Vehicle plate cutting device
By using pneumatic clamping mechanism and parallel mechanism in the automotive plate cutting device, the problem of low clamping adaptability of curved panels is solved, and flexible adjustment of multi-adaptive clamping and cutting heads is realized, avoiding displacement and wear , improves cutting efficiency and reliability.
Patent Information
- Application Number
- CN202411758828.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-01-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art has low adaptability to clamping and fixing of automotive panels, especially curved panels, resulting in increased manufacturing costs and easy displacement and wear problems.
A vehicle plate cutting device is designed, using a pneumatic clamping mechanism and adjustment components, which realizes height adjustment and semi-wrapped clamping of the suction cup through sliding and movable connections. Combined with a parallel mechanism, the cutting cutting head can be adjusted in three axial directions and angles. .
Multi-adaptive clamping of curved surfaces and flat plates is achieved, avoiding displacement and wear, and improving the reliability and adaptability of the cutting device.
Smart Images

Figure CN119237825A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of vehicle plate cutting, and more particularly to a vehicle plate cutting device. Background Art
[0002] With the rapid development of the automobile industry, the output and types of vehicles are increasing; both traditional fuel vehicles and new energy vehicles have put forward higher requirements on the manufacturing accuracy and efficiency of vehicle parts; vehicle panels are the basic materials for key components such as automobile bodies and interiors, and their cutting quality directly affects the overall performance and appearance quality of the car.
[0003] At present, when cutting automobile plates, the automobile plates need to be clamped and fixed for cutting. Traditional flat plates are easy to clamp, but when clamping and fixing curved plates, the existing clamping method has low adaptability and is difficult to clamp. It is necessary to add an independent production line, which undoubtedly increases the manufacturing cost. Therefore, it is particularly important to provide a multi-adaptable automobile plate cutting device. In view of this, we propose a vehicle plate cutting device. Summary of the invention
[0004] The object of the present invention is to provide a vehicle plate cutting device to solve the technical problem that it is difficult to clamp curved plate and flat plate at the same time in the prior art.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a vehicle plate cutting device, comprising a cutting frame, baffles on both sides of the cutting frame are symmetrically structured and respectively provided with first slide grooves, a support frame is fixedly connected to the inner wall of the bottom of the cutting frame, folding plates are symmetrically structured on both sides of the cutting frame and movably connected through a first latch, and the two folding plates are slidably connected between the two baffles through a second latch, the two baffles are symmetrically structured and movably connected to the first cylinders on the sides away from the support frame through a first plug rod, and the first cylinder is movably connected to the first plug rod, and a pneumatic clamping mechanism is arranged inside the cutting frame; The pneumatic clamping mechanism includes three fixing frames and an adjusting assembly, and the adjusting assembly is fixedly connected to the two baffles; The three fixing frames are fixedly connected to the top of the supporting frame by a third pin, and the fixing frames are distributed in a linear array, two movable frames are arranged between two adjacent fixing frames, and the movable frames are slidably connected to the top of the supporting frame, the fixed frame and the movable frame are symmetrically structured on both sides, and a first connecting plate is movably connected to each other through a fourth pin, one side of each of the first connecting plates is movably connected to a plurality of first adjusting plates by a first bolt, and two adjacent first adjusting plates are movably connected by a second bolt, one end of the first bolt and the second bolt are movably connected to an adjusting nut by a first thread respectively, the first connecting plate and the inner wall of the first adjusting plate are movably adjusted to a limiting tube, a limiting cylinder is movably sleeved on the top of each limiting tube, and a suction cup is fixedly connected to the top of each limiting cylinder, a plurality of first air pumps are fixedly connected to both sides of the supporting frame, and the first air pumps are distributed in a linear array, and the first air pump is fixedly connected to the limiting tube through a shunt tube; Adjustment units are provided inside the first connecting plate and the first adjustment plate, and deformation units are provided on opposite sides of the two folding plates. The present invention can adjust the height of the suction cup by arranging a pneumatic clamping mechanism to achieve two different clamping methods of curved plate materials and flat plate materials. When clamping the curved plate materials, a semi-wrapped pneumatic clamping effect is achieved to avoid displacement of vehicle plates during processing. By adopting a pneumatic clamp, contact between metal plates and metal parts, which may cause surface wear, can be avoided. At the same time, by arranging an adjustment component, three-axial movement of the cutting head can be achieved. Moreover, by a parallel mechanism, the cutting head can be rotated and its angle can be adjusted, which is beneficial to improving the reliability of the device.
[0006] Preferably, the adjusting unit comprises a plurality of movable rings, and the plurality of movable rings are movably sleeved inside the first connecting plate and the first adjusting plate respectively; the interior of the movable ring is movably connected with a transmission ring through a second plug rod, and a limiting tube is fixedly sleeved on the inner wall of the transmission ring; a counterweight block is fixedly sleeved on one end of the limiting tube away from the limiting tube; the first connecting plate and the top of the first adjusting plate are respectively fixedly connected with conical springs, and the conical spring is fixedly connected to the limiting tube.
[0007] Preferably, the deformation unit includes a plurality of limit grooves, and the plurality of limit grooves are symmetrically arranged on opposite sides of the two folding plates, and the limit grooves correspond to the positions of the fixed frames. A plurality of movable grooves are respectively arranged on opposite sides of the two folding plates, and the movable grooves correspond to the positions of the movable frames. One side of two first adjustment plates on the fixed frame is movably connected to the first transmission frame through the fifth latch, and the first transmission frame is slidably connected to the inside of the limit groove, and both sides of each of the first transmission frames are symmetrically arranged with rollers through the fourth insertion rod, and the rollers are movably contacted with the inner wall of one side of the limit groove.
[0008] Preferably, one side of two of the first adjustment plates on the movable frame are movably connected to the second transmission frame through the sixth pin, and every two of the second transmission frames are movably sleeved with a movable rod, and both ends of each of the movable rods are movably connected to a plurality of first balls, and the first balls are movably contacted with the inner wall of one side of the movable groove, the inner walls on both sides of the support frame are movably connected to the fixed frame through the seventh pin, and the fixed frame corresponds to the position of the movable frame, a second cylinder is fixedly sleeved inside the fixed frame, and the output end of the second cylinder is movably connected to the movable frame through the eighth pin.
[0009] Preferably, the adjustment assembly includes two support plates, the two support plates are respectively fixedly connected to the side of the two end plates away from the folding plate, the two support plates are commonly fixedly connected to a first frame on opposite sides, the bottom of the first frame is fixedly connected to the second frame through a first connecting frame, a plurality of first brackets are movably connected to the groove of the second frame through a first support rod, and the first brackets are distributed in a square array, each of the first brackets is movably connected to a first cross axis, each of the first cross axis is movably connected to a first telescopic rod at both ends, and a plurality of the first telescopic rods are movably connected to a fixed panel at the output ends through a second cross axis, and a cutting head is arranged at the bottom of the fixed panel; A transmission unit is fixedly arranged on the top of the second frame, and an adjustment unit is fixedly arranged on the bottom of the fixed panel. The adjustment unit is movably connected to the cutting head.
[0010] Preferably, the transmission unit includes a third frame, the third frame is fixedly connected to the top of the second frame through a second connecting frame, a plurality of fixing rings are fixedly connected to the inner wall of the third frame, and the fixing rings correspond to the position of the first telescopic rod, the inner wall of the fixing ring is movably connected to the first ring through the second support rod, the inner wall of the first ring is movably connected to the second ring through the third support rod, the inner wall of the second ring is fixedly sleeved with a third cylinder, each of the third cylinders is movably connected to a transmission ring through the third support rod, and a plurality of transmission rings are respectively fixedly sleeved on the side surface of the first telescopic rod.
[0011] Preferably, the adjustment unit includes three mounting frames, one side of the three mounting frames is respectively fixedly connected to a first motor, each first motor output end is fixedly connected to a worm, the bottom of the three mounting frames is commonly fixedly connected to a support plate, the inner wall of the support plate is movably sleeved with a first transmission cylinder, and the side surface of the first transmission cylinder is movably sleeved with a second transmission cylinder.
[0012] Preferably, a first bevel gear is fixedly connected to the top of the first transmission cylinder, a second bevel gear is fixedly sleeved on one end of the second transmission cylinder close to the first bevel gear, a third bevel gear is movably sleeved on the side surface of the second transmission cylinder, and the first bevel gear, the second bevel gear and the third bevel gear are respectively meshed and connected with three worm gears, two first arc plates are provided at the bottom of the third bevel gear, and the two first arc plates are movably connected by a fourth support rod, and one of the first arc plates is fixedly connected to the bottom of the third bevel gear.
[0013] Preferably, a first support ring is fixedly connected to the bottom of the first transmission cylinder, two second arc-shaped plates are arranged at the bottom of the first support ring, and the two second arc-shaped plates are movably connected by a fifth support rod, a second support ring is fixedly sleeved on the end of the second transmission cylinder away from the first bevel gear, two third arc-shaped plates are fixedly connected to the bottom of the second support ring, and the two third arc-shaped plates are movably connected by a sixth support rod, and one of the third arc-shaped plates is fixedly connected to the bottom of the second support ring, and the first arc-shaped plate, the second arc-shaped plate and the third arc-shaped plate are movably connected to the cutting head respectively by a seventh support rod.
[0014] A method for using a vehicle plate cutting device comprises the following steps: S1. Pretreatment of vehicle plates: First, the plate surface must be inspected and the thickness measured, then the vehicle plates are cleaned using external cleaning equipment, and the deformed metal plates are corrected using external correction equipment; S2, clamping and fixing of vehicle plates; S2.1. Adjust the pneumatic clamping position according to the bending degree of the vehicle plate: First, adjust the suction cup according to the bending degree of the vehicle plate, loosen the first adjustment plates by twisting the adjustment nut, and adjust according to the bending degree of the plate, and then twist the adjustment nut to fix the first adjustment plates, so that the pneumatic clamp can adapt to various shapes of vehicle plates such as curved plates and flat plates; S2.2. Adjust the position of the suction cup according to the size of the vehicle plate: After adjusting the pneumatic clamp, the position of the movable frame can be adjusted according to the size of the vehicle plate. When the size of the vehicle plate is small, the second cylinder can be operated through the external circuit mechanism, and the second cylinder drives the movable frame to move on the top of the support frame. In this process, the second cylinder is driven to rotate through the fixed frame, so that the movable frame reciprocates through the second cylinder, and every two movable frames move toward the fixed frame, so that the fixed frame and the movable frame are gathered together, and the first air pump is operated to extract the gas between the suction cup and the vehicle plate, so that the vehicle plate is fixed. When clamping a larger vehicle plate, the second cylinder is used to make the fixed frame and the movable frame evenly distributed, and the larger vehicle plate is clamped and fixed by the suction cup; S2.3, curved plate clamping and fixing: when the position adjustment of the suction cup is completed, the first cylinder is operated through the external control system, and the first cylinder drives the folding plate to move through the insertion rod. At this time, when the folding plate moves, the roller moves inside the limit groove, so that the first transmission frame drives the first adjustment plates to move, so that the first adjustment plates are tilted, so that the suction cup wraps the curved plate to avoid shaking during clamping. When the curved plate is clamped, the limit tube is tilted through the transmission ring, so that the suction cup is always in contact with the surface of the curved plate, and the conical spring is used to apply force to the limit tube, so that the suction cup is tightly attached to the surface of the curved plate, and then the gas between the suction cup and the vehicle plate is extracted through the first air pump to achieve the plate clamping and fixing effect; S3. Vehicle plate cutting: first, the third cylinder is operated through an external control system, and the third cylinder drives the first telescopic rod, and the first telescopic rod is driven by other third cylinders, and the first telescopic rod is tilted through the first cross axis, so that the cutting head can move in three axes, and then the angle of the cutting head is adjusted according to the curved plate. First, the three first motors are operated through an external circuit mechanism, and the three first motors drive the first bevel gear, the second bevel gear and the third bevel gear to rotate through the worm, and the first bevel gear, the second bevel gear and the third bevel gear rotate independently, wherein the first bevel gear and the second bevel gear respectively drive the first transmission cylinder and the second transmission cylinder to rotate, so that the first arc plate, the second arc plate and the third arc plate move respectively, and the angle of the cutting head can be adjusted to realize the function of cutting curved plate.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention can adjust the height of the suction cup by setting a pneumatic clamping mechanism to achieve two different clamping methods for curved plates and flat plates. When clamping curved plates, a semi-wrapped pneumatic clamping effect is achieved to avoid displacement of vehicle plates during processing. By adopting a pneumatic clamp, it can avoid contact between metal plates and metal parts, which causes surface wear. At the same time, by setting an adjustment component, the three-axial movement of the cutting head can be achieved. Moreover, through the parallel mechanism, the cutting head can be rotated and its angle can be adjusted, which is beneficial to improving the reliability of the device.
[0016] 2. The present invention sets a transmission ring so that the suction cup can tilt according to the curve of the plate surface, thereby increasing the contact area between the suction cup and the curved plate. At the same time, a conical spring applies a force to the limit cylinder so that the suction cup is always in contact with the surface of the curved plate, which is beneficial to improving the sealing between the suction cup and the plate.
[0017] 3. The present invention loosens two adjacent first adjustment plates by twisting the adjustment nut, and adjusts the position of the first adjustment plates according to the bending degree of the curved plate. At the same time, the second cylinder drives the movable frame to move on the top of the support frame, so that the suction cup can adapt to the clamping and fixing function of vehicle plates of different sizes, and by gathering the folding plate to the middle, a plurality of suction cups can be adjusted to achieve a semi-wrapped clamping and fixing effect of the vehicle plate, which is conducive to improving the adaptability and extensiveness of the device.
[0018] 4. The present invention provides a first telescopic rod, and cross axes are respectively provided at both ends of the first telescopic rod, so that the first telescopic rod can be tilted, and a force is applied to the first telescopic rod by a third cylinder to cause the first telescopic rod to tilt, thereby realizing three-axial movement of the cutting head. At the same time, a parallel mechanism is provided to enable the cutting head to adjust its direction according to the curved surface of the plate to achieve an effective cutting effect, thereby avoiding the situation in which the cutting head cannot be adjusted during the cutting process, resulting in the tilting of the cut surface of the plate during the cutting process, affecting the subsequent work progress, and helping to improve the reliability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0020] Figure 2 It is a schematic cross-sectional view of a three-dimensional local structure of the present invention.
[0021] Figure 3 It is a three-dimensional partially enlarged structural schematic diagram of the present invention, to illustrate the three-dimensional structure of the cutting frame.
[0022] Figure 4 It is a three-dimensional partially enlarged structural schematic diagram of the pneumatic clamping mechanism of the present invention.
[0023] Figure 5 For the present invention Figure 4 A in the figure is an enlarged structural diagram.
[0024] Figure 6 For the present invention Figure 4 The enlarged structural diagram at B in FIG.
[0025] Figure 7 It is a schematic diagram of a three-dimensional enlarged structure of the adjustment unit of the present invention.
[0026] Figure 8 It is a schematic diagram of a three-dimensional partially exploded structure of the present invention, to illustrate the three-dimensional structure of the adjustment component.
[0027] Fig. 9 For the present invention Figure 8 Enlarged structural diagram at point C in the middle.
[0028] Fig.10It is a schematic diagram of a three-dimensional enlarged structure of the adjustment unit of the present invention.
[0029] Fig.11 It is a schematic diagram of the three-dimensional partial explosion structure of the adjustment unit of the present invention.
[0030] Fig.12 It is a schematic diagram of the three-dimensional exploded structure of the adjustment unit of the present invention.
[0031] Explanation of the reference numerals in the figure: 1, cutting frame; 101, first slide; 102, support frame; 2, folding plate; 3, first cylinder; 4, pneumatic clamping mechanism; 401, fixed frame; 402, movable frame; 403, first connecting plate; 404, first adjusting plate; 405, adjusting nut; 406, limiting tube; 407, limiting cylinder; 408, suction cup; 409, first air pump; 410, adjusting unit; 4101, movable ring; 4102 , transmission ring; 4103, counterweight; 4104, conical spring; 411, deformation unit; 4111, limit groove; 4112, movable groove; 4113, first transmission frame; 4114, roller; 4115, second transmission frame; 4116, movable rod; 4117, first ball; 4118, fixed frame; 4119, second cylinder; 5, adjustment assembly; 501, support plate; 502, first frame; 503, first connecting frame ; 504, second frame; 505, first bracket; 506, first cross axis; 507, first telescopic rod; 508, second cross axis; 509, fixed panel; 510, cutting head; 511, transmission unit; 5111, third frame; 5112, second connecting frame; 5113, fixed ring; 5114, first ring; 5115, second ring; 5116, third cylinder; 5117, transmission ring; 512, adjustment Unit; 5121, mounting frame; 5122, first motor; 5123, worm; 5124, support plate; 5125, first transmission cylinder; 5126, second transmission cylinder; 5127, first bevel gear; 5128, second bevel gear; 5129, third bevel gear; 51210, first arc plate; 51211, first support ring; 51212, second arc plate; 51213, second support ring; 51214, third arc plate. DETAILED DESCRIPTION
[0032] Embodiment 1, as Figure 5 and Figure 7As shown, the present invention relates to a vehicle plate cutting device, including a cutting frame 1, the baffles on both sides of the cutting frame 1 are symmetrically structured and respectively provided with first sliding grooves 101, the bottom inner wall of the cutting frame 1 is fixedly connected to a support frame 102, the two sides of the cutting frame 1 are symmetrically structured and are movably connected with folding plates 2 through a first latch, and the two folding plates 2 are slidably connected between the two baffles through a second latch, the two baffles are symmetrically structured and movably connected with first cylinders 3 on the side away from the support frame 102 through a first plug rod, and the first cylinder 3 is movably connected to the first plug rod, and a pneumatic clamping mechanism 4 is arranged inside the cutting frame 1.
[0033] The pneumatic clamping mechanism 4 includes three fixed frames 401 and an adjustment component 5, and the adjustment component 5 is fixedly connected to the two baffles. The three fixed frames 401 are fixedly connected to the top of the support frame 102 by a third latch, and the fixed frames 401 are distributed in a linear array, two movable frames 402 are arranged between two adjacent fixed frames 401, and the movable frames 402 are slidably connected to the top of the support frame 102, and the fixed frames 401 and the movable frames 402 are symmetrically connected on both sides with a first connecting plate 403 movably connected by a fourth latch, and one side of each first connecting plate 403 is movably connected to a plurality of first adjustment plates 404 by a first bolt, and two adjacent first adjustment plates 404 are movably connected by a second bolt, and one end of the first bolt and the second bolt are movably connected with an adjustment nut 405 by a first thread respectively, and the inner wall of the first connecting plate 403 and the first adjustment plate 404 is movably adjusted by a limit tube 406, and each limit tube The top of the tube 406 is movably sleeved with a limiting cylinder 407, and each limiting cylinder 407 is fixedly connected with a suction cup 408 on the top. It is worth noting that the suction cup 408 is a prior art. By setting the suction cup 408 in a corrugated shape, the flexibility is increased and the function of guiding the deformation direction is provided, so that the suction cup 408 can always be in contact with the curved surface of the vehicle plate, thereby achieving a stable clamping effect of the vehicle plate. A plurality of first air pumps 409 are fixedly connected to both sides of the support frame 102, and the first air pumps 409 are distributed in a linear array. The first air pump 409 is fixedly connected to the limiting tube 406 through a shunt pipe. It is worth noting that the shunt pipe itself is flexible, so that the surface of the first adjustment plate 404 can be effectively prevented from being broken during the movement of the first adjustment plate 404, thereby improving the stability of the air flow. Adjustment units 410 are provided inside the first connecting plate 403 and the first adjustment plate 404, and deformation units 411 are respectively provided on opposite sides of the two folding plates 2. The present invention realizes two different clamping methods of curved plate materials and flat plate materials by arranging a pneumatic clamping mechanism 4, and when clamping the curved plate materials, a semi-wrapped clamping effect can be achieved to prevent the vehicle plate materials from displacement. At the same time, by arranging an adjustment component 5, the three-axial movement of the cutting head 510 can be realized, and the angle of the cutting head 510 can be adjusted through a parallel mechanism to achieve a stable cutting effect, which is beneficial to improving the stability of the device.
[0034] In an embodiment of the present invention, Figures 1 to 4 As shown, the adjustment unit 410 includes a plurality of movable rings 4101, which are movably sleeved on the first connecting plate 403 and the first adjusting plate 404 respectively; a transmission ring 4102 is movably connected to the movable ring 4101 through a second plug rod, and a limiting tube 406 is fixedly sleeved on the inner wall of the transmission ring 4102; a counterweight 4103 is fixedly sleeved on one end of the limiting tube 406 away from the limiting tube 407; conical springs 4104 are fixedly connected to the tops of the first connecting plate 403 and the first adjusting plate 404 respectively, and the conical spring 4104 is fixedly connected to the limiting tube 406; the present invention arranges the transmission ring 4102 so that the suction cup 408 can be tilted according to the curved surface of the plate surface, thereby increasing the contact area between the suction cup 408 and the curved plate surface; at the same time, a force is applied to the limiting tube 407 through the conical spring 4104, so that the suction cup 408 is always in contact with the surface of the curved plate surface, which is beneficial to improving the sealing between the suction cup 408 and the plate surface.
[0035] In an embodiment of the present invention, Figure 5 , Figure 6 and Figure 7As shown, the deformation unit 411 includes a plurality of limit grooves 4111, and the plurality of limit grooves 4111 are symmetrically arranged on opposite sides of the two folding plates 2, and the limit grooves 4111 correspond to the positions of the fixed frame 401. The two folding plates 2 are respectively provided with a plurality of movable grooves 4112 on opposite sides, and the movable grooves 4112 correspond to the positions of the movable frame 402. One side of two first adjustment plates 404 on the fixed frame 401 is movably connected to the first transmission frame 4113 through the fifth latch, and the first transmission frame 4113 is connected to the first transmission frame 4113 through the fifth latch. The frame 4113 is slidably connected to the inside of the limiting groove 4111, and the two sides of each first transmission frame 4113 are symmetrically connected to the roller 4114 through the fourth plug rod, and the roller 4114 is in active contact with the inner wall of one side of the limiting groove 4111, and one side of two first adjustment plates 404 on the movable frame 402 is movably connected to the second transmission frame 4115 through the sixth latch, and each two second transmission frames 4115 are movably sleeved with a movable rod 4116, and each movable rod 4116 has two ends. A plurality of first balls 4117 are movably connected thereto, and the first balls 4117 are in movably contact with the inner wall of one side of the movable groove 4112. The inner walls on both sides of the support frame 102 are movably connected with fixed frames 4118 through the seventh latch, and the fixed frames 4118 correspond to the positions of the movable frames 402. A second cylinder 4119 is fixedly sleeved inside the fixed frames 4118, and the output end of the second cylinder 4119 is movably connected to the movable frame 402 through the eighth latch. The present invention loosens the two adjacent first adjustment plates 404 by twisting the adjustment nut 405, and adjusts the position of the first adjustment plates 404 according to the bending degree of the curved plate material. At the same time, the movable frame 402 is driven to move on the top of the support frame 102 by the second cylinder 4119, so that the suction cup 408 can adapt to the clamping and fixing function of vehicle plates of different sizes, and the folding plate 2 is gathered to the middle, so that the plurality of suction cups 408 can be adjusted to achieve a semi-wrapped clamping and fixing effect of the vehicle plate, which is conducive to improving the adaptability and extensiveness of the device.
[0036] In an embodiment of the present invention, Figure 8 and Fig. 9As shown, the adjustment component 5 includes two support plates 501, and the two support plates 501 are respectively fixedly connected to the side of the two end plates away from the folding plate 2, and the first frame 502 is fixedly connected to the opposite side of the two support plates 501. The bottom of the first frame 502 is fixedly connected to the second frame 504 through the first connecting frame 503, and a plurality of first brackets 505 are movably connected in the upper groove of the second frame 504 through the first support rod, and the first brackets 505 are distributed in a square array, and each first bracket 505 is movably connected with a first cross axis 506 inside, and each first cross axis 506 is movably connected with a first telescopic rod 507 at both ends, and the output ends of the plurality of first telescopic rods 507 are movably connected with a fixed panel 509 through a second cross axis 508. A cutting head 510 is arranged at the bottom of the fixed panel 509, a transmission unit 511 is fixedly arranged at the top of the second frame 504, and an adjustment unit 512 is fixedly arranged at the bottom of the fixed panel 509, and the adjustment unit 512 is movably connected to the cutting head 510.
[0037] In an embodiment of the present invention, Figure 8 As shown, the transmission unit 511 includes a third frame 5111, which is fixedly connected to the top of the second frame 504 through a second connecting frame 5112, a plurality of fixing rings 5113 are fixedly connected to the inner wall of the third frame 5111, and the fixing rings 5113 correspond to the positions of the first telescopic rod 507, the inner wall of the fixing ring 5113 is movably connected to the first ring 5114 through a second support rod, the inner wall of the first ring 5114 is movably connected to the second ring 5115 through a third support rod, and the inner wall of the second ring 5115 is fixedly sleeved with a third cylinder 511 6. Each third cylinder 5116 is movably connected to a transmission collar 5117 through a third support rod, and a plurality of transmission collars 5117 are respectively fixedly sleeved on the side surface of the first telescopic rod 507. The present invention sets a first telescopic rod 507, and sets a cross axis at both ends of the first telescopic rod 507, so that the first telescopic rod 507 can be tilted, and a force is applied to the first telescopic rod 507 by the third cylinder 5116, so that the first telescopic rod 507 is tilted, thereby realizing the three-axial movement of the cutting head 510, which is beneficial to improving the stability of the device.
[0038] As another embodiment of the present invention, Fig.10 , Fig.11 and Fig.12As shown, the adjustment unit 512 includes three mounting frames 5121, one side of the three mounting frames 5121 is fixedly connected to the first motor 5122 respectively, the output end of each first motor 5122 is fixedly connected to the worm 5123, the bottom of the three mounting frames 5121 is commonly fixedly connected to a support plate 5124, the inner wall of the support plate 5124 is movably sleeved with a first transmission cylinder 5125, the side surface of the first transmission cylinder 5125 is movably sleeved with a second transmission cylinder 5126, the top of the first transmission cylinder 5125 is fixedly connected to a first bevel gear 5127, and the second transmission cylinder 5126 is movably sleeved with a second transmission cylinder 5126. A second bevel gear 5128 is fixedly sleeved near one end of the first bevel gear 5127, a third bevel gear 5129 is movably sleeved on the side surface of the second transmission cylinder 5126, and the first bevel gear 5127, the second bevel gear 5128 and the third bevel gear 5129 are respectively meshed and connected with the three worm gears 5123, two first arc plates 51210 are arranged at the bottom of the third bevel gear 5129, and the two first arc plates 51210 are movably connected through a fourth support rod, one of the first arc plates 51210 is fixedly connected to the bottom of the third bevel gear 5129, The first transmission cylinder 5125 is fixedly connected to a first support ring 51211 at the bottom, and two second arc plates 51212 are arranged at the bottom of the first support ring 51211, and the two second arc plates 51212 are movably connected through a fifth support rod, and the second transmission cylinder 5126 is fixedly sleeved with a second support ring 51213 at one end away from the first bevel gear 5127, and two third arc plates 51214 are fixedly connected to the bottom of the second support ring 51213, and the two third arc plates 51214 are movably connected through a sixth support rod, and one of the third arc plates 51214 is fixedly connected to the second transmission cylinder 5126. Plate 51214 is fixedly connected to the bottom of the second support ring 51213, and the first curved plate 51210, the second curved plate 51212 and the third curved plate 51214 are respectively movably connected to the cutting head 510 through the seventh support rod. The present invention sets a parallel mechanism so that the cutting head 510 can adjust its direction according to the curved surface of the plate to achieve an effective cutting effect, avoid the situation where the cutting head 510 cannot be adjusted during the cutting process, resulting in the plate cut surface being tilted during the cutting process, affecting the subsequent work progress, and is conducive to improving the reliability of the device.
[0039] Embodiment 2: A method for using a vehicle plate cutting device, comprising the following steps: S1. Pretreatment of vehicle plates: First, the plate surface must be inspected and the thickness measured, then the vehicle plates are cleaned using external cleaning equipment, and the deformed metal plates are corrected using external correction equipment; S2, clamping and fixing of vehicle plates; S2.1. Adjust the pneumatic clamping position according to the bending degree of the vehicle plate: First, adjust the suction cup 408 according to the bending degree of the vehicle plate, loosen the plurality of first adjustment plates 404 by twisting the adjustment nut 405, and adjust according to the bending degree of the plate, and then twist the adjustment nut 405 to fix the plurality of first adjustment plates 404, so that the pneumatic clamp can adapt to vehicle plates of various shapes such as curved plates and flat plates; S2.2. Adjust the position of the suction cup 408 according to the size of the vehicle plate: After adjusting the pneumatic clamp, the position of the movable frame 402 can be adjusted according to the size of the vehicle plate. When the size of the vehicle plate is small, the second cylinder 4119 can be operated through the external circuit mechanism, and the second cylinder 4119 drives the movable frame 402 to move on the top of the support frame 102. In this process, the second cylinder 4119 is driven to rotate through the fixed frame 4118, so that the movable frame 402 reciprocates through the second cylinder 4119, and every two movable frames 402 move toward the fixed frame 401, so that the fixed frame 401 and the movable frame 402 are gathered together, and the first air pump 409 is operated to extract the gas between the suction cup 408 and the vehicle plate to fix the vehicle plate. When clamping a larger vehicle plate, the fixed frame 401 and the movable frame 402 are evenly distributed through the second cylinder 4119, and the larger vehicle plate is clamped and fixed by the suction cup 408; S2.3, curved plate clamping and fixing: when the position adjustment of the suction cup 408 is completed, the first cylinder 3 is operated through the external control system, and the first cylinder 3 drives the folding plate 2 to move through the insertion rod. At this time, when the folding plate 2 moves, the roller 4114 moves inside the limiting groove 4111, so that the first transmission frame 4113 drives the first adjustment plates 404 to move, so that the first adjustment plates 404 are tilted, so that the suction cup 408 wraps the curved plate to avoid shaking during clamping. When the curved plate is clamped, the limiting tube 406 is tilted through the transmission ring 4102, so that the suction cup 408 is always in contact with the surface of the curved plate, and the conical spring 4104 applies a force to the limiting cylinder 407, so that the suction cup 408 is tightly attached to the surface of the curved plate, and then the gas between the suction cup 408 and the vehicle plate is extracted through the first air pump 409 to achieve the plate clamping and fixing effect; S3, vehicle plate cutting: first, the third cylinder 5116 is operated through the external control system, and the third cylinder 5116 drives the first telescopic rod 507, and the first telescopic rod 507 is driven by other third cylinders 5116, and the first telescopic rod 507 is tilted through the first cross axis 506, so that the cutting head 510 can move in three axes, and then the angle of the cutting head 510 is adjusted according to the curved plate, and the three first motors 5122 are operated through the external circuit mechanism, and the three first motors 5122 are driven by the worm 5 123 drives the first bevel gear 5127, the second bevel gear 5128 and the third bevel gear 5129 to rotate, and the first bevel gear 5127, the second bevel gear 5128 and the third bevel gear 5129 rotate independently, wherein the first bevel gear 5127 and the second bevel gear 5128 respectively drive the first transmission cylinder 5125 and the second transmission cylinder 5126 to rotate, so that the first arc plate 51210, the second arc plate 51212 and the third arc plate 51214 move respectively, and the angle of the cutting head 510 can be adjusted to realize the function of cutting curved plate materials.
[0040] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.
Claims
1. A vehicle plate cutting device, characterized in that: The invention comprises a cutting frame (1), wherein baffles on both sides of the cutting frame (1) are symmetrically structured and are respectively provided with first sliding grooves (101), the inner wall of the bottom of the cutting frame (1) is fixedly connected to a support frame (102), the two sides of the cutting frame (1) are symmetrically structured and are movably connected to folding plates (2) via a first latch, and the two folding plates (2) are slidably connected between the two baffles via a second latch, the two baffles are symmetrically structured and movably connected to first cylinders (3) on the sides away from the support frame (102) via a first plug rod, and the first cylinder (3) is movably connected to the first plug rod, and a pneumatic clamping mechanism (4) is arranged inside the cutting frame (1); The pneumatic clamping mechanism (4) comprises three fixed frames (401) and an adjustment assembly (5), wherein the adjustment assembly (5) is fixedly connected to the two baffles; the three fixed frames (401) are fixedly connected to the top of the support frame (102) via a third latch, and the fixed frames (401) are distributed in a linear array, two movable frames (402) are arranged between two adjacent fixed frames (401), and the movable frames (402) are slidably connected to the top of the support frame (102), the fixed frames (401) and the movable frames (402) are symmetrically structured on both sides, and are movably connected to first connecting plates (403) via a fourth latch, one side of each of the first connecting plates (403) is movably connected to a plurality of first adjustment plates (404) via a first bolt, and two adjacent first adjustment plates (404) are movably connected via a second bolt, and adjustment units (410) are arranged inside the first connecting plates (403) and the first adjustment plates (404), and deformation units (411) are respectively arranged on opposite sides of the two folding plates (2).
2. A vehicle plate cutting device according to claim 1, characterized in that: One end of the first bolt and the second bolt are respectively movably connected to an adjusting nut (405) via a first thread; the first connecting plate (403) and the inner wall of the first adjusting plate (404) are movably adjusted to form a limiting tube (406); the top of each limiting tube (406) is movably sleeved with a limiting cylinder (407); the top of each limiting cylinder (407) is fixedly connected to a suction cup (408); a plurality of first air pumps (409) are fixedly connected to both sides of the support frame (102); the first air pumps (409) are distributed in a linear array; and the first air pumps (409) are fixedly connected to the limiting tube (406) via a shunt tube.
3. A vehicle plate cutting device according to claim 2, characterized in that: The adjustment unit (410) comprises a plurality of movable rings (4101), wherein the plurality of movable rings (4101) are movably sleeved inside the first connecting plate (403) and the first adjusting plate (404), respectively; the movable rings (4101) are movably connected to a transmission ring (4102) inside via a second insertion rod, and a limiting tube (406) is fixedly sleeved on the inner wall of the transmission ring (4102); a counterweight (4103) is fixedly sleeved on one end of the limiting tube (406) away from the limiting tube (407); conical springs (4104) are fixedly connected to the tops of the first connecting plate (403) and the first adjusting plate (404), respectively, and the conical spring (4104) is fixedly connected to the limiting tube (406).
4. A vehicle plate cutting device according to claim 3, characterized in that: The deformation unit (411) comprises a plurality of limiting grooves (4111), the plurality of limiting grooves (4111) being symmetrically arranged on opposite sides of the two folding plates (2), and the limiting grooves (4111) and the fixed frame (401) being located at positions corresponding to each other; a plurality of movable grooves (4112) are respectively arranged on opposite sides of the two folding plates (2), and the movable grooves (4112) and the movable frame (402) being located at positions corresponding to each other; one side of two first adjustment plates (404) on the fixed frame (401) are respectively movably connected to a first transmission frame (4113) via a fifth latch, and the first transmission frame (4113) is slidably connected inside the limiting grooves (4111); two sides of each of the first transmission frames (4113) are respectively symmetrically arranged to be movably connected to rollers (4114) via a fourth latch, and the rollers (4114) are in movably contact with an inner wall of one side of the limiting grooves (4111).
5. A vehicle plate cutting device according to claim 4, characterized in that: One side of two first adjustment plates (404) on the movable frame (402) is movably connected to a second transmission frame (4115) via a sixth latch, and each of the two second transmission frames (4115) is movably sleeved with a movable rod (4116). Both ends of each movable rod (4116) are movably connected to a plurality of first balls (4117), and the first balls (4117) are in movably contact with an inner wall of one side of a movable groove (4112). The inner walls on both sides of the support frame (102) are movably connected to a fixed frame (4118) via a seventh latch, and the fixed frame (4118) corresponds to the movable frame (402). A second cylinder (4119) is fixedly sleeved inside the fixed frame (4118), and an output end of the second cylinder (4119) is movably connected to the movable frame (402) via an eighth latch.
6. A vehicle plate cutting device according to claim 5, characterized in that: The adjustment assembly (5) comprises two support plates (501), the two support plates (501) are respectively fixedly connected to the sides of the two end plates away from the folding plate (2), the two support plates (501) are fixedly connected to a first frame (502) on opposite sides, the bottom of the first frame (502) is fixedly connected to a second frame (504) via a first connecting frame (503), a plurality of first brackets (505) are movably connected in an upper groove of the second frame (504) via a first support rod, and the first brackets (505) are distributed in a square array, each of the first brackets (505) is movably connected to a first cross shaft (506), each of the first cross shaft (506) is movably connected to a first telescopic rod (507) at both ends, and the output ends of the plurality of first telescopic rods (507) are movably connected to a fixed panel (509) via a second cross shaft (508), and a cutting head (510) is provided at the bottom of the fixed panel (509); A transmission unit (511) is fixedly arranged on the top of the second frame (504), and an adjustment unit (512) is fixedly arranged on the bottom of the fixed panel (509); the adjustment unit (512) is movably connected to the cutting head (510).
7. A vehicle plate cutting device according to claim 6, characterized in that: The transmission unit (511) comprises a third frame (5111), the third frame (5111) is fixedly connected to the top of the second frame (504) via a second connecting frame (5112), a plurality of fixing rings (5113) are fixedly connected to the inner wall of the third frame (5111), and the fixing rings (5113) correspond to the positions of the first telescopic rod (507), the inner wall of the fixing ring (5113) is movably connected to a first sleeve ring (5114) via a second support rod, the inner wall of the first sleeve ring (5114) is movably connected to a second sleeve ring (5115) via a third support rod, the inner wall of the second sleeve ring (5115) is fixedly sleeved with a third cylinder (5116), each of the third cylinders (5116) is movably connected to a transmission sleeve ring (5117) via a third support rod, and the plurality of transmission sleeve rings (5117) are respectively fixedly sleeved on the side surface of the first telescopic rod (507).
8. A vehicle plate cutting device according to claim 7, characterized in that: The adjustment unit (512) comprises three mounting frames (5121), one side of the three mounting frames (5121) is respectively fixedly connected to a first motor (5122), the output end of each first motor (5122) is fixedly connected to a worm (5123), the bottom of the three mounting frames (5121) is commonly fixedly connected to a support plate (5124), the inner wall of the support plate (5124) is movably sleeved with a first transmission cylinder (5125), and the side surface of the first transmission cylinder (5125) is movably sleeved with a second transmission cylinder (5126).
9. A vehicle plate cutting device according to claim 8, characterized in that: The top of the first transmission cylinder (5125) is fixedly connected with a first bevel gear (5127); an end of the second transmission cylinder (5126) close to the first bevel gear (5127) is fixedly sleeved with a second bevel gear (5128); a side surface of the second transmission cylinder (5126) is movably sleeved with a third bevel gear (5129); the first bevel gear (5127), the second bevel gear (5128) and the third bevel gear (5129) are respectively meshed and connected with three worm gears (5123); two first arc plates (51210) are arranged at the bottom of the third bevel gear (5129); the two first arc plates (51210) are movably connected via a fourth support rod; one of the first arc plates (51210) is fixedly connected to the bottom of the third bevel gear (5129).
10. The vehicle plate cutting device according to claim 9, characterized in that: A first supporting ring (51211) is fixedly connected to the bottom of the first transmission cylinder (5125); two second curved plates (51212) are arranged at the bottom of the first supporting ring (51211), and the two second curved plates (51212) are movably connected via a fifth supporting rod; a second supporting ring (51213) is fixedly sleeved on one end of the second transmission cylinder (5126) away from the first bevel gear (5127); two third curved plates (51214) are fixedly connected to the bottom of the second supporting ring (51213), and the two third curved plates (51214) are movably connected via a sixth supporting rod, and one of the third curved plates (51214) is fixedly connected to the bottom of the second supporting ring (51213); the first curved plate (51210), the second curved plate (51212) and the third curved plate (51214) are movably connected to the cutting head (510) via a seventh supporting rod respectively.
Citation Information
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