Adblue production device

Abstract

The invention discloses an adblue production device, which belongs to the technical field of adblue production, and has the technical key points that the adblue production device comprises a tank body, the inner wall of the bottom of the tank body is rotatably connected with a rotating shaft through a bearing, and the outer side of the circumference of the rotating shaft is fixedly connected with two oppositely distributed blade frames and a connecting plate; a rotating rod is rotationally connected to the interior of the connecting plate through a bearing, turbulent flow rods distributed at equal intervals are fixedly connected to the outer side of the circumference of the rotating rod, and an upper supporting frame is fixedly connected to the outer wall of the top of the tank body. The rotating shaft rotates to drive the blade frame to rotate and preliminarily mix materials in the tank body, and meanwhile, the rotating shaft rotates to enable the connecting plate to drive the rotating rod and the turbulent flow rod to do circular motion around the rotating shaft, so that the materials in the tank body are further stirred and mixed; the stirring rod is in intermittent contact with the stirring block, and the torsion spring enables the rotating rod to drive the turbulent flow rod to rotate around the rotating shaft and simultaneously swing, so that the stirring efficiency is further improved.

Description

Technical Field

[0001] The invention belongs to the technical field of vehicle urea production, and in particular relates to a vehicle urea production device. Background Art

[0002] At present, the SCR scheme has obvious advantages in the exhaust emission treatment system of National IV diesel vehicles, and automotive urea is a necessary additive for the SCR scheme. Automotive urea is composed of 32.5% high-purity urea and 67.5% deionized water. Engine manufacturers have begun to use SCR technology to meet the requirements of environmental protection departments. The SCR system includes a urea tank (loaded with automotive urea) and an SCR catalytic reaction tank. The operation process of the SCR system is: when nitrogen oxides are found in the exhaust pipe, the urea tank automatically sprays out automotive urea, and automotive urea and nitrogen oxides undergo oxidation-reduction reactions in the SCR catalytic reaction tank to generate pollution-free nitrogen and water vapor for discharge. If automotive urea is not loaded, or the purity is insufficient, or the quality is inferior, the vehicle engine will automatically slow down. At the same time, inferior automotive urea will contaminate the catalyst in the SCR catalytic reaction tank, causing serious consequences.

[0003] Publication No. CN106582338A discloses a process for producing automotive urea, comprising the following steps: step 1. unloading: pouring bagged solid urea into a mixing tank; step 2. water injection: injecting ultrapure water into the mixing tank to mix with the solid urea to form a urea solution; wherein only a single stirring rod is used for stirring when the solid urea and the ultrapure water are mixed and stirred, which not only has low stirring and mixing efficiency, but also easily leads to insufficient mixing. Therefore, we propose a vehicle urea production device to solve the above-mentioned problems. Summary of the invention

[0004] The object of the present invention is to provide a vehicle urea production device to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A vehicle urea production device comprises a tank body, wherein the bottom inner wall of the tank body is rotatably connected to a rotating shaft via a bearing, two blade racks and a connecting plate which are oppositely distributed are fixedly connected to the circumferential outer side of the rotating shaft, a rotating rod is rotatably connected to the interior of the connecting plate via a bearing, spoiler rods which are equidistantly distributed are fixedly connected to the circumferential outer side of the rotating rod, an upper support frame is fixedly connected to the top outer wall of the tank body, and a power component for driving the rotating shaft to rotate is provided on the top of the upper support frame.

[0007] Preferably, the power component is a servo motor, which is fixedly connected to the top of the upper support frame, and one end of the servo motor output shaft passes through the tank body and is fixedly connected to the rotating shaft through a coupling.

[0008] Preferably, the plurality of spoiler rods are all facing downward and are arranged at an acute angle.

[0009] Preferably, one side of the two rotating rods is fixedly connected with a shift rod, the circumferential inner wall of the tank body is fixedly connected with a plurality of shift blocks, one side of the two rotating rods is sleeved with a torsion spring, and the two ends of the torsion spring are respectively fixed to the rotating rod and the connecting plate.

[0010] Preferably, a feed pipe and a discharge pipe are disposed on the top and bottom of the tank body.

[0011] Preferably, a filling pipe is provided on one side of the tank body near the top.

[0012] Preferably, a lower support frame is fixedly connected to the bottom outer wall of the tank body, and supporting feet are provided at the four corners of the lower support frame.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: the rotation of the shaft drives the impeller to rotate and preliminarily mix the material inside the tank body, and at the same time, the rotation of the shaft causes the connecting plate to drive the rotating rod and the spoiler rod to move in a circle around the shaft, thereby further stirring and mixing the material inside the tank body, and through the intermittent contact between the shifting rod and the shifting block and the torsion spring, the rotating rod drives the spoiler rod to rotate around the rotating shaft while swinging itself, thereby further improving the stirring efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A perspective view of the present invention;

[0015] Figure 2 is an internal diagram of the present invention;

[0016] Figure 3 It is a partial enlarged view of the present invention.

[0017] In the figure: 1. upper support frame; 2. filling pipe; 3. lower support frame; 4. discharge pipe; 5. tank body; 6. feed pipe; 7. servo motor; 8. blade rack; 9. rotating shaft; 10. rotating rod; 11. shift block; 12. spoiler rod; 13. connecting plate; 14. torsion spring; 15. shift rod. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] See also Figure 1-Figure 3The present invention provides a vehicle urea production device, comprising a tank body 5, the bottom inner wall of the tank body 5 is rotatably connected with a rotating shaft 9 through a bearing, two blade racks 8 and a connecting plate 13 that are oppositely distributed are fixed to the outer circumference of the rotating shaft 9 through bolts, the inside of the connecting plate 13 is rotatably connected with a rotating rod 10 through a bearing, the outer circumference of the rotating rod 10 is fixed with equidistantly distributed spoiler rods 12 through bolts, the top outer wall of the tank body 5 is fixed with an upper support frame 1 through bolts, and a power component for driving the rotating shaft 9 to rotate is provided on the top of the upper support frame 1. The force component is a servo motor 7, which is fixed to the top of the upper support frame 1 by bolts. One end of the output shaft of the servo motor 7 passes through the tank body 5 and is connected and fixed to the rotating shaft 9 by a coupling. By starting the servo motor 7, the servo motor 7 rotates to drive the rotating shaft 9 to rotate, and the rotation of the rotating shaft 9 drives the blade frame 8 to rotate and preliminarily mix the materials inside the tank body 5. At the same time, the rotation of the rotating shaft 9 causes the connecting plate 13 to drive the rotating rod 10 and the spoiler rod 12 to make a circular motion around the rotating shaft 9, so that the materials inside the tank body 5 are further stirred and mixed.

[0020] In this embodiment, the plurality of spoiler bars 12 are all facing downward and are disposed at an acute angle, thereby effectively increasing the stirring range of the spoiler bars 12 .

[0021] In this embodiment, one side of the two rotating rods 10 is fixed with a lever 15 by bolts, and the circumferential inner wall of the tank body 5 is fixed with a plurality of lever blocks 11 by bolts. One side of the two rotating rods 10 is sleeved with a torsion spring 14, and the two ends of the torsion spring 14 are respectively fixed to the rotating rod 10 and the connecting plate 13, so that the lever 15 is in intermittent contact with the lever block 11, so that the rotating rod 10 drives the spoiler rod 12 to rotate around the rotating shaft 9 and rotate at the same time, and the torsion spring 14 drives the rotating rod 10 to rotate around the rotating shaft 9 and reverse and reset at the same time, and so on and so forth. The reciprocating cycle further improves the stirring efficiency.

[0022] In this embodiment, a feed pipe 6 and a discharge pipe 4 are disposed on the top and bottom of the tank body 5, thereby facilitating feeding and discharging.

[0023] In this embodiment, a filling pipe 2 is provided on one side of the tank body 5 and near the top, so as to facilitate the filling of auxiliary materials into the tank body 5 through the filling pipe 2 .

[0024] In this embodiment, a lower support frame 3 is fixed to the bottom outer wall of the tank body 5 by bolts, and legs are provided at the four corners of the lower support frame 3, so that the tank body 5 is supported.

[0025] The working principle and use process of the present invention are as follows: when in use, by starting the servo motor 7, the servo motor 7 rotates to drive the rotating shaft 9 to rotate, and the rotating shaft 9 rotates to drive the blade frame 8 to rotate and preliminarily mix the materials inside the tank body 5, and at the same time, the rotating shaft 9 rotates to make the connecting plate 13 drive the rotating rod 10 and the spoiler rod 12 to make a circular motion around the rotating shaft 9, so that the materials inside the tank body 5 are further stirred and mixed, and at the same time, the lever 15 is intermittently in contact with the lever block 11, so that the rotating rod 10 drives the spoiler rod 12 to rotate around the rotating shaft 9 and rotate at the same time, and the torsion spring 14 is used to make the rotating rod 10 drive the spoiler rod 12 to rotate around the rotating shaft 9 and reverse and reset at the same time, and so on and so forth, and the mixing efficiency is further improved.

[0026] The electronic components and modules used in the invention can be parts commonly used in the market and can realize the specific functions in this case, and the specific models and sizes can be selected and adjusted according to actual needs.

[0027] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A vehicle urea production device, comprising a tank (5), characterized in that: The bottom inner wall of the tank body (5) is rotatably connected to a rotating shaft (9) via a bearing, two blade racks (8) and a connecting plate (13) that are arranged opposite to each other are fixedly connected to the outer circumference of the rotating shaft (9), a rotating rod (10) is rotatably connected to the inside of the connecting plate (13) via a bearing, and spoiler rods (12) that are equidistantly distributed are fixedly connected to the outer circumference of the rotating rod (10), and an upper support frame (1) is fixedly connected to the top outer wall of the tank body (5), and a power component for driving the rotating shaft (9) to rotate is provided on the top of the upper support frame (1).

2. The vehicle urea production device according to claim 1, characterized in that: The power component is a servo motor (7), which is fixedly connected to the top of the upper support frame (1), and one end of the output shaft of the servo motor (7) passes through the tank body (5) and is fixedly connected to the rotating shaft (9) through a coupling.

3. The vehicle urea production device according to claim 1, characterized in that: The plurality of spoiler bars (12) are all directed downward and arranged at an acute angle.

4. The vehicle urea production device according to claim 3, characterized in that: One side of the two rotating rods (10) is fixedly connected to a shifting rod (15), the circumferential inner wall of the tank body (5) is fixedly connected to a plurality of shifting blocks (11), one side of the two rotating rods (10) is sleeved with a torsion spring (14), and the two ends of the torsion spring (14) are respectively fixed to the rotating rod (10) and the connecting plate (13).

5. The vehicle urea production device according to claim 1, characterized in that: A feed pipe (6) and a discharge pipe (4) are disposed on the top and bottom of the tank body (5).

6. The vehicle urea production device according to claim 1, characterized in that: A filling pipe (2) is provided on one side of the tank body (5) and near the top.

7. The vehicle urea production device according to claim 1, characterized in that: The bottom outer wall of the tank body (5) is fixedly connected to a lower support frame (3), and the four corners of the lower support frame (3) are provided with supporting feet.

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