Device with functions of preventing charging gun from jumping and being short-circuited
By designing electronic circuits and line control devices in the charging gun of an electric vehicle, the self-control of the electromagnetic lock status and protecting the electronic lock module in the charging pile are solved, and the lock gun caused by human operation or external factors during the charging process is solved. and short circuit problems improve the stability and user experience of the device.
Patent Information
- Application Number
- CN202411534120.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-01-03
AI Technical Summary
During the charging process, existing electric vehicle charging guns are prone to abnormal locking guns due to human operation or external factors, resulting in damage to the electromagnetic locks and burnout of components in the charging piles, which cannot effectively prevent locking guns and short circuits, affecting equipment stability and users. Experience.
Design a device including electronic circuits, integrated programs and line control, which is fixed inside the charging gun through the PCB circuit board to achieve independent control of the electromagnetic lock state, avoid being restricted by pulse commands, and provide overcurrent and overload protection, and independently protect charging. Electronic lock module in pile.
Effectively prevent the locking gun and short circuit caused by human operation or external factors during charging, protecting the core components in the charging pile, and improving the stability, safety and user experience of the equipment.
Smart Images

Figure CN119239334A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of preventing a DC liquid-cooled charging gun from jumping and short-circuiting, and in particular to a device with the function of preventing a charging gun from jumping and short-circuiting. Background Art
[0002] As a new energy vehicle, electric vehicles have the advantages of low pollution, low noise, and energy conservation. They can replace traditional vehicles to solve energy shortage and environmental pollution problems. Electric vehicles are increasingly used in life, and the charging equipment such as charging guns used with them are also developing rapidly. Charging can be achieved by connecting the charging gun to the car charging port and the power cord to the external power supply.
[0003] At present, the charging gun used in electric vehicles only realizes the charging function. Since a large current passes through the charging gun when charging, the protection measures of the charging gun interface are very important. At present, the charging gun head of electric vehicles only controls the insertion and removal of the charging gun through an electromagnetic lock when charging. However, due to the working principle of the electromagnetic lock, a pulse signal of 0.03s will be given in the charging pile, and only one lock and unlock command will be given, and no second command will be given. Therefore, in the case of improper operation or external factors, the charging gun cannot be removed from the vehicle. In this case, it is necessary to use a key to manually unlock it (national standard requirement), but because the structure and complexity of the charging guns of each gun company are different, users and even professional maintenance personnel are unable to find the unlocking position, and ultimately the professional Maintenance personnel in the industry can only remove the gun head components, while users will perform destructive treatment on the gun when they are in a hurry, which will cause the charging gun to be damaged and unusable; and some excellent charging pile companies will integrate a separate module in the pile for control. For example, when the gun is locked, click the unlock button on the screen on the pile. This method can effectively solve the problem of locked guns 50%, but due to external factors and human factors, this problem cannot be solved 100%; external factors include electromagnetic locks being damaged when unlocked by external forces, and electromagnetic lock wire cores being burned out when power is supplied for more than 0.05s; human factors: some users will keep pressing the screen unlock button on the pile out of curiosity or fun. When pressing continuously and continuously, the core components in the pile cannot be judged in time, which eventually leads to damage to important components and burning of relays. Summary of the invention
[0004] In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a device with the function of preventing the charging gun from jumping and short-circuiting, which solves the abnormal locking of the charging gun during use and protects the core electronic components in the charging pile from damage, thereby improving the stability, safety, reliability and other issues of the product and improving the user experience.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a device with the function of preventing a charging gun from jumping and short-circuiting, comprising a circuit device and a structural device, wherein the circuit device comprises an electronic circuit, an integrated program, line control, etc., and the structural device comprises a PCB circuit board, and the circuit board end is fixed inside the charging gun.
[0006] Preferably, the integration of the electronic circuit and the integrated module are connected with the module program in the charging pile after switching.
[0007] Preferably, the charging pile and the charging gun are integrated into one.
[0008] Preferably, the line control performs transit control, reasonable allocation, overcurrent and overload protection.
[0009] Preferably, the operation is performed together with the combined operation of charging piles.
[0010] Preferably, the charging gun controls the working state of the electromagnetic lock by itself, so that it is no longer limited to accepting the execution command of the pulse 0.05s issued by the charging pile, so that the independent module of the charging pile electronic lock used in the charging pile is fundamentally protected.
[0011] Compared with the prior art, the present invention has the following beneficial effects:
[0012] The present invention effectively avoids the charging guns currently on the market from encountering various usage situations and human operations during the charging process, constantly pressing buttons, and eventually causing the electromagnetic lock core of the charging gun and important electronic components, relays and other parts in the charging pile to burn out, effectively solving these two problems, and subsequent charging guns will not lock the gun and damage important parts such as high-voltage relays in the charging pile. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a working principle diagram of the present invention.
[0014] Numbers in the figure: 1. Charging pile; 2. Charging gun; 3. Charging pile electronic lock independent module; 4. Integrated module adapter. DETAILED DESCRIPTION
[0015] See also Figure 1The present invention provides a technical solution: a device with the function of preventing a charging gun from jumping and short-circuiting, including a circuit device and a structural device. The circuit device includes an electronic circuit, an integrated program, a line control, etc. The structural device includes a PCB circuit board, and the circuit board end is fixed inside the charging gun 2. The integration of the electronic circuit, the charging pile 1 and the charging gun 2 are integrated into one program, and the line control performs transit control, reasonable allocation, overcurrent, and overload protection, and works together with the charging pile 1. The charging gun 2 controls the working state of the electromagnetic lock by itself, so that it is no longer limited to receiving the execution command of the pulse 0.05s issued by the pile, so that the independent module 3 of the charging pile electronic lock used in the charging pile 1 is fundamentally protected;
[0016] The integrated module is connected to the module program in the charging pile 1 after the adapter 4, and the integrated module is connected to the electromagnetic lock working instruction module in the charging gun 2 which is independently controlled in the charging pile 1.
Claims
1. A device with the function of preventing charging gun from jumping and short circuit, comprising a circuit device and a structural device, characterized in that: The circuit device comprises an electronic circuit, an integrated program, a circuit control, etc., and the structural device comprises a PCB circuit board, and an end of the circuit board is fixed inside the charging gun (2).
2. The device with the function of preventing charging gun from jumping and short circuiting according to claim 1, characterized in that: The integration of the electronic circuit and the integrated module switching (4) are connected with the module program in the charging pile (1).
3. The device with the function of preventing charging gun from jumping and short circuiting according to claim 1, characterized in that: The charging pile (1) and the charging gun (2) are integrated into one.
4. The device with the function of preventing charging gun from jumping and short circuiting according to claim 1, characterized in that: The line control performs transfer control, reasonable allocation, overcurrent and overload protection.
5. The device with the function of preventing charging gun from jumping and short circuiting according to claim 1, characterized in that: The said device works together with the charging pile (1).
6. The device with the function of preventing charging gun from jumping and short circuiting according to claim 1, characterized in that: The charging gun (2) controls the working state of the electromagnetic lock by itself, thereby realizing that the execution command is no longer limited to receiving a pulse of 0.05s sent by the charging pile, so that the independent module (3) of the charging pile electronic lock used in the charging pile (1) is fundamentally protected.
Citation Information
Patent Citations
Control method for preventing charger from being locked and device thereof
CN111361439A
Method for preventing charging gun from being locked
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Charging gun device with comprehensive protection function
CN212499934U
Control device for preventing gun jump caused by abnormal charging of automobile, charging pile and power electronic equipment
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