assembly includes a first linear drive module assembled on the machine platform, a second linear drive module assembled and connected to the first linear drive module, and a first lifting module assembled and connected to the second linear drive module; The first linear drive module and the second linear drive module drive the adsorption component to move in a horizontal plane; the first lifting module drives the adsorption component to lift vertically.

5. The automatic insulating sheet pasting equipment according to claim 1, characterized in that: The adsorption assembly includes a connecting member fixedly connected to the first moving assembly, a rotating motor fixed to the connecting member, a rotating frame drivingly connected to the rotating motor, a downward pressure cylinder fixedly connected to the rotating frame, and an adsorption module; The rotary motor drives the adsorption module to rotate in a horizontal plane, and the downward pressing cylinder drives the adsorption module to be pressed downward.

6. The automatic insulating sheet pasting equipment according to claim 5, characterized in that: The adsorption module comprises a connecting plate fixedly connected to the lower end of the downward pressure cylinder, and a plurality of suction nozzles assembled on the connecting plate.

7. The automatic insulating sheet pasting equipment according to claim 1, characterized in that: The driving assembly includes a transmission belt fixed to the inner side of the feeding track, and a driving motor drivingly connected to the transmission belt; the transmission belt is drivingly connected to the product fixture, and the driving motor drives the transmission belt to rotate to drive the product fixture to move along the feeding track.

8. The automatic insulating sheet pasting equipment according to claim 1, characterized in that: The product fixture includes a base plate, a second lifting cylinder fixed to the lower end of the base plate, and a positioning plate arranged above the base plate and drivingly connected to the second lifting cylinder; a clamp is provided on the upper end surface of the positioning plate, and the product is placed in the clamp.

9. The automatic insulating sheet pasting equipment according to claim 1, characterized in that: The second moving assembly includes a third linear drive module assembled on the machine platform, a fourth linear drive module assembled and connected to the third linear drive module, and a second lifting module assembled and connected to the fourth linear drive module; The third linear drive module and the fourth linear drive module drive the glue dispensing component to move in a horizontal plane; the second lifting module drives the glue dispensing component to lift vertically.

10. The automatic insulating sheet pasting equipment according to claim 1, characterized in that: The dispensing assembly includes a support plate fixedly connected to the second moving assembly, a guide rail transversely fixed to the front end surface of the support plate, a dispensing valve slidably connected to the guide rail, and a dispensing head whose upper end is connected to the dispensing valve.