Efficient and energy-saving well type annealing furnace special for wires
By using adjustable heating rods and heating mesh cylinders, limit rods, hot gas vortex and rotating mechanisms in the well-type annealing furnace, the problems of unstable placement of wires and uneven heating are solved, and the efficient and energy-saving wire annealing effect is achieved. Adapt to wires of different diameters and improves the convenience of use.
Patent Information
- Application Number
- CN202411289809.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-01-03
AI Technical Summary
The existing well annealing furnaces have problems such as unstable wire placement, uneven heating and many pallet specifications when used, which affects the quality of wire and the convenience of use.
A high-efficiency and energy-saving well wire special annealing furnace is designed, using a detachable furnace body and heating rod adjustment mechanism, and the distance of the heating rod is adjusted through the heating rod chute and slider to adapt to wires of different diameters; heating mesh cylinder and limit The position rod ensures heating and displacement prevention on the inner side of the wire; the hot gas vortex mechanism improves heating efficiency; the wire turntable and rotating mechanism realizes the full heating and rotation of the wire.
The adaptive placement and uniform heating of wires of different diameters are achieved, which avoids wire displacement and uneven heating, improves heating efficiency and wire quality, reduces the number of pallet specifications, and makes use more convenient.
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Figure CN119242922A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wire annealing, and in particular to a high-efficiency and energy-saving pit-type special annealing furnace for wires. Background Art
[0002] Annealing is a metal heat treatment process, which means slowly heating the metal to a certain temperature, keeping it for a sufficient time, and then cooling it at an appropriate speed. The purpose is to reduce hardness, improve machinability; eliminate residual stress, stabilize size, reduce deformation and crack tendency; refine grains, adjust structure, and eliminate structural defects. When annealing low expansion alloy wire, a pit annealing furnace is required. When using it, the coiled wire is directly placed in the annealing furnace through a hanger to heat it, and then taken out of the furnace for annealing.
[0003] Before placing the coiled wire into the furnace, multiple bundles of wire need to be stacked on a pallet with a column fixed in the middle of the pallet. After the wires are stacked on the pallet, they are lifted by a sling and placed into the furnace. Since the wires are directly stacked on the pallet, there is a gap between the inside of the wires and the column. If the wires shift during the movement, it will affect the subsequent placement of the wires. Therefore, when lifting and placing the wires, it is necessary to ensure that the wires are coaxial with the pallet. However, when annealing coiled wires of different diameters, pallets of different diameters need to be replaced. The required pallets are of large specifications and quantity, which is inconvenient to use.
[0004] Secondly, multiple coils of wire are stacked on a pallet, and the coils of wire are close to each other, so that the heating efficiency of the close surface is not as good as that of the side surfaces. After the wire reaches a certain annealing temperature, the wire becomes soft as a whole. The wire at the bottom is subjected to the pressure of the wire above, which will cause indentation or deformation, thus seriously affecting the quality of the wire.
[0005] The existing annealing furnace relies on the heater on its side wall to heat the air in the furnace. The outer side of the wire, which is closer to the furnace wall, is heated first, while the inner side of the wire is heated slowly, resulting in uneven heating of the entire wire.
[0006] Therefore, the present invention provides a high-efficiency and energy-saving pit-type wire rod special annealing furnace to solve the above problems. Summary of the invention
[0007] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a high-efficiency and energy-saving pit-type wire rod special annealing furnace to solve the defects of the existing annealing furnace when in use.
[0008] In order to achieve the above object, the technical solution adopted by the present invention is:
[0009] A high-efficiency and energy-saving well-type wire-specific annealing furnace comprises a furnace body with an opening at the top, a furnace cover is detachably mounted on the top of the furnace body, a heating rod chassis is coaxially fixedly mounted on the bottom of the furnace body, a plurality of heating rod slide grooves whose axes are radially arranged are provided on the top surface of the heating rod chassis, a heating rod slider is slidably mounted inside each of the heating rod slide grooves, a heating rod is fixedly mounted on the middle of the top surface of the heating rod chassis and on the top of a plurality of heating rod slide blocks, a heating rod adjustment mechanism is installed inside the heating rod chassis, a wire turntable is coaxially rotatably mounted on the outer side of the bottom end of each heating rod, a wire tray surrounding the outer side of the heating rod is detachably connected to the top of the wire turntable, a heating mesh cylinder sleeved on the outer side of the heating rod is coaxially fixedly mounted on the top of the wire tray, four wire limiting rods are radially slidably mounted on the outer side of the wire tray, a limit adjustment mechanism is installed inside the wire tray, a hot gas vortex mechanism located on the outer side of the heating rod chassis is rotatably mounted inside the furnace body, and a wire rotating mechanism is installed between the plurality of wire turntables.
[0010] Preferably, the heating rod adjustment mechanism comprises a heating rod adjustment slot, a heating rod screw block, a heating rod driving slot, a heating rod adjustment screw rod, a heating rod bevel gear, a heating rod adjustment motor, and a heating rod driving bevel gear;
[0011] A heating rod adjusting groove is penetrated between the bottom surface of the heating rod chassis and a plurality of heating rod slide grooves, the bottom of each of the heating rod slide blocks is fixedly connected to a heating rod screw block located in the heating rod adjusting groove, a heating rod driving groove is opened in the middle of the bottom surface of the heating rod chassis, a heating rod adjusting screw rod which is threadably mounted in each of the heating rod adjusting grooves and which cooperates with the heating rod screw block thread, one end of the heating rod adjusting screw rod penetrates into the heating rod driving groove and is coaxially fixedly mounted with a heating rod bevel gear, a heating rod adjusting motor is fixedly mounted at the bottom of the furnace body, the rotating shaft of the heating rod adjusting motor penetrates into the heating rod driving groove and is coaxially fixedly mounted with a heating rod driving bevel gear which meshes with a plurality of heating rod bevel gears.
[0012] Preferably, the limit adjustment mechanism comprises a limit adjustment slot, a limit adjustment rod, a limit adjustment screw rod, and a limit adjustment screw hole;
[0013] The top of the wire tray is provided with four limit adjustment grooves which penetrate through its outer side surface, and a limit adjustment rod is radially slidably installed in each of the limit adjustment grooves, and a wire limit rod is fixedly connected to the top of one end of each limit adjustment rod away from the wire tray, and a limit adjustment screw is rotatably installed in each of the limit adjustment grooves, and a limit adjustment screw hole which cooperates with the thread of the limit adjustment screw is provided at one end of the limit adjustment rod located in the limit adjustment groove.
[0014] Preferably, the limit adjustment mechanism further includes a limit drive ring groove, a limit bevel gear, a limit drive ring, a limit bevel gear ring, and a limit drive shifting hole;
[0015] The top of the wire tray is coaxially provided with a limit drive ring groove located on the inner side of the multiple limit adjustment grooves, one end of the multiple limit adjustment screw rods are all inserted into the limit drive ring groove and coaxially fixed with a limit bevel gear, the opening of the limit drive ring groove is coaxially rotatably installed with a limit drive ring, the bottom of the limit drive ring is coaxially fixed with a limit bevel gear ring meshing with the multiple limit bevel gears, and the top of the limit drive ring is provided with a plurality of limit drive shifting holes evenly distributed in the circumferential direction.
[0016] Preferably, each of the wire limiting rods is penetrated by a plurality of wire supporting screw holes, and a wire supporting screw is threadedly installed in each of the wire supporting screw holes, and the wire supporting screw consists of a threaded end and a supporting end with a smooth surface.
[0017] Preferably, the hot gas vortex mechanism comprises a hot gas vortex rotating ring, a hot gas vortex fan blade, a vortex rotating ring gear, a rotating ring drive gear ring, a vortex drive gear ring, a vortex drive motor, and a vortex drive gear;
[0018] The top and bottom ends of the inner wall of the furnace body are coaxially mounted with hot gas vortex rings, a plurality of circumferentially evenly distributed hot gas vortex blades are fixedly mounted between the two hot gas vortex rings, a vortex ring gear is coaxially fixedly mounted on the top of the hot gas vortex ring located at the top of the furnace body, a vortex ring gear is coaxially fixedly mounted on the inner wall of the furnace cover, a swirl driving ring gear that can mesh with the vortex ring gear is coaxially mounted on the inner wall of the furnace cover, an eddy current driving ring gear is coaxially fixedly mounted on the top of the swirl driving ring gear, an eddy current driving motor is fixedly mounted on the top of the furnace cover, the rotating shaft of the eddy current driving motor passes through the interior of the furnace cover and is coaxially fixedly mounted with an eddy current driving gear that meshes with the eddy current driving ring gear.
[0019] Preferably, a plurality of wire rotation pins evenly distributed circumferentially are fixedly mounted on the top of the wire turntable, and a plurality of wire rotation sockets evenly distributed circumferentially are provided on the bottom of the wire tray.
[0020] Preferably, the wire rotating mechanism comprises a rotating lever disk, a rotating lever, a lever bevel gear, a rotating bevel gear disk, and a rotating bevel gear;
[0021] A rotating lever disk is coaxially fixedly installed at the bottom of the wire turntable located in the middle of the heating rod chassis, an arc-shaped rotating lever is hingedly installed on the outer side of the rotating lever disk, a torsion spring is installed at the hinge between the rotating lever and the rotating lever disk, a plurality of lever bevel teeth are fixedly installed on the outer side of the rotating lever, and a plurality of wire turntables circumferentially evenly distributed above the heating rod chassis are coaxially fixedly installed at the bottom with rotating bevel gear disks, and rotating bevel teeth that can mesh with the bevel teeth of the lever are circumferentially distributed on the circumferential surface of the rotating bevel gear disk.
[0022] Preferably, a hanging ring is fixedly installed on the top of each of the heating mesh cylinders, and a plurality of rotating drive rods are fixedly installed on the inner side of the rotating ring driving gear ring. The plurality of rotating drive rods are bent downward at one end away from the rotating ring driving gear ring and are commonly fixedly installed with a rotating drive disk, and a hanging ring groove passes through the middle of the rotating drive disk.
[0023] The beneficial effects of the present invention are:
[0024] 1. The heating rod adjustment mechanism can drive multiple heating rod sliders to slide radially in the heating rod chute, thereby adjusting the distance between the multiple heating rods, so that coiled wires of different diameters can be placed inside the furnace body. The coiled wires can be stacked on the wire tray, and the heating mesh cylinder is on the inner side of the coiled wire. The four wire limit rods can limit the outer side of the wire to avoid displacement of the wire during lifting.
[0025] 2. The heating rod is inside the heating mesh cylinder, and the heat generated by it can directly heat the inner side of the coiled wire, avoiding the situation that the existing annealing furnace has only the heating device installed on the furnace wall, which makes the wire heating uneven. The wire tray can rotate synchronously with the wire turntable, and can drive the coiled wire to rotate during the heating process, so that the coiled wire can be fully heated. The limit adjustment mechanism can adjust the distance between the four wire limit rods, so that coiled wires of different diameters can be placed without changing trays of different diameters.
[0026] 3. During heating, the hot gas vortex mechanism causes the hot gas inside the furnace to rotate rapidly to generate vortices, so that the coiled wire is fully in contact with the hot gas, thereby improving the heating efficiency. The wire rotation mechanism can drive multiple wire turntables to rotate, so that the coiled wire rotates during heating. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the furnace body of the present invention being installed underground.
[0028] Figure 2 For the present invention Figure 1 Schematic diagram of the cross section at AA
[0029] Figure 3It is a front cross-sectional schematic diagram of the present invention.
[0030] Figure 4 It is a front perspective cross-sectional schematic diagram of the present invention.
[0031] Figure 5 For the present invention Figure 3 Enlarged view of point B in the middle.
[0032] Figure 6 For the present invention Figure 4 Enlarged view of point C in the middle.
[0033] Figure 7 For the present invention Figure 3 Enlarged view of point D in the middle.
[0034] Figure 8 For the present invention Figure 4 Enlarged view of point E in the middle.
[0035] Fig. 9 For the present invention Figure 4 Enlarged view of point F in the middle.
[0036] Fig.10 For the present invention Figure 4 Enlarged view of point G in the middle.
[0037] Fig.11 It is a three-dimensional schematic diagram of the wire of the present invention placed on the wire tray.
[0038] Fig.12 It is a cross-sectional schematic diagram of the wire of the present invention placed on a wire tray.
[0039] In the figure: 1. furnace body; 2. furnace cover; 3. heating rod chassis; 4. heating rod slide; 5. heating rod slider; 6. heating rod; 7. heating rod adjustment mechanism; 8. wire turntable; 9. wire tray; 10. heating mesh cylinder; 11. wire limit rod; 12. limit adjustment mechanism; 13. hot gas vortex mechanism; 14. wire rotation mechanism; 15. heating rod adjustment slot; 16. heating rod screw block; 17. heating rod drive slot; 18. heating rod adjustment screw; 19. heating rod bevel gear; 20. heating rod adjustment motor; 21. heating rod drive bevel gear; 22. limit adjustment slot; 23. limit adjustment rod; 24. limit adjustment screw; 25. limit adjustment screw hole; 26. limit drive ring groove; 27. Limit bevel gear; 28. Limit drive ring; 29. Limit bevel gear ring; 30. Limit drive dial hole; 31. Wire support screw hole; 32. Wire support screw; 321. Threaded end; 322. Support end; 33. Hot air vortex swivel; 34. Hot air vortex fan blade; 35. Vortex swivel gear ring; 36. Swivel drive gear ring; 37. Vortex drive gear ring; 38. Vortex drive motor; 39. Vortex drive gear; 40. Wire rotation pin; 41. Wire rotation socket; 42. Rotating lever disk; 43. Rotating lever; 44. Lever helical teeth; 45. Rotating helical gear disk; 46. Rotating helical teeth; 47. Lifting ring; 48. Rotating drive rod; 49. Rotating drive disk; 50. Lifting ring groove. DETAILED DESCRIPTION
[0040] The following will refer to the attached Figure 1 To Attachment Fig.12 Various embodiments of the present invention are described in detail.
[0041] Embodiment 1, as attached Figure 1-Figure 12As shown, a high-efficiency and energy-saving pit-type wire rod special annealing furnace comprises a furnace body 1 with an opening on the top, the furnace body 1 is installed underground to become a pit-type annealing furnace, a furnace cover 2 is detachably installed on the top of the furnace body 1, the furnace cover 2 can be hoisted by a hoist, the furnace cover 2 and the furnace body 1 are fixedly connected by a plurality of locks, a heating device is arranged on the inner wall of the furnace body 1, and the air inside the furnace body 1 can be heated, a heating rod chassis 3 is coaxially fixedly installed at the bottom of the furnace body 1, a plurality of heating rod slide grooves 4 are arranged on the top surface of the heating rod chassis 3, and a heating rod slider 5 is slidably installed inside each of the heating rod slide grooves 4, and the heating rod chassis 3 A heating rod 6 is fixedly installed on the middle of the top surface and the top of multiple heating rod sliders 5, and the heating rod 6 is connected to a power supply. A heating rod adjusting mechanism 7 is installed inside the heating rod chassis 3, and the heating rod adjusting mechanism 7 can drive multiple heating rod sliders 5 to slide radially in the heating rod slide groove 4, so as to adjust the distance between the multiple heating rods 6, so that coiled wires of different diameters can be placed inside the furnace body 1, and a wire turntable 8 is coaxially installed on the outer side of the bottom end of each heating rod 6, and the top of the wire turntable 8 is detachably connected to a wire tray 9 surrounding the outside of the heating rod 6, and the top of the wire tray 9 is coaxially fixed with a heating The mesh drum 10 has four wire limiting rods 11 radially slidably installed on the outer surface of the wire tray 9. The coiled wires can be stacked on the wire tray 9, and the heating mesh drum 10 is located on the inner side of the coiled wires. The four wire limiting rods 11 can limit the outer side of the wires to avoid displacement of the wires during the lifting process. The heating rod 6 is located inside the heating mesh drum 10, and the heat generated by it can directly heat the inner side of the coiled wires, avoiding the situation that the existing annealing furnace only has a heating device installed on the furnace wall, which makes the wires heated unevenly. The wire tray 9 can rotate synchronously with the wire turntable 8, and can drive the coiled wires to rotate during the heating process, so that the coiled wires can The wire tray 9 is internally installed with a limit adjustment mechanism 12, which can adjust the distance between the four wire limit rods 11, so that coiled wires of different diameters can be placed without changing trays of different diameters. The furnace body 1 is internally installed with a hot air vortex mechanism 13 located on the outside of the heating rod chassis 3. When heating, the hot air inside the furnace body 1 is rapidly rotated to generate an eddy current through the hot air vortex mechanism 13, so that the coiled wire is fully in contact with the hot air, thereby improving the heating efficiency. A wire rotating mechanism 14 is installed between the multiple wire turntables 8, which can drive the multiple wire turntables 8 to rotate, so that the coiled wire rotates when heated.
[0042] Embodiment 2, based on embodiment 1, as shown in the attached Figure 5-Figure 8As shown, the heating rod adjustment mechanism 7 includes a heating rod adjustment slot 15, a heating rod screw block 16, a heating rod driving slot 17, a heating rod adjustment screw rod 18, a heating rod bevel gear 19, a heating rod adjustment motor 20, and a heating rod driving bevel gear 21;
[0043] A heating rod adjusting groove 15 is penetrated between the bottom surface of the heating rod chassis 3 and the multiple heating rod slide grooves 4, and a heating rod screw block 16 located in the heating rod adjusting groove 15 is fixedly connected to the bottom of each of the heating rod slide blocks 5. A heating rod driving groove 17 is opened in the middle of the bottom surface of the heating rod chassis 3, and a heating rod adjusting screw 18 threadedly matched with the heating rod screw block 16 is rotatably installed in each of the heating rod adjusting grooves 15. One end of the heating rod adjusting screw 18 penetrates into the heating rod driving groove 17 and is coaxially fixedly installed with a heating rod bevel gear 19. A heating rod adjusting motor 20 is fixedly installed at the bottom of the furnace body 1, which is connected to a power supply and a controller. The rotating shaft of the heating rod adjusting motor 20 penetrates into the heating rod driving groove 17 and is coaxially fixedly installed with a heating rod driving bevel gear 21 meshing with multiple heating rod bevel gears 19.
[0044] When heating coiled wires of different diameters, it is necessary to adjust the distance between the heating rods 6. The heating rod adjustment motor 20 can be started to drive the heating rod driving bevel gear 21 to rotate. The heating rod driving bevel gear 21 drives multiple heating rod bevel gears 19 to rotate synchronously, so that multiple heating rod adjustment screws 18 rotate synchronously and drive the heating rod screw block 16 to move, thereby driving the heating rod 6 to move and adjust.
[0045] Embodiment 3, based on embodiment 1, as shown in the attached Figure 5-Figure 8 , Fig.11 , Fig.12 As shown, the limit adjustment mechanism 12 includes a limit adjustment slot 22, a limit adjustment rod 23, a limit adjustment screw rod 24, and a limit adjustment screw hole 25;
[0046] The top of the wire tray 9 is provided with four limit adjustment grooves 22 penetrating the outer side thereof, and a limit adjustment rod 23 is radially slidably installed in each of the limit adjustment grooves 22, and a wire limit rod 11 is fixedly connected to the top of one end of each limit adjustment rod 23 away from the wire tray 9, and a limit adjustment screw rod 24 is rotatably installed in each of the limit adjustment grooves 22, and a limit adjustment screw hole 25 threadedly matched with the limit adjustment screw rod 24 is provided at one end of the limit adjustment rod 23 located in the limit adjustment groove 22;
[0047] When the distance between the four wire limiting rods 11 needs to be adjusted according to the diameter of the coiled wire, the four limiting adjustment screw rods 24 can be rotated synchronously to make the four limiting adjustment rods 23 move radially synchronously, driving the four wire limiting rods 11 to move radially to achieve adjustment.
[0048] Embodiment 4, based on embodiment 3, as shown in the attached Figure 5-Figure 8 As shown, the position limiting adjustment mechanism 12 further includes a position limiting driving ring groove 26, a position limiting bevel gear 27, a position limiting driving ring 28, a position limiting bevel gear ring 29, and a position limiting driving shifting hole 30;
[0049] The top of the wire tray 9 is coaxially provided with a limit drive annular groove 26 located inside the plurality of limit adjustment grooves 22, one end of the plurality of limit adjustment screw rods 24 are all penetrated into the limit drive annular groove 26, and a limit bevel gear 27 is coaxially fixedly installed, a limit drive ring 28 is coaxially rotatably installed at the opening of the limit drive annular groove 26, a limit bevel gear ring 29 meshing with the plurality of limit bevel gears 27 is coaxially fixedly installed at the bottom of the limit drive ring 28, and a plurality of limit drive shifting holes 30 uniformly distributed in the circumferential direction are provided on the top of the limit drive ring 28;
[0050] During operation, multiple limit drive holes 30 can be manually moved to drive the limit drive ring 28 and the limit bevel gear ring 29 to rotate, and the limit bevel gear ring 29 simultaneously drives the four limit bevel gears 27 to rotate, so that the four limit adjustment screw rods 24 rotate synchronously, thereby realizing the distance adjustment of the four wire limit rods 11.
[0051] Embodiment 5, based on embodiment 4, as shown in the attached Figure 4-Figure 8 As shown, each of the wire limiting rods 11 is penetrated by a plurality of wire supporting screw holes 31, and a wire supporting screw 32 is threadedly installed in each of the wire supporting screw holes 31. The wire supporting screw 32 consists of a threaded end 321 and a supporting end 322 with a smooth surface. In order to prevent the poor heating effect between the fitting surfaces when the rolled wires are stacked, the wire supporting screws 32 are threadedly installed on the four wire limiting rods 11, so that the supporting end 322 with a smooth surface supports the bottom of the wire, so that there is a gap between the wires, which can improve the heating efficiency of the wires.
[0052] Embodiment 6, based on embodiment 1, as shown in the attached Figure 2-Figure 4 , Fig. 9 As shown, the hot gas vortex mechanism 13 includes a hot gas vortex rotating ring 33, hot gas vortex blades 34, a vortex rotating ring gear 35, a rotating ring drive gear ring 36, a vortex drive gear ring 37, a vortex drive motor 38, and a vortex drive gear 39;
[0053] A hot gas vortex rotating ring 33 is coaxially mounted on the top and bottom ends of the inner wall of the furnace body 1, a plurality of hot gas vortex fan blades 34 uniformly distributed in the circumferential direction are fixedly mounted between the two hot gas vortex rotating rings 33, a vortex rotating ring gear ring 35 is coaxially fixedly mounted on the top of the hot gas vortex rotating ring 33 located at the top of the furnace body 1, a rotating ring driving gear ring 36 capable of meshing with the vortex rotating ring gear ring 35 is coaxially mounted on the inner wall of the furnace cover 2, an eddy current driving gear ring 37 is coaxially fixedly mounted on the top of the rotating ring driving gear ring 36, an eddy current driving motor 38 is fixedly mounted on the top of the furnace cover 2, the eddy current driving motor 38 is connected to a power supply and a controller, the rotating shaft of the eddy current driving motor 38 passes through the interior of the furnace cover 2 and is coaxially fixedly mounted with an eddy current driving gear 39 meshing with the eddy current driving gear ring 37;
[0054] The swivel drive ring gear 36 can be separated or meshed with the eddy current swivel ring gear 35 as the furnace cover 2 is disassembled. During the heating process, the eddy current drive motor 38 can be started to drive the eddy current drive ring gear 37 to rotate through the eddy current drive gear 39. The eddy current drive ring gear 37 rotates synchronously with the swivel drive ring gear 36. The swivel drive ring gear 36 and the eddy current swivel ring gear 35 are both helical ring gears. When the two are meshed, they can rotate synchronously. The eddy current swivel ring gear 35 drives the hot gas eddy current swirl ring 33 to rotate, so that the multiple hot gas eddy current fan blades 34 rotate circumferentially, thereby stirring the hot air in the furnace to generate eddy currents, so that the wire is fully in contact with the hot air to improve the heating efficiency.
[0055] Embodiment 7, based on embodiment 6, as shown in the attached Figure 5-Figure 8 , Fig.12 As shown, a plurality of wire rotation pins 40 evenly distributed circumferentially are fixedly mounted on the top of the wire turntable 8, and a plurality of wire rotation sockets 41 evenly distributed circumferentially are opened on the bottom of the wire tray 9. When placing wires into the furnace body 1, the wire tray 9 and the heating mesh cylinder 10 can be sleeved on the outside of the heating rod 6 and moved downward so that the wire tray 9 moves to the top of the wire turntable 8, and then the wire rotation pins 40 are plugged into the wire rotation sockets 41. At this time, the wire turntable 8 can rotate synchronously with the wire tray 9, thereby driving the wire above the wire tray 9 to rotate.
[0056] Embodiment 8, based on embodiment 7, as shown in the attached Figure 2 , Figure 4-Figure 10 As shown, the wire rotating mechanism 14 includes a rotating lever disc 42, a rotating lever 43, a lever bevel gear 44, a rotating bevel gear disc 45, and a rotating bevel gear 46;
[0057] A rotating lever disk 42 is coaxially fixedly installed at the bottom of the wire turntable 8 located in the middle of the heating rod chassis 3, and the wire turntable 8 can drive the rotating lever disk 42 to rotate synchronously. An arc-shaped rotating lever 43 is hingedly installed on the outer side of the rotating lever disk 42, and a torsion spring is installed at the hinge between the rotating lever 43 and the rotating lever disk 42. A plurality of lever bevel teeth 44 are fixedly installed on the outer side of the rotating lever 43, and a plurality of rotating bevel gear disks 45 are coaxially fixedly installed at the bottom of the plurality of wire turntables 8 circumferentially uniformly distributed above the heating rod chassis 3. The above-mentioned plurality of wire turntables 8 can drive the rotating bevel gear disks 45 to rotate synchronously, and rotating bevel teeth 46 that can mesh with the lever bevel teeth 44 are circumferentially distributed on the circumferential surface of the rotating bevel gear disk 45. When the wire turntable 8 is located in the middle of the heating rod chassis 3, the rotating bevel gear disk 45 is rotated synchronously with the rotating bevel gear disk 46. When the wire turntable 8 and the rotating lever disk 42 rotate, the rotating lever 43 can be driven to move circumferentially. When the rotating lever 43 abuts against one of the rotating bevel gear disks 45, the lever bevel teeth 44 can mesh with the rotating bevel teeth 46. When the rotating lever disk 42 continues to rotate, the rotating bevel gear disk 45 can be driven to rotate through the lever bevel teeth 44, thereby driving the wire tray 9 above to rotate, realizing the rotation of the wire, and the rotating lever 43 will swing toward the direction of its inner side surface and cause the torsion spring to store force. After passing over the rotating bevel gear disk 45 meshing with it, the rotating lever 43 will reset to the outside under the elastic force of its torsion spring, and mesh with the rotating bevel teeth 46 on the outside of the next rotating bevel gear disk 45 and drive it to rotate, so that when deheating, the wires on multiple wire trays can be rotated in sequence to make them heated evenly.
[0058] Embodiment 9, based on embodiment 8, as shown in the attached Fig. 9 , Fig.10 As shown, a lifting ring 47 is fixedly installed on the top of each heating mesh cylinder 10, so that a lifting device can be connected thereto, and the heating mesh cylinder 10 and the wire can be lifted by the lifting device. A plurality of rotating drive rods 48 are fixedly installed on the inner side surface of the rotating ring drive gear ring 36. The ends of the plurality of rotating drive rods 48 away from the rotating ring drive gear ring 36 are bent downward and a rotating drive disk 49 is fixedly installed thereon. A lifting ring groove 50 runs through the middle of the rotating drive disk 49. When the furnace cover 2 is fixed to the top of the furnace body 1, the lifting ring 47 located in the middle can enter the inside of the lifting ring groove 50. During the heating process, when the rotating ring drive gear ring 36 rotates, the rotating drive disk 49 can be driven to rotate. The rotating drive disk 49 can drive the lifting ring 47 to rotate through the lifting ring groove 50, thereby driving the heating mesh cylinder 10 located in the middle to rotate, and then driving the rotating lever disk 42 to rotate. The rotating lever disk 42 drives other rotating bevel gear disks 45 and the wire tray 9 to rotate through the rotating lever 43, thereby realizing the rotation of all wires.
[0059] It should be noted that in the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings, which are only for the convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0060] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0061] So far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.
Claims
1. A high-efficiency and energy-saving pit-type wire rod annealing furnace, comprising a furnace body (1) with an open top, a furnace cover (2) being detachably mounted on the top of the furnace body (1), characterized in that: A heating rod chassis (3) is coaxially fixedly installed at the bottom of the furnace body (1); a plurality of heating rod slide grooves (4) are provided on the top surface of the heating rod chassis (3) and are radially arranged about their axes; a heating rod slider (5) is slidably installed inside each of the heating rod slide grooves (4); a heating rod (6) is fixedly installed in the middle of the top surface of the heating rod chassis (3) and on the tops of the plurality of heating rod sliders (5); a heating rod adjustment mechanism (7) is installed inside the heating rod chassis (3); a wire turntable (8) is coaxially rotatably installed on the outer side of the bottom end of each heating rod (6); the wire The top of the turntable (8) is detachably connected to a wire tray (9) surrounding the outside of the heating rod (6); the top of the wire tray (9) is coaxially fixedly mounted with a heating mesh cylinder (10) sleeved on the outside of the heating rod (6); four wire limit rods (11) are radially slidably mounted on the outer surface of the wire tray (9); a limit adjustment mechanism (12) is installed inside the wire tray (9); a hot air vortex mechanism (13) located outside the heating rod chassis (3) is rotatably installed inside the furnace body (1); and a wire rotation mechanism (14) is installed between the plurality of wire turntables (8).
2. The high-efficiency and energy-saving pit-type wire rod annealing furnace according to claim 1, characterized in that: The heating rod adjustment mechanism (7) comprises a heating rod adjustment groove (15), a heating rod screw block (16), a heating rod driving groove (17), a heating rod adjustment screw rod (18), a heating rod bevel gear (19), a heating rod adjustment motor (20), and a heating rod driving bevel gear (21); A heating rod adjustment groove (15) is penetrated between the bottom surface of the heating rod chassis (3) and the plurality of heating rod slide grooves (4); the bottom of each of the heating rod slide blocks (5) is fixedly connected to a heating rod screw block (16) located in the heating rod adjustment groove (15); a heating rod driving groove (17) is opened in the middle of the bottom surface of the heating rod chassis (3); a heating rod adjustment screw rod (18) threadedly matched with the heating rod screw block (16) is rotatably installed in each of the heating rod adjustment grooves (15); one end of the heating rod adjustment screw rod (18) penetrates into the heating rod driving groove (17) and is coaxially fixedly installed with a heating rod bevel gear (19); a heating rod adjustment motor (20) is fixedly installed at the bottom of the furnace body (1); the rotating shaft of the heating rod adjustment motor (20) penetrates into the heating rod driving groove (17) and is coaxially fixedly installed with a heating rod driving bevel gear (21) meshing with the plurality of heating rod bevel gears (19).
3. A high-efficiency and energy-saving pit-type wire rod annealing furnace according to claim 1, characterized in that: The position-limiting adjustment mechanism (12) comprises a position-limiting adjustment groove (22), a position-limiting adjustment rod (23), a position-limiting adjustment screw rod (24), and a position-limiting adjustment screw hole (25); The top of the wire tray (9) is provided with four limit adjustment grooves (22) penetrating the outer side thereof, a limit adjustment rod (23) is radially slidably installed in each of the limit adjustment grooves (22), a wire limit rod (11) is fixedly connected to the top of one end of each limit adjustment rod (23) away from the wire tray (9), a limit adjustment screw rod (24) is rotatably installed in each of the limit adjustment grooves (22), and a limit adjustment screw hole (25) threadedly matched with the limit adjustment screw rod (24) is provided at one end of the limit adjustment rod (23) located in the limit adjustment groove (22).
4. The high-efficiency and energy-saving pit-type wire rod annealing furnace according to claim 3, characterized in that: The position limiting adjustment mechanism (12) further comprises a position limiting driving ring groove (26), a position limiting bevel gear (27), a position limiting driving ring (28), a position limiting bevel gear ring (29), and a position limiting driving shifting hole (30); The top of the wire tray (9) is coaxially provided with a limit drive ring groove (26) located inside the plurality of limit adjustment grooves (22); one end of the plurality of limit adjustment screw rods (24) passes through the limit drive ring groove (26) and is coaxially fixedly installed with a limit bevel gear (27); a limit drive ring (28) is coaxially rotatably installed at the opening of the limit drive ring groove (26); a limit bevel gear ring (29) meshing with the plurality of limit bevel gears (27) is coaxially fixedly installed at the bottom of the limit drive ring (28); and a plurality of limit drive shifting holes (30) uniformly distributed in the circumferential direction are provided at the top of the limit drive ring (28).
5. The high-efficiency and energy-saving pit-type wire rod annealing furnace according to claim 4, characterized in that: Each of the wire limiting rods (11) is penetrated by a plurality of wire supporting screw holes (31), and a wire supporting screw rod (32) is threadedly installed in each of the wire supporting screw holes (31). The wire supporting screw rod (32) is composed of a threaded end (321) and a supporting end (322) with a smooth surface.
6. The high-efficiency and energy-saving pit-type wire rod annealing furnace according to claim 1, characterized in that: The hot gas vortex mechanism (13) comprises a hot gas vortex rotating ring (33), hot gas vortex blades (34), a vortex rotating ring gear (35), a rotating ring drive ring gear (36), a vortex drive ring gear (37), a vortex drive motor (38), and a vortex drive gear (39); A hot gas vortex rotating ring (33) is coaxially mounted on the top and bottom ends of the inner wall of the furnace body (1), a plurality of circumferentially evenly distributed hot gas vortex fan blades (34) are fixedly mounted between the two hot gas vortex rotating rings (33), a vortex rotating ring gear ring (35) is coaxially fixedly mounted on the top of the hot gas vortex rotating ring (33) located at the top of the furnace body (1), a rotating ring driving gear ring (36) capable of meshing with the vortex rotating ring gear ring (35) is coaxially mounted on the inner wall of the furnace cover (2), an eddy current driving gear ring (37) is coaxially fixedly mounted on the top of the rotating ring driving gear ring (36), an eddy current driving motor (38) is fixedly mounted on the top of the furnace cover (2), the rotating shaft of the eddy current driving motor (38) passes through the interior of the furnace cover (2) and is coaxially fixedly mounted with an eddy current driving gear (39) meshing with the eddy current driving gear ring (37).
7. The high-efficiency and energy-saving pit-type wire rod annealing furnace according to claim 6, characterized in that: A plurality of wire rotation pins (40) evenly distributed in the circumference are fixedly mounted on the top of the wire turntable (8), and a plurality of wire rotation sockets (41) evenly distributed in the circumference are opened on the bottom of the wire tray (9).
8. The high-efficiency and energy-saving pit-type wire rod annealing furnace according to claim 7, characterized in that: The wire rotating mechanism (14) comprises a rotating lever disk (42), a rotating lever (43), lever bevel teeth (44), a rotating bevel tooth disk (45), and a rotating bevel teeth (46); A rotating lever disc (42) is coaxially fixedly installed at the bottom of the wire turntable (8) located in the middle of the heating rod chassis (3), an arc-shaped rotating lever (43) is hingedly installed on the outer surface of the rotating lever disc (42), a torsion spring is installed at the hinge between the rotating lever (43) and the rotating lever disc (42), a plurality of lever bevel teeth (44) are fixedly installed on the outer surface of the rotating lever (43), and a plurality of rotating bevel gear discs (45) are coaxially fixedly installed at the bottom of the plurality of wire turntables (8) circumferentially evenly distributed above the heating rod chassis (3), and rotating bevel gear discs (46) that can mesh with the lever bevel teeth (44) are circumferentially distributed on the circumferential surface of the rotating bevel gear disc (45).
9. The high-efficiency and energy-saving pit-type wire rod annealing furnace according to claim 8, characterized in that: A hanging ring (47) is fixedly installed on the top of each heating mesh cylinder (10), and a plurality of rotating drive rods (48) are fixedly installed on the inner side surface of the rotating ring drive gear ring (36). The ends of the plurality of rotating drive rods (48) away from the rotating ring drive gear ring (36) are bent downward and a rotating drive disk (49) is fixedly installed thereon. A hanging ring groove (50) runs through the middle of the rotating drive disk (49).
