Turnover device for cigarette box appearance defect detection system
By designing an automatic flip device, using a servo motor to drive the threaded rod to drive the workbench and the adjustment box to move, the problem of the cigarette box detection system in the prior art is difficult to turn quickly at the same time, and the automatic detection and flip of multiple cigarette boxes is realized The detection efficiency and production efficiency are improved.
Patent Information
- Application Number
- CN202411375604.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-01-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing cigarette box testing system is difficult to turn over at the same time and quickly when detecting multiple cigarette boxes, resulting in staff having to disassemble and adjust positions continuously, increase labor intensity and reduce production efficiency.
A flip device including translation, flip and lifting adjustment mechanism is designed. The threaded rod drives the workbench and adjustment box to move through the servo motor, realizes automatic flip and detection of multiple cigarette boxes, avoids manual operation and improves efficiency. .
It realizes automatic detection and flip of multiple cigarette boxes at the same time, reduces manual operation errors, improves detection efficiency and production efficiency, and meets the needs of large-scale production.
Smart Images

Figure CN119240306A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of detection systems, and in particular to a flipping device used in a cigarette box appearance defect detection system. Background Art
[0002] As a packaging container for cigarettes, cigarette boxes bear the important functions of protecting cigarettes and facilitating carrying and storage. Cigarette boxes are boxes for cigarettes. According to the number of cigarettes contained and the different materials, cigarette boxes can be divided into paper cigarette boxes, aluminum cigarette boxes and tinplate cigarette boxes, etc. There are also some cigarette boxes on the market designed for carrying multiple packs of cigarettes. These boxes usually have a larger capacity and a specific partition design to meet the needs of users to store multiple packs of cigarettes.
[0003] During the production and processing of cigarette boxes, it is usually necessary to inspect and process the appearance of the cigarette boxes to ensure the sealing and protection effect of the cigarette boxes on cigarettes. For example, the Chinese patent with publication number CN116735620A in the related art proposes a cigarette box gluing quality inspection device and working method based on image detection, which has the advantages of being provided with a cigarette box conveying track on a set workbench to realize the transportation of cigarette boxes, a box placing mechanism arranged at the starting end of the cigarette box conveying track to release the cigarette boxes to be pasted with stickers, and an inner lining paper releasing mechanism arranged on the side of the cigarette box conveying track to release the inner lining paper; and a gluing inspection mechanism is suitable for grabbing the inner lining paper and pasting the inner lining paper on the cigarette box to be pasted with stickers, so that the gluing inspection mechanism is suitable for applying hot melt glue on the cigarette box while grabbing the inner lining paper, and then taking pictures to collect the gluing quality information.
[0004] With respect to the above-mentioned related technologies, the inventors believe that the following defects exist: when a cigarette box is being inspected for damage, it is usually necessary to turn the cigarette box over so as to facilitate multi-range inspection of the cigarette box. However, this design is not convenient for turning over multiple cigarette boxes for inspection at the same time, resulting in the detection system being unable to simultaneously and quickly inspect multiple cigarette boxes when inspecting the cigarette boxes. When the detection system is inspecting the cigarette boxes, the staff is required to constantly disassemble and adjust the positions of multiple cigarette boxes for inspection. This method is not only time-consuming and labor-intensive, but also increases the labor intensity of the staff, thereby affecting the efficiency of cigarette box production and failing to meet the needs of large-scale production inspection of cigarette boxes. Summary of the invention
[0005] In order to solve the problem that the detection system is inconvenient to turn over multiple cigarette boxes for detection at the same time, resulting in the detection system being unable to detect multiple cigarette boxes at the same time and quickly, and requiring staff to constantly disassemble and adjust the positions of multiple cigarette boxes for detection when the detection system detects the cigarette boxes, the present application provides a turning device for a cigarette box appearance defect detection system.
[0006] The present application provides a turning device for a cigarette box appearance defect detection system using the following technical solution: A flipping device for a cigarette box appearance defect detection system, comprising a flipping frame, a support frame fixed on the flipping frame, a detection mechanism for detecting a plurality of cigarette box bodies, and an adjustment mechanism for translating, flipping and lifting the plurality of cigarette box bodies, wherein the adjustment mechanism comprises a translation component, a flipping component and a lifting component; The translation assembly includes a workbench movably arranged on the turning frame and a translation member for driving the workbench to translate; The flip assembly comprises a plurality of adjustment boxes rotatably arranged on a workbench and a flipping member for flipping and adjusting the plurality of adjustment boxes, the plurality of adjustment boxes are divided into two groups, the two groups of adjustment boxes are symmetrically arranged, and each of the cigarette box bodies is respectively located between two opposite adjustment boxes of the two groups; The lifting assembly comprises a movable frame movably arranged on the adjustment box, a lifting member for lifting and lowering the movable frame, and a clamping member for clamping the cigarette box body. The cigarette box body is placed on two sets of opposite movable frames.
[0007] By adopting the above technical scheme, the appearance of multiple cigarette box bodies can be inspected and processed by the detection mechanism, and whether the outer side of the cigarette box body is damaged or has appearance defects can be detected. The positions of multiple cigarette box bodies can be translated and selected by the translation component, so that the detection mechanism can sequentially detect damage to multiple cigarette box bodies. Multiple cigarette box bodies can be turned over by the flipping component, so that each cigarette box body can be inspected for multi-faceted damage. The cigarette box body can be lifted and lowered by the lifting component, so as to adjust the distance between the cigarette box body and the workbench, so as to avoid collision of larger cigarette box bodies with the workbench due to their large volume when flipping, and to avoid interference of the cigarette box body when flipping. The cigarette box body can be clamped and fixed by the clamping piece, so as to avoid falling during flipping, detection and translation of the cigarette box body, thereby ensuring the effect of flipping, detection and translation of the cigarette box body. When performing damage detection on cigarette boxes, it is usually necessary to turn over multiple cigarette boxes so as to perform multi-range detection on multiple cigarette boxes. Although there are detection systems for turning over multiple cigarette boxes in the prior art, it is not convenient to perform position limiting processing while turning over multiple cigarette boxes, which leads to the situation that multiple cigarette boxes are easily offset or turned over continuously when turning over, and it is impossible to accurately align the sides of multiple cigarette boxes that need to be detected in one direction, and then the staff still needs to accurately observe the turning over of multiple cigarette boxes, and the staff still needs to adjust the cigarette boxes that are not accurately turned over in the middle, which affects the efficiency and effect of the detection system for simultaneous detection of multiple cigarette boxes, and it is impossible to accurately detect the effective side of the cigarette box; This design can automatically turn over multiple cigarette boxes through the adjustment mechanism, and can simultaneously inspect multiple cigarette boxes for appearance defects. There is no need for staff to manually turn over the cigarette boxes for inspection, which can avoid accidents during operation, thereby improving the efficiency of cigarette box production and the effect of inspection. At the same time, the automatic clamping and disassembly of cigarette boxes in sequence can further enhance the effect of automated inspection of cigarette boxes and meet the needs of large-scale production inspection of cigarette boxes.
[0008] Optionally, the detection mechanism includes a detector for performing appearance detection on the cigarette box body, a printer for marking the cigarette box body, a first disassembly and assembly part for disassembling and assembling the detector, a second disassembly and assembly part for disassembling and assembling the printer, and an adjustment part for translationally adjusting the detector and the printer.
[0009] By adopting the above technical scheme, the appearance of the cigarette box body can be inspected and processed by the detector, and whether there are defects on the outside of the cigarette box body can be detected. Unqualified cigarette box bodies can be marked by the inkjet printer, so that the staff can quickly screen out the unqualified cigarette box bodies later. The detector can be disassembled and assembled by the first disassembly and assembly part, so that the detector can be disassembled and repaired regularly. At the same time, the detector can be stably installed and fixed to avoid the detector falling off during use. The inkjet printer can be disassembled and assembled by the second disassembly and assembly part, so that the inkjet printer can be disassembled and repaired regularly. At the same time, the inkjet printer can be stably installed and fixed to avoid the phenomenon of the detector falling off during use.
[0010] Optionally, the translation member includes a threaded block fixed to the bottom of the workbench, a threaded rod rotatably arranged on the flipping frame, and a servo motor fixed on the flipping frame, the threaded rod is threadedly connected to the threaded block, and the threaded rod is fixedly connected to the output shaft of the servo motor.
[0011] By adopting the above technical solution, the servo motor can drive the threaded rod to rotate, which in turn drives the threaded block and the workbench to translate on the turning frame. When the workbench translates, it can drive multiple cigarette box bodies to translate in turn under the detector and the inkjet printer, so that multiple cigarette box bodies can be detected and processed at the same time.
[0012] Optionally, the flipping member includes a movable gear fixed to the outside of the adjusting box, a movable push plate movably arranged on the workbench, two movable racks and a hydraulic rod fixed on the workbench, two groups of the movable gears are rotatably arranged on the workbench, the two groups of the movable gears are respectively meshed with the two movable racks, the two movable racks are fixedly connected to the movable push plate, and the movable push plate is connected to the output end of the hydraulic rod.
[0013] By adopting the above technical solution, when it is necessary to turn over multiple cigarette box bodies at the same time, the hydraulic rod can drive the movable push plate and the two movable racks to move in turn, and then drive the two groups of movable gears, two groups of adjustment boxes and two groups of movable frames to rotate respectively, so that multiple cigarette box bodies can be turned over, and then the detector and the inkjet printer can cooperate with the translation part to turn over multiple cigarette box bodies for multi-range detection, which can improve the effect of detecting appearance defects of the cigarette box bodies.
[0014] Optionally, the lifting member includes a spiral rod rotatably arranged on the inner side of the adjusting box, a spiral block movably arranged in the adjusting box, a first gear and a second gear fixed to the outer side of the spiral rod, two fixed plates fixed on the support frame, and a first rack and a second rack fixed on the two fixed plates, the first rack and the second rack are both located on the outer side of the adjusting box, the spiral rod is threadedly connected to the spiral block, two groups of the first gears are movably engaged with the two first racks respectively, and two groups of the second gears are movably engaged with the two second racks.
[0015] By adopting the above technical solution, when the translation member drives the workbench, two groups of adjustment boxes, two groups of first gears and two groups of second gears to translate, the two groups of first gears will gradually mesh with the two first racks, respectively drive the two groups of first gears and two groups of spiral rods to rotate, and in turn drive the spiral block and the movable frame to move upward to adjust the height of the cigarette box body. The height of each cigarette box body can be automatically adjusted to facilitate moving multiple cigarette box bodies away from the workbench, avoiding collision of multiple cigarette box bodies with the workbench due to excessive size when rotating, and preventing the cigarette box bodies from being damaged due to collision; When the two groups of adjustment boxes are flipped, the positions of the two groups of first gears and the two groups of second gears can be swapped, and the two groups of second gears will gradually mesh with the two second racks, thereby respectively driving the two groups of second gears and the two groups of spiral rods to rotate, and also respectively driving the two groups of first gears and the two groups of spiral rods to rotate, and also driving the spiral blocks and the movable frame to move upward in turn, so as to automatically drive the clamping parts to automatically disassemble the detected cigarette box body.
[0016] Optionally, the clamping member includes a movable clamping block rotatably arranged on the movable frame, a compression spring fixed to the movable clamping block, a fixed block fixed on the adjusting box, an adjusting rod movably arranged on the movable frame, and a movable button fixed on the adjusting rod, the compression spring is fixedly connected to the movable frame, the movable button is movably fitted with the fixed block, the movable clamping block is movably connected to the adjusting rod, and the movable clamping block is movably fitted with the cigarette box body.
[0017] By adopting the above technical solution, when the lifting member drives the cigarette box body to lift, it also drives the clamping member to automatically clamp and automatically disassemble the cigarette box body. When the first gear drives the spiral rod to rotate, it drives the movable frame to move upward, and in turn drives the adjustment rod and the movable button to move upward and gradually separate from the fixed block. The elastic force of the compression spring can drive the movable clamping block to swing, so that the movable clamping block and the cigarette box body are fitted together, and the cigarette box body can be stably fixed on the movable frame, avoiding the phenomenon that multiple cigarette box bodies in the subsequent order fall off or deviate during the flipping and detection process. When the second gear drives the spiral rod to rotate after the adjusting box is turned over, it will also drive the movable frame to move upward, thereby driving the adjusting rod and the movable button to move upward and gradually fit with the fixed block, so that the compression spring is in a compressed state, and the movable clamping block will be squeezed and swing, and the movable clamping block can be opened to make the cigarette box body lose its limit, and the cigarette box body will directly fall on the workbench, and the cigarette box body can be automatically disassembled.
[0018] Optionally, the adjusting member includes an adjusting plate movably arranged on the supporting frame, a transmission rack fixed on the adjusting plate, a first push rod and a second push rod, a transmission gear rotatably arranged on the supporting frame, and a motor fixed on the supporting frame, the transmission gear is connected to the output shaft of the motor, the transmission gear is meshed with the transmission rack, the second push rod is movably connected to the detector, and the first push rod is movably connected to the inkjet printer.
[0019] By adopting the above technical solution, the detector can be driven to move up and down by the second push rod, and the inkjet printer can be driven to move up and down by the first push rod, so as to adjust the distance between the detector and the inkjet printer and the cigarette box body, and avoid the detector and the inkjet printer from colliding with the cigarette box body when detecting and spraying the cigarette box body. The detector and the inkjet printer can be adjusted according to the size of the cigarette box body to ensure the detection and spraying effect of the detector and the inkjet printer on the cigarette box body. The electric motor can drive the transmission gear to rotate, which in turn drives the transmission rack, the adjustment plate, the first push rod, the inkjet printer, the second push rod and the detector to move forward and backward, and then the position of the inkjet printer and the detector can be adjusted to facilitate the detector to perform multi-range detection of the cigarette box body. At the same time, the inkjet printer can mark the position of the specified position of the cigarette box body to ensure the detection and marking effect of the cigarette box body.
[0020] Optionally, the first disassembly and assembly part includes two first clamping blocks rotatably arranged on the second push rod, two first screws and two first turning handles, the two first screws are threadedly connected to the second push rod, and two first clamping grooves are provided on the outer side of the detector, and the two first clamping blocks are movably engaged with the two first clamping grooves respectively.
[0021] By adopting the above technical solution, the two first rotating handles can be rotated to drive the two first screws and the two first clamping blocks to rotate and move left and right, so that the two first clamping blocks are separated from the two first clamping grooves, so that the detector can be disassembled for inspection or maintenance. At the same time, the detector can be stably connected to the second push rod to avoid the detector falling off when inspecting the cigarette box body, so as to ensure the detection effect of the detector on the cigarette box body.
[0022] Optionally, the second disassembly and assembly part includes two second clamping blocks, two second screws and two second rotating handles rotatably arranged on the first push rod, the two second screws are threadedly connected to the first push rod, and two second clamping grooves are provided on the outer side of the inkjet printer, and the two second clamping blocks are movably engaged with the two second clamping grooves respectively.
[0023] By adopting the above technical solution, the two second screws and the two second clamping blocks can be driven to rotate and move left and right by rotating the two second rotating handles, so that the two second clamping blocks are separated from the two second clamping grooves respectively, so that the inkjet printer can be disassembled for inspection or maintenance, and the inkjet printer can be stably connected to the first push rod to avoid the inkjet printer from falling off when marking the cigarette box body, so as to ensure the effect of the inkjet printer on marking the cigarette box body.
[0024] Optionally, an intelligent controller is provided on the support frame, and the servo motor, hydraulic rod, electric motor, first push rod, second push rod, inkjet printer and detector are all electrically connected to the intelligent controller.
[0025] By adopting the above technical scheme, the servo motor, hydraulic rod, electric motor, first push rod, second push rod, inkjet printer and detector can be intelligently controlled through the intelligent controller, so that the servo motor, hydraulic rod, electric motor, first push rod, second push rod, inkjet printer and detector can be automatically driven at a fixed time.
[0026] In summary, the present application includes at least one of the following beneficial technical effects: 1. Place multiple cigarette box bodies on two sets of two opposite movable racks in turn, and then use the servo motor to drive the threaded rod to rotate, which will in turn drive the threaded block, the workbench, two movable racks, two sets of movable gears, two sets of adjustment boxes, two sets of spiral rods, two sets of first gears and two sets of second gears to move on the flipping rack, the two sets of first gears will gradually mesh with the two first racks, and then respectively drive the two sets of first gears and the two sets of spiral rods to rotate, and when the spiral rods rotate, they will drive the spiral block, the movable rack and the movable clamping block to move upward in turn, so that the height of the cigarette box body can be adjusted. Therefore, the height of each cigarette box body can be automatically adjusted by this method, so as to keep multiple cigarette box bodies away from the workbench and avoid multiple rolls. When the cigarette box body is rotated, it collides with the workbench due to the large size of the model, so as to prevent the cigarette box body from being damaged due to the collision. At the same time, when the movable frame moves upward, it will also drive the adjustment rod and the movable button to move upward in turn and gradually separate from the fixed block, so that the bottom of the movable clamping block loses resistance, and the elastic force of the compression spring can drive the movable clamping block to swing, so that the movable clamping block and the cigarette box body are fitted together, and then the cigarette box body can be stably fixed on the movable frame through the cooperation of the movable clamping block, the compression spring and the movable frame. Therefore, each cigarette box body can be automatically fixed by this method, so as to avoid the phenomenon that the subsequent multiple cigarette box bodies fall off or deviate during the flipping and detection process, so as to ensure the flipping and detection effect of the subsequent multiple cigarette box bodies; 2. When the servo motor, the threaded rod and the threaded block drive the two sets of movable frames to translate, they will also drive the multiple cigarette box bodies to move in turn. The multiple cigarette box bodies will move to the bottom of the detector and the inkjet printer in turn. The detector can be driven to move up and down by the second push rod, and the inkjet printer can be driven to move up and down by the first push rod, so as to adjust the distance between the detector and the inkjet printer and the cigarette box body to avoid the collision between the detector and the inkjet printer and the cigarette box body when the detector and the inkjet printer detect and spray the cigarette box body. The detector and the inkjet printer can be adjusted according to the size of the cigarette box body to ensure the detection and spraying effect of the detector and the inkjet printer on the cigarette box body. Therefore, when multiple cigarette box bodies move under the detector and the inkjet printer, the detector and the inkjet printer can detect and process each cigarette box body, so that the detector and the inkjet printer can detect and process multiple cigarette box bodies; 3. The detector can detect and process the cigarette box body, and can detect whether the cigarette box body is cracked or defective. When the detector detects that the cigarette box body is cracked or defective, the movement of the first push rod can make the inkjet printer fit with the cigarette box body, and the inkjet printer can mark the cigarette box body, which can prove that the quality of the cigarette box body is unqualified, so that the subsequent staff can quickly screen the unqualified cigarette box bodies. The motor can drive the transmission gear to rotate, and then drive the transmission rack, the adjustment plate, the first push rod, the inkjet printer, the second push rod and the detector to move back and forth in turn, so that the detector cigarette box body can perform multi-range detection. At the same time, the inkjet printer can mark the position of the specified position of the cigarette box body, so as to mark the position of the crack or defect at the specified position of the cigarette box body, so that the staff can repair the position of the crack or defect at the specified position of the cigarette box body in the subsequent order to ensure the effect of cigarette box body detection and marking; 4. When one side of the multiple cigarette box bodies is inspected and removed from the support frame, the hydraulic rod can sequentially drive the movable push plate and the two movable racks to move, and then respectively drive the two sets of movable gears, the two sets of adjustment boxes, the two sets of spiral rods, the two sets of first gears, the two sets of second gears, the two sets of spiral blocks, the two sets of movable frames and the two sets of movable clamping blocks to rotate. When the two sets of movable frames and the two sets of movable clamping blocks rotate, the multiple cigarette box bodies can be turned over, the positions of the two sets of first gears and the two sets of second gears can be swapped, and the two sets of movable frames and the two sets of movable clamping blocks can be rotated. The position of the movable clamping block is exchanged to realize the purpose of automatically turning over multiple cigarette box bodies. The servo motor, the threaded rod and the threaded block can drive the two sets of movable frames and the two sets of movable clamping blocks to move in the opposite direction, so that the multiple cigarette box bodies after turning over can be moved back to the support frame in turn, and then the multiple cigarette box bodies after turning over can be detected and marked by the detector and the inkjet printer, so as to realize multi-faceted detection of multiple cigarette box bodies. When the two sets of second gears gradually move to the support frame, after the detection of multiple cigarette box bodies is completed, the two sets of second gears will gradually When meshing with the two second racks, the two sets of second gears and the two sets of spiral rods will be driven to rotate respectively. When the spiral rods rotate, the spiral block, the movable frame, the movable clamping block, the compression spring, the adjusting rod and the movable button will move upward in turn, so that the movable button gradually fits with the fixed block, so that the compression spring is in a compressed state, and the movable clamping block will be squeezed and swing. The movable clamping block can be opened to make the cigarette box body lose its limit, and the cigarette box body will directly fall on the workbench, and the cigarette box body can be automatically disassembled. Usually, this method can automatically disassemble multiple cigarette box bodies in sequence, and at the same time Through the translation of the workbench, multiple cigarette box bodies that have been inspected and disassembled can be translated to a designated location, so that the staff can organize the multiple cigarette box bodies that have been inspected, thereby achieving the purpose of turning over and inspecting multiple cigarette boxes at the same time. When the inspection system inspects the cigarette boxes, it can inspect multiple cigarette boxes simultaneously and quickly. When the inspection system inspects the cigarette boxes, the staff does not need to constantly disassemble and adjust the positions of multiple cigarette boxes for inspection, thereby ensuring the efficiency of cigarette box production and meeting the needs of large-scale production inspection of cigarette boxes. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application; Figure 2 A cross-sectional view of the support frame connection structure in the embodiment of the present application; Figure 3 A cross-sectional view of the connection structure of the flip frame in the embodiment of the present application; Figure 4 Appearance diagram of the workbench connection structure in the embodiment of the present application; Figure 5 A cross-sectional view of the workbench connection structure in the embodiment of the present application; Figure 6 A left view of the transmission rack connection structure in the embodiment of the present application; Figure 7 Embodiments of the present application Figure 6 Enlarged view of point A in the middle.
[0028] Figure numerals: 1, turning frame; 2, supporting frame; 3, servo motor; 4, threaded rod; 5, threaded block; 6, workbench; 7, hydraulic rod; 8, movable push plate; 9, movable rack; 10, movable gear; 11, adjusting box; 12, screw rod; 13, first gear; 14, second gear; 15, screw block; 16, movable frame; 17, movable clamping block; 18, compression spring; 19, fixing block; 20, adjusting rod; 21, movable press Button; 22, cigarette box body; 23, motor; 24, transmission gear; 25, transmission rack; 26, adjustment plate; 27, first push rod; 28, inkjet printer; 29, second push rod; 30, detector; 31, fixed plate; 32, first rack; 33, second rack; 34, first screw; 35, first rotating handle; 36, first clamping block; 37, second screw; 38, second clamping block; 39, second rotating handle; 40, intelligent controller. DETAILED DESCRIPTION
[0029] The following is combined with Figure 1-7 This application is described in further detail.
[0030] The present application embodiment discloses a flipping device for a cigarette box appearance defect detection system, referring to Figure 1 and Figure 2 , comprising a flipping frame 1, a support frame 2 fixed on the flipping frame 1, a detection mechanism for detecting a plurality of cigarette box bodies 22, and an adjustment mechanism for translating, flipping and lifting the plurality of cigarette box bodies 22, the adjustment mechanism comprising a translation assembly, a flipping assembly and a lifting assembly; the translation assembly comprises a workbench 6 movably arranged on the flipping frame 1 and a translation member for driving the workbench 6 to translate, and the plurality of cigarette box bodies 22 are arranged at equal distances on the workbench 6; the flipping assembly comprises a rotating member rotatably arranged on the workbench 6 There are multiple adjustment boxes 11 on the adjusting box 11 and a turning piece for turning over and adjusting the multiple adjustment boxes 11, the multiple adjustment boxes 11 are divided into two groups, the two groups of adjustment boxes 11 are arranged symmetrically, and each cigarette box body 22 is located between two opposite adjustment boxes 11 in the two groups; the lifting component includes a movable frame 16 movably arranged on the adjustment box 11, a lifting piece for lifting and lowering the movable frame 16, and a clamping piece for clamping the cigarette box body 22, and the cigarette box body 22 is placed on the two opposite movable frames 16 in the two groups.
[0031] The detection mechanism includes a detector 30 for performing appearance detection on the cigarette box body 22, a coder 28 for marking the cigarette box body 22, a first disassembly and assembly part for disassembling and assembling the detector 30, a second disassembly and assembly part for disassembling and assembling the coder 28, and an adjustment part for translationally adjusting the detector 30 and the coder 28.
[0032] The translation part includes a threaded block 5 fixed to the bottom of the workbench 6, a threaded rod 4 rotatably set on the flip frame 1, and a servo motor 3 fixed on the flip frame 1. The threaded rod 4 is threadedly connected to the threaded block 5, and the threaded rod 4 is fixedly connected to the output shaft of the servo motor 3. Two dovetail bars are fixedly connected to the top of the flip frame 1. Two dovetail grooves are provided on the inner side of the workbench 6, and the two dovetail grooves slide on the two dovetail bars respectively. A threaded hole that is compatible with the outer thread of the threaded rod 4 is provided on the inner side of the threaded block 5. By setting two dovetail grooves and two dovetail bars, the threaded block 5 can be restricted from rotating in a circle, and the stability of the left and right movement of the workbench 6 can be improved.
[0033] The flipping part includes a movable gear 10 fixed to the outside of the adjusting box 11, a movable push plate 8 and two movable racks 9 movably arranged on the workbench 6, and a hydraulic rod 7 fixed on the workbench 6. The two sets of movable gears 10 are rotatably arranged on the workbench 6. The two sets of movable gears 10 are respectively meshed with the two movable racks 9. The two movable racks 9 are both fixedly connected to the movable push plate 8. The movable push plate 8 is connected to the output end of the hydraulic rod 7. The bottoms of the two movable racks 9 are fixedly connected with sliding blocks. Two sliding long grooves are provided on the inner side of the workbench 6. The two sliding blocks are respectively slidably connected to the two sliding long grooves. By setting two sliding blocks and two sliding long grooves, the stability of the left and right movement of the two movable racks 9 can be improved. At the same time, the two movable racks 9 can be limited to avoid the two movable racks 9 from offset when moving.
[0034] The lifting member includes a screw rod 12 rotatably arranged inside the adjustment box 11, a screw block 15 movably arranged inside the adjustment box 11, a first gear 13 and a second gear 14 fixed to the outside of the screw rod 12, two fixed plates 31 fixed to the support frame 2, and a first rack 32 and a second rack 33 fixed to the two fixed plates 31. The first rack 32 and the second rack 33 are both located outside the adjustment box 11, and the first rack 32 is located above the second rack 33. The screw rod 12 is threadedly connected to the screw block 15. The two sets of first The gear 13 is movably meshed with the two first racks 32 respectively, and the two sets of second gears 14 are movably meshed with the two second racks 33. The two fixed plates 31 are both F-shaped. A spiral hole matching the outer thread of the spiral rod 12 is provided on the inner side of the spiral block 15. The spiral block 15 is fixedly connected to the movable frame 16. A limiting square hole is provided on the inner side of the adjustment box 11. The spiral block 15 is slidably connected to the limiting square hole. The length of the spiral block 15 is equal to the length of the limiting square hole. By setting the limiting square hole, the spiral block 15 can be limited from rotating in a circle.
[0035] The clamping member includes a movable clamping block 17 rotatably arranged on the movable frame 16, a compression spring 18 fixed to the movable clamping block 17, a fixed block 19 fixed on the adjusting box 11, an adjusting rod 20 movably arranged on the movable frame 16, and a movable button 21 fixed on the adjusting rod 20. The compression spring 18 is fixedly connected to the movable frame 16, the movable button 21 is movably fitted with the fixed block 19, a fixing hole with the same diameter as the adjusting rod 20 is provided on the inner side of the movable frame 16, the adjusting rod 20 is slidably connected to the fixing hole, the movable clamping block 17 is movably connected to the adjusting rod 20, a limiting slide groove is provided on the inner side of the movable clamping block 17, the adjusting rod 20 slides in the limiting slide groove, the movable frame 16 slides on the outer side of the adjusting box 11, the movable clamping block 17 is movably connected to the movable frame 16 through a movable pin, the movable frame 16 is F-shaped, and the movable clamping block 17 is movably fitted with the cigarette box body 22.
[0036] The first disassembly and assembly parts include two first clamping blocks 36 rotatably arranged on the second push rod 29, two first screws 34 and two first rotating handles 35. The two first screws 34 are both threadedly connected to the second push rod 29. Two first clamping grooves are provided on the outer side of the detector 30. The two first clamping blocks 36 are movably engaged with the two first clamping grooves respectively. One end of the first screw 34 away from the first rotating handle 35 passes through the second push rod 29 and extends to the outer side of the first clamping blocks 36. A first square block is fixedly connected to the top of the detector 30. A first square groove is provided at the bottom of the second push rod 29. The first square block is located on the inner side of the first square groove. The length of the first square block is equal to the length of the first square groove. The detector 30 can optionally use a camera and can be connected to a display device.
[0037] The second disassembly and assembly parts include two second clamping blocks 38, two second screws 37 and two second rotating handles 39 rotatably arranged on the first push rod 27. The two second screws 37 are both threadedly connected to the first push rod 27. Two second clamping grooves are provided on the outer side of the inkjet printer 28. The two second clamping blocks 38 are movably engaged with the two second clamping grooves respectively. One end of the second screw 37 away from the second rotating handle 39 passes through the first push rod 27 and extends to the outer side of the second clamping blocks 38. A second block is fixedly connected to the top of the inkjet printer 28. A second square groove is provided at the bottom of the first push rod 27. The second block is located on the inner side of the second square groove. The length of the second block is equal to the length of the second square groove.
[0038] The adjusting member includes an adjusting plate 26 movably arranged on the support frame 2, a transmission rack 25 fixed on the adjusting plate 26, a first push rod 27 and a second push rod 29, a transmission gear 24 rotatably arranged on the support frame 2, and a motor 23 fixed on the support frame 2, the transmission gear 24 is connected to the output shaft of the motor 23, the transmission gear 24 is meshed with the transmission rack 25, a fixed square hole is opened on the inner side of the support frame 2, the adjusting plate 26 is slidably connected to the fixed square hole, and by setting the fixed square hole, the adjusting plate 26 and the transmission rack 25 can be limited to avoid the phenomenon of misalignment of the adjusting plate 26 and the transmission rack 25 when moving, the second push rod 29 is movably connected to the detector 30, the first push rod 27 is movably connected to the inkjet printer 28, and the transmission rack 25 is movably connected to the top of the support frame 2.
[0039] An intelligent controller 40 is fixedly connected to the support frame 2, and the servo motor 3, hydraulic rod 7, motor 23, first push rod 27, second push rod 29, inkjet printer 28 and detector 30 are all electrically connected to the intelligent controller 40. The servo motor 3, hydraulic rod 7, motor 23, first push rod 27, second push rod 29, inkjet printer 28 and detector 30 can be intelligently controlled by the intelligent controller 40, and automatic timed driving of the servo motor 3, hydraulic rod 7, motor 23, first push rod 27, second push rod 29, inkjet printer 28 and detector 30 can be realized.
[0040] The implementation principle of the flipping device used in the cigarette box appearance defect detection system in the embodiment of the present application is as follows: (1) When it is necessary to inspect a plurality of cigarette box bodies 22, the plurality of cigarette box bodies 22 are first placed on two opposite movable frames 16 in sequence, and then the threaded rod 4 can be driven to rotate by the servo motor 3. Since the threaded rod 4 is threadedly connected to the threaded block 5, the threaded rod 4 will drive the threaded block 5, the workbench 6, the two movable racks 9, the two sets of movable gears 10, the two sets of adjustment boxes 11, the two sets of spiral rods 12, the two sets of first gears 13 and the two sets of second gears 14 to move on the flipping frame 1 in sequence. When the two sets of first gears 13 gradually move to the inner side of the support frame 2, the two sets of first gears 14 are rotated. The wheel 13 will gradually mesh with the two first racks 32, and then respectively drive the two groups of first gears 13 and the two groups of spiral rods 12 to rotate. When the spiral rods 12 rotate, they will sequentially drive the spiral block 15, the movable frame 16 and the movable clamping block 17 to move upward, so that the height of the cigarette box body 22 can be adjusted. Therefore, through this method, the height of each cigarette box body 22 can be automatically adjusted, so that multiple cigarette box bodies 22 are kept away from the workbench 6, avoiding collision of multiple cigarette box bodies 22 with the workbench 6 due to excessive size when rotating, and preventing the cigarette box body 22 from being damaged due to collision; (2) At the same time, when the movable frame 16 moves upward, it will also drive the adjustment rod 20 and the movable button 21 to move upward in turn. When the movable button 21 moves upward, it will gradually separate from the fixed block 19, so that the bottom of the movable clamping block 17 loses resistance, and then the compression spring 18 will gradually be in a relaxed state. The elastic force of the compression spring 18 can drive the movable clamping block 17 to swing, so that the movable clamping block 17 and the cigarette box body 22 are fitted together. Then, through the cooperation of the movable clamping block 17, the compression spring 18 and the movable frame 16, the cigarette box body 22 can be stably fixed on the movable frame 16. Therefore, this method can automatically fix each cigarette box body 22, avoiding the phenomenon that multiple cigarette box bodies 22 in the subsequent order fall off or deviate during the flipping and detection process, so as to ensure the flipping and detection effect of multiple cigarette box bodies 22 in the subsequent order; (3) When the servo motor 3, the threaded rod 4 and the threaded block 5 drive the two sets of movable frames 16 to translate, they will also drive the multiple cigarette box bodies 22 to move in turn. The multiple cigarette box bodies 22 will move to the bottom of the detector 30 and the inkjet printer 28 in turn. The detector 30 can be driven to move up and down by the second push rod 29, and the inkjet printer 28 can be driven to move up and down by the first push rod 27, so as to adjust the distance between the detector 30 and the inkjet printer 28 and the cigarette box body 22, so as to avoid the detector 30 and the inkjet printer 28 from moving in contact with the cigarette box body. When the detector 30 and the inkjet printer 28 are detecting and coding, the detector 30 and the inkjet printer 28 collide with the cigarette box body 22. The detector 30 and the inkjet printer 28 can be adjusted according to the size of the cigarette box body 22 to ensure the detection and coding effect of the detector 30 and the inkjet printer 28 on the cigarette box body 22. Therefore, when multiple cigarette box bodies 22 move under the detector 30 and the inkjet printer 28, the detector 30 and the inkjet printer 28 can detect each cigarette box body 22, so that the detector 30 and the inkjet printer 28 can detect multiple cigarette box bodies 22; (4) The detector 30 can be used to detect whether the cigarette box body 22 is cracked or defective. When the detector 30 detects that the cigarette box body 22 is cracked or defective, the first push rod 27 is moved to make the inkjet printer 28 fit the cigarette box body 22. The inkjet printer 28 can mark the cigarette box body 22, which can prove that the quality of the cigarette box body 22 is unqualified, so that subsequent staff can quickly screen unqualified cigarette box bodies 22. (5) The motor 23 can drive the transmission gear 24 to rotate. Because the transmission gear 24 is meshed with the transmission rack 25, when the transmission gear 24 rotates, it will drive the transmission rack 25, the adjustment plate 26, the first push rod 27, the inkjet printer 28, the second push rod 29 and the detector 30 to move forward and backward in sequence, so that the positions of the inkjet printer 28 and the detector 30 can be adjusted, so that the detector 30 can perform multi-range detection of the cigarette box body 22. At the same time, the inkjet printer 28 can mark the position of the specified position of the cigarette box body 22, so as to mark the position of the specified position of the cigarette box body 22 that is broken or defective, so that the staff can repair the position of the specified position of the cigarette box body 22 in sequence to ensure the detection and marking effect of the cigarette box body 22; (6) When the inkjet printer 28 needs to be disassembled for inspection or repair, the two second rotating handles 39 can be rotated to drive the two second screws 37 and the two second clamping blocks 38 to rotate respectively. Because the two second screws 37 are threadedly connected to the first push rod 27, the two second screws 37 will respectively drive the two second clamping blocks 38 to rotate left and right when they rotate, so that the two second clamping blocks 38 are separated from the two second clamping grooves respectively, so that the inkjet printer 28 loses its limit position, so that the inkjet printer 28 can be disassembled for inspection or repair; (7) At the same time, through the cooperation between the two second screws 37, the two second clamping blocks 38, the two second clamping grooves and the two second rotating handles 39, the inkjet printer 28 can be stably connected to the first push rod 27 to prevent the inkjet printer 28 from falling off when marking the cigarette box body 22, so as to ensure the marking effect of the inkjet printer 28 on the cigarette box body 22; (8) When the detector 30 needs to be disassembled for inspection or repair, the two first rotating handles 35 can be rotated to drive the two first screw rods 34 and the two first clamping blocks 36 to rotate respectively. Because the two first screw rods 34 are threadedly connected to the second push rod 29, the two first screw rods 34 will respectively drive the two first clamping blocks 36 to rotate left and right when they rotate, so that the two first clamping blocks 36 are separated from the two first clamping grooves respectively, so that the detector 30 loses its limit position, so that the detector 30 can be disassembled for inspection or repair; (9) At the same time, through the cooperation between the two first screws 34, the two first clamping blocks 36, the two first clamping grooves and the two first rotating handles 35, the detector 30 can be stably connected to the second push rod 29, so as to prevent the detector 30 from falling off when detecting the cigarette box body 22, thereby ensuring the detection effect of the detector 30 on the cigarette box body 22; (10) When one side of the plurality of cigarette box bodies 22 is inspected and removed from the support frame 2, the hydraulic rod 7 can sequentially drive the movable push plate 8 and the two movable racks 9 to move. Because the two sets of movable gears 10 are respectively meshed with the two movable racks 9, when the two movable racks 9 move, they will respectively drive the two sets of movable gears 10, the two sets of adjustment boxes 11, the two sets of spiral rods 12, the two sets of first gears 13, the two sets of second gears 14, the two sets of spiral blocks 15, the two sets of movable frames 16 and the two sets of movable clamping blocks 17 to rotate. When the two sets of movable frames 16 and the two sets of movable clamping blocks 17 rotate, the plurality of cigarette box bodies 22 can be turned over. The positions of the two sets of first gears 13 and the two sets of second gears 14 can be swapped, and the positions of the two sets of movable frames 16 and the two sets of movable clamping blocks 17 can be swapped to achieve the purpose of automatically turning over the plurality of cigarette box bodies 22. After the turning over of the plurality of cigarette box bodies 22 is completed; (11) When the two sets of movable frames 16 and the two sets of movable clamping blocks 17 are driven by the servo motor 3, the threaded rod 4 and the threaded block 5 to move in the opposite direction, the two sets of movable frames 16 and the two sets of movable clamping blocks 17 can move in the opposite direction, and the multiple cigarette box bodies 22 after turning over can be moved back to the support frame 2 in sequence, and then the multiple cigarette box bodies 22 after turning over can be detected and marked by the detector 30 and the inkjet printer 28, so as to realize multi-faceted detection of the multiple cigarette box bodies 22; (12) When the two sets of second gears 14 gradually move into the support frame 2, after the detection of the multiple cigarette box bodies 22 is completed, the two sets of second gears 14 will gradually mesh with the two second racks 33, and then respectively drive the two sets of second gears 14 and the two sets of spiral rods 12 to rotate. When the spiral rods 12 rotate, they will successively drive the spiral block 15, the movable frame 16, the movable clamping block 17, the compression spring 18, the adjustment rod 20 and the movable button 21 to move upward, so that the movable button 21 gradually fits with the fixed block 19, so that the compression spring 18 The movable clamp 17 is in a compressed state, and then the movable clamp 17 will be squeezed and swing, and the movable clamp 17 can be opened to make the cigarette box body 22 lose its limit, and the cigarette box body 22 will directly fall on the workbench 6, and the cigarette box body 22 can be automatically disassembled. Usually, this method can automatically disassemble multiple cigarette box bodies 22 in sequence. At the same time, through the translation of the workbench 6, multiple cigarette box bodies 22 that have been inspected and disassembled can be translated to a designated location, so that the staff can sort out the multiple cigarette box bodies 22 that have been inspected.
[0041] Compared with the prior art, the overall structure is simple and easy to use, and can realize automatic clamping, automatic lifting and adjustment, automatic detection, automatic marking, multi-range detection, automatic turning over, turning over detection and automatic disassembly of multiple cigarette box bodies 22. The automatic clamping, automatic lifting and adjustment, automatic clamping and automatic turning over of multiple cigarette box bodies 22 do not require an additional power source to drive, which reduces energy waste and achieves the purpose of turning over detection of multiple cigarette boxes at the same time. When the detection system detects the cigarette box, it can detect multiple cigarette boxes at the same time and quickly. When the detection system detects the cigarette box, the staff does not need to constantly disassemble and adjust the positions of multiple cigarette boxes for detection, which saves time and effort, reduces the labor intensity of the staff, ensures the efficiency of cigarette box production, and meets the needs of large-scale production and detection of cigarette boxes.
[0042] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A turning device for a cigarette box appearance defect detection system, characterized in that: It comprises a turning frame (1), a support frame (2) fixed on the turning frame (1), a detection mechanism for detecting a plurality of cigarette box bodies (22), and an adjustment mechanism for translating, turning over and lifting the plurality of cigarette box bodies (22), wherein the adjustment mechanism comprises a translation component, a turning component and a lifting component; The translation assembly comprises a workbench (6) movably arranged on the turning frame (1) and a translation member used for driving the workbench (6) to translate; The flip assembly comprises a plurality of adjustment boxes (11) rotatably arranged on a workbench (6) and a flip member for flipping and adjusting the plurality of adjustment boxes (11), the plurality of adjustment boxes (11) being divided into two groups, the two groups of adjustment boxes (11) being arranged symmetrically, and each of the cigarette box bodies (22) being located between two opposite adjustment boxes (11) of the two groups; The lifting assembly comprises a movable frame (16) movably arranged on the adjustment box (11), a lifting member for lifting and lowering the movable frame (16), and a clamping member for clamping a cigarette box body (22); the cigarette box body (22) is placed on two sets of two opposite movable frames (16).
2. The turning device for cigarette box appearance defect detection system according to claim 1, characterized in that: The detection mechanism comprises a detector (30) for performing appearance detection on a cigarette box body (22), a code sprayer (28) for marking the cigarette box body (22), a first disassembly component for disassembling and assembling the detector (30), a second disassembly component for disassembling and assembling the code sprayer (28), and an adjustment component for performing translational adjustment on the detector (30) and the code sprayer (28).
3. The turning device for cigarette box appearance defect detection system according to claim 2, characterized in that: The translation member comprises a threaded block (5) fixed to the bottom of the workbench (6), a threaded rod (4) rotatably arranged on the flipping frame (1), and a servo motor (3) fixed to the flipping frame (1), the threaded rod (4) being threadedly connected to the threaded block (5), and the threaded rod (4) being fixedly connected to the output shaft of the servo motor (3).
4. The turning device for a cigarette box appearance defect detection system according to claim 3, characterized in that: The turning member comprises a movable gear (10) fixed to the outside of the adjustment box (11), a movable push plate (8) movably arranged on the workbench (6) and two movable racks (9), and a hydraulic rod (7) fixed to the workbench (6); the two sets of movable gears (10) are both rotatably arranged on the workbench (6); the two sets of movable gears (10) are respectively meshed with the two movable racks (9); the two movable racks (9) are both fixedly connected to the movable push plate (8); and the movable push plate (8) is connected to the output end of the hydraulic rod (7).
5. The turning device for cigarette box appearance defect detection system according to claim 1, characterized in that: The lifting member comprises a screw rod (12) rotatably arranged inside the regulating box (11), a screw block (15) movably arranged inside the regulating box (11), a first gear (13) and a second gear (14) fixed to the outside of the screw rod (12), two fixed plates (31) fixed to the support frame (2), and a first rack (32) and a second rack (33) fixed to the two fixed plates (31), wherein the first rack (32) and the second rack (33) are both located outside the regulating box (11), the screw rod (12) and the screw block (15) are threadedly connected, two groups of the first gear (13) are movably meshed with the two first racks (32), and two groups of the second gear (14) are movably meshed with the two second racks (33).
6. The turning device for a cigarette box appearance defect detection system according to claim 1, characterized in that: The clamping member comprises a movable clamping block (17) rotatably arranged on the movable frame (16), a compression spring (18) fixed to the movable clamping block (17), a fixed block (19) fixed to the adjustment box (11), an adjustment rod (20) movably arranged on the movable frame (16), and a movable button (21) fixed to the adjustment rod (20), wherein the compression spring (18) is fixedly connected to the movable frame (16), the movable button (21) is movably fitted with the fixed block (19), the movable clamping block (17) is movably connected to the adjustment rod (20), and the movable clamping block (17) is movably fitted with the cigarette box body (22).
7. The turning device for a cigarette box appearance defect detection system according to claim 4, characterized in that: The adjusting member comprises an adjusting plate (26) movably arranged on the support frame (2), a transmission rack (25) fixed on the adjusting plate (26), a first push rod (27) and a second push rod (29), a transmission gear (24) rotatably arranged on the support frame (2), and a motor (23) fixed on the support frame (2), the transmission gear (24) being connected to an output shaft of the motor (23), the transmission gear (24) being meshed with the transmission rack (25), the second push rod (29) being movably connected to a detector (30), and the first push rod (27) being movably connected to an inkjet printer (28).
8. The turning device for cigarette box appearance defect detection system according to claim 7, characterized in that: The first disassembly component comprises two first clamping blocks (36) rotatably arranged on the second push rod (29), two first screw rods (34) and two first rotating handles (35), the two first screw rods (34) are both threadedly connected to the second push rod (29), the outer side of the detector (30) is provided with two first clamping grooves, and the two first clamping blocks (36) are respectively movably engaged with the two first clamping grooves.
9. The turning device for a cigarette box appearance defect detection system according to claim 7, characterized in that: The second disassembly component comprises two second clamping blocks (38) rotatably arranged on the first push rod (27), two second screw rods (37) and two second rotating handles (39), the two second screw rods (37) being threadedly connected to the first push rod (27), the outer side of the inkjet printer (28) being provided with two second clamping grooves, and the two second clamping blocks (38) being movably engaged with the two second clamping grooves respectively.
10. The turning device for cigarette box appearance defect detection system according to claim 7, characterized in that: An intelligent controller (40) is arranged on the support frame (2), and the servo motor (3), the hydraulic rod (7), the electric motor (23), the first push rod (27), the second push rod (29), the inkjet printer (28) and the detector (30) are all electrically connected to the intelligent controller (40).
