Gum dipping system
By adopting a combined structure of fixed position and movable position rubber rollers in the glue-impregnation system, the wire body is ensured to work continuously and automatically adjust the tension, which solves the difficulty of glass fiber cloth tension control, cloth breakage and rubber roller jamming in the prior art. The problem of improving the fabric stability and production efficiency of ultra-thin bonded sheets.
Patent Information
- Application Number
- CN202411449443.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-01-03
AI Technical Summary
When the existing glue-impregnation system deals with glass fiber cloth with a large thickness gap, the wire body does not work continuously, resulting in difficulty in tension control, breaking of cloth, poor apparent quality of bonded sheets and difficult to ensure production stability. The rubber roller is prone to stuck, affecting the fabric regeneration process.
Adopt a glue-impregnation system including fixed position and movable position rubber rollers. The movable position rubber rollers can move up and down, and automatically slowly drop into the glue according to tension data, ensuring continuous working of the line body, avoiding breakage and downtime, and through the introduction roller, The lead roller, vibration set and improved bearing structure improve tension control and stability.
The tension control of ultra-thin bonded sheets is realized when replacing fabrics, which improves production stability, reduces production losses, and avoids the apparent quality damage of bonded sheets and the problems of glue rollers stuck.
Smart Images

Figure CN119237232A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a copper clad plate manufacturing technology, in particular to a glue dipping system. Background Art
[0002] As an indispensable material for the production of copper-clad laminates, electronic cloth is also a special basic material for the production of printed circuit boards. In recent years, it has been developing in the direction of becoming thinner and thinner. According to the thickness of electronic cloth, it can be divided into thick electronic cloth, thin electronic cloth, ultra-thin electronic cloth and ultra-thin electronic cloth (hereinafter referred to as "thick cloth, thin cloth, ultra-thin cloth, ultra-thin cloth"), as shown in the following table:
[0003] Product Name Thickness(μm) Commonly used IPC codes Ultra-thin cloth <28 1037 / 1027 / 1017 / 1000 / 101 / 1015 / 1007 Ultra-thin cloth 28—35 106 / 1067 / 1035 / 104 Thin cloth 36—100 1080 / 2116 / 1078 / 1086 Thick cloth >100 7628
[0004] In the existing dipping system, when dipping two types of glass fiber cloth with a large difference in thickness, it is necessary to stop the line first, lower the glue basin, and after dipping the glass fiber cloth, run the new glass fiber cloth idly to the metering wheel, then raise the glue basin to ensure that the glue liquid submerges the rubber roller before starting the line transmission production to ensure that static electricity does not produce sparks.
[0005] The existing dipping system, due to the discontinuous operation of the line, is prone to difficulty in tension control and easy cloth breakage and downtime when producing cloth types below 1027. The glass fiber cloth is prone to wrinkles during production, which destroys the apparent quality of the bonding sheet obtained after the glass fiber cloth is dipped in glue. The production stability is difficult to ensure and the production loss is very large.
[0006] In addition, the rubber roller of the existing dipping system is a through-shaft supporting bearing structure. When the dipping basin descends during cloth refilling, the rubber roller does not move. When the liquid in the basin is lower than the rubber roller, it is first separated from the liquid glue to refill the cloth. When the rubber roller leaves the liquid glue, the friction of the bearing is very large, so the bearing of the rubber roller is easily stuck, which especially causes the cloth surface to be torn during the refilling process when producing adhesive sheets with a thickness below 1027 cloth specifications.
[0007] In addition, in the existing dipping system, the bottom of the dipping basin is prone to sedimentation, which may easily lead to insufficient cloth hanging during dipping. Summary of the invention
[0008] The technical problem to be solved by the present invention is to provide a dipping system, in which the wire body can work continuously during the continuous laying of glass fiber cloth, so as to facilitate the control of the tension of the continuous laying of ultra-thin adhesive sheet and improve the stability of the continuous laying of ultra-thin adhesive sheet.
[0009] In order to solve the above technical problems, the present invention provides a dipping system, which includes a glue basin 1 and a glue roller;
[0010] The rubber rollers include M fixed rubber rollers 21 and M movable rubber rollers 22, where M is a positive integer;
[0011] The M fixed rubber rollers 21 are fixedly arranged in the rubber basin 1 in a sequentially spaced manner and are located below the level of the glue liquid;
[0012] The M movable rubber rollers 22 are arranged in the rubber basin 1 in a sequential manner and can move up and down, wherein the first M-1 movable rubber rollers 22 are respectively arranged at the M-1 intervals of the M fixed rubber rollers 21, and the Mth movable rubber roller 22 is arranged at the rear side of the Mth fixed rubber roller 21;
[0013] The M movable rubber rollers 22 can move upward to above the level of the dipping liquid, and can move downward to below the two adjacent fixed rubber rollers 21;
[0014] The glass fiber cloth 9 to be dipped in glue is sequentially attached to the lower sides of the M movable rubber rollers 22 from front to back and dragged from front to back.
[0015] Preferably, the rubber roller further includes a rubber outlet roller 24;
[0016] The outlet rubber roller 24 is arranged in the rubber basin 1 and is located at the rear side of the last active rubber roller 22;
[0017] The outlet rubber roller 24 can move up and down;
[0018] The glass fiber cloth 9 to be dipped in glue is sequentially attached to the lower sides of the M movable rubber rollers 22 and the lead-out rubber roller 24 from front to back, and is dragged from front to back.
[0019] Preferably, the dipping system further comprises an introduction roller 23;
[0020] The introduction roller 23 is fixedly arranged above the rubber basin 1 and is located in front of the frontmost fixed rubber roller 21;
[0021] The glass fiber cloth 9 that has been impregnated with glue is attached to the upper side of the introduction roller 23 .
[0022] Preferably, the dipping system further comprises a vibration group 3;
[0023] The vibration group 3 is fixedly arranged at the bottom of the rubber basin 1;
[0024] The vibration group 3 is capable of vibrating.
[0025] Preferably, the dipping system further comprises a box 4 and a squeezing roller 5;
[0026] The rubber basin 1 and the rubber roller are both arranged in the box body 4;
[0027] The upper wall of the box body 4 is formed with a cloth outlet;
[0028] The squeezing roller 5 is located outside the upper wall of the box body 4 and directly above the cloth outlet;
[0029] The squeezing roller 5 is used to drag and squeeze the glass fiber cloth 9 sent out through the cloth outlet of the box body 4.
[0030] Preferably, an air inlet 41 is formed on the upper wall of the box body 4;
[0031] Non-flammable gas can be pressed into the box body 4 through the air inlet 41 .
[0032] Preferably, an exhaust port 42 is formed at the bottom of the side wall of the box body 4;
[0033] The exhaust port 42 is connected to the exhaust system outside the box 4;
[0034] The exhaust system is equipped with a LEL detection device.
[0035] Preferably, the rubber roller includes a roller body 200, a bearing without retaining ring 201, a mandrel 202 and a mandrel positioning plate 203;
[0036] The roller body 200 is provided with bearing hole grooves at the center of the left and right ends respectively;
[0037] The left and right two non-circlip bearings 201 are respectively arranged in the bearing hole grooves at the left and right ends of the roller body 200, and the non-circlip bearings 201 are coaxial with the roller body 200;
[0038] The outer rings of the left and right two bearings 201 without retaining rings are coaxially fixed to the inner walls of the bearing hole grooves at the left and right ends of the roller body 200;
[0039] The inner rings of the left and right two bearings 201 without retaining rings are fixed coaxially with the left and right two core shafts 202 near the bearing parts;
[0040] The distal bearing parts of the left and right spindles 202 are fixedly connected to the rubber basin 1 or the box body 4 through the spindle positioning plates 203 respectively.
[0041] Preferably, the core shaft 202 has a proximal bearing portion 2021, a positioning platform portion 2022 and a distal bearing portion 2023 which are coaxially connected in sequence;
[0042] The positioning platform 2022 has an outer diameter at the proximal bearing end that is smaller than the outer diameter of the non-retaining ring bearing 201 and larger than the outer diameter of the proximal bearing 2021 and the inner diameter of the non-retaining ring bearing 201, and an outer diameter at the distal bearing end that is larger than the outer diameter of the distal bearing 2023. A bearing positioning step is formed at the junction of the proximal bearing 2021 and the positioning platform 2022, and a core shaft positioning step is formed at the junction of the positioning platform 2022 and the distal bearing 2023.
[0043] The bearing-proximal end of the positioning platform 2022 is used to limit the axial movement of the non-circlip bearing 201 in the bearing hole groove;
[0044] The mandrel pressing plate 204 is fixed to the mandrel positioning plate 203 by bolts 205, and the proximal bearing side surface of the proximal and distal bearing portion 2023 of the mandrel pressing plate 204 is pressed onto the distal bearing end surface of the positioning platform portion 2022, so that the mandrel 202 is fixedly connected to the mandrel positioning plate 203;
[0045] The core shaft 202 is formed with a connected solvent hole 2025 in the positioning platform part 2022 and the distal bearing part 2023; the solvent hole 2025 has an opening located at the distal bearing end face of the distal bearing part 2023, and at least one opening is located at the end face at the bearing positioning step of the positioning platform part 2022; the opening of the solvent hole 2025 at the distal bearing end face of the distal bearing part 2023 is used to connect the solvent tube 26 to inject the glue solvent.
[0046] Preferably, the positioning platform 2022 is a frustum-shaped structure, and its outer diameter gradually increases from the proximal bearing end to the distal bearing end.
[0047] Preferably, the positioning platform 2022 is cylindrical.
[0048] Preferably, the mandrel positioning plate 203 of the movable rubber roller 22 and / or the outlet rubber roller 24 is fixedly connected to the rubber basin 1 or the box 4 via a frame fixing member 208;
[0049] The frame fixing member 208 is fixedly provided with a vertical guide groove;
[0050] The spindle positioning plate 203 is fixedly provided with a vertical guide rail 2031 adapted to the vertical guide groove;
[0051] The spindle positioning plate 203 moves up and down along the vertical guide groove through the vertical guide rail 2031 and is restricted from lateral movement by the vertical guide groove.
[0052] Preferably, the core shaft positioning plate 203 is driven to descend or ascend by a cylinder, thereby driving the active rubber roller 22 and / or the outlet rubber roller 24 to move up and down.
[0053] In the glue dipping system of the present invention, the glue roller is divided into a fixed-position glue roller 21 and a movable-position glue roller 22 that can move up and down. The movable-position glue roller 22 that can move up and down is in an upper position and away from the glue liquid surface when not in production or when re-weaving. After the re-weaving is completed, the movable-position glue roller 22 can automatically and slowly descend into the glue liquid to glue according to the tension data, and there is no need to stop the line in the middle. After the glass fiber cloth is re-weaved, the glue basin 1 is fixed and the M movable-position glue rollers 22 are moved down to below the glue dipping liquid level in the foot basin. During the re-weaving of the glass fiber cloth, the line can work continuously, which is convenient for controlling the tension of the ultra-thin bonding sheet (for example, the cloth types below 1027) during the re-weaving, improving the stability of the re-weaving of the ultra-thin bonding sheet, avoiding the breakage of the cloth due to stopping the line for re-weaving, avoiding the wrinkling of the glass fiber cloth during production, avoiding the damage to the apparent quality of the bonding sheet obtained after the glass fiber cloth is dipped in glue, ensuring production stability, and reducing production losses. BRIEF DESCRIPTION OF THE DRAWINGS
[0054] In order to more clearly illustrate the technical solution of the present invention, the following briefly introduces the drawings required for use in the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0055] Figure 1 It is a structural schematic diagram of an embodiment of the dipping system of the present invention when dipping glass fiber cloth in glue;
[0056] Figure 2 It is a structural schematic diagram of an embodiment of the dipping system of the present invention during the continuous fabrication process;
[0057] Figure 3 It is a schematic diagram of the structure of a rubber roller with a mandrel of a frustum-shaped positioning table portion in an embodiment of a dipping system of the present invention;
[0058] Figure 4 It is a schematic diagram of the structure of a rubber roller using a mandrel of a cylindrical positioning platform portion in one embodiment of the dipping system of the present invention;
[0059] Figure 5 It is a schematic diagram of the structure of a movable rubber roller or a rubber outlet roller in an embodiment of a dipping system of the present invention.
[0060] Description of reference numerals:
[0061] 1. Rubber basin; 21. Fixed rubber roller; 22. Movable rubber roller; 23. Import roller; 24. Export rubber roller; 9. Fiberglass cloth; 3. Vibration group; 4. Box body; 41. Air inlet; 42. Exhaust port; 5. Squeeze roller; 200. Roller body; 201. Bearing without retaining ring; 202. Mandrel; 203. Mandrel positioning plate; 2021. Near bearing part; 2022. Positioning platform part; 2023. Far bearing part; 204. Mandrel pressure plate; 205. Bolt; 2025. Solvent hole; 26. Solvent tube; 208. Frame fixing parts; 2031. Vertical guide rail. DETAILED DESCRIPTION
[0062] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0063] The words "first", "second" and similar terms used in this application do not indicate any order, quantity or importance, but are only used to distinguish different components. Words such as "include" or "comprises" and similar terms mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. Words such as "connect" or "connected" and similar terms are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right", "front", "back" and the like are only used to indicate relative position relationships. When the absolute position of the object being described changes, the relative position relationship may also change accordingly.
[0064] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0065] Embodiment 1
[0066] like Figure 1 , Figure 2 As shown, the dipping system includes a glue basin 1 and a glue roller;
[0067] The rubber rollers include M fixed rubber rollers 21 and M movable rubber rollers 22, where M is a positive integer;
[0068] The M fixed rubber rollers 21 are fixedly arranged in the rubber basin 1 in a sequentially spaced manner and are located below the level of the glue liquid;
[0069] The M movable rubber rollers 22 are arranged in the rubber basin 1 in a sequential manner and can move up and down, wherein the first M-1 movable rubber rollers 22 are respectively arranged at the M-1 intervals of the M fixed rubber rollers 21, and the Mth movable rubber roller 22 is arranged at the rear side of the Mth fixed rubber roller 21;
[0070] The M movable rubber rollers 22 can move upward to above the level of the dipping liquid, and can move downward to below the two adjacent fixed rubber rollers 21;
[0071] The glass fiber cloth 9 to be dipped in glue is sequentially attached to the lower sides of the M movable rubber rollers 22 from front to back and dragged from front to back.
[0072] Preferably, the dipping system further comprises a controller; after the subsequent fabrication is completed, if the tension of the glass fiber cloth 9 is less than a set value, the controller controls the movable rubber roller to slowly descend to a set position in the glue solution to glue the glass fiber cloth.
[0073] In the glue dipping system of the first embodiment, the rubber roller is divided into a fixed position rubber roller 21 and a movable position rubber roller 22 that can move up and down. The movable position rubber roller 22 that can move up and down is in an upper position and away from the glue liquid surface when not in production or when re-clothing is being continued. After the re-clothing is completed, the movable position rubber roller 22 can automatically and slowly descend into the glue liquid to apply glue according to the tension data, and there is no need to stop the line in the middle.
[0074] When dipping glass fiber cloth Figure 1 As shown, M movable rubber rollers 22 move down into the glue liquid in the glue basin 1 and are respectively located under each adjacent fixed rubber roller 21. The glass fiber cloth 9 passes over the upper side of the i-th fixed rubber roller 21 and the lower side of the i-th movable rubber roller 22 from front to back in sequence, i being a positive integer less than or equal to M. The glass fiber cloth 9 is dragged from front to back for dipping. Figure 2 As shown, the glue basin 1 is fixed, and the M movable rubber rollers 22 move up to above the glue liquid in the foot basin.
[0075] According to the dipping system of the present invention, the line does not need to be stopped when the glass fiber cloth is continued. After the glass fiber cloth is continued, the glue basin 1 is fixed and the M movable glue rollers 22 are moved down to below the dipping liquid level in the base basin. The line can work continuously during the continued laying of the glass fiber cloth, which is convenient for controlling the tension of the ultra-thin bonding sheet (for example, cloth types below 1027) when continued, improving the stability of the continued laying of the ultra-thin bonding sheet, avoiding cloth breakage and downtime due to stopping the line for continued laying, avoiding wrinkles of the glass fiber cloth during production, avoiding damage to the apparent quality of the bonding sheet obtained after the glass fiber cloth is dipped in glue, ensuring production stability, and reducing production losses.
[0076] Embodiment 2
[0077] Based on the dipping system of the first embodiment, the rubber roller further includes a rubber outlet roller 24;
[0078] The outlet rubber roller 24 is arranged in the rubber basin 1 and is located at the rear side of the last active rubber roller 22;
[0079] The outlet rubber roller 24 can move up and down;
[0080] The glass fiber cloth 9 to be dipped in glue is sequentially attached to the lower sides of the M movable rubber rollers 22 and the lead-out rubber roller 24 from front to back, and is dragged from front to back.
[0081] Preferably, the dipping system further comprises an introduction roller 23;
[0082] The introduction roller 23 is fixedly arranged above the rubber basin 1 and is located in front of the frontmost fixed rubber roller 21;
[0083] The glass fiber cloth 9 that has been impregnated with glue is attached to the upper side of the introduction roller 23 .
[0084] The dipping system of the second embodiment is used to dipping the glass fiber cloth. Figure 1 As shown, the M movable rubber rollers 22 move down into the glue liquid in the glue basin 1 and are respectively located below the adjacent fixed rubber rollers 21, and the outlet rubber roller 24 moves down so that the lower part is located below the glue liquid level or the entire part is located in the glue liquid, and the glass fiber cloth passes around the upper side of the i-th fixed rubber roller 21, the lower side of the i-th movable rubber roller 22 and the lower side of the outlet rubber roller 24 from front to back in sequence, and the glass fiber cloth is dragged from front to back for dipping; when the glass fiber cloth is continued to be laid as shown in FIG. Figure 2 As shown, the glue basin 1 is fixed, and the M movable rubber rollers 22 and the outlet rubber roller 24 are moved up to the top of the glue liquid in the base. The outlet rubber roller 24 of the dipping system of the second embodiment can smooth the delivery angle of the glass fiber cloth after dipping, and is particularly suitable for the glue basin 1 whose cross section increases from bottom to top.
[0085] Embodiment 3
[0086] Based on the first embodiment, the dipping system further includes a vibration group 3;
[0087] The vibration group 3 is fixedly arranged at the bottom of the rubber basin 1;
[0088] The vibration group 3 is capable of vibrating.
[0089] The glue dipping system of the third embodiment can use a high-frequency pneumatic motor or other vibration source to drive the swing block of the vibration group to vibrate at high frequency, so that the glue liquid at the bottom of the glue basin 1 obtains a dynamic mixed flow state to prevent sedimentation and increase the glue coating amount and the wetting effect on the cloth surface.
[0090] Embodiment 4
[0091] Based on the second embodiment, the dipping system further includes a box 4 and a squeezing roller 5;
[0092] The rubber basin 1 and the rubber roller are both arranged in the box body 4;
[0093] The upper wall of the box body 4 is formed with a cloth outlet;
[0094] The squeezing roller 5 is located outside the upper wall of the box body 4 and directly above the cloth outlet;
[0095] The squeezing roller 5 is used to drag and squeeze the glass fiber cloth 9 sent out through the cloth outlet of the box body 4.
[0096] Embodiment 5
[0097] Based on the dipping system of the fourth embodiment, an air inlet 41 is formed on the upper wall of the box body 4;
[0098] Non-flammable gas (such as nitrogen, carbon dioxide, etc.) can be pressed into the box body 4 through the air inlet 41.
[0099] Preferably, an exhaust port 42 is formed at the bottom of the side wall of the box body 4;
[0100] The exhaust port 42 is connected to the exhaust system outside the box 4;
[0101] The exhaust system is equipped with a LEL (Lower Explosive Limit, the lowest explosion limit of gas in air) detection device.
[0102] The glue dipping system of the fifth embodiment, when starting to refill the cloth, controls the non-combustible gas to be pressed into the box 4 through the controller (PLC (Programmable Logic Controller), DCS (Distributed Control System), or single-chip microcomputer) and controls the rubber rollers 22 and the rubber outlet rollers 24 to rise and leave the glue liquid, while the line body does not stop. When the cloth surface leaves the glue liquid surface, the cloth can be refilled without stopping the line body. Under the protection of non-combustible gas and LEL monitoring, the cloth can be refilled while preventing the generation of static sparks. After the cloth is refilled, the rubber rollers 22 and the rubber outlet rollers 24 are controlled to slowly descend and dip into the glue liquid. After the glass fiber cloth surface is completely immersed in the glue liquid, the controller can control to stop the non-combustible gas from being pressed in.
[0103] Embodiment 6
[0104] Based on the dipping system of embodiment 4, Figure 3 , Figure 4 and Figure 5 As shown, the rubber roller includes a roller body 200, a bearing without retaining ring 201, a mandrel 202 and a mandrel positioning plate 203;
[0105] The roller body 200 is provided with bearing hole grooves at the center of the left and right ends respectively;
[0106] The left and right two non-circlip bearings 201 are respectively arranged in the bearing hole grooves at the left and right ends of the roller body 200, and the non-circlip bearings 201 are coaxial with the roller body 200;
[0107] The outer rings of the left and right two bearings 201 without retaining rings are coaxially fixed to the inner walls of the bearing hole grooves at the left and right ends of the roller body 200;
[0108] The inner rings of the left and right two bearings 201 without retaining rings are fixed coaxially with the left and right two core shafts 202 near the bearing parts;
[0109] The distal bearing parts of the left and right spindles 202 are fixedly connected to the rubber basin 1 or the box body 4 through the spindle positioning plates 203 respectively.
[0110] In the dipping system of Example 6, the rubber roller and the bearing support structure adopt a bearing structure supported by shafts at both ends instead of a straight-through shaft with bearings. The core shaft 202 is fixedly connected to the inner ring of the bearing, and the roller body 200 is fixedly connected to the outer ring of the bearing, so that the core shaft 202 can rotate relative to the roller body 200, reducing the friction of the bearing itself (rotation of the outer ring of the bearing + friction of the inner ring fixed structure < rotation of the inner ring + friction of the outer ring fixed structure), avoiding the problem of bearing jamming, and facilitating disassembly and maintenance.
[0111] Embodiment 7
[0112] Based on the dipping system of Example 6, Figure 3 , Figure 4 and Figure 5 As shown, the core shaft 202 has a proximal bearing portion 2021, a positioning platform portion 2022 and a distal bearing portion 2023 which are coaxially connected in sequence;
[0113] The positioning platform 2022 has an outer diameter at the proximal bearing end that is smaller than the outer diameter of the non-retaining ring bearing 201 and larger than the outer diameter of the proximal bearing 2021 and the inner diameter of the non-retaining ring bearing 201, and an outer diameter at the distal bearing end that is larger than the outer diameter of the distal bearing 2023. A bearing positioning step is formed at the junction of the proximal bearing 2021 and the positioning platform 2022, and a core shaft positioning step is formed at the junction of the positioning platform 2022 and the distal bearing 2023.
[0114] The bearing-proximal end of the positioning platform 2022 is used to limit the axial movement of the non-circlip bearing 201 in the bearing hole groove;
[0115] The mandrel pressing plate 204 is fixed to the mandrel positioning plate 203 by bolts 205, and the proximal bearing side surface of the proximal and distal bearing portion 2023 of the mandrel pressing plate 204 is pressed onto the distal bearing end surface of the positioning platform portion 2022, so that the mandrel 202 is fixedly connected to the mandrel positioning plate 203;
[0116] The core shaft 202 is formed with a connected solvent hole 2025 in the positioning platform part 2022 and the distal bearing part 2023; the solvent hole 2025 has an opening located at the distal bearing end face of the distal bearing part 2023, and at least one opening is located at the end face at the bearing positioning step of the positioning platform part 2022; the opening of the solvent hole 2025 at the distal bearing end face of the distal bearing part 2023 is used to connect the solvent tube 26 to inject the glue solvent.
[0117] Preferably, the positioning platform 2022 is a frustum-shaped, and its outer diameter gradually increases from the proximal bearing end to the distal bearing end. Figure 3 shown.
[0118] Preferably, the positioning platform 2022 is cylindrical, such as Figure 4 shown.
[0119] The glue dipping system of Example 7 forms a bearing positioning step at the junction of the proximal bearing portion 2021 and the positioning platform portion 2022 and a core shaft positioning step at the junction of the positioning platform portion 2022 and the distal bearing portion 2023 through the core shaft 202, thereby respectively realizing the bearing limit and the fixation of the core shaft 202 with the core shaft positioning plate 203, which is convenient for installation and maintenance; when the rubber roller leaves the glue liquid, the glue liquid solvent can be injected into the bearing through the solvent hole 2025 set on the core shaft 202 to clean the bearing, especially when the active rubber roller 22 and / or the lead-out rubber roller 24 are in the upper position and during the continuous cloth, the glue liquid solvent is injected into the bearing through the solvent tube 26 connected to the core shaft 202 at both ends of the rubber roller body 200 to clean the bearing, which can significantly reduce the probability of the bearing being stuck by glue.
[0120] Embodiment 8
[0121] Based on the dipping system of embodiment 7, Figure 5 As shown, the core shaft positioning plate 203 of the rubber roller 22 and / or the rubber roller 24 is fixedly connected to the rubber basin 1 or the box 4 through a frame fixing member 208;
[0122] The frame fixing member 208 is fixedly provided with a vertical guide groove;
[0123] The spindle positioning plate 203 is fixedly provided with a vertical guide rail 2031 adapted to the vertical guide groove;
[0124] The spindle positioning plate 203 moves up and down along the vertical guide groove through the vertical guide rail 2031 and is restricted from lateral movement by the vertical guide groove.
[0125] Preferably, the core shaft positioning plate 203 is driven to descend or ascend by a cylinder, thereby driving the active rubber roller 22 and / or the outlet rubber roller 24 to move up and down.
[0126] The mandrel positioning plate 203 can also be driven to descend or ascend by a belt drive or a chain drive.
[0127] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A dipping system, characterized in that: It comprises a rubber basin (1) and a rubber roller; The rubber rollers include M fixed rubber rollers (21) and M movable rubber rollers (22), where M is a positive integer; The M fixed rubber rollers (21) are fixedly arranged in the rubber basin (1) at intervals in front and back and are located below the level of the glue liquid; The M movable rubber rollers (22) are arranged in the rubber basin (1) at intervals in front and back and can move up and down, wherein the first M-1 movable rubber rollers (22) are respectively arranged at the M-1 intervals of the M fixed rubber rollers (21), and the Mth movable rubber roller (22) is arranged at the rear side of the Mth fixed rubber roller (21); The M movable rubber rollers (22) can move upward to above the level of the dipping liquid, and can move downward to below the two adjacent fixed rubber rollers (21); The glass fiber cloth (9) being dipped in glue is sequentially attached to the lower sides of the M movable rubber rollers (22) from front to back and dragged from front to back.
2. The dipping system according to claim 1, characterized in that: The rubber roller also includes a rubber outlet roller (24); The outlet rubber roller (24) is arranged in the rubber basin (1) and is located at the rear side of the last active rubber roller (22); The outlet rubber roller (24) can move up and down; The glass fiber cloth (9) being dipped in glue is sequentially attached to the lower sides of the M movable rubber rollers (22) and the lead-out rubber roller (24) from front to back, and is dragged from front to back.
3. The dipping system according to claim 1, characterized in that: The dipping system further comprises an introduction roller (23); The introduction roller (23) is fixedly arranged above the rubber basin (1) and is located in front of the frontmost fixed rubber roller (21); The glass fiber cloth (9) impregnated with glue is attached to the upper side of the introduction roller (23).
4. The dipping system according to claim 1, characterized in that: The dipping system further comprises a vibration group (3); The vibration group (3) is fixedly arranged in the bottom of the rubber basin (1); The vibration group (3) is capable of vibrating.
5. The dipping system according to claim 2, characterized in that: The dipping system further comprises a box (4) and a squeezing roller (5); The rubber basin (1) and the rubber roller are both arranged in the box (4); The upper wall of the box body (4) is formed with a cloth outlet; The squeezing roller (5) is located outside the upper wall of the box body (4) and directly above the cloth outlet; The squeezing roller (5) is used to drag and squeeze the glass fiber cloth (9) delivered through the cloth outlet of the box (4).
6. The dipping system according to claim 5, characterized in that: An air inlet (41) is formed on the upper wall of the box body (4); Non-flammable gas can be pressed into the box body (4) through the air inlet (41).
7. The dipping system according to claim 5, characterized in that: An exhaust port (42) is formed at the bottom of the side wall of the box body (4); The exhaust port (42) is connected to an exhaust system outside the box (4); The exhaust system is equipped with a LEL detection device.
8. The dipping system according to claim 5, characterized in that: The rubber roller comprises a roller body (200), a bearing without retaining ring (201), a mandrel (202) and a mandrel positioning plate (203); The roller body (200) is respectively provided with bearing hole grooves at the center of the left and right ends; The left and right two bearings without retaining rings (201) are respectively arranged in the bearing hole grooves at the left and right ends of the roller body (200), and the bearings without retaining rings (201) are coaxial with the roller body (200); The outer rings of the left and right two bearings without retaining rings (201) are coaxially fixed to the inner walls of the bearing hole grooves at the left and right ends of the roller body (200); The inner rings of the left and right two bearings without retaining rings (201) are respectively fixed coaxially with the left and right two core shafts (202) near the bearing parts; The distal bearing parts of the left and right spindles (202) are respectively fixedly connected to the rubber basin (1) or the box body (4) through spindle positioning plates (203).
9. The dipping system according to claim 8, characterized in that: The core shaft (202) comprises a proximal bearing portion (2021), a positioning platform portion (2022) and a distal bearing portion (2023) which are coaxially connected in sequence; The positioning platform (2022) has an outer diameter at the proximal bearing end that is smaller than the outer diameter of the bearing without retaining ring (201) and larger than the outer diameter of the proximal bearing portion (2021) and the inner diameter of the bearing without retaining ring (201), and an outer diameter at the distal bearing end that is larger than the outer diameter of the distal bearing portion (2023); a bearing positioning step is formed at the junction of the proximal bearing portion (2021) and the positioning platform (222); and a core shaft positioning step is formed at the junction of the positioning platform (222) and the distal bearing portion (2023); The bearing-proximal end of the positioning platform (2022) is used to limit the axial movement of the bearing without retaining ring (201) in the bearing hole groove; The mandrel pressing plate (204) is fixed to the mandrel positioning plate (203) by means of bolts (205), and the proximal bearing side surface of the proximal and distal bearing portion (2023) of the mandrel pressing plate (204) is pressed onto the distal bearing end surface of the positioning platform portion (2022), thereby fixing the mandrel (202) to the mandrel positioning plate (203); The core shaft (202) is provided with a connected solvent hole (2025) in the positioning platform (2022) and the distal bearing part (2023); the solvent hole (2025) has an opening located at the distal bearing end face of the distal bearing part (2023), and at least one opening is located at the end face at the bearing positioning step of the positioning platform (2022); the opening of the solvent hole (2025) at the distal bearing end face of the distal bearing part (2023) is used to connect the solvent tube (26) to inject the glue solvent.
10. The dipping system according to claim 9, characterized in that: The positioning platform (2022) is of a frustum-shaped structure, and its outer diameter gradually increases from the proximal bearing end to the distal bearing end.
11. The dipping system according to claim 9, characterized in that: The positioning platform (2022) is cylindrical.
12. The dipping system according to claim 9, characterized in that: The core shaft positioning plate (203) of the movable rubber roller (22) and / or the outlet rubber roller (24) is fixedly connected to the rubber basin (1) or the box (4) via a frame fixing member (208); The frame fixing member (208) is fixedly provided with a vertical guide groove; The spindle positioning plate (203) is fixedly provided with a vertical guide rail (2031) adapted to the vertical guide groove; The spindle positioning plate (203) moves up and down along the vertical guide groove via the vertical guide rail (2031), and is restricted from lateral movement by the vertical guide groove.
13. The dipping system according to claim 8 or 9, characterized in that: The core shaft positioning plate (203) is driven to descend or ascend by the cylinder, thereby driving the active rubber roller (22) and / or the outlet rubber roller (24) to move up and down.