Vertical hydraulic three-roller grinding machine
The vertical hydraulic three-roll grinding machine addresses the challenge of roller replacement by using a push-in and push-out block system with a guide block and groove mechanism, facilitating easy and secure roller changes for handling diverse materials.
Patent Information
- Application Number
- CN202411362197.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2044-09-27
AI Technical Summary
The existing vertical hydraulic three-roller grinders face difficulties in conveniently replacing rollers, which limits their adaptability to different materials with varying hardness and chemical resistance requirements.
A vertical hydraulic three-roll grinding machine with a replacement mechanism that includes a push-in and push-out block system, guided by a guide block and groove system, allowing for easy and secure replacement of rollers on the roller shaft.
Enables efficient and hassle-free roller replacement, ensuring the machine can handle materials with different hardness and chemical properties by securely fixing the rollers on the shaft during operation.
Smart Images

Figure CN119237061A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of grinders, in particular to a vertical hydraulic three-roll grinder. Background Art
[0002] The vertical hydraulic three-roller grinder is an efficient industrial grinding equipment with three high-precision rollers. It is widely used in chemical, coating, ink and other industries. It can finely grind various materials, refine material particles to the required particle size, improve the dispersion and uniformity of materials, and significantly improve product quality and production efficiency. The vertical hydraulic three-roller mill usually consists of a frame, three rollers, a control system and a hydraulic system. The material to be ground is evenly fed into the space between the three rollers through a feeding device. There is a speed difference between the rollers. The material is rolled into the space between the rollers under the friction and shear force of the rollers. During the grinding process, the material continuously circulates between the rollers, gradually being refined and evenly dispersed to complete the grinding of the material. Different types of materials require different rollers. For example, when processing materials with higher hardness, high-hardness rollers are required; when grinding softer materials, conventional rollers are used; when grinding corrosive materials, corrosion-resistant rollers are required. However, the upright hydraulic three-roller grinder in the prior art is not convenient for replacing rollers, which causes limitations.
[0003] For this purpose, we propose a vertical hydraulic three-roll mill. Summary of the invention
[0004] In view of the deficiencies of the prior art, the present invention provides a vertical hydraulic three-roller grinding machine, which overcomes the deficiencies of the prior art and aims to solve the problems in the background technology.
[0005] To achieve the above object, the present invention provides the following technical solution: a vertical hydraulic three-roll grinding machine, comprising: A frame, a roller shaft and a roller; a first support block and a second support block are respectively arranged on both sides of the frame; two ends of the three roller shafts are rotatably connected to the first support block and the second support block respectively; the roller is sleeved on the outside of the roller, and the roller and the roller shaft are slidably matched; The frame contains rollers made of different materials; the frame is provided with a replacement mechanism; the replacement mechanism is used to replace the rollers on the roller shaft.
[0006] Preferably, the replacement mechanism includes a pushing block, an ejecting block, a pushing electric push rod and an ejecting electric push rod; the ejecting electric push rod is fixedly connected to the No. 2 support block; the ejecting block is fixedly connected to the ejecting electric push rod; the pushing electric push rod is arranged on the frame; the pushing block is fixedly connected to the output end of the pushing electric push rod.
[0007] Preferably, a No. 1 supporting electric push rod is fixedly connected in the frame; a connecting block is fixedly connected to the output end of the No. 1 supporting electric push rod; a clamping groove is provided on the No. 1 supporting block; and the connecting block can be inserted into the clamping groove.
[0008] Preferably, an arc-shaped storage rack is slidably connected to the frame; an adjustment motor is fixedly connected to the frame; an arc-shaped rack is fixedly connected to the arc-shaped storage rack; a gear meshing with the arc-shaped rack is fixedly connected to the output end of the adjustment motor; and the rollers are stored on the arc-shaped storage rack.
[0009] Preferably, an inner support block is fixedly connected to the arc-shaped storage rack; the push-in electric push rod is fixedly connected to the inner support block; a support groove is provided on the inner support block; a transverse support electric push rod is fixedly connected in the support groove; a transverse support block is fixedly connected to the output end of the transverse support electric push rod; a transverse groove is provided on the No. 1 support block; and the transverse support block can be inserted into the transverse groove.
[0010] The roller on the roller shaft is pushed out by the pushing block, and the replaced roller is pushed onto the roller shaft by the pushing block, thereby completing the replacement of the roller. In addition, during the process of replacing the roller, the connecting block and the lateral support blocks on the inner support block support the No. 1 support block at intervals, thereby ensuring that during the process of replacing the roller, while supporting the No. 1 support block, the roller will not be blocked by the connecting block.
[0011] Preferably, a guide block is installed on the roller shaft; a guide groove is provided on the inner wall of the roller; the guide groove is V-shaped, and the end with a smaller size can slide in cooperation with the guide block.
[0012] Preferably, an L-shaped groove is provided on the roller shaft; the guide block is slidably connected in one end of the L-shaped groove; a return spring is fixedly connected between the guide block and the L-shaped groove; a push rod is slidably connected to the other end of the L-shaped groove; a rotating shaft is threadedly connected to the push rod; an adjustment gear ring is rotatably connected to one end of the roller shaft; a gear that meshes with the adjustment gear ring is fixedly connected to the rotating shaft; and a snap-in groove is provided at the bottom of the smaller end of the guide groove.
[0013] Preferably, a hole is provided on the adjusting gear ring; a telescopic slot is provided on the No. 2 support block; a telescopic block is slidably connected in the telescopic slot, and a telescopic electric push rod is fixedly connected in the telescopic slot; the telescopic block can be inserted into the hole.
[0014] A guide block is provided on the roller shaft and a guide groove is provided on the roller, so that the process of the roller being sleeved on the roller shaft is guided, and the guide block moves upward to clamp the roller, so that the roller is fixed on the roller shaft, thereby preventing the roller from moving on the roller shaft during use of the present invention, thereby ensuring the use effect of the present invention.
[0015] Beneficial effects of the present invention: 1. The present invention pushes the roller on the roller shaft through the push-out block, and then pushes the replaced roller onto the roller shaft through the push-in block, thereby completing the replacement of the roller. In addition, during the process of replacing the roller, the connecting block and the lateral support blocks on the inner support block support the No. 1 support block at intervals, thereby ensuring that during the process of replacing the roller, while supporting the No. 1 support block, the roller will not be blocked by the connecting block.
[0016] 2. The present invention provides a guide block on the roller shaft and a guide groove on the roller to guide the process of the roller being sleeved on the roller shaft, and the guide block moves upward to clamp the roller, thereby fixing the roller on the roller shaft, preventing the roller from moving on the roller shaft during use of the present invention, thereby ensuring the use effect of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 for Figure 1 The enlarged view of point A in the middle; Figure 3 It is a partial cross-sectional view of the base, roller, roller shaft, No. 1 support block and No. 2 support block in the present invention; Figure 4 for Figure 3 The enlarged view of point B in the middle; Figure 5 for Figure 3 Enlarged view of point C in the middle; Figure 6 It is a cross-sectional view of the inner support block and the push-in block in the present invention; Figure 7 It is a cross-sectional view of the inner support block and the transverse support block in the present invention; Figure 8 It is a cross-sectional view of the roller in the present invention.
[0018] In the figure: 1. frame; 2. roller shaft; 21. roller; 11. support block No. 1; 12. support block No. 2; 31. push-in block; 32. push-out block; 33. push-in electric push rod; 34. push-out electric push rod; 4. support electric push rod No. 1; 41. connecting block; 42. snap-in groove; 5. arc storage rack; 51. adjustment motor; 52. arc rack; 53. inner support block; 54. support groove; 55. horizontal support electric push rod; 56. horizontal support block; 57. horizontal groove; 6. guide block; 61. guide groove; 62. L-shaped groove; 63. reset spring; 64. push rod; 65. rotating shaft; 66. adjustment gear ring; 67. snap-in groove; 68. hole; 69. telescopic groove; 7. telescopic block; 71. telescopic electric push rod. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] Embodiment 1: Refer to the attached specification Figure 1 , 2 , 3, 4, 6 and 7, a vertical hydraulic three-roll mill comprising: A frame 1, a roller shaft 2 and a roller 21; a first support block 11 and a second support block 12 are respectively arranged on both sides of the frame 1; two ends of the three roller shafts 2 are rotatably connected to the first support block 11 and the second support block 12 respectively; the roller 21 is sleeved on the outer side of the roller 21, and the roller 21 and the roller shaft 2 are slidably matched; Rollers 21 of different materials are stored in the frame 1 ; a replacement mechanism is provided in the frame 1 ; the replacement mechanism is used to replace the rollers 21 on the roller shaft 2 .
[0021] In the present invention, the replacement mechanism includes a push-in block 31, a push-out block 32, a push-in electric push rod 33 and a push-out electric push rod 34; the push-out electric push rod 34 is fixedly connected to the second support block 12; the push-out block 32 is fixedly connected to the push-out electric push rod 34; the push-in electric push rod 33 is arranged on the frame 1; the push-in block 31 is fixedly connected to the output end of the push-in electric push rod 33.
[0022] In the present invention, a first supporting electric push rod 4 is fixedly connected to the frame 1 ; a connecting block 41 is fixedly connected to the output end of the first supporting electric push rod 4 ; a clamping groove 42 is provided on the first supporting block 11 ; and the connecting block 41 can be inserted into the clamping groove 42 .
[0023] In the present invention, an arc storage rack 5 is slidably connected to the frame 1; an adjustment motor 51 is fixedly connected to the frame 1; an arc rack 52 is fixedly connected to the arc storage rack 5; a gear meshing with the arc rack 52 is fixedly connected to the output end of the adjustment motor 51; and the roller 21 is stored on the arc storage rack 5.
[0024] In the present invention, an inner support block 53 is fixedly connected to the arc-shaped storage rack 5; the push-in electric push rod 33 is fixedly connected to the inner support block 53; a support groove 54 is provided on the inner support block 53; a transverse supporting electric push rod 55 is fixedly connected in the support groove 54; a transverse supporting block 56 is fixedly connected to the output end of the transverse supporting electric push rod 55; a transverse groove 57 is provided on the No. 1 support block 11; the transverse support block 56 can be inserted into the transverse groove 57.
[0025] In the present invention, the staff pours the material to be ground onto the roller 21 and grinds it through the roller 21; when the roller 21 on the roller shaft 2 needs to be replaced, the motor 51 is first adjusted to drive the corresponding gear to rotate, so that the arc storage rack 5 rotates, and the position of the inner support block 53 on the arc storage rack 5 is adjusted so that the idle inner support block 53 is aligned with the roller shaft 2, and the transverse support electric push rod 55 on the inner support block 53 pushes the transverse support block 56 to move, so that the transverse support block 56 is inserted into the transverse groove 57 on the No. 1 support block 11, and then the No. 1 support electric push rod 4 moves downward with the connecting block 41 and disconnects from the No. 1 support block 11, and then the electric push rod 34 is pushed out to push the push block 32, so that the push block 32 pushes the roller 21 on the roller shaft 2, so that the roller 21 on the roller shaft 2 is removed from The roller 2 moves on the roller shaft 2 and is sleeved on the idle inner support block 53 on the arc storage rack 5. During this process, the transverse support block 56 supports the No. 1 support block 11, and then the connecting block 41 moves upward again and is connected to the No. 1 support block 11, and the transverse support block 56 returns to its original position, and then the arc storage rack 5 rotates again, so that the roller 21 to be replaced is aligned with the roller shaft 2, and the corresponding transverse support block 56 on the inner support block 53 is connected to the No. 1 support block 11, and the connecting block 41 moves downward and is disconnected from the No. 1 support block 11, and the push-in block 31 pushes the roller 21 on the inner support block 53 so that the roller 21 is sleeved on the roller shaft 2, and then the connecting block 41 moves upward again and is connected to the No. 1 support block 11, and the transverse support block 56 returns to its original position, thereby completing the replacement of the roller 21 on the roller shaft 2; The present invention pushes the roller 21 on the roller shaft 2 out through the push-out block 32, and then pushes the replaced roller 21 onto the roller shaft 2 through the push-in block 31, thereby completing the replacement of the roller 21. In the process of replacing the roller 21, the connecting block 41 and the lateral support block 56 on the inner support block 53 support the support block No. 1 at intervals, thereby ensuring that during the process of replacing the roller 21, while supporting the support block No. 1 11, the roller 21 will not be blocked by the connecting block 41.
[0026] Embodiment 2: Based on Embodiment 1, refer to the attached Figure 3 , 5 and 8. In the present invention, a guide block 6 is installed on the roller shaft 2; a guide groove 61 is opened on the inner wall of the roller 21; the guide groove 61 is V-shaped, and the end with a smaller size can slide with the guide block 6.
[0027] In the present invention, an L-shaped groove 62 is provided on the roller shaft 2; the guide block 6 is slidably connected in one end of the L-shaped groove 62; a return spring 63 is fixedly connected between the guide block 6 and the L-shaped groove 62; a push rod 64 is slidably connected to the other end of the L-shaped groove 62; a rotating shaft 65 is threadedly connected to the push rod 64; an adjusting gear ring 66 is rotatably connected to one end of the roller shaft 2; a gear that meshes with the adjusting gear ring 66 is fixedly connected to the rotating shaft 65; a snap-in groove 67 is provided at the bottom of the small end of the guide groove 61.
[0028] In the present invention, a hole 68 is provided on the adjusting gear ring 66 ; a telescopic slot 69 is provided on the second support block 12 ; a telescopic block 7 is slidably connected in the telescopic slot 69 , and a telescopic electric push rod 71 is fixedly connected in the telescopic slot 69 ; the telescopic block 7 can be inserted into the hole 68 .
[0029] In the present invention, before the roller 21 is pushed down from the roller shaft 2, the telescopic electric push rod 71 pushes the telescopic block 7, so that the telescopic block 7 is inserted into the hole 68 on the adjusting gear ring 66, so that the adjusting gear ring 66 is fixed, and then the roller shaft 2 slowly rotates, so that the roller shaft 2 and the adjusting gear ring 66 rotate relative to each other, thereby driving the rotating shaft 65 to rotate. During the rotation of the rotating shaft 65, the push rod 64 moves in a direction away from the guide block 6, so that the guide block 6 moves downward under the action of the reset spring 63 and is retracted into the roller shaft 2, so that the roller on the roller shaft 2 The roller 21 is disconnected from the roller shaft 2; when the replaced roller 21 is sleeved on the roller shaft 2, the roller shaft 2 rotates first, so that the push rod 64 moves toward the guide block 6, and lifts up a part of the guide block 6, and then the roller 21 is sleeved on the roller shaft 2, and the guide block 6 is inserted into the guide groove 61 and moves along the guide groove 61. As the roller 21 continues to move, the guide block 6 causes the roller 21 to rotate until the guide block 6 is aligned with the insertion groove 67, and then the roller shaft 2 rotates again, so that the guide block 6 continues to move upward, so that the guide block 6 is inserted into the insertion groove 67; The present invention provides a guide block 6 on the roller shaft 2 and a guide groove 61 on the roller 21, thereby guiding the process of the roller 21 being sleeved on the roller shaft 2, and the guide block 6 moves upward to clamp the roller 21, thereby fixing the roller 21 on the roller shaft 2, preventing the roller 21 from moving on the roller shaft 2 during the use of the present invention, thereby ensuring the use effect of the present invention.
[0030] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected; the scope of the present invention to be protected is defined by the attached claims and their equivalents.
Claims
1. A vertical hydraulic three-roller grinding machine, characterized in that: include: A frame (1), a roller shaft (2) and a roller (21); a first support block (11) and a second support block (12) are respectively arranged on both sides of the frame (1); two ends of the three roller shafts (2) are rotatably connected to the first support block (11) and the second support block (12); the roller (21) is sleeved on the outside of the roller (21), and the roller (21) and the roller shaft (2) are slidably matched; The frame (1) stores the rollers (21) made of different materials; a replacement mechanism is provided in the frame (1); the replacement mechanism is used to replace the rollers (21) on the roller shaft (2).
2. The vertical hydraulic three-roller grinding machine according to claim 1, characterized in that: The replacement mechanism comprises a push-in block (31), a push-out block (32), a push-in electric push rod (33) and a push-out electric push rod (34); the push-out electric push rod (34) is fixedly connected to the second support block (12); the push-out block (32) is fixedly connected to the push-out electric push rod (34); the push-in electric push rod (33) is arranged on the frame (1); and the push-in block (31) is fixedly connected to the output end of the push-in electric push rod (33).
3. A vertical hydraulic three-roller grinding machine according to claim 2, characterized in that: A No. 1 supporting electric push rod (4) is fixedly connected to the frame (1); a connecting block (41) is fixedly connected to the output end of the No. 1 supporting electric push rod (4); a snap-fitting groove (42) is provided on the No. 1 supporting block (11); and the connecting block (41) can be inserted into the snap-fitting groove (42).
4. The vertical hydraulic three-roller grinding machine according to claim 3, characterized in that: The frame (1) is slidably connected to an arc-shaped storage rack (5); the frame (1) is fixedly connected to an adjustment motor (51); the arc-shaped storage rack (52) is fixedly connected to the arc-shaped storage rack (5); the output end of the adjustment motor (51) is fixedly connected to a gear meshing with the arc-shaped rack (52); and the roller (21) is stored on the arc-shaped storage rack (5).
5. The vertical hydraulic three-roller grinding machine according to claim 4, characterized in that: An inner support block (53) is fixedly connected to the arc-shaped storage rack (5); the push-in electric push rod (33) is fixedly connected to the inner support block (53); a support groove (54) is provided on the inner support block (53); a transverse support electric push rod (55) is fixedly connected in the support groove (54); an output end of the transverse support electric push rod (55) is fixedly connected to a transverse support block (56); a transverse groove (57) is provided on the No. 1 support block (11); and the transverse support block (56) can be inserted into the transverse groove (57).
6. The vertical hydraulic three-roller grinding machine according to claim 5, characterized in that: A guide block (6) is mounted on the roller shaft (2); a guide groove (61) is provided on the inner wall of the roller (21); the guide groove (61) is V-shaped, and the end with a smaller size can be slidably matched with the guide block (6).
7. A vertical hydraulic three-roller grinding machine according to claim 6, characterized in that: The roller shaft (2) is provided with an L-shaped groove (62); the guide block (6) is slidably connected to one end of the L-shaped groove (62); a return spring (63) is fixedly connected between the guide block (6) and the L-shaped groove (62); a push rod (64) is slidably connected to the other end of the L-shaped groove (62); a rotating shaft (65) is threadedly connected to the push rod (64); an adjusting toothed ring (66) is rotatably connected to one end of the roller shaft (2); a gear that meshes with the adjusting toothed ring (66) is fixedly connected to the rotating shaft (65); and a snap-in groove (67) is provided at the bottom of the smaller end of the guide groove (61).
8. The vertical hydraulic three-roller grinding machine according to claim 7, characterized in that: The adjusting tooth ring (66) is provided with a hole (68); the second support block (12) is provided with a telescopic groove (69); a telescopic block (7) is slidably connected in the telescopic groove (69); a telescopic electric push rod (71) is fixedly connected in the telescopic groove (69); the telescopic block (7) can be inserted into the hole (68).
Citation Information
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