Machining assembly line for glass window

Abstract

The invention discloses a machining assembly line for glass windows. The machining assembly line for the glass windows comprises the production steps that S1, raw materials are prepared; s2, glass cutting treatment; s3, glass drilling and grooving; s4, chamfering and cleaning the glass; s5, processing the glass toughening coating; s6, accessory production and assembly processing; s7, detecting and packaging a finished product; the step S1 of raw material preparation comprises the following steps: inspecting the appearance of glass before processing, ensuring that the surface of the glass is smooth and has no obvious damage and a product certificate and a detection report, cleaning and drying the glass by using a glass cleaning machine, and then conveying the glass by using a conveying frame; by the adoption of a streamlined operation machining mode, the glass window is sequentially subjected to circulating machining among all the devices according to the flow during machining, the quality of the glass window during production can be guaranteed through a series of machining flows, and the machining efficiency of the glass window can be improved while the machining quality of the glass window is guaranteed.

Description

Technical Field

[0001] The invention relates to the technical field of glass window production, in particular to a processing line for glass windows. Background Art

[0002] A glazing is a structure consisting of glass and a window frame, used in the openings of a building to provide light, ventilation and views. Glazing can have different styles and functions, including single or multi-layer glass, different window opening methods (such as sliding, hanging, and swinging), and are usually equipped with sealing strips and locks to enhance sound insulation, heat insulation and safety. The existing glazing production process requires the use of multiple equipment to process in sequence, so that many factories use batch processing in sequence when processing glazing, that is, first perform one process on the batch of glazing, and then perform another process on the batch of glazing that has passed the previous process; although this processing method can ensure the consistency of the quality of the batch-processed glazing, it will increase the time for the glazing transportation, thereby affecting the processing efficiency of the glazing. Summary of the invention

[0003] In order to make up for the shortcomings of the prior art and solve the problem that the glass window processing efficiency is low due to the batch processing method, the present invention proposes a processing line for glass windows.

[0004] A processing line for glass windows, the production steps of the glass window processing line include:

[0005] S1 Raw material preparation;

[0006] S2 glass cutting process;

[0007] S3 glass drilling and grooving;

[0008] S4 glass chamfering and cleaning processing;

[0009] S5 glass tempered coating processing;

[0010] S6 accessories production and assembly processing;

[0011] S7 finished product inspection and packaging;

[0012] The S1 raw material preparation includes:

[0013] Before processing, check the appearance of the glass. The glass surface should be smooth without obvious damage, and have a product certificate and test report. Then use a glass cleaning machine to clean and dry the glass, and then transport the glass through a conveyor rack.

[0014] Preferably, the S2 glass cutting process includes: during processing, the glass is fed into the cutting area inside the glass cutting machine through a conveyor rack; it is precisely aligned through the automatic positioning system on the cutting machine, at which time the operator inputs the cutting specifications and shapes through the computer software, and the software generates a cutting path and optimizes the cutting plan according to the size of the glass and the cutting requirements, so that the control system of the cutting machine automatically adjusts the movement path and cutting parameters of the cutting wheel according to the software input; a high-precision cutting wheel is equipped on the cutting machine to draw a line along a set path on the glass surface, and after the drawing is completed, the cutting machine uses a breaking device to apply pressure along the scratch line to break the glass along the scratch, and divide the glass into the required size or shape, and the cut glass is conveyed to the conveyor rack through the automatic conveying system inside the glass cutting machine, ready for further processing.

[0015] Preferably, the S3 glass drilling and grooving includes: conveying the cut glass by a conveying rack, conveying the cut glass to the area where the glass drilling equipment is located, the operator first measures and marks the drilling position on the glass surface, and at the same time applies drilling fluid (such as water or coolant) to the drilling position, then the operator puts the glass on the drilling equipment, clamps and fixes it by a clamp, and then drills the marked position on the glass surface by the drilling equipment; conveying the drilled glass by a conveying rack, conveying the drilled glass to the area where the glass grooving equipment is located, the operator first measures and marks the grooving position on the glass surface, and at the same time applies drilling fluid (such as water or cutting oil) to the grooving position, then the operator puts the glass on the grooving equipment, clamps and fixes it by a clamp, and then grooves the marked position on the glass surface by the grooving equipment.

[0016] Preferably, the S4 glass chamfering and cleaning process includes: conveying the grooved glass through a conveyor rack, so that the glass is input into a glass chamfering and polishing machine through the conveyor rack, chamfering the edge of the glass through the glass chamfering and polishing machine, and grinding and polishing the drilled holes and grooves at the same time; then conveying the ground and polished glass through the conveyor rack, conveying the glass to a cleaning device, and cleaning the dust, oil stains and other pollutants attached to the surface of the glass through the cleaning device.

[0017] Preferably, the S5 glass tempering coating process includes: conveying the cleaned glass through a conveyor rack, conveying the glass to a heating device, heating the glass to 620-700 degrees Celsius through the heating device to soften it, and then quickly cooling the heated glass through air blowing to form compressive stress on the surface of the glass, thereby enhancing its strength and heat resistance; conveying the tempered glass through a conveyor rack, conveying the glass to a spraying device, spraying the coating on the glass surface through a spray gun, ensuring that the coating is evenly sprayed on the glass surface, and performing a curing treatment after spraying.

[0018] Preferably, the S6 accessories production and assembly processing includes: selecting aluminum alloy, PVC or wood according to demand, cutting the selected material into the required size and shape, assembling the cut materials into a frame, and then coating and anodizing the frame to enhance durability and aesthetics, and finally assembling the processed frame with glass and other accessories into a complete glass window.

[0019] Preferably, the S7 finished product inspection packaging includes: first extracting inspection samples, measuring the height, width and thickness of the finished glass window, then checking whether the window frame and glass surface have scratches, bubbles, air bubbles, discoloration or other defects, and then checking the impact resistance of the glass through simulated impact or impact testing; wrapping the outside of the glass window with a plastic protective film or foam film, and adding protective pads to the four corners of the glass window, and finally placing the wrapped glass window in a carton or wooden box of a suitable size, while ensuring that there is enough cushioning material in the box to fill the gaps.

[0020] The present invention is beneficial in that:

[0021] The present invention adopts a streamlined processing method, so that the glass windows are processed in sequence among various equipment according to the process, thereby shortening the operation time of the glass processing and being able to directly produce the required glass windows according to the process; at the same time, through a series of processing processes, the quality of the glass windows during production can be ensured, so that the processing efficiency of the glass windows can be improved while the processing quality of the glass windows is ensured. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0023] Figure 1 The present invention is a schematic diagram of the production process of a processing line for glass windows. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] See also Figure 1As shown, a processing line for glass windows, the production steps of the glass window processing line include:

[0026] S1 Raw material preparation;

[0027] S2 glass cutting process;

[0028] S3 glass drilling and grooving;

[0029] S4 glass chamfering and cleaning processing;

[0030] S5 glass tempered coating processing;

[0031] S6 accessories production and assembly processing;

[0032] S7 finished product inspection and packaging;

[0033] The S1 raw material preparation includes:

[0034] Before processing, check the appearance of the glass. The glass surface should be smooth and without obvious damage. There should be a product certificate and test report. Then use a glass cleaning machine to clean and dry the glass, and then convey the glass through the conveyor rack. After inspection, remove the defective glass and clean it.

[0035] As an implementation method of a processing line for glass windows of the present invention, the S2 glass cutting process includes: during processing, the glass is fed into a cutting area inside a glass cutting machine through a conveyor frame; accurately aligned through an automatic positioning system on the cutting machine, at which time the operator inputs cutting specifications and shapes through computer software, and the software generates a cutting path and an optimized cutting plan according to the size and cutting requirements of the glass, so that the control system of the cutting machine automatically adjusts the motion path and cutting parameters of the cutting wheel according to the software input; a high-precision cutting wheel is equipped on the cutting machine to draw a line along a set path on the glass surface, and after the drawing is completed, the cutting machine uses a breaking device to apply pressure along the scoring line to break the glass along the scoring, and the glass is divided into a desired size or shape, and the cut glass is conveyed to the conveyor frame through an automatic conveying system inside the glass cutting machine, ready for further processing;

[0036] The S3 glass drilling and grooving includes: conveying the cut glass by a conveying rack, conveying the cut glass to the area where the glass drilling equipment is located, the operator first measures and marks the drilling position on the glass surface, and at the same time applies drilling fluid (such as water or cooling fluid) to the drilling position, then the operator puts the glass on the drilling equipment, clamps and fixes it by a clamp, and then drills the glass surface at the marked position by the drilling equipment; conveying the drilled glass by a conveying rack, conveying the drilled glass to the area where the glass grooving equipment is located, the operator first measures and marks the grooving position on the glass surface, and at the same time applies drilling fluid (such as water or cutting oil) to the grooving position, then the operator puts the glass on the grooving equipment, clamps and fixes it by a clamp, and then grooves the glass surface at the marked position by the grooving equipment;

[0037] The S4 glass chamfering and cleaning process includes: conveying the grooved glass through a conveying rack, so that the glass is input into a glass chamfering and polishing machine through the conveying rack, chamfering the edge of the glass through the glass chamfering and polishing machine, and grinding and polishing the drilled holes and the grooves at the same time; conveying the ground and polished glass through the conveying rack, conveying the glass to a cleaning device, and cleaning the dust, oil and other pollutants attached to the surface of the glass through the cleaning device;

[0038] The S5 glass tempering coating process includes: conveying the cleaned glass through a conveying rack, conveying the glass to a heating device, heating the glass to 620-700 degrees Celsius through the heating device to soften it, and then quickly cooling the heated glass through air blowing to form compressive stress on the glass surface, thereby enhancing its strength and heat resistance; conveying the tempered glass through a conveying rack, conveying the glass to a spraying device, spraying the coating on the glass surface through a spray gun, ensuring that the coating is evenly sprayed on the glass surface, and performing a curing treatment after spraying;

[0039] The production and assembly of S6 accessories include: selecting aluminum alloy, PVC or wood according to the needs, cutting the selected materials into the required size and shape, assembling the cut materials into frames, coating and anodizing the frames to enhance durability and aesthetics, and finally assembling the processed frames with glass and other accessories into a complete glass window;

[0040] The S7 finished product inspection packaging includes: first taking out inspection samples, measuring the height, width and thickness of the finished glass window, then checking whether there are scratches, bubbles, air bubbles, discoloration or other defects on the window frame and glass surface, and then checking the impact resistance of the glass through simulated impact or impact testing; wrapping the outside of the glass window with plastic protective film or foam film, and adding protective pads on the four corners of the glass window, and finally putting the wrapped glass window into a carton or wooden box of suitable size, while ensuring that there is enough cushioning material in the box to fill the gaps.

[0041] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0042] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.

Claims

1. A processing line for glass windows, characterized in that: The production steps of glass window processing line include: S1 Raw material preparation; S2 glass cutting process; S3 glass drilling and grooving; S4 glass chamfering and cleaning processing; S5 glass tempered coating processing; S6 accessories production and assembly processing; S7 finished product inspection and packaging; The S1 raw material preparation includes: Before processing, check the appearance of the glass. The glass surface should be smooth without obvious damage, and have a product certificate and test report. Then use a glass cleaning machine to clean and dry the glass, and then transport the glass through a conveyor rack.

2. A processing line for glass windows according to claim 1, characterized in that: The S2 glass cutting process includes: during processing, the glass is fed into the cutting area inside the glass cutting machine through a conveyor rack; it is precisely aligned through the automatic positioning system on the cutting machine, at which time the operator inputs the cutting specifications and shapes through the computer software, and the software generates a cutting path and optimizes the cutting plan according to the size of the glass and the cutting requirements, so that the control system of the cutting machine automatically adjusts the movement path and cutting parameters of the cutting wheel according to the software input; a high-precision cutting wheel is equipped on the cutting machine to draw a line along a set path on the glass surface, and after the drawing is completed, the cutting machine uses a breaking device to apply pressure along the scratch line to break the glass along the scratch, and divide the glass into the required size or shape, and the cut glass is conveyed to the conveyor rack through the automatic conveying system inside the glass cutting machine, ready for further processing.

3. A processing line for glass windows according to claim 1, characterized in that: The S3 glass drilling and grooving includes: conveying the cut glass by a conveying rack, conveying the cut glass to the area where the glass drilling equipment is located, the operator first measures and marks the drilling position on the glass surface, and at the same time applies drilling fluid (such as water or coolant) to the drilling position, then the operator puts the glass on the drilling equipment, clamps and fixes it by a clamp, and then drills the marked position on the glass surface by the drilling equipment; conveying the drilled glass by a conveying rack, conveying the drilled glass to the area where the glass grooving equipment is located, the operator first measures and marks the grooving position on the glass surface, and at the same time applies drilling fluid (such as water or cutting oil) to the grooving position, then the operator puts the glass on the grooving equipment, clamps and fixes it by a clamp, and then grooves the marked position on the glass surface by the grooving equipment.

4. A processing line for glass windows according to claim 1, characterized in that: The S4 glass chamfering and cleaning process includes: conveying the grooved glass through a conveying rack, so that the glass is input into a glass chamfering and polishing machine through the conveying rack, chamfering the edge of the glass through the glass chamfering and polishing machine, and grinding and polishing the drilled holes and the grooves; then conveying the ground and polished glass through the conveying rack, conveying the glass to a cleaning device, and cleaning the dust, oil and other pollutants attached to the surface of the glass through the cleaning device.

5. The processing line for glass windows according to claim 1, characterized in that: The S5 glass tempering coating process includes: conveying the cleaned glass through a conveyor rack, conveying the glass to a heating device, heating the glass to 620-700 degrees Celsius through the heating device to soften it, and then quickly cooling the heated glass through air blowing to form compressive stress on the glass surface, thereby enhancing its strength and heat resistance; conveying the tempered glass through a conveyor rack, conveying the glass to a spraying device, spraying the coating on the glass surface through a spray gun, ensuring that the coating is evenly sprayed on the glass surface, and performing a curing treatment after spraying.

6. A processing line for glass windows according to claim 1, characterized in that: The S6 accessories production and assembly processing includes: selecting aluminum alloy, PVC or wood according to needs, cutting the selected materials into required sizes and shapes, assembling the cut materials into frames, and then coating and anodizing the frames to enhance durability and aesthetics, and finally assembling the processed frames with glass and other accessories into a complete glass window.

7. A processing line for glass windows according to claim 1, characterized in that: The S7 finished product inspection packaging includes: first taking out inspection samples, measuring the height, width and thickness of the finished glass window, then checking whether there are scratches, bubbles, air bubbles, discoloration or other defects on the window frame and glass surface, and then checking the impact resistance of the glass through simulated impact or impact testing; wrapping the outside of the glass window with plastic protective film or foam film, and adding protective pads on the four corners of the glass window, and finally putting the wrapped glass window into a carton or wooden box of suitable size, while ensuring that there is enough cushioning material in the box to fill the gaps.

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