Power supply control device and power supply control method

Abstract

The present invention relates to the field of power supply control technology, and in particular to a power supply control device, a power supply control method, and a system. The method comprises the following steps: obtaining electromagnetic compatibility parameter data of the power supply device; simulating and analyzing the electromagnetic environment inside the power supply device based on the electromagnetic compatibility parameter data, and predicting high-frequency harmonics and electromagnetic interference during the switching process to obtain electromagnetic interference prediction data; controlling and designing the soft switch based on the electromagnetic interference prediction data to generate soft switch control scheme data; performing switching operations on the switching element when the voltage is close to zero based on the soft switch control scheme data, and performing smooth optimization design on the current and voltage waveforms of the resonant circuit to generate optimized topology structure data. The present invention significantly improves the overall performance and reliability of the power supply system by improving electromagnetic compatibility, reducing switching losses, optimizing design, real-time monitoring, and dynamic adjustment, thereby meeting the higher requirements of modern electronic equipment for the power supply system.

Description

Technical Field

[0001] The present invention relates to the technical field of power supply control, and in particular to a power supply control device, a power supply control method and a power supply control system. Background Art

[0002] Traditional power supply control devices typically use hard-switching technology, which involves switching at high current and voltage. The primary problem with this technology is the high switching losses, which lead to low system efficiency. As switching frequencies increase, the high-frequency harmonics and electromagnetic interference (EMI) generated during hard-switching operations become increasingly serious, failing to meet the demands of efficient, low-loss energy conversion. Furthermore, high-frequency harmonics in the system can interfere with the normal operation of other electrical equipment, leading to increasingly prominent electromagnetic compatibility (EMC) issues. Furthermore, in the EMC design of traditional power supply control devices, EMI is typically reduced by adding shielding layers or filters. However, this passive shielding approach not only increases the size and cost of the device but also fails to achieve real-time control of dynamic EMI. In complex industrial applications, the dynamic changes in the electromagnetic environment often lead to unstable EMI. The anti-interference design of existing devices struggles to adapt to these changes, resulting in unstable system performance.

[0003] While high switching frequencies help reduce the size of electrical components and improve system response speed, they also present a more serious problem: electromagnetic interference. High-frequency harmonics generated by high-frequency switching can cause electromagnetic interference, disrupting other electrical components in the system and particularly adversely affecting adjacent signal transmission lines, sensors, and other sensitive devices. This situation is particularly common in consumer electronics, communication base stations, and industrial automation equipment, and in severe cases, can even cause equipment failure or malfunction. Summary of the Invention

[0004] Based on this, it is necessary for the present invention to provide a power supply control device and a power supply control method to solve at least one of the above technical problems.

[0005] To achieve the above object, a power supply control method of a power supply control device includes the following steps:

[0006] Step S1: Acquire electromagnetic compatibility parameter data of the power supply device; simulate and analyze the electromagnetic environment inside the power supply device based on the electromagnetic compatibility parameter data, and predict high-frequency harmonics and electromagnetic interference during the switching process to obtain electromagnetic interference prediction data; perform control design for the soft switch based on the electromagnetic interference prediction data to generate soft switch control scheme data;

[0007] Step S2: Based on the soft switching control scheme data, switching operations are performed on the switching element when the voltage is close to zero, and the current and voltage waveforms of the resonant circuit are optimized and smoothed to generate optimized topology data; the layout of the electrical components in the power supply device is optimized based on the optimized topology data, and the electromagnetic shielding is designed and adjusted based on the electromagnetic coupling characteristics of the resonant circuit and the operating frequency of the switching element to generate an anti-interference layout model;

[0008] Step S3: Real-time monitoring and analysis of the electromagnetic emission level of the power supply device to obtain electromagnetic interference data; based on the anti-interference layout model, the electromagnetic interference data is used to dynamically adjust the soft switch module and optimize the electromagnetic compatibility to obtain real-time interference suppression adjustment data;

[0009] Step S4: Acquire the operating status and temperature data of the electrical components in the power supply device to obtain temperature status data; adjust the operating mode of the switching element according to the temperature status data and the real-time interference suppression adjustment data to generate optimized control parameter data;

[0010] Step S5: Based on the optimized control parameter data, the electromagnetic compatibility feedback control system is used to optimize the working mode of the power supply device in real time, and through multi-level feedback control of the power supply system, the dynamic control of electromagnetic compatibility, switching efficiency and energy transmission is integrated to generate a real-time performance feedback report.

[0011] By acquiring electromagnetic compatibility parameter data and performing simulation analysis, the present invention can effectively predict and control the high-frequency harmonics and electromagnetic interference that may be generated during the operation of a power supply device. This pre-emptive design and adjustment significantly improves the system's electromagnetic compatibility and reduces interference with other electronic devices. Implementing soft switching technology enables switching components to operate at near-zero voltage, effectively reducing switching losses. This not only improves energy conversion efficiency but also extends the service life of the switching components, reducing system maintenance costs. Through smooth optimization of current and voltage waveforms, an optimized topology is generated, ensuring a rational layout of the power supply device's electrical components. Furthermore, electromagnetic shielding design and adjustment based on electromagnetic coupling characteristics enhances anti-interference capabilities and improves system stability. Real-time monitoring and analysis of electromagnetic emission levels are implemented, and the soft switching module is dynamically adjusted based on the acquired electromagnetic interference data to ensure that the system always maintains optimal operating conditions. This real-time feedback mechanism enables the system to rapidly respond to environmental changes, improving system reliability and stability. By optimizing control parameter data, an electromagnetic compatibility feedback control system can be used to optimize the power supply device's operating mode in real time, integrating dynamic control of electromagnetic compatibility, switching efficiency, and energy transmission. This mechanism can significantly improve system energy efficiency, reduce energy consumption, and achieve higher energy utilization efficiency. Integrating multi-level feedback control into the power supply system generates real-time performance feedback reports. This data not only helps monitor the system's operating status in real time but also provides a valuable reference for subsequent optimization and improvement. This power supply control method and device are adaptable to complex modern application scenarios, such as industrial automation, communications equipment, and consumer electronics, helping to address electromagnetic interference and system performance issues that may arise in various scenarios. By improving the system's electromagnetic compatibility and reducing switching losses, the power supply control device can reduce repair and replacement costs caused by failures or unstable performance, thereby reducing the complexity and cost of overall system design and maintenance.

[0012] The present invention further provides a power supply control device, comprising a cabinet, a switch element, a cable assembly, and a control system, wherein the switch element is disposed within the cabinet, the cable assembly is electrically connected to the switch element, and the control system is installed within the switch element. The control system is configured to execute a power supply control method for the power supply control device, and the control system comprises:

[0013] The electromagnetic compatibility analysis module is used to obtain electromagnetic compatibility parameter data of the power supply device; simulate and analyze the electromagnetic environment inside the power supply device based on the electromagnetic compatibility parameter data, and predict the high-frequency harmonics and electromagnetic interference during the switching process to obtain electromagnetic interference prediction data; control design of the soft switch is carried out based on the electromagnetic interference prediction data to generate soft switch control solution data;

[0014] The electrical component layout optimization and electromagnetic shielding module is used to perform switching operations when the voltage of the switching device is close to zero based on the soft switching control scheme data, and to optimize the smoothing design of the current and voltage waveforms of the resonant circuit to generate optimized topology data. Based on the optimized topology data, the layout of the electrical components in the power supply device is optimized, and the electromagnetic shielding is designed and adjusted according to the electromagnetic coupling characteristics of the resonant circuit and the operating frequency of the switching components to generate an anti-interference layout model.

[0015] The real-time electromagnetic monitoring and soft-switching adjustment module is used to monitor and analyze the electromagnetic emission level of the power supply device in real time to obtain electromagnetic interference data. Based on the anti-interference layout model, the electromagnetic interference data is used to dynamically adjust the soft-switching module and optimize electromagnetic compatibility to obtain real-time interference suppression adjustment data.

[0016] The temperature monitoring and switch mode adjustment module is used to obtain the operating status and temperature data of the electrical components in the power supply device and obtain temperature status data; adjust the operating mode of the switch components according to the temperature status data and real-time interference suppression adjustment data to generate optimized control parameter data;

[0017] The real-time feedback and overall performance optimization module is used to optimize the working mode of the power supply device in real time based on the optimized control parameter data and the electromagnetic compatibility feedback control system. It also integrates the dynamic control of electromagnetic compatibility, switching efficiency and energy transmission through multi-level feedback control of the power supply system to generate a real-time performance feedback report.

[0018] This invention effectively predicts high-frequency harmonics and electromagnetic interference during switching by acquiring electromagnetic compatibility parameter data from the power supply device and performing simulation analysis. Generating electromagnetic interference prediction data provides a scientific basis for soft switching control design, thereby improving the stability and reliability of the power supply device under high-frequency operation and reducing the system's electromagnetic interference risk. Based on the soft switching control scheme, the layout of electrical components is optimized, enabling switching operations at near-zero voltage, reducing switching losses and optimizing current and voltage waveforms. By adjusting the electromagnetic coupling characteristics and operating frequency of the resonant circuit, an effective electromagnetic shielding scheme is designed, enhancing the system's anti-interference capabilities and improving overall electrical performance. This module enables real-time monitoring of the power supply device's electromagnetic emission levels and rapidly acquires electromagnetic interference data. Based on the anti-interference layout model, the module dynamically adjusts and optimizes soft switching, enhancing electromagnetic compatibility, reducing the impact of interference on other devices, and ensuring smooth system operation. The module monitors the operating status and temperature data of electrical components in real time, promptly acquiring temperature status data and adjusting the operating mode of the switching components based on this data and real-time interference suppression adjustment data. This mechanism improves the system's thermal management capabilities, reduces the risk of component overheating, and ensures the safety and reliability of the power supply device. Based on optimized control parameter data, the electromagnetic compatibility feedback control system optimizes the power supply's operating mode in real time. Multi-level feedback control integrates dynamic control of electromagnetic compatibility, switching efficiency, and energy transfer, generating real-time performance feedback reports. This comprehensive feedback mechanism ensures the system's long-term stable operation and provides data support for subsequent optimization and improvement. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Other features, objects and advantages of the present invention will become more apparent upon reading the detailed description of non-limiting embodiments thereof made with reference to the following drawings:

[0020] Figure 1 This is a schematic flow chart of the steps of the power supply control device and the power supply control method of the present invention;

[0021] Figure 2 for Figure 1 Detailed step flow diagram of step S1;

[0022] Figure 3 for Figure 1 Detailed step flow diagram of step S2;

[0023] Figure 4 for Figure 1 Detailed step flow chart of step S25. DETAILED DESCRIPTION

[0024] The following is a clear and complete description of the technical method of the present invention in conjunction with the accompanying drawings. It is obvious that the embodiments described are part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making any creative efforts are within the scope of protection of the present invention.

[0025] In addition, the accompanying drawings are merely schematic illustrations of the present invention and are not necessarily drawn to scale. Identical reference numerals in the figures denote identical or similar parts, and thus repetitive descriptions thereof will be omitted. Some of the block diagrams shown in the accompanying drawings are functional entities that do not necessarily correspond to physically or logically separate entities. These functional entities may be implemented in software, in one or more hardware modules or integrated circuits, or in different network and / or processor and / or microcontroller approaches.

[0026] It should be understood that although the terms "first," "second," and the like may be used herein to describe various elements, these elements should not be limited by these terms. These terms are used solely to distinguish one element from another. For example, a first element may be referred to as a second element, and similarly, a second element may be referred to as a first element, without departing from the scope of the exemplary embodiments. The term "and / or" as used herein includes any and all combinations of one or more of the listed associated items.

[0027] To achieve this, please refer to Figures 1 to 4 The present invention provides a power supply control device and a power supply control method, the method comprising the following steps:

[0028] Step S1: Acquire electromagnetic compatibility parameter data of the power supply device; simulate and analyze the electromagnetic environment inside the power supply device based on the electromagnetic compatibility parameter data, and predict high-frequency harmonics and electromagnetic interference during the switching process to obtain electromagnetic interference prediction data; perform control design for the soft switch based on the electromagnetic interference prediction data to generate soft switch control scheme data;

[0029] Step S2: Based on the soft switching control scheme data, switching operations are performed on the switching element when the voltage is close to zero, and the current and voltage waveforms of the resonant circuit are optimized and smoothed to generate optimized topology data; the layout of the electrical components in the power supply device is optimized based on the optimized topology data, and the electromagnetic shielding is designed and adjusted based on the electromagnetic coupling characteristics of the resonant circuit and the operating frequency of the switching element to generate an anti-interference layout model;

[0030] Step S3: Real-time monitoring and analysis of the electromagnetic emission level of the power supply device to obtain electromagnetic interference data; based on the anti-interference layout model, the electromagnetic interference data is used to dynamically adjust the soft switch module and optimize the electromagnetic compatibility to obtain real-time interference suppression adjustment data;

[0031] Step S4: Acquire the operating status and temperature data of the electrical components in the power supply device to obtain temperature status data; adjust the operating mode of the switching element according to the temperature status data and the real-time interference suppression adjustment data to generate optimized control parameter data;

[0032] Step S5: Based on the optimized control parameter data, the electromagnetic compatibility feedback control system is used to optimize the working mode of the power supply device in real time, and through multi-level feedback control of the power supply system, the dynamic control of electromagnetic compatibility, switching efficiency and energy transmission is integrated to generate a real-time performance feedback report.

[0033] In the embodiment of the present invention, reference Figure 1 The above is a schematic flow chart of the steps of a power supply control method of a power supply control device of the present invention. In this example, the power supply control method of the power supply control device includes the following steps:

[0034] Step S1: Acquire electromagnetic compatibility parameter data of the power supply device; simulate and analyze the electromagnetic environment inside the power supply device based on the electromagnetic compatibility parameter data, and predict high-frequency harmonics and electromagnetic interference during the switching process to obtain electromagnetic interference prediction data; perform control design for the soft switch based on the electromagnetic interference prediction data to generate soft switch control scheme data;

[0035] The embodiments of the present invention utilize measuring equipment and instruments to conduct comprehensive electromagnetic compatibility testing on power supply devices. Test content includes, but is not limited to, radiated emissions, conducted emissions, and anti-interference capabilities. The collected data includes electromagnetic characteristic parameters of the power supply device under different operating conditions, such as frequency response, impedance, and radiation intensity. Based on the acquired electromagnetic compatibility parameter data, an electromagnetic environment model of the power supply device is established using electromagnetic simulation software. Time and frequency domain analysis is performed to predict the high-frequency harmonics and electromagnetic interference that may occur during the switching process. By setting different operating conditions and external environmental factors, simulation analysis can assess the impact of electromagnetic interference on surrounding equipment and systems. Based on the simulation analysis results, high-frequency harmonic and electromagnetic interference data is extracted to generate electromagnetic interference prediction data. Based on this electromagnetic interference prediction data, soft switching control design is performed. By selecting appropriate switching frequency, on-time, and other parameters, an optimal control strategy is designed. Combined with these design parameters, soft switching control solution data is generated, including the control algorithm, feedback mechanism, and parameter settings.

[0036] Step S2: Based on the soft switching control scheme data, switching operations are performed on the switching element when the voltage is close to zero, and the current and voltage waveforms of the resonant circuit are optimized and smoothed to generate optimized topology data; the layout of the electrical components in the power supply device is optimized based on the optimized topology data, and the electromagnetic shielding is designed and adjusted based on the electromagnetic coupling characteristics of the resonant circuit and the operating frequency of the switching element to generate an anti-interference layout model;

[0037] In this embodiment of the present invention, based on soft switching control scheme data, the switching conditions for switching elements in a near-zero voltage state are set, and an electronic control unit or digital signal processor is used to precisely control the switching element's on and off timing. During the switching operation, current and voltage waveforms are monitored in real time using current sensors and voltage sensors. After the switching operation is completed, the collected current and voltage waveform data is analyzed for waveform smoothness and resonance characteristics. Based on the analysis results, the resonant circuit is optimized. A compensation network is used to smooth and optimize the current and voltage waveforms to reduce high-frequency noise and harmonic components. Based on the optimized current and voltage waveforms, a new circuit topology is designed, generating optimized topology data. Based on the optimized topology data, the layout of the electrical components within the power supply device is optimized, taking into account factors such as mutual coupling between electrical components, heat dissipation performance, and electromagnetic compatibility. During the layout process, CAD software or 3D modeling tools are used to simulate the electrical component layout to verify that the optimized layout meets the expected electromagnetic compatibility and performance indicators. An electromagnetic shielding scheme is designed based on the electromagnetic coupling characteristics of the resonant circuit and the operating frequency of the switching elements. Appropriate shielding materials are used for the shielding design, and its effectiveness is confirmed through simulation analysis. After completing the layout optimization of electrical components and electromagnetic shielding design, an anti-interference layout model is generated.

[0038] Step S3: Real-time monitoring and analysis of the electromagnetic emission level of the power supply device to obtain electromagnetic interference data; based on the anti-interference layout model, the electromagnetic interference data is used to dynamically adjust the soft switch module and optimize the electromagnetic compatibility to obtain real-time interference suppression adjustment data;

[0039] In this embodiment of the present invention, electromagnetic interference monitoring sensors installed within the power supply device collect real-time electromagnetic emission level data. This data is transmitted to a central controller via a high-speed data transmission channel for processing and analysis. The frequency distribution and amplitude variations of the electromagnetic emissions are monitored in real time using equipment such as a spectrum analyzer. This real-time electromagnetic emission data is analyzed to extract the key frequencies and waveform characteristics of electromagnetic interference in the system. Based on these analysis results, the areas or components generating strong electromagnetic interference are determined, and potential interference sources are identified. Based on an anti-interference layout model, the electromagnetic interference data is fed back to the control system of the soft switch module. The operating parameters of the soft switch are automatically adjusted to optimize its operating state. After the soft switch module is adjusted, the electromagnetic compatibility of the power supply device is further optimized. Using this real-time interference suppression adjustment data, the electromagnetic shielding design and layout of the system are appropriately adjusted to further suppress the propagation of electromagnetic interference. Furthermore, the electromagnetic compatibility of the system is further optimized by modifying the parameters of coupling elements in the circuit. This dynamic adjustment and optimization generates real-time interference suppression adjustment data.

[0040] Step S4: Acquire the operating status and temperature data of the electrical components in the power supply device to obtain temperature status data; adjust the operating mode of the switching element according to the temperature status data and the real-time interference suppression adjustment data to generate optimized control parameter data;

[0041] In an embodiment of the present invention, temperature sensors and status monitoring modules are configured inside the power supply device. These sensors monitor the working status of electrical components in real time. Through an embedded control system, data from these sensors is regularly collected, the real-time working status and temperature information of the electrical components are recorded, and a time series of temperature status data and component working status data is generated. The collected temperature status data is transmitted to a central control unit. The central control unit analyzes the working temperature of each electrical component, determines whether it exceeds the safety range, and evaluates the impact of the temperature on the overall performance of the power supply device. Based on the temperature change trend and working status, the impact of temperature increase on the life and performance of the electrical components is predicted, providing a basis for subsequent operation mode adjustments. At the same time, real-time interference suppression adjustment data is analyzed. By comparing the temperature status data and the real-time interference suppression adjustment data, the main factors affecting the performance of the switching components are identified, and the relationship between interference and temperature changes is clarified. Based on the above analysis results, optimized control parameter data is generated.

[0042] Step S5: Based on the optimized control parameter data, the electromagnetic compatibility feedback control system is used to optimize the working mode of the power supply device in real time, and through multi-level feedback control of the power supply system, the dynamic control of electromagnetic compatibility, switching efficiency and energy transmission is integrated to generate a real-time performance feedback report.

[0043] In this embodiment of the present invention, optimized control parameter data is transmitted to the central processing unit (CPU) of the power supply control device. The electromagnetic compatibility (EMC) feedback control system within the power supply device features real-time monitoring and adjustment capabilities. The system receives signals from multiple sensors that monitor the device's electromagnetic emission levels, temperature, and the operating status of its electrical components. The CPU dynamically adjusts the power supply device's operating mode based on the acquired optimized control parameter data. By executing a control algorithm, the on and off states of switching components are optimized in real time to achieve an optimal balance between EMC, switching efficiency, and energy transfer. A multi-level feedback mechanism is designed within the EMC feedback control system. This mechanism not only performs local optimization based on real-time data but also comprehensively considers overall system performance. Control parameters are adjusted based on continuous feedback information. During system operation, the feedback control system regularly generates real-time performance feedback reports. Based on these reports, the CPU analyzes and evaluates the power supply device's operating efficiency and EMC, further adjusting the control strategy as necessary to achieve more efficient power management. This process continues in a continuous loop, forming a closed-loop control system that ensures the power supply device maintains optimal operating conditions under changing operating conditions, meeting actual needs.

[0044] By acquiring and analyzing electromagnetic compatibility parameter data, the system can effectively predict electromagnetic interference sources and high-frequency harmonics, ensuring that the electromagnetic emission level of the power supply device meets standards during operation, thereby improving electromagnetic compatibility and reducing the impact on surrounding equipment. A soft switching control scheme enables switching when the switching element voltage is near zero, significantly reducing switching losses. By optimizing current and voltage waveforms, the switching efficiency of the power supply device is improved, thereby enhancing overall performance. By real-time monitoring and analysis of electromagnetic emission levels and combining them with an anti-interference layout model, the system can dynamically adjust the soft switching module. This real-time interference suppression capability ensures stable operation of the power supply device in complex electromagnetic environments, improving its anti-interference capabilities. By establishing a multi-level feedback control system, the operating status and temperature of the power supply device are continuously monitored, rapidly responding to changes. This real-time feedback mechanism enables continuous optimization during operation to achieve the optimal operating mode. By adjusting the operating mode of the switching elements and generating optimized control parameters, the system improves energy transmission efficiency. This increased efficiency not only helps reduce energy consumption but also extends the service life of the equipment. By integrating electromagnetic compatibility, switching efficiency and dynamic control of energy transmission, the power supply device can achieve coordinated work among various modules within the system to ensure optimal overall performance.

[0045] Preferably, step S1 includes the following steps:

[0046] Step S11: Using a spectrum analyzer to monitor and analyze key components of the power supply device to obtain electromagnetic compatibility parameter data;

[0047] Step S12: constructing an electromagnetic environment model of the power supply device using the electromagnetic compatibility parameter data, and performing simulation and prediction analysis on the electromagnetic environment inside the power supply device using a simulation analysis tool to obtain time-domain and frequency-domain distribution data of electromagnetic interference inside the power supply device;

[0048] Step S13: Identify high-frequency harmonics and electromagnetic interference sources during the switching process inside the power supply device based on the time-domain and frequency-domain distribution data to obtain electromagnetic interference prediction data;

[0049] Step S14: Analyze the electromagnetic interference propagation path based on the electromagnetic interference prediction data, and identify key locations that affect other devices by analyzing the electromagnetic coupling effect, conducted interference path, and radiated interference path to obtain electromagnetic interference source data;

[0050] Step S15: Designing soft switching control according to the electromagnetic interference source data, optimizing the voltage waveform during the switching process, and generating soft switching control solution data.

[0051] As an embodiment of the present invention, refer to Figure 2 As shown, Figure 1 Detailed step flow diagram of step S1 in the embodiment of the present invention, step S1 includes the following steps:

[0052] Step S11: Using a spectrum analyzer to monitor and analyze key components of the power supply device to obtain electromagnetic compatibility parameter data;

[0053] In an embodiment of the present invention, when the power supply device is in normal operation, selected key components are monitored in real time through a spectrum analyzer. The spectrum analyzer converts the detected electromagnetic signal into a spectrum diagram and records the signal strength at each frequency point. The electromagnetic signal data obtained by the spectrum analyzer is recorded to generate relevant electromagnetic compatibility parameter data. A preliminary analysis is performed on the obtained electromagnetic compatibility parameter data to identify possible electromagnetic interference problems. During the analysis process, focus is placed on the signal strength and noise level of key frequency bands to determine the potential impact of electromagnetic interference on the performance of the power supply device. The monitoring results are compared with relevant electromagnetic compatibility standards to verify whether the power supply device meets the electromagnetic compatibility requirements under specific working conditions.

[0054] Step S12: constructing an electromagnetic environment model of the power supply device using the electromagnetic compatibility parameter data, and performing simulation and prediction analysis on the electromagnetic environment inside the power supply device using a simulation analysis tool to obtain time-domain and frequency-domain distribution data of electromagnetic interference inside the power supply device;

[0055] The embodiment of the present invention organizes and classifies electromagnetic compatibility parameter data to ensure its accuracy and completeness. Based on the collected electromagnetic compatibility parameter data, an electromagnetic environment model of the power supply device is constructed using modeling software. The model should include the physical structure of the power supply device, the location of key components, and the electrical connection method. After the model is constructed, the conditions for simulation analysis are set, including the operating frequency range, ambient temperature, humidity, and other related factors. Run the simulation tool to perform simulation and prediction analysis on the electromagnetic environment inside the power supply device. Through electromagnetic field simulation, the electromagnetic interference of each key component at different frequencies is calculated, including the distribution of electric and magnetic fields. After the simulation analysis is completed, the time domain and frequency domain distribution data of the electromagnetic interference inside the power supply device are extracted.

[0056] Step S13: Identify high-frequency harmonics and electromagnetic interference sources during the switching process inside the power supply device based on the time-domain and frequency-domain distribution data to obtain electromagnetic interference prediction data;

[0057] This embodiment of the present invention uses spectrum analysis software to process acquired frequency domain data. Using techniques such as Fourier transform, the time domain signal is converted to a frequency domain signal. The primary frequency components, particularly high-frequency harmonics, are identified, and the amplitude and phase information of each frequency component is recorded. Further analysis of the time domain data is performed to observe how the electromagnetic interference signal changes over time. Waveform analysis tools are used to examine the signal's waveform characteristics, such as rise time, fall time, and peak value, to identify possible interference events. Combining the results of frequency and time domain analysis, high-frequency harmonics generated during the power supply device's switching process are identified. Their frequency, amplitude, and duration are determined, and harmonics that may impact system performance are flagged. The electromagnetic interference characteristics are analyzed to identify electromagnetic interference sources related to the power supply device's internal switching process. By combining electromagnetic compatibility parameter data with time and frequency domain distribution data, the contribution of specific components or circuits to electromagnetic interference is identified, generating electromagnetic interference prediction data.

[0058] Step S14: Analyze the electromagnetic interference propagation path based on the electromagnetic interference prediction data, and identify key locations that affect other devices by analyzing the electromagnetic coupling effect, conducted interference path, and radiated interference path to obtain electromagnetic interference source data;

[0059] The embodiment of the present invention uses electromagnetic field propagation theory based on electromagnetic interference prediction data to analyze the propagation path of electromagnetic interference signals inside the power supply device. Simulation software is used to construct an electromagnetic interference propagation model, taking into account the conduction and radiation of signals between different components and circuits. The electromagnetic coupling effect between the components inside the power supply device is studied to identify how different components affect each other, leading to the propagation of electromagnetic interference. The focus is on analyzing the impact of the coupling effect on the intensity and characteristics of electromagnetic interference under different working conditions. The propagation paths of electromagnetic interference are divided into three categories: conducted interference path, radiated interference path, and common-mode interference path. Each path is analyzed in detail to identify the key factors that affect the degree of interference. The results of the electromagnetic interference propagation path analysis are used to identify the key locations that affect other devices and obtain electromagnetic interference source data.

[0060] Step S15: Designing soft switching control according to the electromagnetic interference source data, optimizing the voltage waveform during the switching process, and generating soft switching control solution data.

[0061] In this embodiment of the present invention, a soft switching control scheme is designed based on electromagnetic interference source data. A control algorithm is developed using a digital signal processor to set the time delay and switching frequency for the switching action. When designing the soft switching control scheme, the voltage waveform during the switching process is optimized. Simulation tools are used to simulate the voltage and current waveforms of the switching elements. The rise and fall times of the switching waveforms are adjusted. The designed soft switching control scheme is applied to an actual power supply device, and its effectiveness is verified through experiments. A spectrum analyzer is used to monitor the electromagnetic interference level during the switching process in real time. If the interference level exceeds expectations, the control parameters are adjusted and the voltage waveform is re-optimized. After the optimization is complete, the final soft switching control scheme data is generated.

[0062] The electromagnetic environment model and simulation analysis tools constructed in this invention predict the electromagnetic interference within the power supply device. Time and frequency domain distribution data provide a clear basis for identifying interference sources, enhancing the scientific nature and accuracy of the design. Based on time and frequency domain data, high-frequency harmonics and electromagnetic interference sources during the switching process were successfully identified. This laid the foundation for subsequent analysis of interference paths, making interference location more accurate. Analysis of electromagnetic interference propagation paths revealed the key locations of electromagnetic coupling, conduction, and radiation paths, thereby identifying the interference sources that have the greatest impact on other devices. This process enables the power supply device to be designed with greater emphasis on protecting peripheral equipment. Soft switching control design based on electromagnetic interference source data effectively optimizes the voltage waveform during the switching process. This not only reduces the electromagnetic interference generated during the switching process, but also improves the efficiency and reliability of the switch. The real-time monitoring and adjustment mechanism enables continuous improvement in electromagnetic compatibility, ensuring the stability and safety of the power supply device during long-term operation.

[0063] Preferably, step S2 includes the following steps:

[0064] Step S21: extracting the operating frequency, switching timing and zero voltage switching mode parameters of the switching device according to the soft switching control scheme data to obtain the soft switching key parameter data;

[0065] Step S22: Based on the soft switching key parameter data, the voltage and current monitoring devices deployed in the system are used to monitor and collect the voltage and current waveforms of the switching devices in real time, and the instantaneous fluctuations of the switches are evaluated to obtain waveform data;

[0066] Step S23: Analyzing the accuracy of the switching point based on the waveform data, and adjusting the switching timing in real time to obtain optimized switching timing parameters;

[0067] Step S24: Based on the optimized switch switching timing parameters, a power analyzer is used to monitor and evaluate the loss and reverse operation of the switch device under the optimized switching operation to obtain switching loss data;

[0068] Step S25: Based on the switching loss data, the inductance, capacitance, and smooth current and voltage waveforms are optimized using the topology structure, and the smoothness of the adjusted waveforms is simulated and tested to verify the smoothness, thereby generating optimized topology structure data;

[0069] Step S26: Optimizing the layout of electrical components within the power supply device according to the optimized topology data, and designing and adjusting the electromagnetic shielding according to the electromagnetic coupling characteristics of the resonant circuit and the operating frequency of the switching components to generate an anti-interference layout model.

[0070] As an embodiment of the present invention, refer to Figure 3 As shown, Figure 1 Detailed step flow diagram of step S2 in the embodiment of the present invention, step S2 includes the following steps:

[0071] Step S21: extracting the operating frequency, switching timing and zero voltage switching mode parameters of the switching device according to the soft switching control scheme data to obtain the soft switching key parameter data;

[0072] This embodiment of the present invention extracts several key parameters related to switching devices from soft-switching control solution data, including but not limited to operating frequency, switching timing, and zero-voltage switching mode parameters. The extracted key parameter data is formatted into a unified data structure to generate soft-switching key parameter data.

[0073] Step S22: Based on the soft switching key parameter data, the voltage and current monitoring devices deployed in the system are used to monitor and collect the voltage and current waveforms of the switching devices in real time, and the instantaneous fluctuations of the switches are evaluated to obtain waveform data;

[0074] In an embodiment of the present invention, a voltage and current monitoring device is deployed in the configuration system. The monitoring device may include high-precision voltage and current sensors. Key soft switching parameter data, including the operating frequency of the switching device, switching timing data, and specific parameter settings for the zero-voltage switching mode, is input into the monitoring device. The sampling frequency of the monitoring device is configured to ensure that it can capture transient changes during the switching process. The voltage and current monitoring device is activated to begin real-time monitoring of the voltage and current waveforms of the switching device. The monitoring device collects data in real time in digital form and records it in a data storage module. During each sampling cycle, the instantaneous voltage and current values of the switching device are recorded. The collected waveform data is preliminarily processed, including noise removal and filtering. The real-time collected voltage and current waveforms are evaluated, focusing on transient switching fluctuations. Data analysis tools are used to extract key features, such as peak value, root mean square (RMS) value, and frequency spectrum, to assess the quality of the voltage and current waveforms. A real-time alarm mechanism is implemented. When the monitored voltage or current exceeds a preset range, the system will issue an alarm, prompting the operator to intervene. A monitoring report is generated, including voltage and current waveform graphs and relevant statistical analysis data.

[0075] Step S23: Analyzing the accuracy of the switching point based on the waveform data, and adjusting the switching timing in real time to obtain optimized switching timing parameters;

[0076] The embodiment of the present invention utilizes a waveform data analysis tool to perform time domain and frequency domain analysis on the voltage and current waveforms. The key switching points in the switching process are identified, including the opening and closing points of the switching device and the transition states of the voltage and current. The accuracy analysis is performed on the identified switching points, including calculating the rise time and fall time of the voltage and current waveforms at the switching points, evaluating the voltage and current change rates before and after the switching points, and transient fluctuations that may occur during the switching process. Based on the results of the accuracy analysis, the switch timing parameters are adjusted in real time, the specific time of switch opening and closing is fine-tuned, and the zero voltage switching mode parameters are adjusted. Based on the adjusted switching timing information, optimized switch switching timing parameters are generated.

[0077] Step S24: Based on the optimized switch switching timing parameters, a power analyzer is used to monitor and evaluate the loss and reverse operation of the switch device under the optimized switching operation to obtain switching loss data;

[0078] This embodiment of the present invention connects a power analyzer to a switching device in a power supply device and configures the power analyzer to meet a predetermined operating frequency range and measurement accuracy. Switching operations of the switching device are executed based on optimized switching timing parameters. During the switching operation, the power analyzer monitors the power consumption and reverse current of the switching device in real time. The voltage, current, and power consumption data collected by the power analyzer are recorded. The collected voltage and current waveform data are analyzed to calculate switching loss data.

[0079] Step S25: Based on the switching loss data, the inductance, capacitance, and smooth current and voltage waveforms are optimized using the topology structure, and the smoothness of the adjusted waveforms is simulated and tested to verify the smoothness, thereby generating optimized topology structure data;

[0080] The embodiment of the present invention conducts an in-depth analysis of the switching loss data and identifies the main sources of loss. Based on the switching loss data, the inductance and capacitance values are optimized using circuit topology theory. After determining the new inductance and capacitance values, the current and voltage waveforms are simulated using circuit simulation software to verify the rationality of these parameters. Use a simulation tool to perform smoothness simulation, input the newly optimized inductance and capacitance values, observe the current and voltage waveforms in the simulation results, check their smoothness and stability, and record the waveform characteristics observed during the simulation process, including rise time, fall time, and peak value. Compare the waveform data before and after optimization to ensure that the optimized waveform has lower current and voltage fluctuations, fewer high-frequency harmonic components, and evaluate whether the optimization has effectively reduced the switching loss, and check whether the design goals have been achieved. After completing the simulation and verification, organize the optimized inductance and capacitance parameters and the waveform improvement results brought about by them to generate optimized topology data.

[0081] Step S26: Optimize the layout of electrical components in the power supply device according to the optimized topology data, and design and adjust the electromagnetic shielding according to the electromagnetic coupling characteristics of the resonant circuit and the operating frequency of the switching components to generate an anti-interference layout model.

[0082] The embodiment of the present invention analyzes the functions and operating frequencies of the electrical components in the power supply device based on the optimized topology data, and determines their impact on the layout. Develop a layout plan for the electrical components, which mainly includes placing the power switch device closer to the power input terminal to reduce the inductance and resistance of the wire; placing the filter and inductor components close to the load to reduce electromagnetic interference on the signal path; and adopting a reasonable layout method to ensure that the distance between the components can reduce coupling interference while maintaining good heat dissipation performance. Study the electromagnetic coupling characteristics of the resonant circuit, especially at high frequencies. Design appropriate electromagnetic shielding measures based on the operating frequency of the switching element and its impact on surrounding components. Integrate the above design content and use CAD tools to generate an anti-interference layout model.

[0083] This invention accurately extracts the operating frequency, switching sequence, and zero-voltage switching mode parameters of the switching devices, and performs real-time monitoring and optimization. This effectively controls the transient fluctuations of the switching devices during switching, significantly reducing switching losses. This process ensures efficient operation of the power supply control device under high-frequency switching, reducing energy waste. Topology optimization effectively smooths the current and voltage waveforms, eliminating the impact of high-frequency harmonics. This not only improves the overall power quality of the power supply system, but also ensures the normal operation of load equipment and reduces the risk of equipment failure due to poor power waveforms. By optimizing the layout of electrical components and designing electromagnetic shielding, the power supply device's anti-interference capability is significantly enhanced. This design reduces the impact of electromagnetic interference on other equipment, ensures system stability and reliability, and meets electromagnetic compatibility (EMC) requirements. The system implements refined management of the mutual influence between electrical components, ensuring the stability of the power supply control device under different loads and operating environments. This stability reduces the frequency of failures and extends the service life of the equipment. The voltage and current monitoring devices deployed in the system enable real-time monitoring and data feedback of the operating status of the switching devices. This real-time monitoring capability provides a data basis for subsequent optimization and adjustment, enabling the power supply control system to continuously adapt to changing operating conditions during operation, thereby improving the intelligence level of the system.

[0084] Preferably, step S25 includes the following steps:

[0085] Step S251: Designing an initial circuit of the LLC resonant converter based on the switching loss data to obtain resonant circuit design parameters;

[0086] Step S252: Analyze the inductance and capacitance characteristics of the circuit according to the resonant circuit design solution, and calculate the resonant frequency and quality factor to obtain resonant circuit performance characteristic data;

[0087] Step S253: gradually adjusting the inductance and capacitance values according to the resonant circuit performance characteristic data to obtain optimized resonant circuit performance data;

[0088] Step S254: performing simulation analysis on the resonant circuit based on the resonant circuit optimization performance data, and monitoring the responses of the current and voltage waveforms under various operating conditions in real time to evaluate the waveform smoothness, thereby obtaining optimization performance simulation data;

[0089] Step S255: dynamically adjusting the component parameters in the circuit based on the optimized performance simulation data to generate optimized design parameters for the resonant circuit;

[0090] Step S256: generating a circuit topology diagram based on the optimized design parameters of the resonant circuit, wherein the circuit topology diagram includes the connection relationship and layout of the electrical components;

[0091] Step S257: performing electromagnetic compatibility analysis on the circuit topology diagram, and evaluating the energy transmission efficiency and anti-interference performance of the overall system through simulation to obtain optimized topology structure data.

[0092] As an embodiment of the present invention, refer to Figure 4 As shown, Figure 3 Detailed step flow diagram of step S25 in the embodiment of the present invention, step S25 includes the following steps:

[0093] Step S251: Designing an initial circuit of the LLC resonant converter based on the switching loss data to obtain resonant circuit design parameters;

[0094] In an embodiment of the present invention, the initial circuit design requirements for the LLC resonant converter are determined based on switching loss data, including parameters such as input voltage, output voltage, power requirements, and switching frequency. A suitable LLC resonant converter topology is selected, and the basic components of the resonant cavity, including the resonant inductor, resonant capacitor, and switching devices, are determined. Preliminary inductor and capacitor values are determined, and component types and their rated parameters that meet the design requirements are selected. Design parameters for the LLC resonant converter are defined, such as resonant frequency, maximum output power, operating frequency range, and resonant quality factor. Preliminary calculations are performed using relevant circuit design software to simulate the operating state of the resonant circuit and verify its performance under the design parameters. The preliminary design scheme is recorded in the design documentation, including circuit schematics, key component selection, and expected performance data. The preliminary circuit design is reviewed, and the design is adjusted and optimized based on the feedback. After completing the preliminary design adjustments, the accuracy of all design parameters and the stability of the circuit are reconfirmed, and the resonant circuit design parameters are finally determined.

[0095] Step S252: Analyze the inductance and capacitance characteristics of the circuit according to the LLC resonant circuit design solution, calculate the resonant frequency and quality factor, and obtain resonant circuit performance characteristic data;

[0096] The embodiment of the present invention begins with an in-depth analysis of the characteristics of the inductance and capacitance in the circuit based on the LLC resonant circuit design parameters. The initial values of the inductance and capacitance are determined, and the appropriate component models and rated parameters are selected using theoretical calculations and the component specifications provided by the manufacturer. The resonant frequency formula is used to calculate the resonant frequency of the LLC resonant circuit and the quality factor (Q value) of the resonant circuit. Based on the design goals, adjustments are made to the capacitance and inductance values to optimize the Q value. Based on the calculated resonant frequency and quality factor, the performance of the circuit under actual working conditions is further analyzed to obtain the performance characteristic data of the resonant circuit.

[0097] Step S253: gradually adjusting the inductance and capacitance values according to the resonant circuit performance characteristic data to obtain optimized resonant circuit performance data;

[0098] The embodiments of the present invention achieve optimal performance by gradually adjusting the resonant frequency and quality factor by small adjustments to the inductor and capacitor values. After each adjustment, the adjusted resonant frequency and quality factor are recalculated through simulation or field measurements to ensure that the adjustments are directed in a manner that improves system performance. This process is repeated until the desired circuit response and optimized performance data are achieved. When adjusting the inductor or capacitor values, changes in the resonant frequency affect the operating efficiency of the entire circuit, necessitating a balance between performance and efficiency. During the optimization process, not only is the resonant frequency adjusted, but the quality factor must also be optimized by adjusting the inductor and capacitor values. Appropriately increasing the quality factor can reduce energy loss and improve circuit efficiency. At the same time, an excessively high quality factor can lead to excessively concentrated operating frequencies, which is detrimental to the circuit's broadband characteristics. As the quality factor is gradually optimized, its impact on performance, such as waveform smoothness and voltage and current response, is analyzed. As the inductor and capacitor values are continuously adjusted, the system gradually approaches its optimal operating state. Through simulation and field testing, optimized performance data for the adjusted circuit is collected. The inductance and capacitance values after each adjustment, as well as the corresponding resonant frequency, quality factor, and waveform data, are recorded to obtain the optimized performance data of the resonant circuit.

[0099] Step S254: performing simulation analysis on the resonant circuit based on the resonant circuit optimization performance data, and monitoring the responses of the current and voltage waveforms under various operating conditions in real time to evaluate the waveform smoothness, thereby obtaining optimization performance simulation data;

[0100] In an embodiment of the present invention, simulation software is used to simulate and analyze a resonant circuit. The simulation environment simulates various operating conditions typically encountered in actual applications. Key parameters of the resonant circuit are set within the simulation environment. During the simulation process, the current and voltage waveforms at key nodes in the resonant circuit are monitored in real time. By observing these waveforms, the circuit's current and voltage responses under different operating conditions are evaluated. During the simulation analysis, multiple operating conditions are set to evaluate the circuit's performance under various conditions. By monitoring the current and voltage waveforms under these different operating conditions, the stability and reliability of the resonant circuit can be comprehensively assessed. Particular attention is paid to changes in the circuit waveforms under extreme operating conditions, such as overload and underload, to ensure that the system maintains good operating conditions under these conditions. The smoothness of the simulated current and voltage waveforms is evaluated. Waveforms with high smoothness can reduce electromagnetic interference and system losses. Relevant waveform smoothness data is obtained by quantitatively evaluating indicators such as the transition characteristics and fluctuation amplitude of the voltage and current waveforms. Under each operating condition, the simulation process automatically records the performance data of the resonant circuit to generate optimized performance simulation data.

[0101] Step S255: dynamically adjusting the component parameters in the circuit based on the optimized performance simulation data to generate optimized design parameters for the resonant circuit;

[0102] This embodiment of the present invention analyzes performance optimization simulation data and, by comparing simulation results under different operating conditions, determines the specific adjustment direction for component parameters in the circuit and identifies parameters that affect system performance, thereby further optimizing the performance of the resonant circuit. Based on the analysis results of the simulation data, the component parameters in the resonant circuit are dynamically adjusted. The goal of this adjustment is to maintain or improve system efficiency while reducing power loss and improving waveform smoothness. During the adjustment process, a parameter optimization strategy is employed, taking into account the electrical characteristics of the resonant circuit, to gradually approach the optimal parameter combination by adjusting the inductor and capacitor values. This strategy may be based on various optimization objectives, such as minimum loss, maximum efficiency, and optimal waveform smoothness. The adjustment of the inductor and capacitor takes into account the impact of actual component tolerances and temperature drift on circuit performance. After the dynamic adjustment is completed, the circuit is re-simulated and performance evaluated under the new parameter combination. The evaluation focuses on the performance of the adjusted circuit under different load, input voltage, and temperature conditions, including key indicators such as voltage and current waveform smoothness, zero-voltage switching, and system loss and efficiency. Based on the simulation analysis and dynamic adjustment results, the final optimized component parameters, such as the inductor and capacitor values, are determined to generate the optimized design parameters for the resonant circuit.

[0103] Step S256: generating a circuit topology diagram based on the optimized design parameters of the resonant circuit, wherein the circuit topology diagram includes the connection relationship and layout of the electrical components;

[0104] The embodiments of the present invention use the optimized design parameters of the resonant circuit as a basis for generating a complete circuit topology diagram. The process of generating the circuit topology diagram involves the rational layout and connection of the components of the entire LLC resonant converter. When generating the topology diagram, the position and connection of different electrical components need to be considered. When drawing the circuit topology diagram, not only the main power devices but also the layout of the auxiliary circuits need to be considered. When generating the topology diagram, special consideration is given to electromagnetic compatibility design. By rationally arranging the relative positions of high-frequency circuits and low-frequency circuits and using appropriate grounding designs, the impact of high-frequency interference on low-frequency signal transmission can be reduced. In addition, a reasonable electromagnetic shielding structure needs to be designed to prevent the impact of external electromagnetic interference on the system. When generating the circuit topology diagram, the actual connection relationship between the components needs to be considered, not only the electrical connection, but also the physical connection and wiring of the components. For high-power components, especially the inductors and capacitors in the resonant circuit, the wiring must have sufficient current carrying capacity while minimizing energy loss. The circuit topology diagram is generated using circuit design software.

[0105] Step S257: performing electromagnetic compatibility analysis on the circuit topology diagram, and evaluating the energy transmission efficiency and anti-interference performance of the overall system through simulation to obtain optimized topology structure data.

[0106] This embodiment of the present invention performs electromagnetic compatibility analysis on the circuit topology to ensure that the system is not affected by electromagnetic interference during high-frequency operation. By carefully analyzing the location, layout, and electrical connections of high-frequency components, the degree of electromagnetic radiation and electromagnetic coupling is assessed. Potential sources of electromagnetic interference are analyzed, and appropriate shielding techniques are used to reduce or eliminate interference. The electromagnetic coupling effects of inductors, capacitors, and other key components are analyzed. Based on the generated circuit topology, simulation tools are used to simulate and analyze the energy transmission efficiency of the entire system. During the simulation, the current and voltage at the input and output ports are monitored in real time to evaluate the efficiency of the resonant circuit and ensure that losses are minimized. In particular, waveform smoothness and power loss are analyzed under high-frequency operation. The simulation also includes an assessment of energy transmission efficiency under dynamic conditions to ensure that the system maintains high efficiency under varying load and input conditions. To further enhance anti-interference capabilities, possible external electromagnetic interference sources are simulated during the simulation process, and the circuit's resistance to these interferences is observed. Based on the simulation analysis results of electromagnetic interference, adjustments to the topology and component layout may be required. Based on the electromagnetic compatibility analysis and simulation evaluation results, the circuit topology is optimized and adjusted to generate the final optimized topology data.

[0107] Through design and optimization, the present invention effectively improves the switching loss and resonance performance of the resonant circuit. Adjusting the inductance and capacitance characteristics not only optimizes the resonant frequency and quality factor, but also improves the energy transmission efficiency and reduces energy loss. Through real-time monitoring and simulation analysis of the current and voltage waveforms, the waveform smoothness under various working conditions is ensured. This process provides a basis for the stability and anti-interference ability of the circuit, and effectively reduces the electromagnetic interference in the system. Optimizing the design parameters enables the component parameters of the circuit to be dynamically adjusted to adapt to different working conditions, thereby achieving more flexible control and higher adaptability. The electromagnetic compatibility analysis of the circuit topology diagram ensures the reliability and safety of the overall system in practical applications, and enhances the anti-interference ability of the power supply device in complex environments. The generated circuit topology diagram not only provides the connection relationship and layout information of the electrical components, but also provides clear guidance for subsequent engineering implementation, simplifying the design and debugging process.

[0108] Preferably, step S26 includes the following steps:

[0109] Step S261: Analyzing the relative positions of electrical components in the power supply device based on the optimized topology data to obtain a layout plan of electrical components of the power supply device;

[0110] The embodiment of the present invention performs a detailed relative position analysis of each electrical component inside the power supply device based on the optimized topology data. Through three-dimensional space analysis software, the optimal position arrangement of each component is determined in combination with the electrical characteristics of the component and the working environment. When performing electrical component layout, in addition to considering electromagnetic compatibility, it is also necessary to focus on analyzing thermal management and heat dissipation requirements. High-power components generate heat when working, so the components around them and the overall heat dissipation channel need to be optimized. Based on the relative position analysis results, the electrical connection paths between the electrical components are further optimized. Long-distance routing is avoided as much as possible to reduce the electromagnetic interference effect in signal transmission and ensure the stability of signal and power transmission. Combined with the optimized relative positions of the components and electrical connection paths, the electrical component layout scheme of the power supply device is finally formed.

[0111] Step S262: Analyze the mutual coupling effect between the electrical components in the power supply device to obtain a coupling coefficient;

[0112] This embodiment of the present invention systematically analyzes the electromagnetic coupling effects between components based on the layout of electrical components within a power supply device, focusing on the mutual influence between them. During the analysis, electromagnetic simulation tools are used to model each electrical component within the power supply device, calculating the mutual electromagnetic interference and signal coupling between them. Based on the simulation results, the coupling coefficients between each key component are calculated. For inductors, the magnetic coupling coefficient is determined by calculating their mutual inductance and self-inductance, and the coupling coefficients are used to evaluate their coupling efficiency at the operating frequency. For capacitors, the electric field coupling coefficient is calculated based on the electric field distribution, analyzing the electric field interference between capacitors. Based on the calculated coupling coefficients, an analysis is performed to determine whether excessive electromagnetic coupling interference exists, particularly between signal or sensitive components and power components. Excessive coupling coefficients can be optimized by adjusting the relative positions of the electrical components, increasing electromagnetic shielding, or adjusting their orientation. After optimizing the coupling coefficients, simulations are performed again to verify the mutual coupling effects between the components, ensuring that the adjusted coupling coefficients are within the system's acceptable range and do not negatively impact the overall performance of the power supply control system.

[0113] Step S263: Analyze the electromagnetic coupling characteristics in the resonant circuit in detail, and calculate the electromagnetic field distribution between key components to obtain electromagnetic field distribution data;

[0114] The embodiment of the present invention determines the key electrical components based on the electrical component layout scheme and coupling coefficient, with special attention paid to the important components in the resonant circuit. The necessary component parameters, including material properties, geometric dimensions, operating frequency and other information, are collected, and a three-dimensional model of the electrical components is established using electromagnetic simulation software. Appropriate boundary conditions and excitation sources are defined in the model to simulate the electromagnetic field distribution under actual working conditions. Simulation parameters are set, including frequency range, mesh division and solver type. To ensure the accuracy of the analysis, the mesh needs to be refined at key components and interfaces. Perform electromagnetic field simulation to calculate the electromagnetic field distribution between key components at a given frequency and obtain electromagnetic field distribution data.

[0115] Step S264: designing a high-frequency electromagnetic wave shielding scheme based on the electrical component layout scheme, coupling coefficient, and electromagnetic field distribution data to obtain an electromagnetic shielding scheme;

[0116] The embodiment of the present invention sorts out the key electrical components and areas that need to be shielded based on the electrical component layout plan, coupling coefficient and electromagnetic field distribution data. According to the electromagnetic field distribution data, the electromagnetic interference source and the interfered components are identified, and the areas that need targeted shielding design are clearly defined. According to the frequency range that needs to be shielded, appropriate electromagnetic shielding materials are selected, taking into account the material's conductivity, magnetic permeability, thickness and temperature resistance. The electromagnetic shielding structure is designed, including the shape, size, thickness of the shielding cover and its relative position with the electrical components. The designed shielding structure is simulated and calculated using electromagnetic simulation software to evaluate its impact on the electromagnetic field and check its shielding effect on electromagnetic waves. The simulation results are analyzed to confirm whether the designed shielding scheme can effectively reduce electromagnetic interference. Special attention is paid to the changes in the electromagnetic field distribution inside and outside the shielding structure to ensure that the shielding effect achieves the expected goal. The manufacturing and installation process of the shielding structure, including the process requirements such as material cutting, welding, and assembly, is determined to generate an electromagnetic shielding scheme.

[0117] Step S265: constructing an anti-interference layout model according to the electrical component layout plan and the electromagnetic shielding plan.

[0118] The embodiment of the present invention integrates the electrical component layout scheme with the electromagnetic shielding scheme to prepare the basic data for constructing the anti-interference layout model. Determine the scope and detailed information of the layout model, including the electrical components involved, shielding structures, connection relationships, and working environment conditions. Rationally arrange the positions of the electrical components in the layout based on their functions and mutual relationships. Focus on high-frequency components, sensitive components, and their relative positions to reduce the impact of electromagnetic interference. Integrate the electromagnetic shielding scheme into the layout model, determine the specific position, size, and shape of the shielding cover, and design the connection points and grounding scheme. Use electromagnetic simulation software to perform electromagnetic compatibility analysis on the anti-interference layout model to evaluate the electromagnetic interference between each electrical component and the shielding structure in the layout. Based on the problems found, gradually optimize the layout and adjust the position of the electrical components and the shape or material of the shielding cover. Record the final optimized anti-interference layout model in detail, including the layout diagram of the electrical components, the shielding scheme, the grounding design, and the connection relationship between the components.

[0119] The present invention successfully developed a layout plan for electrical components in a power supply device through relative position analysis. The optimized layout not only improves space utilization efficiency, but also ensures a reasonable spacing between components, thereby reducing potential electromagnetic interference. An in-depth analysis of the coupling effect between electrical components yields an accurate coupling coefficient. This process provides the necessary data support for subsequent electromagnetic field characteristics and interference analysis, helping to improve the overall stability of the system. The detailed analysis of the electromagnetic coupling characteristics of the resonant circuit and the calculation of the electromagnetic field distribution between key components quantify the system's sensitivity to electromagnetic interference. This in-depth evaluation provides a reliable theoretical basis for electromagnetic compatibility. The high-frequency electromagnetic wave shielding scheme designed based on the electrical component layout, coupling coefficient, and electromagnetic field distribution data greatly enhances the anti-interference capability of the power supply device and ensures the reliable operation of electrical components in complex electromagnetic environments. Through the anti-interference layout model, the above-mentioned analyses and design results are integrated to form a comprehensive anti-interference solution. This model provides effective guidance and guarantee for the practical application of power supply devices.

[0120] Preferably, step S265 includes the following steps:

[0121] Step S2651: Importing the position information, component spacing, relative position, and electrical connection paths of the electrical component layout plan into the simulation software, and importing the shielding material, thickness, shape, and position designed in the electromagnetic shielding plan into the simulation software to construct an initial anti-interference layout model;

[0122] This embodiment of the present invention organizes all positional information, component spacing, relative positions, and electrical connection paths in the electrical component layout plan into structured data. Electromagnetic simulation software is selected and a new project is created to construct an anti-interference layout model. This organized electrical component position information is imported into the simulation software to plot the precise positions and interconnections of each component in the layout. Based on the electromagnetic shielding plan, the designed shielding material, thickness, shape, and specific location of the shielding body are imported to construct an initial anti-interference layout model.

[0123] Step S2652: performing coupling effect simulation analysis on the initial anti-interference layout model to obtain anti-interference simulation data;

[0124] After completing the initial anti-interference layout model, the embodiment of the present invention confirms that the parameters of all electrical components and shielding materials are accurate. In the simulation software, configure the parameters for coupling effect simulation analysis. Once the coupling effect simulation is started, the software will calculate the interactions between the electrical components and their impact on the overall anti-interference performance. This process typically involves numerical calculation methods such as the finite element method or the finite-difference time-domain method. After the simulation is complete, the anti-interference simulation data is extracted.

[0125] Step S2653: performing deviation calculation on the position and size of the shielding body according to the anti-interference simulation data to obtain anti-interference feedback data;

[0126] This embodiment of the present invention calculates the deviation between the current shielding position and dimensions and the ideal parameters, comparing them to a preset shielding effectiveness standard. Key factors influencing anti-interference performance, such as the shield's thickness, material type, and spacing from electrical components, are identified. Based on these deviations, a feedback model is established to quantify the impact of each parameter. This process may involve statistical and sensitivity analysis to identify the most critical areas for improvement. The calculation results are recorded and organized to form detailed anti-interference feedback data.

[0127] Step S2654: Optimize and adjust the initial anti-interference layout model based on the anti-interference feedback data to obtain an anti-interference layout model.

[0128] In this embodiment of the present invention, anti-interference feedback data is imported into a design tool to analyze its impact on shield performance. Based on this feedback data, key shield parameters, including position, thickness, and shape, are adjusted. An optimization algorithm is used to iteratively adjust these parameters to minimize deviations and improve anti-interference performance. In simulation software, the anti-interference layout model is rebuilt based on the adjusted parameters.

[0129] The present invention imports the position information of electrical components, component spacing, electrical connection paths and electromagnetic shielding solutions into simulation software to construct an initial anti-interference layout model. This model provides a basis for subsequent analysis and optimization, ensuring that the reasonable layout and electromagnetic compatibility of electrical components are taken into account in the early stages of design. Anti-interference simulation data is obtained by performing coupling effect simulation analysis on the initial layout model. The acquisition of this data provides an important basis for identifying and understanding the mutual influence between electrical components and their response to electromagnetic interference, and promotes more accurate design adjustments. The deviation of the position and size of the shielding body is calculated based on the simulation data, and anti-interference feedback data is generated. This process helps designers clearly identify the deficiencies in the shielding design and improves the sensitivity to electromagnetic interference. The initial anti-interference layout model is optimized and adjusted based on the feedback data to obtain the final anti-interference layout model. This optimization process not only improves the anti-interference performance of the system, but also ensures the effective operation of the electrical components and significantly enhances the stability and reliability of the power supply device in complex environments.

[0130] Preferably, step S3 includes the following steps:

[0131] Step S31: monitoring the power supply device in real time, and using an electromagnetic field sensor to collect electromagnetic emission level data of the power supply device under various loads to obtain real-time electromagnetic emission data;

[0132] In this embodiment of the present invention, multiple electromagnetic field sensors are installed at key locations on the power supply device to ensure comprehensive coverage of electromagnetic emissions under different load conditions. The sensors should have high sensitivity and a wide frequency response to capture electromagnetic radiation from low to high frequencies. A real-time monitoring system is configured to regularly collect sensor data to obtain real-time electromagnetic emission data. A monitoring frequency is set, such as recording electromagnetic emission levels once per second, to ensure comprehensive electromagnetic emission data under different load conditions (e.g., light load, full load, and burst load).

[0133] Step S32: extracting features from the real-time electromagnetic emission data to identify the main electromagnetic interference sources and frequency ranges, and obtaining electromagnetic interference data;

[0134] This embodiment of the present invention preprocesses real-time electromagnetic emission data to remove noise and outliers. An appropriate feature extraction algorithm is selected to extract frequency features from the electromagnetic emission data. Based on the extracted spectrum data, the primary frequency range of electromagnetic interference is identified. A thresholding method is used to determine significant frequency points, and a frequency spectrogram is generated. The extracted features are then compared with a database of known electromagnetic interference sources to identify the primary sources of electromagnetic interference and generate electromagnetic interference data.

[0135] Step S33: dynamically adjusting the operating parameters of the soft switch module using the electromagnetic interference data based on the anti-interference layout model to obtain soft switch adjustment data;

[0136] This embodiment of the present invention uses electromagnetic interference data as input and combines it with the design parameters of an anti-interference layout model for further analysis. Based on the characteristics of the electromagnetic interference, the anti-interference layout model is used to simulate the effects of different operating parameters on the interference. Numerical simulation tools can be used to evaluate performance under different parameter combinations. An optimization target is determined, and a dynamic adjustment strategy is developed based on this target. This includes adjusting parameters such as the switching frequency and duty cycle of the soft switching module. The adjustment strategy is converted into actual control instructions, and the operating parameters of the soft switching module are adjusted in real time through the control system, generating soft switching adjustment data.

[0137] Step S34: Utilize the soft switch adjustment data to suppress and optimize the electromagnetic compatibility of the power supply device, and generate real-time interference suppression adjustment data.

[0138] This embodiment of the present invention uses soft-switching adjustment data as input to assess its impact on the electromagnetic compatibility of the power supply device. An electromagnetic compatibility simulation tool is used to perform electromagnetic compatibility analysis on the power supply device to verify the validity of the soft-switching adjustment data. Based on the simulation results, the main sources and propagation paths of electromagnetic interference are identified, and a specific optimization plan is developed. This optimization plan is then implemented in the actual power supply device, with adjustments and changes to relevant electrical connections to generate real-time interference suppression adjustment data.

[0139] This invention uses electromagnetic field sensors to monitor the power supply device in real time, successfully collecting electromagnetic emission level data under various loads. This data collection step provides basic data support for subsequent electromagnetic interference analysis, ensuring a comprehensive understanding of the device's operating status. By extracting features from real-time electromagnetic emission data, the main electromagnetic interference sources and their frequency ranges are effectively identified, generating electromagnetic interference data. This process enhances understanding of electromagnetic interference characteristics and provides targeted guidance for subsequent optimization. Based on the electromagnetic interference data, the operating parameters of the soft switch module are dynamically adjusted using an anti-interference layout model. This adjustment process not only improves the operating efficiency of the soft switch module but also ensures the stability of the entire power supply device, reducing operational instability caused by interference. By using the soft switch adjustment data to suppress and optimize the electromagnetic compatibility of the power supply device, real-time interference suppression adjustment data is generated. This optimization ensures the normal operation of the power supply device under various operating conditions, significantly improving the reliability and stability of the device in complex environments.

[0140] Preferably, step S4 includes the following steps:

[0141] Step S41: Real-time monitoring of electrical components in the power supply device by sensors to obtain working status data of the electrical components;

[0142] In this embodiment of the present invention, multiple sensors are strategically placed within the power supply device. These sensors can monitor the operating status of each electrical component in real time, such as current load, voltage fluctuation, and power consumption. The monitoring system is activated, and the sensors periodically collect operating status data from the electrical components, generating a data record. The data collection frequency is set to once per second to ensure timely response to dynamic changes. The collected data is preprocessed by the data acquisition module, including noise removal, filtering, and normalization, to produce operating status data.

[0143] Step S42: using a temperature sensor to collect operating temperature data of the electrical component and monitor the temperature changes of the component under various environmental conditions to obtain temperature status data;

[0144] In this embodiment of the present invention, suitable temperature sensors are installed on key electrical components of the power supply. The temperature sensors are set to collect data once per second, ensuring real-time monitoring of temperature changes in the electrical components under varying loads and environmental conditions. The collected data includes the current temperature, the rate of temperature rise, and historical temperature records, generating temperature status data.

[0145] Step S43: Correlation analysis is performed on the working status data and the temperature status data, and temperature fluctuations and overheating risk points of the electrical components under specific operating conditions are identified to generate temperature status data;

[0146] The embodiments of the present invention collect working status data and integrate temperature status data at the same time. The two types of data are timestamped using a data processing system. Based on the working status data and temperature status data, a mathematical model is established to describe the relationship between the working status of electrical components and their temperature. Through model analysis, the temperature fluctuation pattern of electrical components under specific load conditions is identified. The temperature response of components under different working conditions is monitored, with particular attention paid to temperature changes during sudden load changes. A temperature threshold is set and, combined with the working status data of the electrical components, a real-time assessment is made as to whether the components are at risk of overheating. By comparing historical data, the occurrence pattern of temperature anomalies is identified, and working and temperature data are generated.

[0147] Step S44: dynamically adjusting the operation mode of the soft switch module according to the temperature status data and the real-time interference suppression adjustment data to generate optimized control parameter data.

[0148] This embodiment of the present invention combines operating and temperature data with real-time interference suppression adjustment data to ensure consistent timestamps across all data, enabling real-time updates. This integrated data is analyzed, and algorithms are used to assess the current state of electrical components. Overheating risks and electromagnetic interference are monitored, with a focus on monitoring. Threshold settings and conditional judgments are used to identify operating modes requiring adjustment. Based on the analysis results, the operating parameters of the soft switching module are dynamically adjusted to generate optimized control parameter data.

[0149] The present invention uses sensors to monitor the electrical components within the power supply device in real time, acquiring operating status data for the components. This measure ensures a comprehensive understanding of the operating conditions of the electrical components, enhances fault warning capabilities, and provides a reliable data foundation for subsequent analysis. The use of temperature sensors enables real-time acquisition of operating temperature data for electrical components and monitoring of temperature changes under different environmental conditions. This monitoring helps to promptly detect temperature anomalies, prevent equipment damage caused by overheating, and enhance system safety. Correlating operating status data with temperature status data allows successful identification of temperature fluctuations and overheating risk points in electrical components under specific operating conditions. This analysis not only enhances understanding of component performance but also provides an effective basis for troubleshooting and prevention. Based on the generated operating and temperature data, as well as real-time interference suppression adjustment data, the soft switching module of the power supply device dynamically adjusts the operating mode. This adjustment not only improves system efficiency but also optimizes the performance of electrical components, reducing potential energy consumption and fault risks.

[0150] Preferably, step S5 includes the following steps:

[0151] Step S51: collecting the operating status information of the power supply device in real time based on the optimized control parameter data to obtain the device operating status data;

[0152] In this embodiment of the present invention, multiple sensors are deployed within the power supply device to monitor its operating status in real time. The sensors transmit the collected electrical parameter data to a central control unit. The central control unit integrates the operating status data received from each sensor to generate device operating status data.

[0153] Step S52: Based on the device operating status data, dynamically adjust the system operating mode using the electromagnetic compatibility feedback control system to obtain feedback control adjustment parameters;

[0154] The operating status data of the device in this embodiment of the present invention is transmitted to the electromagnetic compatibility feedback control system. The system analyzes this data to identify the current operating mode and electromagnetic interference level. Based on the analysis results, the system dynamically adjusts the operating mode to optimize performance and electromagnetic compatibility, generating feedback control adjustment parameters. For example, if excessive electromagnetic interference is detected, the system reduces the switching frequency and on-time to reduce interference. The feedback control system generates corresponding adjustment parameters, which are used to guide specific operational adjustments in subsequent steps. This dynamic adjustment ensures that the power supply device maintains efficient and stable operation under different load and environmental conditions.

[0155] Step S53: designing a feedback loop based on feedback control adjustment parameters, monitoring electromagnetic interference, electrical component efficiency, and energy transmission status of the power supply device, and obtaining real-time feedback data of the multi-level feedback control loop;

[0156] This embodiment of the present invention designs a multi-stage feedback control loop based on feedback control parameter adjustment. This loop uses multiple sensors to monitor key indicators, including electromagnetic interference, the operating efficiency of electrical components, and the energy transfer status of power supply devices. Real-time feedback data is collected and transmitted to the electromagnetic compatibility feedback control system for subsequent analysis and decision-making.

[0157] Step S54: Optimizing the switching frequency, on-time, and voltage waveform using an electromagnetic compatibility feedback control system according to the real-time feedback data to obtain electromagnetic compatibility optimization data;

[0158] In an embodiment of the present invention, the electromagnetic compatibility feedback control system optimizes the switching frequency, on-time, and voltage waveform of the power supply device based on real-time feedback data. The system analyzes the feedback data and identifies key parameters that affect electromagnetic compatibility and energy transmission efficiency. By adjusting the switching frequency, the system can reduce electromagnetic interference and improve the stability of the equipment. At the same time, optimizing the on-time can improve the operating efficiency of electrical components and reduce heat generation. Adjustment of the voltage waveform ensures that the power supply device can maintain optimal performance under various load conditions. The optimization process uses an adaptive control algorithm, which enables the system to respond to environmental changes and load fluctuations in real time to achieve continuous optimization.

[0159] Step S55: adjusting the working mode of the power supply device in real time according to the electromagnetic compatibility optimization data, and generating a real-time performance feedback report, wherein the real-time performance feedback report includes dynamic data of electromagnetic compatibility, switching efficiency and energy transmission.

[0160] Embodiments of the present invention utilize electromagnetic compatibility optimization data to adjust its operating mode in real time. The system applies the optimization data to the current operating state to identify the optimal switching frequency, on-time, and voltage waveform, thereby improving the overall performance of the device. Based on the optimized parameters, the control system automatically adjusts the operating mode of each electrical component to reduce electromagnetic interference and improve energy transfer efficiency. The system monitors the impact of these adjustments on electromagnetic compatibility, switching efficiency, and energy transfer in real time, ensuring that all parameters remain within safe and efficient operating ranges. Real-time performance feedback reports are generated, including dynamic data on electromagnetic compatibility, switching efficiency, and energy transfer.

[0161] The present invention collects the operating status of the power supply device in real time based on optimized control parameter data to obtain device operating status data. This measure ensures real-time monitoring of the power supply device's performance and provides data support for subsequent dynamic adjustments. The electromagnetic compatibility feedback control system dynamically adjusts the system's operating mode based on the device operating status data, generating feedback control adjustment parameters. This real-time dynamic adjustment mechanism improves the power supply device's adaptability to external environmental changes and ensures continued efficient operation. A feedback loop is designed to monitor electromagnetic interference, electrical component operating efficiency, and energy transfer status. By acquiring real-time feedback data, a multi-level feedback control system is formed, effectively improving the system's resistance to electromagnetic interference and ensuring the reliability and stability of the power supply system. Based on the real-time feedback data, the electromagnetic compatibility feedback control system optimizes the switching frequency, on-time, and voltage waveform to obtain electromagnetic compatibility optimization data. This optimization process not only improves the system's electromagnetic compatibility but also reduces the impact of electromagnetic interference on other equipment, ensuring high efficiency while maintaining good compatibility. The power supply device's operating mode is adjusted in real time based on the optimization data, generating a real-time performance feedback report containing electromagnetic compatibility, switching efficiency, and dynamic energy transfer data. This report provides an important basis for subsequent system maintenance and improvement, and supports continuous performance monitoring and improvement.

[0162] Preferably, the present invention further provides a power supply control device for executing the power supply control method of the power supply control device as described above, the power supply control device comprising:

[0163] The electromagnetic compatibility analysis module is used to obtain electromagnetic compatibility parameter data of the power supply device; simulate and analyze the electromagnetic environment inside the power supply device based on the electromagnetic compatibility parameter data, and predict the high-frequency harmonics and electromagnetic interference during the switching process to obtain electromagnetic interference prediction data; control design of the soft switch is carried out based on the electromagnetic interference prediction data to generate soft switch control solution data;

[0164] The electrical component layout optimization and electromagnetic shielding module is used to perform switching operations when the voltage of the switching device is close to zero based on the soft switching control scheme data, and to optimize the smoothing design of the current and voltage waveforms of the resonant circuit to generate optimized topology data. Based on the optimized topology data, the layout of the electrical components in the power supply device is optimized, and the electromagnetic shielding is designed and adjusted according to the electromagnetic coupling characteristics of the resonant circuit and the operating frequency of the switching components to generate an anti-interference layout model.

[0165] The real-time electromagnetic monitoring and soft-switching adjustment module is used to monitor and analyze the electromagnetic emission level of the power supply device in real time to obtain electromagnetic interference data. Based on the anti-interference layout model, the electromagnetic interference data is used to dynamically adjust the soft-switching module and optimize electromagnetic compatibility to obtain real-time interference suppression adjustment data.

[0166] The temperature monitoring and switch mode adjustment module is used to obtain the operating status and temperature data of the electrical components in the power supply device and obtain temperature status data; adjust the operating mode of the switch components according to the temperature status data and real-time interference suppression adjustment data to generate optimized control parameter data;

[0167] The real-time feedback and overall performance optimization module is used to optimize the working mode of the power supply device in real time based on the optimized control parameter data and the electromagnetic compatibility feedback control system. It also integrates the dynamic control of electromagnetic compatibility, switching efficiency and energy transmission through multi-level feedback control of the power supply system to generate a real-time performance feedback report.

[0168] This invention effectively predicts high-frequency harmonics and electromagnetic interference during switching by acquiring electromagnetic compatibility parameter data from the power supply device and performing simulation analysis. Generating electromagnetic interference prediction data provides a scientific basis for soft switching control design, thereby improving the stability and reliability of the power supply device under high-frequency operation and reducing the system's electromagnetic interference risk. Based on the soft switching control scheme, the layout of electrical components is optimized, enabling switching operations at near-zero voltage, reducing switching losses and optimizing current and voltage waveforms. By adjusting the electromagnetic coupling characteristics and operating frequency of the resonant circuit, an effective electromagnetic shielding scheme is designed, enhancing the system's anti-interference capabilities and improving overall electrical performance. This module enables real-time monitoring of the power supply device's electromagnetic emission levels and rapidly acquires electromagnetic interference data. Based on the anti-interference layout model, the module dynamically adjusts and optimizes soft switching, enhancing electromagnetic compatibility, reducing the impact of interference on other devices, and ensuring smooth system operation. The module monitors the operating status and temperature data of electrical components in real time, promptly acquiring temperature status data and adjusting the operating mode of the switching components based on this data and real-time interference suppression adjustment data. This mechanism improves the system's thermal management capabilities, reduces the risk of component overheating, and ensures the safety and reliability of the power supply device. Based on optimized control parameter data, the electromagnetic compatibility feedback control system optimizes the power supply's operating mode in real time. Multi-level feedback control integrates dynamic control of electromagnetic compatibility, switching efficiency, and energy transfer, generating real-time performance feedback reports. This comprehensive feedback mechanism ensures the system's long-term stable operation and provides data support for subsequent optimization and improvement.

[0169] Therefore, no matter from which point of view, the embodiments should be regarded as illustrative and non-restrictive, and the scope of the present invention is not limited by the above description. Therefore, it is intended that all changes that fall within the meaning and scope of the equivalent elements of the application documents are included in the present invention.

[0170] The foregoing description is intended only to provide specific embodiments of the present invention, which will enable those skilled in the art to understand and implement the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not intended to be limited to the embodiments shown herein, but is to be construed in the widest possible manner consistent with the principles and novel features disclosed herein.

Claims

1. A power supply control method for a power supply control device, characterized in that: The following steps are involved: Step S1: Acquire electromagnetic compatibility parameter data of the power supply device; simulate and analyze the electromagnetic environment inside the power supply device based on the electromagnetic compatibility parameter data, and predict high-frequency harmonics and electromagnetic interference during the switching process to obtain electromagnetic interference prediction data; perform control design for the soft switch based on the electromagnetic interference prediction data to generate soft switch control scheme data; Step S2: performing a switching operation on the switching element when the voltage is close to zero based on the soft switching control scheme data, and performing smooth optimization design on the current and voltage waveforms of the resonant circuit to generate optimized topology data; Optimize the layout of electrical components within the power supply device based on the optimized topology data, design and adjust the electromagnetic shielding based on the electromagnetic coupling characteristics of the resonant circuit and the operating frequency of the switching components, and generate an anti-interference layout model; Step S3: Real-time monitoring and analysis of the electromagnetic emission level of the power supply device is performed to obtain electromagnetic interference data; based on the anti-interference layout model, the electromagnetic interference data is used to dynamically adjust the soft switch module and optimize the electromagnetic compatibility to obtain real-time interference suppression adjustment data. Step S3 includes the following steps: Step S31: monitoring the power supply device in real time, and using an electromagnetic field sensor to collect electromagnetic emission level data of the power supply device under various loads to obtain real-time electromagnetic emission data; Step S32: extracting features from the real-time electromagnetic emission data to identify the main electromagnetic interference sources and frequency ranges, and obtaining electromagnetic interference data; Step S33: dynamically adjusting the operating parameters of the soft switch module using the electromagnetic interference data based on the anti-interference layout model to obtain soft switch adjustment data; Step S34: Optimizing the electromagnetic compatibility of the power supply device using the soft switch adjustment data to generate real-time interference suppression adjustment data; Step S4: Acquire the operating status and temperature data of the electrical components in the power supply device to obtain temperature status data; adjust the operating mode of the switching element according to the temperature status data and the real-time interference suppression adjustment data to generate optimized control parameter data; Step S4 includes the following steps: Step S41: Real-time monitoring of electrical components in the power supply device by sensors to obtain working status data of the electrical components; Step S42: using a temperature sensor to collect operating temperature data of the electrical component and monitor the temperature changes of the component under various environmental conditions to obtain temperature status data; Step S43: Correlation analysis is performed on the working status data and the temperature status data, and temperature fluctuations and overheating risk points of the electrical components under specific operating conditions are identified to generate working and temperature data; Step S44: dynamically adjusting the operation mode of the soft switch module according to the operating and temperature data and the real-time interference suppression adjustment data to generate optimized control parameter data; Step S5: Based on the optimized control parameter data, the electromagnetic compatibility feedback control system is used to optimize the working mode of the power supply device in real time, and through multi-level feedback control of the power supply system, the dynamic control of electromagnetic compatibility, switching efficiency and energy transmission is integrated to generate a real-time performance feedback report.

2. The power supply control method of the power supply control device according to claim 1, characterized in that: Step S1 includes the following steps: Step S11: Using a spectrum analyzer to monitor and analyze key components of the power supply device to obtain electromagnetic compatibility parameter data; Step S12: constructing an electromagnetic environment model of the power supply device using the electromagnetic compatibility parameter data, and performing simulation and prediction analysis on the electromagnetic environment inside the power supply device using a simulation analysis tool to obtain time-domain and frequency-domain distribution data of electromagnetic interference inside the power supply device; Step S13: Identify high-frequency harmonics and electromagnetic interference sources during the switching process inside the power supply device based on the time-domain and frequency-domain distribution data to obtain electromagnetic interference prediction data; Step S14: Analyze the electromagnetic interference propagation path based on the electromagnetic interference prediction data, and identify key locations that affect other devices by analyzing the electromagnetic coupling effect, conducted interference path, and radiated interference path to obtain electromagnetic interference source data; Step S15: Designing soft switching control according to the electromagnetic interference source data, optimizing the voltage waveform during the switching process, and generating soft switching control solution data.

3. The power supply control method of the power supply control device according to claim 1, characterized in that: Step S2 includes the following steps: Step S21: extracting the operating frequency, switching timing and zero voltage switching mode parameters of the switching device according to the soft switching control scheme data to obtain the soft switching key parameter data; Step S22: Based on the soft switching key parameter data, the voltage and current monitoring devices deployed in the system are used to monitor and collect the voltage and current waveforms of the switching devices in real time, and the instantaneous fluctuations of the switches are evaluated to obtain waveform data; Step S23: Analyzing the accuracy of the switching point based on the waveform data, and adjusting the switching timing in real time to obtain optimized switching timing parameters; Step S24: Based on the optimized switch switching timing parameters, a power analyzer is used to monitor and evaluate the loss and reverse operation of the switch device under the optimized switching operation to obtain switching loss data; Step S25: Based on the switching loss data, the inductance, capacitance, and smooth current and voltage waveforms are optimized using the topology structure, and the smoothness of the adjusted waveforms is simulated and tested to verify the smoothness, thereby generating optimized topology structure data; Step S26: Optimizing the layout of electrical components within the power supply device according to the optimized topology data, and designing and adjusting the electromagnetic shielding according to the electromagnetic coupling characteristics of the resonant circuit and the operating frequency of the switching components to generate an anti-interference layout model.

4. The power supply control method of the power supply control device according to claim 3, characterized in that: Step S25 includes the following steps: Step S251: Designing an initial circuit of the LLC resonant converter based on the switching loss data to obtain resonant circuit design parameters; Step S252: Analyze the inductance and capacitance characteristics of the circuit according to the resonant circuit design solution, and calculate the resonant frequency and quality factor to obtain resonant circuit performance characteristic data; Step S253: gradually adjusting the inductance and capacitance values according to the resonant circuit performance characteristic data to obtain optimized resonant circuit performance data; Step S254: performing simulation analysis on the resonant circuit based on the resonant circuit optimization performance data, and monitoring the responses of the current and voltage waveforms under various operating conditions in real time to evaluate the waveform smoothness, thereby obtaining optimization performance simulation data; Step S255: dynamically adjusting the component parameters in the circuit based on the optimized performance simulation data to generate optimized design parameters for the resonant circuit; Step S256: generating a circuit topology diagram based on the optimized design parameters of the resonant circuit, wherein the circuit topology diagram includes the connection relationship and layout of the electrical components; Step S257: performing electromagnetic compatibility analysis on the circuit topology diagram, and evaluating the energy transmission efficiency and anti-interference performance of the overall system through simulation to obtain optimized topology structure data.

5. The power supply control method of the power supply control device according to claim 3, characterized in that: Step S26 includes the following steps: Step S261: Analyzing the relative positions of electrical components within the power supply device based on the optimized topology data to obtain a layout plan for electrical components of the power supply device; Step S262: Analyze the mutual coupling effect between the electrical components in the power supply device to obtain a coupling coefficient; Step S263: Analyze the electromagnetic coupling characteristics in the resonant circuit in detail, and calculate the electromagnetic field distribution between key components to obtain electromagnetic field distribution data; Step S264: designing a high-frequency electromagnetic wave shielding scheme based on the electrical component layout scheme, coupling coefficient, and electromagnetic field distribution data to obtain an electromagnetic shielding scheme; Step S265: constructing an anti-interference layout model according to the electrical component layout plan and the electromagnetic shielding plan.

6. The power supply control method of the power supply control device according to claim 5, characterized in that: Step S265 includes the following steps: Step S2651: Importing the position information, component spacing, relative position, and electrical connection paths of the electrical component layout plan into the simulation software, and importing the shielding material, thickness, shape, and position designed in the electromagnetic shielding plan into the simulation software to construct an initial anti-interference layout model; Step S2652: performing coupling effect simulation analysis on the initial anti-interference layout model to obtain anti-interference simulation data; Step S2653: performing deviation calculation on the position and size of the shielding body according to the anti-interference simulation data to obtain anti-interference feedback data; Step S2654: Optimize and adjust the initial anti-interference layout model based on the anti-interference feedback data to obtain an anti-interference layout model.

7. The power supply control method of the power supply control device according to claim 1, characterized in that: Step S5 includes the following steps: Step S51: collecting the operating status information of the power supply device in real time based on the optimized control parameter data to obtain the device operating status data; Step S52: Based on the device operating status data, dynamically adjust the system operating mode using the electromagnetic compatibility feedback control system to obtain feedback control adjustment parameters; Step S53: designing a feedback loop based on feedback control adjustment parameters, monitoring electromagnetic interference, electrical component efficiency, and energy transmission status of the power supply device, and obtaining real-time feedback data of the multi-level feedback control loop; Step S54: Optimizing the switching frequency, on-time, and voltage waveform using an electromagnetic compatibility feedback control system according to the real-time feedback data to obtain electromagnetic compatibility optimization data; Step S55: adjusting the working mode of the power supply device in real time according to the electromagnetic compatibility optimization data, and generating a real-time performance feedback report, wherein the real-time performance feedback report includes dynamic data of electromagnetic compatibility, switching efficiency and energy transmission.

8. A power supply control device, characterized in that: The device comprises a cabinet, a switch element, a cable assembly, and a control system. The switch element is disposed in the cabinet, the cable assembly is electrically connected to the switch element, and the control system is installed in the switch element. The control system is used to execute the power supply control method of the power supply control device according to claim 1, and the control system includes: The electromagnetic compatibility analysis module is used to obtain electromagnetic compatibility parameter data of the power supply device; simulate and analyze the electromagnetic environment inside the power supply device based on the electromagnetic compatibility parameter data, and predict the high-frequency harmonics and electromagnetic interference during the switching process to obtain electromagnetic interference prediction data; control design of the soft switch is carried out based on the electromagnetic interference prediction data to generate soft switch control solution data; The electrical component layout optimization and electromagnetic shielding module is used to perform switching operations when the voltage of the switching device is close to zero based on the soft switching control scheme data, and to optimize the smoothing design of the current and voltage waveforms of the resonant circuit to generate optimized topology data. Based on the optimized topology data, the layout of the electrical components in the power supply device is optimized, and the electromagnetic shielding is designed and adjusted according to the electromagnetic coupling characteristics of the resonant circuit and the operating frequency of the switching components to generate an anti-interference layout model. The real-time electromagnetic monitoring and soft-switching adjustment module is used to monitor and analyze the electromagnetic emission level of the power supply device in real time to obtain electromagnetic interference data. Based on the anti-interference layout model, the electromagnetic interference data is used to dynamically adjust the soft-switching module and optimize electromagnetic compatibility to obtain real-time interference suppression adjustment data. The temperature monitoring and switch mode adjustment module is used to obtain the operating status and temperature data of the electrical components in the power supply device and obtain temperature status data; adjust the operating mode of the switch components according to the temperature status data and real-time interference suppression adjustment data to generate optimized control parameter data; The real-time feedback and overall performance optimization module is used to optimize the working mode of the power supply device in real time based on the optimized control parameter data and the electromagnetic compatibility feedback control system. It also integrates the dynamic control of electromagnetic compatibility, switching efficiency and energy transmission through multi-level feedback control of the power supply system to generate a real-time performance feedback report.

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