High-efficiency generator collector ring carbon brush polishing control system

Abstract

The invention discloses a high-efficiency generator collector ring carbon brush polishing control system, which relates to the field of electric power control, and comprises a live wire L, a null line N, a state display module, a control switching module, a polishing assembly and a stroke assembly, the power supply end of the state display module is connected with the live wire L, the load end and the null line N for displaying the working state of the system; the control switching module and the state display module are arranged in a circuit in parallel, the power supply end is connected with the live wire L, and the load end is connected with the null line N for controlling the state of the stroke assembly; the grinding assembly is connected with the control switching module and used for adjusting the rotating speed of the brush head. The stroke assembly is connected with the control switching module and used for adjusting the reciprocating polishing stroke distance and speed of the brush head. In this way, adjustment can be conducted at any time through the state of the carbon brush in the polishing process, after the polishing position and the radius are determined, the polished carbon brush is a standard part, the perfect radian with the fixed radius can be formed, and the attaching degree of the carbon brush and the collecting ring is guaranteed.

Description

Technical Field

[0001] The invention relates to the field of electric power control, in particular to a high-efficiency generator collector ring carbon brush grinding control system. Background Art

[0002] In the construction of construction projects, it is necessary to use testing equipment to conduct multi-directional force testing on construction steel to prevent quality problems of construction steel and cause engineering accidents. The existing construction steel testing equipment has the following shortcomings when used: the existing testing equipment has a relatively simple structure and a single function, and when it is necessary to conduct multi-directional testing on construction steel, it is necessary to purchase different force testing devices, resulting in huge procurement costs for the testing devices.

[0003] In view of the above problems, the present invention provides a high-efficiency generator collector ring carbon brush grinding control system to solve the above problems. Summary of the invention

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a high-efficiency generator collector ring carbon brush grinding control system, comprising: a live wire L, a neutral wire N, a status display module, a control switching module, a grinding component, and a stroke component;

[0005] The power supply end of the status display module is connected to the live wire L, and the load end is connected to the neutral wire N, for displaying the working status of the system; the control switching module is arranged in parallel with the status display module in the circuit, and its power supply end is connected to the live wire L, and its load end is connected to the neutral wire N, for controlling the status of the travel component; and

[0006] The grinding assembly is connected to the control switching module to adjust the rotation speed of the brush head; the stroke assembly is connected to the control switching module to adjust the reciprocating grinding stroke spacing and speed of the brush head. Further, preferably, a start button TA is provided at the connection between the power supply end of the control switching module and the live wire L.

[0007] Further, preferably, a starting contactor KM3 is provided at the power supply end where the control switching module is connected to the polishing assembly, and a starting contactor KM4 is provided at the load end.

[0008] Further, preferably, the controlled switching module includes: a stop button, a start contactor KM2, an intermediate relay KA1, an intermediate relay KA2, and a travel switch SQ2;

[0009] The power supply end of the stop button is connected to the start button TA, the upper interface of the load end is connected to the neutral line N through the start contactor KM2, the lower interface of the load end is connected to the neutral line N through the intermediate relay KA1, and a converter is arranged between the lower port and the intermediate relay KA1, and the first adjustment component and the second adjustment component are arranged in parallel in the converter.

[0010] Further, preferably, the first adjustment component includes: a travel switch SQ1, a circuit breaker QF2, and a circuit breaker QF1;

[0011] The power supply end of the travel switch SQ1 is connected to the stop button, the upper interface of the load end is connected to the power supply end of the intermediate relay KA1, and the circuit breaker QF2 and the circuit breaker QF1 are arranged in series on the connection line between the upper interface of the load end of the travel switch SQ1 and the intermediate relay KA1;

[0012] The lower interface of the load end of the travel switch SQ1 is connected to the second adjustment component.

[0013] Further, preferably, the second regulating component includes: a travel switch SQ2, a circuit breaker QF3, a circuit breaker QF4, and an intermediate relay KA2;

[0014] The power supply end of the travel switch SQ2 is connected to the stop button, the upper interface of the load end is connected to the lower interface of the load end of the travel switch SQ1, and the circuit breaker QF3 and the circuit breaker QF4 are arranged in series on the connection line between the upper interface of the load end of the travel switch SQ2 and the lower interface of the load end of the travel switch SQ1;

[0015] The lower interface of the load end of the travel switch SQ2 is connected to the power end of the intermediate relay KA1; the power end of the intermediate relay KA2 is connected to the circuit breaker QF4, and the load end is connected to the starting contactor KM4.

[0016] Further, preferably, the second regulating component includes: a travel switch SQ2, a circuit breaker QF3, a circuit breaker QF4, and an intermediate relay KA2;

[0017] The power supply end of the travel switch SQ2 is connected to the stop button, the upper interface of the load end is connected to the lower interface of the load end of the travel switch SQ1, and the circuit breaker QF3 and the circuit breaker QF4 are arranged in series on the connection line between the upper interface of the load end of the travel switch SQ2 and the lower interface of the load end of the travel switch SQ1;

[0018] The lower interface of the load end of the travel switch SQ2 is connected to the power end of the intermediate relay KA1; the power end of the intermediate relay KA2 is connected to the circuit breaker QF4, and the load end is connected to the starting contactor KM4.

[0019] Further, preferably, the polishing assembly includes: a power switch S3, a vacuum cleaner M1, an AC speed regulator, and a rotating motor M2;

[0020] The vacuum cleaner M1 and the AC speed regulator are connected in parallel to the control switching module, and a power switch S3 is provided in series on the connection line between the vacuum cleaner M1 and the switching module; the rotary motor M2 is connected to the AC transmission.

[0021] Further, preferably, the stroke component includes: a single-phase transformer, a rectifier, a DC speed regulator, and a brush head stroke motor M3;

[0022] The power supply end of the single-phase transformer is connected in series in the circuit, the live wire end of the load end is connected to the positive electrode of the rectifier, and the neutral wire end is connected to the negative electrode of the rectifier;

[0023] The power supply end of the DC speed regulator is connected to the rectifier, and the load end is connected to the brush head stroke motor M3. An intermediate relay KA3 and an intermediate relay KA4 are respectively provided on the positive and negative connection circuits between the DC speed regulator and the brush head stroke motor M3.

[0024] Further, preferably, a power switch S1 and a power switch S2 are respectively provided between the live wire L, the neutral wire N and the power distribution line.

[0025] Compared with the prior art, the present invention provides a high-efficiency generator collector ring carbon brush grinding control system, which has the following beneficial effects:

[0026] 1. After powering on the system, press the start button TA to start running. The system is equipped with a grinding component and a forming component to adjust the grinding effect of the brush head on the carbon brush. The grinding component can adjust the rotation speed of the brush head, that is, change the grinding effect of the brush head on the carbon brush. The stroke component can adjust the reciprocating speed of the brush head, and adjust the grinding reciprocating stroke spacing under the control of the switching module. During the grinding process, the user can adjust the carbon brush status at any time to achieve the best grinding effect.

[0027] 2. For collector rings of different specifications, the control switching module parameters can be modified to make the equipment flexible and scalable. Once the position and radius are determined, the polished carbon brush is a standard part, which can form a perfect arc with a fixed radius to ensure the fit with the collector ring. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a circuit connection diagram of a high-efficiency generator collector ring carbon brush grinding control system;

[0029] Figure 2 A control switch module circuit diagram for a high-efficiency generator collector ring carbon brush grinding control system;

[0030] Figure 3 The present invention is a circuit diagram of the stroke components of a high-efficiency generator collector ring carbon brush grinding control system.

[0031] In the figure: 1. Status display module; 2. Control switching module; 3. Grinding component; 4. Stroke component; 5. Stop button; 6. Rectifier. DETAILED DESCRIPTION

[0032] Reference Figures 1 to 3 , the present invention provides a technical solution: a high-efficiency generator collector ring carbon brush grinding control system, including: a live wire L, a neutral wire N, a state display module 1, a control switching module 2, a grinding component 3, and a stroke component 4;

[0033] The power supply end of the status display module 1 is connected to the live wire L, and the load end is connected to the neutral wire N, for displaying the working status of the system; the control switching module 2 is arranged in parallel with the status display module 1 in the circuit, and its power supply end is connected to the live wire L, and its load end is connected to the neutral wire N, for controlling the status of the travel component 4; and

[0034] The grinding component 3 is connected to the control switching module 2 and is used to adjust the rotation speed of the brush head; the stroke component 4 is connected to the control switching module 2 and is used to adjust the reciprocating grinding stroke spacing and speed of the brush head.

[0035] A power switch S1 and a power switch S2 are respectively provided between the live line L, the neutral line N and the power distribution line.

[0036] As a preferred embodiment, a start button TA is provided at the connection point between the power supply end of the control switching module 2 and the live wire L.

[0037] As a preferred embodiment, a starting contactor KM3 is provided at the power supply end where the control switching module 2 is connected to the polishing assembly 3, and a starting contactor KM4 is provided at the load end.

[0038] The parameters of the control switching module 2 are adjusted according to the specifications of the carbon brushes, so that the control switching module 2 controls the stroke component 4 and performs cyclic grinding of the carbon brushes, thereby improving the grinding effect and efficiency of the carbon ring.

[0039] When grinding the carbon brush of the collector ring:

[0040] Close the power switch S1 and the power switch S2, and the indicator light HL1 will light up, which means that the power supply line is in normal power supply state. If the indicator light HL1 is not lit, it means that the power supply line is abnormal and needs to be repaired.

[0041] When the indicator light HL1 is on, press the start button TA to supply normal power to the control switching module 2. In this state, the starting contactors KM1, KM3 and KM4 are automatically closed to make the entire circuit conductive. At the same time, the indicator light HL2 is on, indicating that under the control of the control switching module 2, the stroke component 4 switches the grinding stroke and direction of the carbon brush according to the set parameters, thereby achieving the effect of cyclic grinding. After the grinding is completed, press the stop button 5 to end the grinding state. At the same time, after pressing the stop button 5, the circuit is interrupted, that is, the indicator light HL2 goes out.

[0042] By adjusting the grinding component 3, the rotation speed of the brush head can be changed, that is, the grinding force of the brush head on the carbon brush can be changed, and the staff can make adjustments at any time during the grinding process to avoid insufficient or excessive grinding.

[0043] Repeat the above operation to grind the carbon brushes in batches. The carbon brushes after grinding are standard parts, which can form a perfect arc with a fixed radius to ensure the fit with the collector ring.

[0044] It should be noted that when the grinding component 3 or the stroke component 4 fails and cannot be started correctly, the starting contactor KM3 is disconnected from the starting contactor KM4, that is, the power supply circuit to the grinding component 3 or the stroke component 4 is disconnected to prevent a short circuit from occurring and causing damage to the equipment.

[0045] As a preferred embodiment, the controlled switching module 2 includes: a stop button 5, a start contactor KM2, an intermediate relay KA1, an intermediate relay KA2, and a travel switch SQ2;

[0046] The power supply end of the stop button is connected to the start button TA, the upper interface of the load end is connected to the neutral line N through the start contactor KM2, the lower interface of the load end is connected to the neutral line N through the intermediate relay KA1, and a converter is arranged between the lower port and the intermediate relay KA1, and the first adjustment component and the second adjustment component are arranged in parallel in the converter.

[0047] As a preferred embodiment, the first adjustment component includes: a travel switch SQ1, a circuit breaker QF2, and a circuit breaker QF1;

[0048] The power supply end of the travel switch SQ1 is connected to the stop button, the upper interface of the load end is connected to the power supply end of the intermediate relay KA1, and the circuit breaker QF2 and the circuit breaker QF1 are arranged in series on the connection line between the upper interface of the load end of the travel switch SQ1 and the intermediate relay KA1;

[0049] The lower interface of the load end of the travel switch SQ1 is connected to the second adjustment component.

[0050] As a preferred embodiment, the second regulating component includes: a travel switch SQ2, a circuit breaker QF3, a circuit breaker QF4, and an intermediate relay KA2;

[0051] The power supply end of the travel switch SQ2 is connected to the stop button, the upper interface of the load end is connected to the lower interface of the load end of the travel switch SQ1, and the circuit breaker QF3 and the circuit breaker QF4 are arranged in series on the connection line between the upper interface of the load end of the travel switch SQ2 and the lower interface of the load end of the travel switch SQ1;

[0052] The lower interface of the load end of the travel switch SQ2 is connected to the power end of the intermediate relay KA1; the power end of the intermediate relay KA2 is connected to the circuit breaker QF4, and the load end is connected to the starting contactor KM4.

[0053] It should be noted that by adjusting the travel switch SQ1 and the travel switch SQ2, and coordinating the changes in the line signals by the intermediate relays KA1 and KA2, the moving speed and the round-trip distance of the travel component 4 can be controlled, that is, by controlling the travel component 4, the relative dwelling gap of the grinding component 3 to the carbon brush grinding area can be changed, while ensuring the grinding effect, preventing excessive grinding, and in the process of reciprocating grinding of the carbon brush, ensuring the grinding effect of the grinding component 3, avoiding excessive grinding, and ensuring the grinding effect.

[0054] As a preferred embodiment, the grinding assembly includes: a power switch S3, a vacuum cleaner M1, an AC speed regulator, and a rotating motor M2;

[0055] The vacuum cleaner M1 and the AC speed regulator are connected in parallel to the control switching module 2, and a power switch S3 is provided in series on the connection line between the vacuum cleaner M1 and the switching module 2; the rotary motor M2 is connected to the AC transmission.

[0056] It should be noted that by changing the control current of the AC speed regulator, the speed of the rotating motor M2 is changed, thereby changing the speed of the brush head connected to the rotating motor M2, that is, the grinding speed is adjusted during the grinding process, thereby improving the grinding effect of the brush head on the carbon brush.

[0057] During the grinding process, the power switch S3 can also be turned on to start the vacuum cleaner M1 to absorb and collect the residues generated by the grinding carbon brush to prevent the residues from causing wear and scratches on the surface of the carbon brush during the grinding process, thereby improving the grinding effect. At the same time, it can also prevent the residues from being inhaled into the nasal cavity of the staff, ensuring that the staff is in a safe working environment.

[0058] As a preferred embodiment, the stroke component 4 includes: a single-phase transformer, a rectifier 6, a DC speed regulator, and a brush head stroke motor M3;

[0059] The power supply end of the single-phase transformer is connected in series in the circuit, the live wire end of the load end is connected to the positive electrode of the rectifier, and the neutral wire end is connected to the negative electrode of the rectifier;

[0060] The power supply end of the DC speed regulator is connected to the rectifier, and the load end is connected to the brush head stroke motor M3. An intermediate relay KA3 and an intermediate relay KA4 are respectively provided on the connection circuit between the DC speed regulator and the positive and negative poles of the brush head stroke motor M3.

[0061] The voltage of the current is changed through a single-phase transformer to meet the working voltage requirement of the brush head stroke motor M3. At the same time, under the action of the rectifier 6, the AC current changed by the single-phase transformer is converted into DC current for use by the brush head stroke motor M3, thereby ensuring the accuracy of the mobile grinding rate and the accuracy of the reciprocating formation, effectively reducing the control cost while improving the control effect.

[0062] It should be noted that intermediate relays KA3 and KA4 and a DC speed regulator are set at the positive and negative poles of the brush head stroke motor M3. Through the signal interaction between the intermediate relays KA3 and KA4 and the control switching module 2, the stroke motor M3 can accurately control the reciprocating distance of the brush head, and the reciprocating grinding rate can be adjusted by the DC speed regulator.

[0063] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A high-efficiency generator collector ring carbon brush grinding control system, characterized by: include: Live wire L, neutral wire N, status display module (1), control switching module (2), grinding component (3), travel component (4); The power supply end of the status display module (1) is connected to the live wire L, and the load end is connected to the neutral wire N, for displaying the working status of the system; the control switching module (2) is arranged in parallel with the status display module (1) in the circuit, and its power supply end is connected to the live wire L, and its load end is connected to the neutral wire N, for controlling the status of the travel component (4); as well as The grinding component (3) is connected to the control switching module (2) and is used to adjust the rotation speed of the brush head; the stroke component (4) is connected to the control switching module (2) and is used to adjust the reciprocating grinding stroke spacing and speed of the brush head.

2. A high-efficiency generator collector ring carbon brush grinding control system according to claim 1, characterized in that: A start button TA is provided at the connection point between the power supply end of the control switching module (2) and the live wire L.

3. A high-efficiency generator collector ring carbon brush grinding control system according to claim 1, characterized in that: A starting contactor KM3 is provided at the power supply end where the control switching module (2) is connected to the polishing component (3), and a starting contactor KM4 is provided at the load end.

4. A high-efficiency generator collector ring carbon brush grinding control system according to claim 3, characterized in that: The controlled switching module (2) comprises: a stop button (5), a start contactor KM2, an intermediate relay KA1, an intermediate relay KA2, and a travel switch SQ2; The power supply end of the stop button is connected to the start button TA, the upper interface of the load end is connected to the neutral line N through the start contactor KM2, the lower interface of the load end is connected to the neutral line N through the intermediate relay KA1, and a converter is arranged between the lower port and the intermediate relay KA1, and the first adjustment component and the second adjustment component are arranged in parallel in the converter.

5. A high-efficiency generator collector ring carbon brush grinding control system according to claim 4, characterized in that: The first adjustment component includes: a travel switch SQ1, a circuit breaker QF2, and a circuit breaker QF1; The power supply end of the travel switch SQ1 is connected to the stop button, the upper interface of the load end is connected to the power supply end of the intermediate relay KA1, and the circuit breaker QF2 and the circuit breaker QF1 are arranged in series on the connection line between the upper interface of the load end of the travel switch SQ1 and the intermediate relay KA1; The lower interface of the load end of the travel switch SQ1 is connected to the second adjustment component.

6. A high-efficiency generator collector ring carbon brush grinding control system according to claim 5, characterized in that: The second regulating component includes: a travel switch SQ2, a circuit breaker QF3, a circuit breaker QF4, and an intermediate relay KA2; The power supply end of the travel switch SQ2 is connected to the stop button, the upper interface of the load end is connected to the lower interface of the load end of the travel switch SQ1, and the circuit breaker QF3 and the circuit breaker QF4 are arranged in series on the connection line between the upper interface of the load end of the travel switch SQ2 and the lower interface of the load end of the travel switch SQ1; The lower interface of the load end of the travel switch SQ2 is connected to the power end of the intermediate relay KA1; the power end of the intermediate relay KA2 is connected to the circuit breaker QF4, and the load end is connected to the starting contactor KM4.

7. A high-efficiency generator collector ring carbon brush grinding control system according to claim 6, characterized in that: The grinding assembly includes: a power switch S3, a vacuum cleaner M1, an AC speed regulator, and a rotating motor M2; The vacuum cleaner M1 and the AC speed regulator are connected in parallel to the control switching module (2), and a power switch S3 is arranged in series on the connection line between the vacuum cleaner M1 and the switching module (2); the rotating motor M2 is connected to the AC transmission.

8. A high-efficiency generator collector ring carbon brush grinding control system according to claim 7, characterized in that: The stroke component (4) includes: a single-phase transformer, a rectifier (6), a DC speed regulator, and a brush head stroke motor M3; The power supply end of the single-phase transformer is connected in series in the circuit, the live wire end of the load end is connected to the positive electrode of the rectifier, and the neutral wire end is connected to the negative electrode of the rectifier; The power supply end of the DC speed regulator is connected to the rectifier, and the load end is connected to the brush head stroke motor M3. An intermediate relay KA3 and an intermediate relay KA4 are respectively provided on the connection circuit between the DC speed regulator and the positive and negative poles of the brush head stroke motor M3.

9. A high-efficiency generator collector ring carbon brush grinding control system according to claim 1, characterized in that: A power switch S1 and a power switch S2 are respectively provided between the live wire L, the neutral wire N and the power distribution line.

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