Shaking water removal type conveyor for vegetable sorting and processing

Abstract

The invention relates to the technical field of vegetable conveying equipment, and provides a shaking water removal type conveyor for vegetable sorting and processing, which comprises a rack and a conveying belt, and a conveying belt is movably installed at the top of the rack, a shell is fixedly installed at the top end of the rack, a water removal mechanism is movably installed at one end of the rack, and a second servo motor is installed on the portion, on one side of the water removal mechanism, of the outer wall of the rack. By arranging the water removing mechanism, a cam shaft rotates to enable a conveying belt to vibrate, water on the surfaces of vegetables above shakes and slides down, meanwhile, a connecting shaft and a large gear rotate, a rotating plate rotates through cooperation between a transmission block and a transmission groove, and a rotating disc and an overturning shaft stop rotating again after rotating by 90 degrees every time; vegetables conveyed on the surface of the conveying belt are turned over and then are shaken to remove water through the next group of cam shafts, so that the water removal effect of the conveyor is enhanced, the situation that water on the surfaces of the leaf-shaped vegetables cannot be shaken off to be removed is avoided, and uniform water removal of the vegetables is achieved.

Description

Technical Field

[0001] The present invention relates to the technical field of vegetable conveying equipment, and in particular to a shaking and water-removing conveyor for vegetable sorting and processing. Background Art

[0002] The shaking dewatering conveyor is a special conveyor equipment. Its working principle is mainly to remove the moisture on the surface of vegetables through the shaking action of the conveyor belt. In the process of vegetable sorting and processing, the vegetables are placed on the conveyor belt. With the continuous operation and shaking of the conveyor belt, the moisture on the surface of the vegetables is effectively separated and discharged, thereby achieving the purpose of dewatering. It is widely used in the vegetable processing industry, especially in the vegetable sorting, washing, drying and other links. By using this equipment, the dryness and cleanliness of vegetables can be significantly improved, providing strong support for subsequent cutting, packaging and other processing links. In addition, this equipment is also suitable for fruit and vegetable sorting centers, agricultural product processing enterprises and other places, providing strong guarantee for the processing and preservation of fruit and vegetable products;

[0003] The conventional existing technical solutions have the following defects:

[0004] The equipment removes moisture from the surface of vegetables through vibration and shaking. When the surface of vegetables is smooth, such as tomatoes and radishes, a single shaking can achieve basic water removal effect. However, when the surface of vegetables is concave or tightly attached, such as leafy vegetables such as green vegetables and cabbage, local moisture in the vegetables may not be effectively removed, resulting in uneven drying of the vegetables as a whole, affecting processing quality and efficiency. Summary of the invention

[0005] The purpose of the present invention is to provide a shaking dewatering conveyor for vegetable sorting and processing, so as to solve the defect of uneven dewatering of the existing shaking dewatering conveyor for vegetable sorting and processing.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a shaking dewatering conveyor for vegetable sorting and processing, comprising a frame and a conveyor belt; a conveyor belt is movably installed on the top of the frame, a shell is fixedly installed on the top of the frame, a dewatering mechanism is movably installed on one end of the frame, and a second servo motor is installed on the outer wall of the frame on one side of the dewatering mechanism, a box is movably installed on one side of the bottom of the frame, and a brush cylinder is rotatably installed on the top of the box; the dewatering mechanism comprises a large toothed disc, a turning shaft, a rotating disc, a connecting shaft and a large gear; the turning shaft is rotatably installed in the middle position of the frame, a turning disc is fixedly installed on one end of the turning shaft, and a large gear is movably installed on the outer wall of the frame at one end of the turning disc, a connecting shaft is fixedly installed on one end of the large gear, and the large toothed disc is arranged inside the shell.

[0007] Preferably, camshafts are rotatably mounted on both sides of the frame, and two groups of camshafts are provided, and the two camshafts in each group are connected by a pulley mechanism.

[0008] Preferably, the conveyor belt comprises a first servo motor, a main shaft and a slave shaft; the main shaft is rotatably mounted on one side inside the conveyor belt, and one end of the main shaft is connected to the first servo motor via a pulley mechanism.

[0009] Preferably, a slave shaft is rotatably installed inside the conveyor belt on one side of the main shaft, and the output end of the first servo motor is connected to one end of the camshaft through a pulley mechanism.

[0010] Preferably, the large toothed disc includes a supporting shaft, a right-angle gear set, a small toothed disc and fan blades. The fan blades are rotatably installed inside the outer shell, and filters are movably installed on the top and bottom of the fan blades. The small toothed disc is fixedly installed on the top of the fan blades.

[0011] Preferably, the small toothed disc and the large toothed disc are meshingly connected, the right-angle gear set is fixedly mounted on the top of the large toothed disc, and a support shaft is fixedly mounted on one side of the right-angle gear set, and the support shaft is connected to the connecting shaft via a pulley mechanism.

[0012] Preferably, the turntable includes a slide groove, a rotating plate, a transmission groove, a transmission block, a pinion and a slide plate. The slide groove is arranged at one end of the turntable, and there are four groups of slide grooves. The slide grooves are spaced 90° apart, and transmission grooves are arranged between the slide grooves.

[0013] Preferably, the rotating plate is arranged on one side of the rotating disk, and a transmission block is fixedly installed on one side of one end of the rotating plate, and a sliding structure is formed between the transmission block and the transmission groove.

[0014] Preferably, a slide plate is welded to one side of the rotating plate, and a sliding structure is formed between the slide plate and the slide groove. The length between the rotating plate and the slide plate is smaller than the radius of the turntable. A small gear is fixedly installed at one end of the slide plate, and the small gear and the large gear are meshingly connected.

[0015] Preferably, the output end of the second servo motor is connected to the connecting shaft and the cam shaft respectively through a pulley mechanism, and the brush cylinder and the main shaft are connected through a pulley mechanism.

[0016] The shaking and water-removing conveyor for vegetable sorting and processing provided by the present invention has the following advantages:

[0017] By providing a dewatering mechanism, starting the second servo motor drives the camshaft to rotate through the pulley mechanism, so that the conveyor belt vibrates, and the water on the surface of the vegetables above is shaken off. The conveyor belt is a mesh conveyor belt, and the fallen water drops to the ground, and at the same time drives the connecting shaft and the large gear to rotate, so that the rotating plate rotates through the sliding cooperation between the transmission block and the transmission groove, so that the turntable and the turning shaft pause for a few seconds after each rotation of 90° and then rotate again, and the vegetables transported on the surface of the conveyor belt are turned over by the turning shaft, and then shaken and dewatered through the next set of camshafts, so that the dewatering effect of the conveyor is enhanced, and it is prevented that the water on the surface of the leafy vegetables cannot be shaken off and removed, and the vegetables are evenly dehydrated;

[0018] Furthermore, when the connecting shaft rotates, the supporting shaft is driven to rotate through the pulley mechanism, and the large toothed disc rotates under the action of the right-angle gear set, and the large toothed disc and the small toothed disc mesh. Through the large and small toothed disc ratio between them, when the large toothed disc rotates, the small toothed disc and the fan blades at the bottom thereof are driven to rotate rapidly, and the wind body is generated to quickly blow out the vegetables turned over at the bottom, which can blow away the tiny water droplets on the surface, improve the subsequent shaking and water removal effect, and enhance the working efficiency of the equipment;

[0019] By providing a brush cylinder, the main shaft rotates when the equipment is working, and the brush cylinder is driven to rotate through the pulley mechanism. When the conveyor belt rotates to the bottom, it is opposite to the rotation direction of the brush cylinder. During the process of conveying vegetables, some vegetable leaves will stick to the conveyor belt and cannot fall freely when rotating to the bottom. The vegetable leaves stuck to the surface of the conveyor belt will be brushed off by the rotation of the brush cylinder, thereby avoiding the vegetable leaves sticking to the surface of the conveying equipment, ensuring the cleanliness of the conveyor belt, avoiding mixing with other vegetables, and improving the subsequent processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the front view three-dimensional structure of the present invention;

[0021] Figure 2 It is a rear-view three-dimensional structural schematic diagram of the present invention;

[0022] Figure 3 It is a schematic diagram of the three-dimensional structure of the present invention when viewed from above;

[0023] Figure 4 It is a three-dimensional structural schematic diagram of a half-sectioned frame of the present invention viewed from above;

[0024] Figure 5 It is a schematic diagram of the three-dimensional structure of the frame of the present invention in a half-section state when viewed from above;

[0025] Figure 6 It is a schematic diagram of the three-dimensional structure of the shell of the present invention in a half-cut state viewed from above;

[0026] Figure 7 It is a schematic diagram of the three-dimensional structure of the housing of the present invention in a half-cut state when viewed from above;

[0027] Figure 8 A schematic diagram of the three-dimensional structure of the flipping process of the flipping axis of the present invention;

[0028] Fig. 9 It is a schematic diagram of the three-dimensional structure of the turntable of the present invention;

[0029] Fig.10 It is a schematic diagram of the three-dimensional structure of the turntable of the present invention in a disassembled state.

[0030] Explanation of the reference numerals in the figure: 1. frame; 2. conveyor belt; 21. first servo motor; 22. main shaft; 23. slave shaft; 3. water removal mechanism; 31. large gear plate; 311. support shaft; 312. right-angle gear set; 313. small gear plate; 314. fan blade; 32. flip shaft; 33. turntable; 331. slide groove; 332. turn plate; 333. transmission groove; 334. transmission block; 335. small gear; 336. slide plate; 34. connecting shaft; 35. large gear; 4. outer shell; 5. box body; 6. second servo motor; 7. camshaft; 8. brush cylinder. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] See also Figure 1-Figure 10 The present invention provides a shaking dewatering conveyor for vegetable sorting and processing, comprising a frame 1 and a conveyor belt 2; a conveyor belt 2 is movably installed on the top of the frame 1, a shell 4 is fixedly installed on the top of the frame 1, a dewatering mechanism 3 is movably installed on one end of the frame 1, and a second servo motor 6 is installed on the outer wall of the frame 1 on one side of the dewatering mechanism 3, a box body 5 is movably installed on one side of the bottom of the frame 1, and a brush cylinder 8 is rotatably installed on the top of the box body 5, camshafts 7 are rotatably installed on both sides of the frame 1, and two groups of camshafts 7 are provided, and the two camshafts 7 in each group are connected by a pulley mechanism, the conveyor belt 2 comprises a first servo motor 21, a main shaft 22 and a slave shaft 23, the main shaft 22 is rotatably installed on one side of the conveyor belt 2, and one end of the main shaft 22 is connected to the first servo motor 21 through a pulley mechanism, and a slave shaft 23 is rotatably installed inside the conveyor belt 2 on one side of the main shaft 22, and the output end of the first servo motor 21 is connected to one end of the camshaft 7 through a pulley mechanism;

[0033] Reference Figure 2 , Figure 4 and Figure 5As shown, when the device is used, vegetables are placed on the surface of the conveyor belt 2, and the first servo motor 21 and the second servo motor 6 are started at the same time. The first servo motor 21 drives the main shaft 22 to rotate through the pulley mechanism, so that the conveyor belt 2 rotates to convey the vegetables. At the same time, the rotation of the first servo motor 21 drives a group of camshafts 7 to rotate, and the operation of the second servo motor 6 drives another group of camshafts 7 to rotate. When the vegetables are transported to the top of the camshaft 7, the conveyor belt 2 is lifted up by its cam, causing the vegetables to shake, and the water on the surface is separated and slid during the vibration, and the vegetables are removed from the mesh of the conveyor belt 2. The vegetables drip from the gap to achieve a water removal effect. During the process of conveying vegetables by the conveyor belt 2, some vegetable leaves will stick to it and cannot fall freely when it rotates to the bottom. When the equipment is working, the main shaft 22 rotates, and the brush cylinder 8 is driven to rotate through the pulley mechanism. When the conveyor belt 2 rotates to the bottom, it is opposite to the rotation direction of the brush cylinder 8. Under the action of the rotation of the brush cylinder 8, the vegetable leaves sticking to the surface of the conveyor belt 2 are brushed off and fall into the box body 5 at the bottom thereof. The box body 5 can be disassembled by directly pulling it outward or lifting it upward, which is convenient for dumping and cleaning. The operation is simplified, and the cleanliness of the conveyor belt 2 is ensured to avoid mixing with other vegetables.

[0034] The water removal mechanism 3 includes a large toothed disc 31, a turning shaft 32, a rotating disc 33, a connecting shaft 34 and a large gear 35; the turning shaft 32 is rotatably mounted in the middle position of the frame 1, one end of the turning shaft 32 is fixedly mounted with the rotating disc 33, and a large gear 35 is movably mounted on the outer wall of the frame 1 at one end of the rotating disc 33, and a connecting shaft 34 is fixedly mounted on one end of the large gear 35. The large toothed disc 31 is arranged inside the housing 4, and the large toothed disc 31 includes a supporting shaft 311, a right-angle gear set 312, a small toothed disc 313, and a plurality of gears. The fan blade 314 is rotatably mounted inside the housing 4, and the top and bottom of the fan blade 314 are movably mounted with a filter screen, the top of the fan blade 314 is fixedly mounted with a small toothed disc 313, the small toothed disc 313 and the large toothed disc 31 are meshed and connected, the right-angle gear set 312 is fixedly mounted on the top of the large toothed disc 31, and one side of the right-angle gear set 312 is fixedly mounted with a support shaft 311, the support shaft 311 and the connecting shaft 34 are connected by a pulley mechanism, and the rotating disc 33 includes a sliding The groove 331, the rotating plate 332, the transmission groove 333, the transmission block 334, the pinion 335 and the slide plate 336, the sliding groove 331 is arranged at one end of the rotating disk 33, and the sliding groove 331 is provided with four groups, the sliding grooves 331 are all spaced 90 degrees apart, and the transmission grooves 333 are arranged between the sliding grooves 331, the rotating plate 332 is arranged at one side of the rotating disk 33, and the transmission block 334 is fixedly installed on one side of one end of the rotating plate 332, and a sliding structure is formed between the transmission block 334 and the transmission groove 333. A slide plate 336 is welded to one side of the rotating plate 332, and a sliding structure is formed between the slide plate 336 and the slide groove 331. The length between the rotating plate 332 and the slide plate 336 is less than the radius of the rotating disk 33. A small gear 335 is fixedly installed at one end of the slide plate 336, and the small gear 335 is meshedly connected with the large gear 35. The output end of the second servo motor 6 is respectively connected to the connecting shaft 34 and the cam shaft 7 through a pulley mechanism, and the brush cylinder 8 is connected to the main shaft 22 through a pulley mechanism.

[0035] Reference Figure 4 , Figure 6 , Figure 8 and Fig.10As shown, when the device is in use, when the second servo motor 6 is running, the connecting shaft 34 is driven to rotate through the pulley mechanism, so that the large gear 35 fixed thereto rotates, and the large gear 35 meshes with the small gear 335. Under the action of the large gear 35, the small gear 335 and the rotating plate 332 and the slide plate 336 connected thereto rotate at the same time, driving the transmission block 334 to rotate and slide to the inside of the transmission groove 333. After the engagement pushes the turntable 33 to rotate 90°, the transmission block 334 rotates to the center position of the turntable 33, and the slide plate 336 slides through the inside of the slide groove 331, so that the turntable 33 pauses for a few seconds after rotating 90° and then rotates again. The turntable 33 drives the flip shaft 32 fixed thereto to flip the vegetables transported on the surface of the conveyor belt 2 to the On the other side, when the connecting shaft 34 rotates, the supporting shaft 311 is driven to rotate through the pulley mechanism, and the large toothed disc 31 is rotated under the action of the right-angle gear set 312, and the large toothed disc 31 and the small toothed disc 313 are meshed. Through the ratio of the large and small toothed discs 313, when the large toothed disc 31 rotates, the small toothed disc 313 and the fan blades 314 at the bottom thereof are driven to rotate rapidly, and the wind body is generated to quickly blow out the vegetables turned over at the bottom, and the tiny water droplets on the surface can be blown away. When the vegetables turned to one side pass through the next set of camshafts 7 to shake and remove water, the water removal effect is improved. Filters are provided on the top and bottom of the outer shell 4, which can effectively prevent dust from damaging the fan blades 314 internally, and effectively prevent the blown wind body from carrying dust to affect the hygiene of the vegetables.

[0036] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A shaking and water-removing conveyor for vegetable sorting and processing, comprising a frame (1) and a conveyor belt (2); Features: A conveyor belt (2) is movably mounted on the top of the frame (1), a housing (4) is fixedly mounted on the top of the frame (1), a water removal mechanism (3) is movably mounted on one end of the frame (1), and a second servo motor (6) is mounted on the outer wall of the frame (1) on one side of the water removal mechanism (3), a box (5) is movably mounted on one side of the bottom of the frame (1), and a brush cylinder (8) is rotatably mounted on the top of the box (5); The water removal mechanism (3) comprises a large toothed disc (31), a turning shaft (32), a rotating disc (33), a connecting shaft (34) and a large gear (35); The flip shaft (32) is rotatably mounted at the middle position of the frame (1); a turntable (33) is fixedly mounted on one end of the flip shaft (32); a large gear (35) is movably mounted on the outer wall of the frame (1) at one end of the turntable (33); a connecting shaft (34) is fixedly mounted on one end of the large gear (35); and the large gear plate (31) is arranged inside the outer shell (4).

2. The shaking and water-removing conveyor for vegetable sorting and processing according to claim 1 is characterized in that: Camshafts (7) are rotatably mounted on both sides of the frame (1), and two groups of camshafts (7) are provided. The two camshafts (7) in each group are connected via a pulley mechanism.

3. The shaking and water-removing conveyor for vegetable sorting and processing according to claim 1 is characterized in that: The conveyor belt (2) comprises a first servo motor (21), a main shaft (22) and a slave shaft (23); the main shaft (22) is rotatably mounted on one side of the conveyor belt (2), and one end of the main shaft (22) is connected to the first servo motor (21) via a pulley mechanism.

4. The shaking dewatering conveyor for vegetable sorting and processing according to claim 3 is characterized in that: A slave shaft (23) is rotatably mounted inside the conveyor belt (2) on one side of the main shaft (22), and the output end of the first servo motor (21) is connected to one end of the cam shaft (7) via a pulley mechanism.

5. The shaking dewatering conveyor for vegetable sorting and processing according to claim 1 is characterized in that: The large toothed disc (31) comprises a support shaft (311), a right-angle gear set (312), a small toothed disc (313) and a fan blade (314); the fan blade (314) is rotatably mounted inside the housing (4); a filter screen is movably mounted on the top and bottom of the fan blade (314); and the small toothed disc (313) is fixedly mounted on the top of the fan blade (314).

6. The shaking dewatering conveyor for vegetable sorting and processing according to claim 5 is characterized in that: The small toothed disc (313) and the large toothed disc (31) are meshingly connected, the right-angle gear set (312) is fixedly mounted on the top of the large toothed disc (31), and a support shaft (311) is fixedly mounted on one side of the right-angle gear set (312), and the support shaft (311) is connected to the connecting shaft (34) via a pulley mechanism.

7. The shaking and water-removing conveyor for vegetable sorting and processing according to claim 1 is characterized in that: The rotating disk (33) comprises a slide groove (331), a rotating plate (332), a transmission groove (333), a transmission block (334), a pinion (335) and a slide plate (336); the slide groove (331) is arranged at one end of the rotating disk (33), and four groups of slide grooves (331) are arranged; the slide grooves (331) are spaced 90 degrees apart from each other, and transmission grooves (333) are arranged between the slide grooves (331).

8. The shaking dewatering conveyor for vegetable sorting and processing according to claim 7 is characterized in that: The rotating plate (332) is arranged on one side of the rotating disk (33), and a transmission block (334) is fixedly installed on one side of one end of the rotating plate (332), and a sliding structure is formed between the transmission block (334) and the transmission groove (333).

9. The shaking dewatering conveyor for vegetable sorting and processing according to claim 8 is characterized in that: A slide plate (336) is welded to one side of the rotating plate (332), and a sliding structure is formed between the slide plate (336) and the slide groove (331). The length between the rotating plate (332) and the slide plate (336) is less than the radius of the rotating disk (33). A small gear (335) is fixedly mounted on one end of the slide plate (336), and the small gear (335) and the large gear (35) are meshingly connected.

10. The shaking and water-removing conveyor for vegetable sorting and processing according to claim 1 is characterized in that: The output end of the second servo motor (6) is respectively connected to the connecting shaft (34) and the cam shaft (7) via a belt pulley mechanism, and the brush cylinder (8) and the main shaft (22) are connected via a belt pulley mechanism.

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