A bottle cap production cap sorting machine
By setting up a transport plate, storage hopper and detector in the bottle cap production and cap management machine, and combining the chuck on the turntable to control the material discharge, the problem of bottle cap blockage during the wind push is solved, and the working efficiency and material stability are improved.
Patent Information
- Application Number
- CN202411784303.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2044-12-06
AI Technical Summary
When the existing bottle cap production cap manager pushes the bottle cap, due to the funnel-shaped setting at the feed port, the anti-slip edges between adjacent bottle caps cause the bottle cap to be blocked, affecting the working efficiency.
A bottle cap production cap management machine is designed. By setting up a transport plate and storage hopper, the bottle cap is stablely transported on the conveyor belt, the detector is used to remove materials that do not meet the specifications, and the materials are evenly discharged through the chuck on the turntable to avoid blockage of the bottle cap.
It effectively avoids the situation of blockage in the bottle cap during transportation, and improves the operating efficiency of the device and the stability of the material.
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Abstract
Description
Technical Field
[0001] The invention relates to the technical field of bottle cap production, in particular to a bottle cap production and unscrambling machine. Background Art
[0002] Bottle caps have different shapes and different operation methods according to their different functions. A cap sorting machine is needed in the production process of bottle caps. The cap sorting machine is a kind of mechanical equipment specially used for sorting bottle caps. Its main function is to automatically sort the scattered bottle caps into an orderly arrangement to facilitate the subsequent packaging work. Through the processing of the cap sorting machine, the production efficiency and packaging quality of the bottle caps can be greatly improved.
[0003] The published announcement number CN213504666U discloses a bottle cap sorting machine for bottle cap production, which reduces the difficulty of sorting when the bottle caps are produced in large quantities, improves the convenience of taking and placing the bottle caps, and increases practicality; it includes a base plate, two groups of conveying frames, two groups of first conveying rollers, a first conveyor belt, a first reducer, a first motor assembly, a placement box, a discharge pipe, a fan assembly, an air suction pipe, an air supply pipe and a conveying pipe, the bottom ends of the two groups of conveying frames are respectively connected to the top left area and the right area of the base plate, the inner end upper area and the lower area of the two groups of conveying frames are rotatably installed with first conveying rollers, the two groups of first conveying rollers are rotatably connected to the first conveyor belt, the outer side wall of the first conveyor belt is provided with multiple groups of protective covers, the first motor assembly is installed in the upper area of the left end of the left conveying frame, the output end of the first motor assembly is connected to the input end of the first motor assembly, and the output end of the first motor assembly is connected to the left end of the upper first conveying roller.
[0004] However, in the process in which the above-mentioned disclosed device sucks in air through the suction pipe, blows air to the multiple groups of protective covers through the air supply pipe, and then discharges the sorted bottle caps through the discharge pipe by wind force, due to the funnel-shaped setting at the feed inlet, when the bottle caps are pushed into the material by wind force, the anti-slip edges on the outer walls of two adjacent bottle caps may cause blockage at the feed inlet, thereby affecting the operating efficiency of the device.
[0005] Therefore, it is necessary to provide a bottle cap production cap unscrambling machine to solve the above problems.
[0006] It should be noted that the above information disclosed in this background technology section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute the prior art. Summary of the invention
[0007] Based on the above-mentioned problems existing in the prior art, the problem to be solved by the present application is: in the process of the above-mentioned disclosed device sucking in air through the suction pipe, blowing air to multiple groups of protective covers through the air supply pipe, and then discharging the sorted bottle caps through the discharge pipe by wind force, due to the funnel-shaped setting at the feed inlet, when the bottle caps are pushed into the material by wind force, the anti-slip edges on the outer walls of two adjacent bottle caps will cause blockage at the feed inlet, thereby affecting the operating efficiency of the device.
[0008] The technical solution adopted by the present application to solve the technical problem is: a bottle cap production and unscrambling machine, comprising:
[0009] Support base plate;
[0010] A transport plate, fixedly connected to the supporting bottom plate, and two transport plates are arranged parallel to each other;
[0011] A rotating shaft, rotatably connected between the two transport plates;
[0012] A transport mechanism, fixedly disposed between the two transport plates, for transporting the bottle caps to be processed;
[0013] A conveyor belt, drivingly connected between the two rotating shafts;
[0014] A servo motor is fixedly connected to the transport plate, and an output end of the servo motor is fixedly connected to the rotating shaft;
[0015] A storage hopper fixedly connected to the transport plate;
[0016] A detector fixedly connected to the side wall of the transport plate;
[0017] A discharge plate, fixedly arranged at the port of the transport plate;
[0018] A discharging device, fixedly arranged on the transport plate, for controlling the transportation of materials on the discharging plate;
[0019] A long board, fixedly connected to the transport board,
[0020] A driving motor is fixedly arranged on the long board.
[0021] A turntable is rotatably connected to the long board, and an output end of the driving motor is fixedly connected to the turntable;
[0022] The chuck is fixedly connected to the rotating disk, and a chuck opening is provided on the chuck.
[0023] Preferably, four mutually parallel telescopic support rods are fixedly arranged on the support base plate, and each of the telescopic support rods is evenly distributed at each corner of the support base plate, and a universal wheel is rotatably arranged on the lower end surface of the support base plate.
[0024] Preferably, a support column is fixedly provided on the upper end surface of the support base plate, a connecting rod is fixedly provided on the transport plate, the connecting rod is fixedly connected to the support column, and a closed triangle arrangement is formed between the support column, the support base plate and the transport plate.
[0025] Preferably, a plurality of mutually parallel dividing plates are transversely fixedly arranged on the outer surface of the conveyor belt, and each of the dividing plates is arranged parallel to each other.
[0026] Preferably, the distance between two adjacent dividing plates is not less than the diameter of the material to be processed.
[0027] Preferably, a guide rod is fixedly provided on the upper end surface of the discharge plate, and the distance between the guide rod and the discharge plate is not less than the thickness of the material.
[0028] Preferably, two brackets parallel to each other are fixed on the discharge plate, an axle is slidably provided on the bracket, a slot is opened on the discharge plate, a baffle is movably provided on the slot, and a transmission unit for controlling the movement of the baffle is provided on the discharge plate.
[0029] Preferably, the transmission unit comprises a clamping block fixedly connected to the lower end surface of the turntable, a sliding groove is provided on the clamping block, and a limiting block is fixedly provided on the outer peripheral surface of the shaft body.
[0030] Preferably, a clamping plate is fixedly provided on the outer peripheral surface of the shaft body, and a spring is fixedly provided between the clamping plate and the bracket.
[0031] Preferably, a cleaning roller is rotatably provided on the long board, a pulley is fixedly provided at the axis of the cleaning roller and the turntable, and the two pulleys are connected by a belt transmission.
[0032] The beneficial effects of the present application are as follows: a bottle cap production and sorting machine provided by the present application, through a transport plate arranged on a supporting bottom plate and a storage hopper arranged on the transport plate, can realize that when using the device, the staff first moves the device to a suitable position, places the material to be processed in the storage hopper of the device, and starts the servo motor to start the transport mechanism of the device; as the conveyor belt rotates, the bottle caps can fit between the two material dividing plates of the conveyor belt, and the materials that do not meet the specifications are removed through the detection of the detector; when the materials are transported to the discharging plate, the chuck arranged on the turntable can be used to control the uniform discharging of the materials, thereby avoiding the blockage of the bottle caps during transportation.
[0033] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail below with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0035] Figure 2 For the present invention Figure 1 The enlarged structural diagram at A in the middle;
[0036] Figure 3 It is a schematic diagram of the supporting base structure of the present invention;
[0037] Figure 4 It is a rear view structural schematic diagram of the present invention;
[0038] Figure 5 For the present invention Figure 4 The enlarged structural diagram at B in the middle;
[0039] Figure 6 It is a schematic diagram of the local structure of the present invention;
[0040] Figure 7 It is a schematic diagram of the structure of the turntable of the present invention;
[0041] Figure 8 It is a schematic diagram of the transmission unit structure of the present invention.
[0042] In the figure: 1. supporting base plate; 11. telescopic supporting rod; 12. universal wheel; 13. supporting column; 14. connecting rod; 2. transport plate; 3. rotating shaft; 4. transport mechanism; 41. transport belt; 411. dividing plate; 42. servo motor; 43. storage hopper; 44. detector; 5. discharging plate; 6. discharging device; 61. long plate; 62. driving motor; 63. turntable; 64. chuck; 65. bayonet; 7. guide rod; 71. bracket; 72. shaft; 73. notch; 74. baffle; 8. transmission unit; 81. block; 82. slide; 83. limit block; 9. card plate; 91. spring; 92. cleaning roller; 93. pulley. DETAILED DESCRIPTION
[0043] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0044] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0045] Reference Figure 1-3 A bottle cap production and unscrambling machine comprises: a supporting bottom plate 1; a transport plate 2, which is fixedly connected to the supporting bottom plate 1, and the two transport plates 2 are arranged parallel to each other; a rotating shaft 3, which is rotatably connected between the two transport plates 2; a transport mechanism 4, which is fixedly arranged between the two transport plates 2 and is used to transport the bottle caps to be processed; a transport belt 41, which is transmission-connected between the two rotating shafts 3; a servo motor 42, which is fixedly connected to the transport plate 2, and the output end of the servo motor 42 is fixedly connected to the rotating shaft 3; a storage hopper 43, which is fixedly connected to the transport plate 2. Plate 2; a detector 44, fixedly connected to the side wall of the transport plate 2; a discharge plate 5, fixedly arranged at the port of the transport plate 2; a discharge device 6, fixedly arranged on the transport plate 2, for controlling the transportation of materials on the discharge plate 5; a long plate 61, fixedly connected to the transport plate 2, a drive motor 62, fixedly arranged on the long plate 61, a turntable 63, rotatably connected to the long plate 61, and a fixed connection between the output end of the drive motor 62 and the turntable 63; a chuck 64, fixedly connected to the turntable 63, and a chuck 64 is provided with a bayonet 65.
[0046] Reference Figure 2-4 Four mutually parallel telescopic support rods 11 are fixedly arranged on the supporting base plate 1, and each telescopic support rod 11 is evenly distributed at each corner of the supporting base plate 1. A universal wheel 12 is rotatably arranged on the lower end surface of the supporting base plate 1. The supporting function of the device body is realized by the four mutually parallel telescopic support rods 11 arranged on the supporting base plate 1. At the same time, each telescopic support rod 11 is arranged at each corner of the supporting base plate 1 to ensure that each telescopic support rod 11 can be evenly stressed, thereby avoiding the situation where the device becomes unstable due to long-term use. At the same time, when the device needs to be moved, the staff controls the telescopic support rod 11 to retract, so that the universal wheel 12 on the device contacts the ground, which is convenient for the staff to move the device.
[0047] Reference Figure 3-5A support column 13 is fixedly arranged on the upper end surface of the supporting base plate 1, and a connecting rod 14 is fixedly arranged on the transport plate 2. The connecting rod 14 is fixedly connected to the support column 13, and a closed triangle arrangement is formed between the support column 13, the supporting base plate 1 and the transport plate 2. By means of the support column 13 and the arrangement arranged on the supporting base plate 1, the reinforcement function of the device body is realized, ensuring that the device will not be deformed during use.
[0048] Reference Figure 1-3 A plurality of mutually parallel dividing plates 411 are laterally fixedly arranged on the outer surface of the conveyor belt 41, and each dividing plate 411 is arranged parallel to each other. By means of the dividing plates 411 arranged on the outer surface of the conveyor belt 41, the bottle caps in the storage hopper 43 can be engaged between the two dividing plates 411 during the use of the device, and then transported by the conveyor belt 41, thereby ensuring stable screening and processing of materials.
[0049] Reference Figure 1-3 The distance between two adjacent dividing plates 411 is not less than the diameter of the material to be processed. By setting the distance between two adjacent dividing plates 411 and the size relationship between the materials, it is ensured that the materials can enter between the two dividing plates 411 to complete the transportation.
[0050] Reference Figure 6-8 A guide rod 7 is fixedly provided on the upper end surface of the discharge plate 5, and the distance between the guide rod 7 and the discharge plate 5 is not less than the thickness of the material. Through the guide rod 7 on the upper end surface of the discharge plate 5, when the material moves on the discharge plate 5, the guide rod 7 can prevent the material from falling during the movement, thereby ensuring the normal operation of the device.
[0051] Reference Figure 6-8 Two brackets 71 parallel to each other are fixed on the discharge plate 5, a shaft 72 is slidably arranged on the bracket 71, a slot 73 is opened on the discharge plate 5, a baffle 74 is movably arranged on the slot 73, and a transmission unit 8 for controlling the movement of the baffle 74 is provided on the discharge plate 5. By means of the bracket 71 arranged on the discharge plate 5 and the baffle 74 slidably arranged on the slot 73, the baffle 74 can be intermittently blocked when the device is operating, so as to avoid the blockage of materials during transportation.
[0052] Reference Figure 7-8 The transmission unit 8 includes a block 81 fixedly connected to the lower end surface of the turntable 63, a slide groove 82 is provided on the block 81, and a limit block 83 is fixedly arranged on the outer circumferential surface of the shaft body 72. By setting the block 81 on the turntable 63, it is achieved that during the rotation of the turntable 63, the block 81 can push the shaft body 72 to move, and the moving shaft body 72 can drive the baffle 74 to rotate.
[0053] Reference Figure 8A clamping plate 9 is fixedly provided on the outer peripheral surface of the shaft body 72, and a spring 91 is fixedly provided between the clamping plate 9 and the bracket 71. By means of the spring 91 provided between the clamping plate 9 and the bracket 71, when the clamping block 81 is separated from the limit block 83 on the shaft body 72, the elastic force of the spring 91 can ensure that the baffle 74 returns to its initial state, thereby ensuring that the material in the discharge plate 5 can move.
[0054] Reference Figure 1 , 4 6, a cleaning roller 92 is rotatably provided on the long board 61, a pulley 93 is fixedly provided at the axis of the cleaning roller 92 and the turntable 63, and the two pulleys 93 are connected by a belt transmission. By setting the cleaning roller 92 on the long board 61, the cleaning roller 92 can be driven by the belt to rotate during the rotation of the turntable 63. The rotating cleaning roller 92 can clean the outer surface of the chuck 64 in real time to avoid the situation where the material is blocked on the bayonet 65 of the chuck 64.
[0055] The present scheme is specifically as follows: the support function of the device body is realized by four mutually parallel telescopic support rods 11 arranged on the support base plate 1, and at the same time, each telescopic support rod 11 is arranged at each corner of the support base plate 1 to ensure that each telescopic support rod 11 can be evenly stressed, so as to avoid the device becoming unstable due to long-term use. At the same time, when the device needs to be moved, the staff controls the telescopic support rod 11 to extend and retract, so that the universal wheel 12 on the device contacts the ground, which is convenient for the staff to move the device. The support column 13 arranged on the support base plate 1 realizes the reinforcement function of the device body, and ensures that the device will not be deformed during use. The bracket 71 arranged on the discharge plate 5 and the baffle 74 slidably arranged on the groove 73 can realize that the baffle 74 can intermittently block when the device is in operation to avoid the blockage of materials during transportation. By arranging the block 81 on the turntable 63, it is achieved that during the rotation of the turntable 63, the block 81 can push the shaft 72 to move, and the moving shaft 72 can drive the baffle 74 to rotate. During the rotation of the turntable 63, the cleaning roller 92 can be driven to rotate by the belt, and the rotating cleaning roller 92 can clean the outer surface of the chuck 64 in real time to avoid the blockage of materials on the clamping mouth 65 of the chuck 64.
[0056] A person skilled in the art should understand that the discussion of any of the above embodiments is only exemplary, and within the spirit of the present invention, the technical features in the above embodiments or in different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.
[0057] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A bottle cap production and unscrambling machine, comprising: A supporting base plate (1), a transport plate (2) being fixedly connected to the supporting base plate (1), and two transport plates (2) being arranged parallel to each other, and a rotating shaft (3) being rotatably connected between the two transport plates (2), characterized in that: A transport mechanism (4) fixedly disposed between the two transport plates (2) and used for transporting bottle caps to be processed; A conveyor belt (41) drivingly connected between the two rotating shafts (3); A servo motor (42) is fixedly connected to the transport plate (2), and an output end of the servo motor (42) is fixedly connected to the rotating shaft (3); A material storage hopper (43) fixedly connected to the transport plate (2); A detector (44) fixedly connected to a side wall of the transport plate (2); A discharge plate (5) fixedly arranged at the port of the transport plate (2); A discharge device (6) fixedly arranged on the transport plate (2) and used for controlling the transportation of materials on the discharge plate (5); A long plate (61) fixedly connected to the transport plate (2); A driving motor (62) fixedly disposed on the long board (61); A rotating disk (63) is rotatably connected to the long plate (61), and an output end of the driving motor (62) is fixedly connected to the rotating disk (63); A chuck (64) is fixedly connected to the rotating disk (63), and a chuck opening (65) is formed on the chuck (64); The discharge plate (5) is fixed with two brackets (71) parallel to each other, the bracket (71) is slidably provided with a shaft (72), the discharge plate (5) is provided with a notch (73), a baffle (74) is movably provided on the notch (73), and the discharge plate (5) is provided with a transmission unit (8) for controlling the movement of the baffle (74); The transmission unit (8) comprises a clamping block (81) fixedly connected to the lower end surface of the rotating disk (63), a sliding groove (82) being provided on the clamping block (81), and a limiting block (83) being fixedly provided on the outer peripheral surface of the shaft body (72); A clamping plate (9) is fixedly arranged on the outer peripheral surface of the shaft body (72), and a spring (91) is fixedly arranged between the clamping plate (9) and the bracket (71).
2. The bottle cap production and unscrambling machine according to claim 1, characterized in that: Four mutually parallel telescopic support rods (11) are fixedly arranged on the support base plate (1), and each of the telescopic support rods (11) is evenly distributed at each corner of the support base plate (1), and a universal wheel (12) is rotatably arranged on the lower end surface of the support base plate (1).
3. The bottle cap production and unscrambling machine according to claim 1, characterized in that: A support column (13) is fixedly arranged on the upper end surface of the support base plate (1), and a connecting rod (14) is fixedly arranged on the transport plate (2). The connecting rod (14) is fixedly connected to the support column (13), and a closed triangle is formed between the support column (13), the support base plate (1) and the transport plate (2).
4. The bottle cap production and unscrambling machine according to claim 1, characterized in that: A plurality of mutually parallel dividing plates (411) are transversely fixedly arranged on the outer surface of the conveyor belt (41), and the respective dividing plates (411) are mutually parallel.
5. The bottle cap production and unscrambling machine according to claim 4, characterized in that: The distance between two adjacent material dividing plates (411) is not less than the diameter of the material to be processed.
6. The bottle cap production and unscrambling machine according to claim 1, characterized in that: A guide rod (7) is fixedly arranged on the upper end surface of the discharge plate (5), and the distance between the guide rod (7) and the discharge plate (5) is not less than the thickness of the material.
7. The bottle cap production and unscrambling machine according to claim 1, characterized in that: A cleaning roller (92) is rotatably provided on the long plate (61), a belt pulley (93) is fixedly provided at the axis of the cleaning roller (92) and the rotating disk (63), and the two belt pulleys (93) are connected via a belt transmission.
Citation Information
Patent Citations
Cap sorter for bottle cap production
CN213504666U
Plastic bottle cap arranging device
CN221987604U