Stand column base for machinery equipment and gantry type truss structure
By combining metal mounting plates and reinforced concrete structures, the problems of stress deformation and high cost of the gantry truss column base are solved, high rigidity and stability are achieved, processing cycles and costs are reduced, and the stable operation of the gantry truss is ensured.
Patent Information
- Application Number
- CN202411348303.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-01-03
AI Technical Summary
The existing gantry truss column base structure is complicated in design and difficult to mold due to welding or casting, and is prone to stress concentration and uncontrollable deformation, resulting in high costs, long cycles and high risks.
The metal mounting plate or profile is combined with the reinforced concrete structure, and the connecting parts are vertically or inclinedly cross-connected in the concrete structure. The overall construction of the metal mounting plate and reinforced concrete is ensured to ensure the rigidity and bearing capacity of the column base, while reducing costs and Processing cycle.
The high rigidity and stability of the column base is achieved, the risk of stress deformation is reduced, the cost and processing cycle is reduced, the stable operation of the gantry truss is ensured, and the durability and support capacity are improved.
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Figure CN119244872A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of machine equipment column connection structures, and more specifically, relates to a column base for machine equipment and a gantry truss structure having the column base. Background Art
[0002] Gantry truss structures (mainly used for gantry lifting equipment) or gantry mechanical module structures are widely used in automated production lines. The supporting columns or bases of the gantry truss structure play a decisive role in the main load-bearing and equipment stability of the entire machine, so factors such as its structural rigidity and the rationality of its deadweight become key issues for the equipment.
[0003] The column base of the existing gantry truss is usually made of carbon steel welding or cast iron casting to form the basic blank, and then machined and shaped. However, the structure formed by carbon steel welding or cast iron casting has a complex design shape, is difficult to weld or cast, and is prone to stress concentration. After installation and use, there will be unpredictable factors such as continuous uncontrollable deformation, which is risky; and the cost is high and the cycle is long. Therefore, the existing column bases usually have the disadvantages of high cost, long cycle, and large stress in welding or casting.
[0004] Therefore, the existing technology needs to be improved, and it is urgent to design a new column base structure for machinery and equipment. Summary of the invention
[0005] In view of the shortcomings of the prior art, the purpose of the present invention is to utilize a structure such as "metal (including carbon steel or stainless steel, etc.) mounting plate or profile + reinforced concrete" to achieve the shape, which not only meets its functionality and ensures the rigidity and bearing capacity of the column base, but also solves the risk factors such as uncontrollable stress deformation, reduces the cost of use, effectively shortens the processing cycle, and plays a decisive role in the stable operation of the gantry truss.
[0006] In order to solve the above technical problems or achieve the above objectives, the present invention adopts the following technical solutions:
[0007] According to one aspect of the present invention, there is provided a column base for a machine device, comprising:
[0008] Concrete structures;
[0009] a first mounting member disposed on top of the concrete structure;
[0010] a second mounting member disposed at the bottom of the concrete structure;
[0011] A connecting member, one end of which is connected to the first mounting member and the other end of which is connected to the second mounting member, and the connecting member is enclosed in the concrete structure.
[0012] In one embodiment of the present invention, the first mounting component and the second mounting component adopt a square plate structure or a circular plate structure; and the first mounting component and the second mounting component include metal mounting plates, and the metal mounting plates include carbon steel mounting plates, stainless steel mounting plates, aluminum mounting plates, copper mounting plates and titanium zinc mounting plates.
[0013] In one embodiment of the present invention, the first mounting component is provided with an upper surface processed by a milling machine or a gantry and a mounting hole on the upper surface; the second mounting component is connected to a pad on the ground, and an adjusting screw is installed on the second mounting component, and the second mounting component adjusts the size of the gap between the second mounting component and the pad through the adjusting screw.
[0014] In one embodiment of the present invention, the connecting component adopts a cylindrical rod structure; and the cylindrical rod structure includes a cylindrical metal connecting rod, and the cylindrical metal connecting rod includes a cylindrical carbon steel connecting rod, a cylindrical stainless steel connecting rod, a cylindrical aluminum connecting rod, a cylindrical copper connecting rod and a cylindrical titanium-zinc connecting rod.
[0015] In one embodiment of the present invention, the connection member is vertically connected between the first installation member and the second installation member in the concrete structure; or the connection member is obliquely and crossly connected between the first installation member and the second installation member in the concrete structure.
[0016] In one embodiment of the present invention, the concrete structure comprises a reinforced concrete structure.
[0017] In one embodiment of the present invention, the reinforced concrete structure includes a cast-in-place reinforced concrete structure, in which a steel cage is rolled inside and wooden boards are attached outside to form a closed space, and the reinforced concrete structure is formed by pouring cement from the outside of the pouring gate to the inside; or the reinforced concrete structure includes an assembled reinforced concrete structure.
[0018] In one embodiment of the present invention, the middle portion of the concrete structure is designed as a hollow structure, and the bottom of the concrete structure is configured as a hollow structure between two second installation components at both ends.
[0019] In one embodiment of the present invention, the connecting component is fixedly connected to the first installation component and the second installation component by welding.
[0020] According to another aspect of the present invention, there is provided a gantry truss structure, comprising:
[0021] Two column bases, the two column bases are arranged in parallel and spaced apart, and the column bases are the column bases used for machinery and equipment as described above;
[0022] A crossbeam assembly, both ends of which are respectively mounted on first mounting components of two column bases.
[0023] According to another aspect of the present invention, there is provided a gantry truss structure, comprising:
[0024] Two column bases, the two column bases are arranged in parallel and spaced apart, and the column bases are the column bases used for machinery and equipment as described above;
[0025] Another connecting component, both ends of which are respectively connected to the concrete structures of the two column bases;
[0026] A crossbeam assembly, both ends of which are respectively mounted on first mounting components of two column bases.
[0027] The technical solution provided by the present invention has the following advantages compared with the prior art:
[0028] The overall structure of the present invention meets its functionality, ensures the rigidity and bearing capacity of the column base, solves risk factors such as uncontrollable stress deformation, reduces the cost of use, effectively shortens the processing cycle, and plays a decisive role in the stable operation of the gantry truss. The overall structure of the present invention fully guarantees smaller deformation after molding, more stable supporting structure, more rigid support for the metal mounting surface, and higher durability. The overall structure of the present invention is more convenient to form and process. The overall structure of the present invention is cheaper than the carbon steel overall structure. The overall structure of the present invention can be heavier and takes up less space. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present disclosure and, together with the description, serve to explain the principles of the present disclosure.
[0030] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings required for use in the description of the embodiments or the prior art are briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0031] Figure 1 A front view showing a structure of a column base for machine equipment provided in a preferred embodiment of the present invention;
[0032] Figure 2 Shows Figure 1 Side view of
[0033] Figure 3A front view of a structure of a column base for machine equipment provided in another embodiment of the present invention is shown;
[0034] Figure 4 A front view showing a structure of a column base for machine equipment provided in another embodiment of the present invention;
[0035] Figure 5 A front view showing a structure of a column base for machine equipment provided in another embodiment of the present invention;
[0036] Figure 6 A front view showing a structure of a column base for machine equipment provided in another embodiment of the present invention;
[0037] Figure 7 A front view showing a structure of a column base for machine equipment provided in another embodiment of the present invention;
[0038] Figure 8 A front view of the structure of a column base for machine equipment provided in yet another embodiment of the present invention is shown.
[0039] Among them, 1. first installation component; 2. concrete structure; 3. connection component; 4. second installation component; 5. hollow structure; 6. upper surface. DETAILED DESCRIPTION
[0040] In order to more clearly understand the above-mentioned purposes, features and advantages of the present disclosure, the embodiments of the present disclosure will be further described below. It should be noted that the embodiments of the present disclosure and the features in the embodiments can be combined with each other without conflict.
[0041] In the following description, many specific details are set forth to facilitate a full understanding of the present disclosure, but the present disclosure may also be implemented in other ways different from those described herein; obviously, the embodiments in the specification are only part of the embodiments of the present disclosure, rather than all of the embodiments.
[0042] Figure 1 and 2 The front view and side view of the structure of a column base for machine equipment provided in a preferred embodiment of the present invention are respectively shown. Figure 1 and 2 As shown, a column base for machine equipment includes: a concrete structure 2, a first mounting component 1, a second mounting component 4, and a connecting component 3. The first mounting component 1 is arranged on the top of the concrete structure 2, the second mounting component 4 is arranged on the bottom of the concrete structure, one end of the connecting component 3 is connected to the first mounting component 1 and the other end is connected to the second mounting component 4, and the connecting component 3 is wrapped in the concrete structure 2.
[0043] In the above preferred embodiments of the present invention, Figure 1-2 As shown, the first mounting component 1 and the second mounting component 4 adopt a square metal mounting plate structure. Preferably, the first mounting component 1 and the second mounting component 4 are carbon steel mounting plates. Of course, alternatively, the first mounting component 1 and the second mounting component 4 can be stainless steel mounting plates, aluminum mounting plates, copper mounting plates or titanium zinc mounting plates.
[0044] In the above preferred embodiments of the present invention, Figure 1-2 As shown, the first mounting component 1 is provided with an upper surface 6 processed by a milling machine or a gantry and mounting holes (not shown in the figure) on the upper surface 6 so as to be installed and connected with other components or beam components.
[0045] In the above preferred embodiments of the present invention, Figure 1 As shown, the second mounting component 4 adopts a structural design of two second mounting components 4 that are spaced apart and arranged at both ends of the bottom of the concrete structure 2. The second mounting component 4 is connected to a pad on the ground (not shown in the figure), and an adjusting screw (not shown in the figure) is installed on the second mounting component 4. The second mounting component 4 adjusts the gap size between the pad and the second mounting component 4 through the adjusting screw.
[0046] In the above preferred embodiments of the present invention, Figure 1-2 As shown, the connecting component 3 adopts a cylindrical metal rod structure, preferably a cylindrical carbon steel connecting rod, such as a round steel structure, and the connecting component 3 is welded and fixedly connected to the first mounting component 1 and the second mounting component 4. Of course, alternatively, the connecting component 3 can also be a cylindrical stainless steel connecting rod, a cylindrical aluminum connecting rod, a cylindrical copper connecting rod or a cylindrical titanium zinc connecting rod.
[0047] In the above preferred embodiments of the present invention, Figure 1 As shown, the connecting component 3 is vertically connected between the first mounting component 1 and the second mounting component 4 in the concrete structure 2, that is, the second mounting components 4 arranged at both ends of the bottom of the concrete structure 2 are welded and fixed to the first mounting component 1 through the vertical connecting component 3 respectively.
[0048] In the above preferred embodiments of the present invention, Figure 1-2 As shown, the concrete structure 2 includes a reinforced concrete structure, and the reinforced concrete structure adopts a cast-in-place reinforced concrete structure. A steel cage is rolled inside the reinforced concrete structure and a wooden board is attached outside to form a closed space. The reinforced concrete structure is formed by pouring cement from the outside of the pouring port to the inside. Of course, the reinforced concrete structure can also be an assembled reinforced concrete structure. The reinforced concrete structure can also be a structure using other composite materials.
[0049] In the above preferred embodiments of the present invention, Figure 1-2 As shown, the middle of the concrete structure 2 (reinforced concrete structure) is designed as a hollow structure 5, that is, the middle may not have a concrete structure and is empty. The bottom of the concrete structure 2 is set as a hollow structure 5 between the two second mounting components 2 at both ends, that is, Figure 1 The space between the two second mounting parts 4 shown in the figure can be empty. Therefore, the concrete structure 2 is similar to an H-shaped structure with a closed upper end.
[0050] The above-mentioned overall structure of the present invention realizes the overall construction of the equipment installation surface and cement concrete by mixing metal (including carbon steel or stainless steel, etc.) installation plates or profiles with reinforced concrete structures, which not only ensures the accuracy of the installation surface of the metal installation plate, but also ensures the overall rigidity of the column or bottom and the stability of equipment operation. The above-mentioned overall structure of the present invention perfectly avoids the influence caused by the deformation of metal (including carbon steel or stainless steel, etc.) materials after welding or cast iron casting through the structural form of "metal (including carbon steel or stainless steel, etc.) + cement". The above-mentioned overall structure of the present invention only has specific processing requirements for the upper surface 6 of the first installation component 1 of the column base, and the overall processing accuracy requirements are low, the processing amount of the processing surface is small, and the material cost and processing cost are greatly reduced.
[0051] The above structure of the present invention can be used in the gantry truss equipment of the photovoltaic automation production line, that is, it can be used in photovoltaic automation production equipment, and can also be used in the new energy industry or pan-semiconductor equipment, and can also be used in other automation equipment.
[0052] In addition, an embodiment of the present invention further provides a gantry truss structure, comprising:
[0053] Two column bases, two column bases are set parallel and spaced apart, and the column bases are made of Figure 1-2 The column base for machine equipment shown;
[0054] A crossbeam assembly, both ends of which are respectively mounted on first mounting components 1 of two column bases.
[0055] In addition, an embodiment of the present invention further provides a gantry truss structure, comprising:
[0056] Two column bases, two column bases are set parallel and spaced apart, and the column bases are made of Figure 1-2 The column base for machine equipment shown;
[0057] Another connecting component, both ends of which are respectively connected to the concrete structures 2 of the two column bases;
[0058] A crossbeam assembly, both ends of which are respectively mounted on first mounting components 1 of two column bases.
[0059] The present invention can form the overall structure of the gantry truss through two column bases plus a crossbeam assembly, or through an overall base structure composed of two column bases and another connecting component (connecting rod) plus a crossbeam assembly.
[0060] Figure 3 FIG. 2 shows a front view of a structure of a column base for a machine device provided in another embodiment of the present invention. Figure 3 As shown, its structure is Figure 1 The structures shown are similar, except that the first mounting component 1 and the second mounting component 4 are mounting plates of circular structure.
[0061] Figure 4 FIG. 2 shows a front view of a structure of a column base for a machine device provided in another embodiment of the present invention. Figure 4 As shown, its structure is Figure 1 The structures shown are similar, except that the structure of the concrete structure 2 is entirely solid, with no hollow structure 5 .
[0062] Figure 5 FIG. 2 shows a front view of a structure of a column base for a machine device provided in another embodiment of the present invention. Figure 5 As shown, its structure is Figure 1 The structures shown are similar, except that the structure of the concrete structure 2 is entirely solid, without a hollow structure 5, and the connecting components 3 in the concrete structure 2 are obliquely cross-connected between the first mounting component 1 and the second mounting component 4, that is, the two connecting components 3 connect the first mounting component 1 and the second mounting component 4 in an "X" shape.
[0063] Figure 6 FIG. 2 shows a front view of a structure of a column base for a machine device provided in another embodiment of the present invention. Figure 6 As shown, its structure is Figure 1 The structures shown are similar, except that the hollow structure 5 in the middle can be a plurality of hollow small square structures arranged at equal intervals or without intervals.
[0064] Figure 7 FIG. 2 shows a front view of a structure of a column base for a machine device provided in another embodiment of the present invention. Figure 7 As shown, its structure is Figure 1 The structure shown is similar, except that the number of the second installation component 4 connected below the concrete structure 2 can be one, which is the same as the first installation component 1, and the lower connection is a solid structure.
[0065] Figure 8 FIG. 2 shows a front view of a structure of a column base for a machine device provided in another embodiment of the present invention. Figure 8 As shown, its structure is Figure 1 The structure shown is similar, except that the structure of the concrete structure 2 is all solid, without a hollow structure 5, and the second mounting components 4 arranged at both ends of the bottom of the concrete structure 2 are respectively welded and fixed to the first mounting component 1 through vertical connecting components 3, and between the two vertical connecting components 3, there is also a connecting component 3 obliquely cross-connected between the first mounting component 1 and the second mounting component 4.
[0066] In summary, through the structural design shown in the above embodiments of the present invention, the present invention utilizes a structure such as "metal (including carbon steel or stainless steel, etc.) mounting plate or profile + reinforced concrete" to achieve shaping, which not only meets its functionality and ensures the rigidity and bearing capacity of the column base, but also solves risk factors such as uncontrollable stress deformation, reduces the cost of use, and effectively shortens the processing cycle, which plays a decisive role in the stable operation of the gantry truss. The present invention adopts an overall structure of metal mounting plate + reinforced concrete, which fully guarantees that the deformation after molding is smaller, the supporting structure is more stable, the supporting rigidity of the mounting surface of the metal mounting plate is more sufficient, and the durability is higher. The present invention adopts a mixed structure of metal mounting plate + reinforced concrete, which is more convenient for molding and processing. The present invention adopts a mixed structure of metal mounting plate + reinforced concrete, which is cheaper than the overall structure of carbon steel. The present invention adopts a mixed structure of metal mounting plate + reinforced concrete, which can be heavier and occupies less space.
[0067] It should be noted that, in this article, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusions, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to the process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including a..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
[0068] The above is only an embodiment of the present application, and the embodiment enables those skilled in the art to understand and implement the present application. Various modifications to the embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments described herein, but will conform to the widest scope consistent with the principles and features disclosed herein.
Claims
1. A column base for machinery and equipment, characterized in that: include: Concrete structures; a first mounting member, the first mounting member being disposed on top of the concrete structure; a second mounting member, the second mounting member being disposed at the bottom of the concrete structure; A connecting member having one end connected to the first mounting member and the other end connected to the second mounting member, and the connecting member is wrapped in the concrete structure.
2. The column base for machinery and equipment according to claim 1, characterized in that: The first mounting component and the second mounting component adopt a square plate structure or a circular plate structure; and the first mounting component and the second mounting component include metal mounting plates, and the metal mounting plates include carbon steel mounting plates, stainless steel mounting plates, aluminum mounting plates, copper mounting plates and titanium zinc mounting plates.
3. The column base for machinery and equipment according to claim 1, characterized in that: The first mounting component is provided with an upper surface processed by a milling machine or a gantry and mounting holes on the upper surface; the second mounting component is connected to a pad on the ground, and an adjusting screw is installed on the second mounting component. The second mounting component adjusts the size of the gap between the second mounting component and the pad through the adjusting screw.
4. The column base for machinery and equipment according to claim 1, characterized in that: The connecting component adopts a cylindrical rod structure; and the cylindrical rod structure includes a cylindrical metal connecting rod, and the cylindrical metal connecting rod includes a cylindrical carbon steel connecting rod, a cylindrical stainless steel connecting rod, a cylindrical aluminum connecting rod, a cylindrical copper connecting rod and a cylindrical titanium-zinc connecting rod.
5. The column base for machinery and equipment according to claim 1, characterized in that: The connecting member is vertically connected between the first mounting member and the second mounting member in the concrete structure; or the connecting member is obliquely and cross-connected between the first mounting member and the second mounting member in the concrete structure.
6. The column base for machinery and equipment according to claim 1, characterized in that: The concrete structure comprises a reinforced concrete structure.
7. The column base for machinery and equipment according to claim 6, characterized in that: The reinforced concrete structure includes a cast-in-place reinforced concrete structure, in which a steel cage is rolled inside and wooden boards are attached outside to form a closed space, and the reinforced concrete structure is formed by pouring cement from the outside of the pouring gate to the inside; or the reinforced concrete structure includes an assembled reinforced concrete structure.
8. The column base for machinery and equipment according to claim 1, characterized in that: The middle part of the concrete structure is designed as a hollow structure, and the bottom of the concrete structure is designed as a hollow structure between the two second installation components at both ends.
9. A gantry truss structure, characterized in that: include: Two column bases, the two column bases are arranged in parallel and spaced apart, and the column base is a column base for machinery and equipment as described in any one of claims 1 to 8; A crossbeam assembly, both ends of which are respectively mounted on the first mounting components of the two column bases.
10. A gantry truss structure, characterized in that: include: Two column bases, the two column bases are arranged in parallel and spaced apart, and the column base is a column base for machinery and equipment as described in any one of claims 1 to 8; Another connecting component, both ends of which are respectively connected to the concrete structures of the two column bases; A crossbeam assembly, both ends of which are respectively mounted on the first mounting components of the two column bases.
