Detection device and method for aluminum alloy cable production
By designing an aluminum alloy cable detection device including a detection box, a pressure chamber, a torque chamber and a heating tube, the complexity and inefficiency of the existing devices are solved, and efficient detection and classification of multiple properties of aluminum alloy cables are achieved.
Patent Information
- Application Number
- CN202411769644.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2044-12-04
AI Technical Summary
The existing aluminum alloy cable detection devices are complex in the fixing and inspection process, resulting in inefficiency and lack of synchronous detection of multiple performances of aluminum alloy cables, making it impossible to achieve authoritative inspection.
A detection device including a detection box, a pressure chamber, a torque chamber and a heating pipe is designed. Through a motor-driven reciprocating screw and sprocket system, combined with a pushing assembly and a pressure assembly, the toughness, pressure resistance and resistance to aluminum alloy cables are achieved. Detection of heat resistance, and performance storage and classification through storage components.
It simplifies the operation process, improves the detection efficiency, and can test the multiple performances of aluminum alloy cables at the same time. It is suitable for different environments, and the performance classification of aluminum alloy cables is accurate after inspection.
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Figure CN119246241A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of aluminum alloy cable technology, and in particular to a testing device and method for aluminum alloy cable production. Background Technology
[0002] Aluminum alloy cable is a new type of power cable that uses aluminum alloy as the conductor material. After the aluminum alloy cable is produced, it needs to undergo a variety of tests to determine the cable's applicable range and performance, including pressure resistance test, bending test, and heat resistance test.
[0003] Some existing testing devices focus on fixing aluminum alloy cables when testing them, resulting in a complex testing structure and complicated operation for operators. This leads to a lack of efficiency and a deficiency in simultaneously testing multiple properties of aluminum alloy cables, making the testing range limited and unsuitable for authoritative testing of aluminum alloy cables. Summary of the Invention
[0004] In view of the problems of the aforementioned testing device for aluminum alloy cable production, this invention is proposed.
[0005] Therefore, the purpose of this invention is to provide a testing device for aluminum alloy cable production, which solves the problems of some testing devices focusing on fixing aluminum alloy cables during testing, resulting in a complex testing structure and complicated operation for operators, thus failing to improve the efficiency of the testing device, and lacking simultaneous testing of multiple properties of aluminum alloy cables, making the testing range relatively limited and unable to be used for authoritative testing of aluminum alloy cables.
[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a testing device for aluminum alloy cable production, comprising: a testing box, a pressure chamber provided on the inner side of the testing box, a torque chamber provided on the inner side of the testing box and the torque chamber located to the right of the pressure chamber, a first heating tube provided on the inner side of the testing box and the first heating tube located to the right of the torque chamber, a testing unit provided on the inner side of the pressure chamber, and a storage component provided on the right side of the testing box; The detection unit includes a motor disposed on the inner side of the detection box. A first reciprocating lead screw is disposed at the output end of the motor. An adjustment component is disposed on the outer side of the first reciprocating lead screw. A pushing component is disposed on the right side of the adjustment component and is slidably connected to the first reciprocating lead screw. A pressure component is disposed on the outer side of the first reciprocating lead screw and is located on both the front and rear sides of the first reciprocating lead screw. A first sprocket is disposed on the outer side of the first reciprocating lead screw and is located on the right side of the pressure component. A chain is disposed on the outer side of the first sprocket. Multiple sets of second sprockets are disposed on the inner side of the chain away from the first sprocket. A torque component is disposed on the right side of the second sprocket.
[0007] In a preferred embodiment of the testing device for aluminum alloy cable production according to the present invention, the pushing assembly includes a movable frame disposed on the outer side of a first reciprocating screw, a first pushing plate disposed on the top surface of the movable frame, a plurality of first connecting rods disposed on the top surface of the movable frame, the first connecting rods being slidably connected to the first pushing plate, a second pushing plate disposed on the outer side of the first connecting rod, the second pushing plate being slidably connected to the first connecting rod, a second spring sleeved on the outer wall of the first connecting rod, and the second spring being located between the first pushing plate and the second pushing plate.
[0008] In a preferred embodiment of the testing device for aluminum alloy cable production described in this invention, the adjusting component includes a sliding block disposed on the outer side of the first reciprocating screw, a plurality of screws are disposed on the right side of the moving frame, a first spring is disposed on the outer side of the sliding block, and the first spring is located between the sliding block and the moving frame.
[0009] In a preferred embodiment of the testing device for aluminum alloy cable production according to the present invention, the pressure assembly includes a second connecting rod disposed on the inner side of the testing box, and a first push plate located on both sides of the first reciprocating screw. A worm gear is disposed on the outer side of the second connecting rod, and the worm gear meshes with the first reciprocating screw. A first belt is disposed on the outer side of the second connecting rod, and a disc is disposed on the inner side of the first belt away from the second connecting rod. Multiple sets of first teeth are disposed on the outer side of the disc. Second reciprocating screws are disposed on both the front and rear sides of the testing box, and the positions of the second reciprocating screws and the discs correspond. A first gear is disposed on the outer side of the second reciprocating screw, and the first gear meshes with the first teeth. Multiple sets of pressure plates are disposed on the outer side of the second reciprocating screw, and the pressure plates contact the first push plate or the second push plate. Multiple sets of first sliders are disposed on the outer side of the second reciprocating screw, and the first sliders are located on the upper and lower sides of the pressure plates. A third spring is disposed on the side of the first slider near the pressure plate.
[0010] In a preferred embodiment of the testing device for aluminum alloy cable production according to the present invention, the torque assembly includes a connecting cylinder disposed on the right side of the second sprocket, a connecting ring disposed on the right side of the connecting cylinder and rotatably connected to the testing box, multiple sets of third reciprocating screws disposed on the inner side of the connecting cylinder, a push plate disposed on one side between each of the four third reciprocating screws, and anti-slip texture disposed on the side of the push plate away from the connecting cylinder, a second gear disposed on the outer side of the third reciprocating screw, a pad disposed on the side of the second gear near the connecting cylinder, a fixed bracket disposed on the outer side of the connecting cylinder, and the fixed bracket is located on the right side of the third reciprocating screw, multiple sets of second teeth disposed on the outer side of the fixed bracket, and the fixed bracket meshes with the second gear through the second teeth, a protective pad disposed between the second sprocket and the inner side of the connecting ring, and the protective pad is fixedly connected to the push plate.
[0011] In a preferred embodiment of the testing device for aluminum alloy cable production according to the present invention, the following features are provided: the storage assembly includes a bottom plate on the right side of the testing box; multiple sets of fixed curved plates are provided on the top surface of the bottom plate; a storage rod is provided between the inner sides of the fixed curved plates; multiple sets of first baffles are provided on the outer side of the storage rod; multiple sets of second baffles are provided on the outer side of the storage rod, with the second baffles located in front of the first baffles in the same set; a second belt is provided on the outer side of the second connecting rod; a third connecting rod is provided on the inner side of the second belt away from the second connecting rod; a first bevel gear is provided on the top surface of the third connecting rod; and the storage assembly includes a storage rod with ... A fourth spring is provided on the inner side of the collecting rod. A rotating rod is slidably provided on the inner side of the collecting rod, and the rotating rod is located at the rear end of the fourth spring. A second bevel gear is provided on the outer side of the rotating rod, and the second bevel gear meshes with the first bevel gear. A third belt is provided on the outer side of the collecting rod, and the third belt is located in front of the fixed curved plate. A fourth reciprocating screw is provided on the inner side of the third belt away from the fixed curved plate. A fixed plate is provided on the outer side of the fourth reciprocating screw, and the fixed plate is fixedly connected to the fixed curved plate. Multiple sets of second sliders are provided on the outer side of the fourth reciprocating screw, and the second sliders are located between the first baffle and the second baffle.
[0012] As a preferred embodiment of the testing device for aluminum alloy cable production described in this invention, a second heating tube is provided on the outer side of the fixed curved plate, and the second heating tube is located between the first baffle and the second baffle. A slot is provided on the side of the first baffle away from the bottom plate or on the side of the second baffle close to the bottom plate.
[0013] A testing method for aluminum alloy cable production, wherein the testing method of the aluminum alloy cable production testing device includes the following steps: Step 1. Pass the aluminum alloy cable through the push and pressure components in the detection unit structure inside the detection box, then into the torque component, and then through the first heating tube to connect with the storage component structure; Step 2. Start the device and test the toughness of the aluminum alloy cable by cooperating with the pushing component and the pressure component. Test the compressive strength and surface toughness of the aluminum alloy cable by the torsion component structure. Test the heat resistance of the aluminum alloy cable by the first heating tube. Step 3. The tested aluminum alloy cable is stored in the storage assembly structure. While storing it, the performance after testing and after heating is tested. Then, the aluminum alloy cable is replaced for the next set of tests.
[0014] The beneficial effects of this invention are: 1. The motor drives the adjusting component to move left and right reciprocally via the rotation of the first reciprocating screw. The adjusting component then drives the pushing component to move left and right reciprocally on the outer side of the first reciprocating screw, folding the aluminum alloy cable to test its toughness and strength, and to determine how much tensile force it can withstand. Next, the pressure component applies pressure to the pushing component, continuously moving it to test the cable's compressive strength, determining how much external pressure it can withstand without damage. After passing through the pressure component test, the aluminum alloy cable enters the torque component test, where it is driven by the torque component to... The device rotates to test the torque that the aluminum alloy cable can withstand, thus testing its toughness. A first reciprocating screw drives a chain via a first sprocket, which in turn drives multiple second sprockets. The middle second sprocket has a larger diameter than the side sprockets, ensuring it doesn't interfere with the transmission mechanism. The aluminum alloy cable then enters the first heating tube, where its heat resistance is tested to determine the temperature at which it won't deform or break. This allows for the classification of the tested aluminum alloy cables for various environments. The device is simple to operate and requires no manual intervention, thus improving testing efficiency.
[0015] 2. When using this device, the aluminum alloy cable after testing is collected by the collection component structure. The second connecting rod drives the second belt to rotate, and the second belt drives the first bevel gear to rotate through the third connecting rod. The first bevel gear drives the rotating rod to rotate through the second bevel gear. The rotating rod drives the collection roller to rotate and collect the aluminum alloy cable between the first baffle and the second baffle. When the push component structure pulls the aluminum alloy cable, part of the aluminum alloy cable moves to the left, causing the aluminum alloy cable to drive the collection roller to rotate. The collection roller drives the fourth spring to twist, thus preventing the rotating rod from rotating. This provides good protection for the aluminum alloy cable. After being heated by the first heating tube, the surface toughness is reduced, and the fourth spring prevents it from breaking. The collection roller drives the fourth reciprocating screw to rotate through the third belt. The fourth reciprocating screw drives the second slider to move back and forth, evenly unwinding and collecting the aluminum alloy cable, thus completing the function of the collection component structure.
[0016] 3. Connect one end of the aluminum alloy cable to the power supply on the surface of the storage rod through the slot in the first baffle. After testing, connect the other end of the cable to the power supply on the other end of the storage rod through the slot in the second baffle. Test the performance of the aluminum alloy cable after testing. Then, heat the cable through the second heating tube and test its performance after heating. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Wherein: Figure 1 This is a three-dimensional structural diagram of a testing device for aluminum alloy cable production according to the present invention.
[0018] Figure 2 This is a front cross-sectional view of a testing device for aluminum alloy cable production according to the present invention.
[0019] Figure 3 This is a schematic diagram of the combined structure of the detection unit and the storage unit of the testing device for aluminum alloy cable production according to the present invention.
[0020] Figure 4 This is a schematic diagram of the torsion component structure of a testing device for aluminum alloy cable production according to the present invention.
[0021] Figure 5 This is a schematic diagram of the storage unit structure of a testing device for aluminum alloy cable production according to the present invention.
[0022] Figure 6 This is a schematic diagram of the combined structure of the pushing component and the pressure component of a testing device for aluminum alloy cable production according to the present invention.
[0023] Reference numerals: 1. Detection box; 101. Pressure chamber; 102. Torque chamber; 103. First heating tube; 200. Detection unit; 201. Motor; 202. First reciprocating screw; 203. Adjustment component; 2031. Sliding block; 2032. Screw; 2033. First spring; 204. Pushing component; 2041. Moving frame; 2042. First push plate; 2043. First connecting rod; 2044. Second push plate; 2045. Second spring; 205. Pressure component; 2051. Worm gear; 2052. Second connecting rod; 2053. First belt; 2054. Disc; 2055. Second reciprocating screw; 2056. First gear; 2057. Pressure plate; 2058. First slider; 2059. Third spring; 20510. First tooth; 206. First sprocket; 2 07. Chain; 208. Second sprocket; 209. Torque assembly; 2091. Connecting cylinder; 2092. Connecting ring; 2093. Second tooth; 2094. Fixed bracket; 2095. Third reciprocating lead screw; 2096. Second gear; 2097. Pad; 2098. Push plate; 2099. Protective pad; 20910. Anti-slip texture; 300. Storage assembly; 301. Base plate; 302. 303. Fixed curved plate; 304. Storage rod; 305. First baffle; 306. Second baffle; 307. Slot; 308. Second belt; 309. Second heating tube; 310. Third connecting rod; 311. First bevel gear; 312. Second bevel gear; 313. Fourth spring; 314. Third belt; 315. Fixed plate; 316. Fourth reciprocating screw; 317. Second slider; 318. Rotating rod. Detailed Implementation
[0024] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
[0025] Many specific details are set forth in the following description in order to provide a full understanding of the invention. However, the invention may also be practiced in other ways different from those described herein, and those skilled in the art can make similar extensions without departing from the spirit of the invention. Therefore, the invention is not limited to the specific embodiments disclosed below.
[0026] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that is mutually exclusive with other embodiments.
[0027] Secondly, the present invention is described in detail with reference to the schematic diagrams. When detailing the embodiments of the present invention, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of the present invention. In addition, actual fabrication should include three-dimensional spatial dimensions of length, width, and depth.
[0028] Reference Figure 1-6 According to an embodiment of the present invention, a testing device for aluminum alloy cable production is provided, which includes: a testing box 1, a pressure chamber 101 disposed on the inner side of the testing box 1, a torque chamber 102 disposed on the inner side of the testing box 1 and the torque chamber 102 being located to the right of the pressure chamber 101, a first heating tube 103 disposed on the inner side of the testing box 1 and the first heating tube 103 being located to the right of the torque chamber 102, a testing unit 200 disposed on the inner side of the pressure chamber 101, and a storage component 300 disposed on the right side of the testing box 1; The detection unit 200 includes a motor 201 disposed on the inner side of the detection box 1. A first reciprocating lead screw 202 is disposed at the output end of the motor 201. An adjustment component 203 is disposed on the outer side of the first reciprocating lead screw 202. A push component 204 is disposed on the right side of the adjustment component 203 and is slidably connected to the first reciprocating lead screw 202. A pressure component 205 is disposed on the outer side of the first reciprocating lead screw 202 and is located on both the front and rear sides of the first reciprocating lead screw 202. A first sprocket 206 is disposed on the outer side of the first reciprocating lead screw 202 and is located on the right side of the pressure component 205. A chain 207 is disposed on the outer side of the first sprocket 206. Multiple sets of second sprockets 208 are disposed on the inner side of the chain 207 away from the first sprocket 206. A torque component 209 is disposed on the right side of the second sprocket 208. Specifically, when using this device, the aluminum alloy cable needs to be inserted from the left side of the testing box 1, and then exit from the right side of the testing box 1 to connect with the storage component 300 structure for final testing. The testing unit 200 structure is activated, and the motor 201 rotates via the first reciprocating screw 202, driving the adjusting component 203 to move left and right reciprocally. The adjusting component 203 drives the pushing component 204 to move left and right reciprocally on the outer side of the first reciprocating screw 202, folding the aluminum alloy cable to test its toughness and strength, and to test how much tensile force it can withstand. Then, the pressure component 205 structure applies pressure to the pushing component 204 structure. During the pressure application process, the pressure component 205 continuously drives the pushing component 204 to move, thereby testing the aluminum alloy cable's compressive strength, and to test how much external pressure the aluminum alloy cable can withstand without damage. Then, the aluminum alloy cable... After the pressure component 205 is tested, the cable enters the torque component 209 for structural testing. The torque component 209 drives the aluminum alloy cable to rotate, testing the torque that the aluminum alloy cable can withstand, thereby testing the cable's toughness. The first reciprocating screw 202 drives the chain 207 to move via the first sprocket 206. The chain 207 drives multiple second sprockets 208 to rotate. The middle second sprocket 208 has a larger diameter than the second sprockets on both sides, so it does not affect the transmission function of the structure. Next, the aluminum alloy cable enters the position of the first heating tube 103, where the heat resistance of the aluminum alloy cable is tested, determining the temperature at which it will not deform or break. This allows the tested aluminum alloy cables to be classified for various environments. The operation structure is simple and does not require manual operation, thus improving the testing efficiency of the device.
[0029] Reference Figure 2 and Figure 6 The pushing assembly 204 includes a movable frame 2041 disposed on the outer side of the first reciprocating lead screw 202. A first pushing plate 2042 is disposed on the top surface of the movable frame 2041. A plurality of first connecting rods 2043 are disposed on the top surface of the movable frame 2041, and the first connecting rods 2043 are slidably connected to the first pushing plate 2042. A second pushing plate 2044 is disposed on the outer side of the first connecting rods 2043, and the second pushing plate 2044 is slidably connected to the first connecting rods 2043. A second spring 2045 is sleeved on the outer wall of the first connecting rods 2043, and the second spring 2045 is located between the first pushing plate 2042 and the second pushing plate 2044. Specifically, when using this device, the adjusting component 203 drives the moving frame 2041 to move back and forth. The aluminum alloy cable is located between the first push plate 2042 and the second push plate 2044. The aluminum alloy cable is moved by the compression of the first push plate 2042 and the second push plate 2044, moving the aluminum alloy cable part to the right side of the first reciprocating screw 202, and then the pressure component 205 is used to perform compression detection.
[0030] Reference Figure 2 and Figure 6 The adjustment component 203 includes a sliding block 2031 disposed on the outer side of the first reciprocating screw 202, a plurality of screws 2032 disposed on the right side of the moving frame 2041, a first spring 2033 disposed on the outer side of the sliding block 2031, and the first spring 2033 is located between the sliding block 2031 and the moving frame 2041. Specifically, by adjusting the distance between the sliding block 2031 and the moving frame 2041 by turning the screw 2032, the thrust of the pushing component 204 structure on the aluminum alloy cable is adjusted, thereby detecting the degree of tension that the aluminum alloy cable can withstand.
[0031] Reference Figure 3 and Figure 6 The pressure assembly 205 includes a second connecting rod 2052 disposed on the inner side of the detection box 1, and a first push plate 2042 located on the front and rear sides of the first reciprocating screw 202. A worm gear 2051 is disposed on the outer side of the second connecting rod 2052, and the worm gear 2051 meshes with the first reciprocating screw 202. A first belt 2053 is disposed on the outer side of the second connecting rod 2052. A disc 2054 is disposed on the inner side of the first belt 2053 away from the second connecting rod 2052. Multiple sets of first teeth 20510 are disposed on the outer side of the disc 2054. The second reciprocating screw 2055 is disposed on both the front and rear sides of the detection box 1. The second reciprocating lead screw 2055 is positioned corresponding to the disk 2054. A first gear 2056 is provided on the outer side of the second reciprocating lead screw 2055, and the first gear 2056 meshes with the first tooth 20510. Multiple sets of pressure plates 2057 are provided on the outer side of the second reciprocating lead screw 2055, and the pressure plates 2057 are in contact with the first push plate 2042 or the second push plate 2044. Multiple sets of first sliders 2058 are provided on the outer side of the second reciprocating lead screw 2055, and the first sliders 2058 are located on the upper and lower sides of the pressure plate 2057. A third spring 2059 is provided on the side of the first slider 2058 closest to the pressure plate 2057. Specifically, when the push assembly 204 structure drives the aluminum alloy cable to move back and forth, the pressure assembly 205 structure applies pressure to the push assembly 204 structure. The first reciprocating screw 202 drives the second connecting rod 2052 to rotate via the worm gear 2051. The second connecting rod 2052 drives the disc 2054 to rotate via the first belt 2053. The disc 2054 drives the first gear 2056 to rotate via the first teeth 20510 on its surface. The first gear 2056 drives the second reciprocating screw 2055 to rotate. The reciprocating screw 2055 drives the first slider 2058 to move up and down through the reciprocating threads on its surface. The first slider 2058 drives the third spring 2059 to apply pressure to the pressure plate 2057. The pressure plate 2057 compresses the aluminum alloy cable through the first push plate 2042 and the first connecting rod 2043, thereby testing the compressive strength of the aluminum alloy cable. In addition, the pressure component 205 compresses the push component 204 structure to test the degree of folding toughness of the aluminum alloy cable, thereby achieving mutual cooperation between the structures.
[0032] Reference Figure 3 and Figure 4 The torque assembly 209 includes a connecting cylinder 2091 disposed on the right side of the second sprocket 208. A connecting ring 2092 is disposed on the right side of the connecting cylinder 2091, and the connecting ring 2092 is rotatably connected to the detection box 1. Multiple sets of third reciprocating screws 2095 are disposed on the inner side of the connecting cylinder 2091. A push plate 2098 is disposed on one side between the four third reciprocating screws 2095. The push plate 2098 is provided with anti-slip texture 20910 on the side away from the connecting cylinder 2091. A second gear 2096 is disposed on the outer side of the third reciprocating screw 2095. A pad 2097 is provided on the side of wheel 2096 near connecting cylinder 2091. A fixed bracket 2094 is provided on the outer side of connecting cylinder 2091, and the fixed bracket 2094 is located to the right of the third reciprocating screw 2095. Multiple sets of second teeth 2093 are provided on the outer side of the fixed bracket 2094, and the fixed bracket 2094 meshes with the second gear 2096 through the second teeth 2093. A protective pad 2099 is provided between the second sprocket 208 and the inner side of the connecting ring 2092, and the protective pad 2099 is fixedly connected to the push plate 2098. Specifically, when using this device, after a section of the aluminum alloy cable is fixed by the combination of the pushing component 204 and the pressure component 205, the first sprocket 206 drives multiple second sprockets 208 to rotate via the chain 207. The second sprockets 208 drive the connecting cylinder 2091 to rotate under the action of the connecting ring 2092. During rotation, the connecting cylinder 2091 is fixedly connected to the detection box 1 via the fixed bracket 2094. Then, the fixed bracket 2094 meshes with the second gear 2096 via the second tooth 2093, causing the fixed bracket 2094 to drive the second gear 2096 to rotate intermittently. 96 rotates to move the third reciprocating screw 2095, which in turn drives the push plate 2098 to compress and fix the aluminum alloy cable. When the push component 204 and the pressure component 205 pull the aluminum alloy cable, the push plate 2098 fixes and limits the aluminum alloy cable, thereby testing how much tension the aluminum alloy cable can withstand. Then, when the first sprocket 206 drives the torque component 209 to rotate, the push plate 2098 drives the aluminum alloy cable to rotate through the anti-slip texture 20910, thereby testing the toughness of the aluminum alloy cable and how much torque it can withstand, realizing multiple uses of the structure.
[0033] Reference Figure 1-3 and Figure 5 The storage assembly 300 includes a bottom plate 301 on the right side of the detection box 1. Multiple sets of fixed curved plates 302 are provided on the top surface of the bottom plate 301. A storage rod 303 is positioned between the inner sides of the fixed curved plates 302. Multiple sets of first baffles 304 and multiple sets of second baffles 305 are provided on the outer side of the storage rod 303, with the second baffles 305 located in front of the first baffles 304 in the same group. A second belt 307 is provided on the outer side of the second connecting rod 2052. A third connecting rod 309 is provided on the inner side of the second belt 307 away from the second connecting rod 2052. A first bevel gear 310 is provided on the top surface of the third connecting rod 309. A fourth spring 312 is provided on the inner side of the storage rod 303. A rotating rod 317 is slidably provided on the surface and is located at the rear end of the fourth spring 312. A second bevel gear 311 is provided on the outer side of the rotating rod 317 and meshes with the first bevel gear 310. A third belt 313 is provided on the outer side of the receiving rod 303 and is located in front of the fixed curved plate 302. A fourth reciprocating screw 315 is provided on the inner side of the third belt 313 away from the fixed curved plate 302. A fixing plate 314 is provided on the outer side of the fourth reciprocating screw 315 and is fixedly connected to the fixed curved plate 302. Multiple sets of second sliders 316 are provided on the outer side of the fourth reciprocating screw 315 and are located between the first baffle 304 and the second baffle 305. Specifically, when using this device, the detected aluminum alloy cable is collected by the collecting component 300 structure. The second connecting rod 2052 drives the second belt 307 to rotate. The second belt 307 drives the first bevel gear 310 to rotate via the third connecting rod 309. The first bevel gear 310 drives the rotating rod 317 to rotate via the second bevel gear 311. The rotating rod 317 drives the collecting roller 303 to rotate, collecting the aluminum alloy cable between the first baffle 304 and the second baffle 305. When the pushing component 204 structure pulls the aluminum alloy cable, part of the aluminum alloy cable moves to the left. The movement causes the aluminum alloy cable to rotate, which in turn causes the storage rod 303 to twist, preventing the rotating rod 317 from rotating. This provides good protection for the aluminum alloy cable. After being heated by the first heating tube 103, the surface toughness decreases, and the fourth spring 312 prevents it from breaking. The storage rod 303 drives the fourth reciprocating screw 315 to rotate via the third belt 313. The fourth reciprocating screw 315 drives the second slider 316 to move back and forth, evenly unwinding and storing the aluminum alloy cable, thus completing the function of the storage component 300.
[0034] Reference Figure 1-3 and Figure 5 The fixed curved plate 302 is provided with a second heating tube 308 on its outer side, and the second heating tube 308 is located between the first baffle 304 and the second baffle 305. The first baffle 304 is provided with a slot 306 on the side away from the bottom plate 301 or the second baffle 305 is provided with a slot 306 on the side of the second baffle 305 that is close to the bottom plate 301. Specifically, one end of the aluminum alloy cable is connected to a power source on the surface of the storage rod 303 through a slot 306 opened in the first baffle 304. After the test is completed, the other end is connected to the power source on the other end of the storage rod 303 through a slot 306 opened in the second baffle 305. The performance of the tested aluminum alloy cable is then tested. The cable is then heated by the second heating tube 308 to test its performance after heating.
[0035] The testing method for aluminum alloy cable production, and the testing device for aluminum alloy cable production, includes the following steps: Step 1. Pass the aluminum alloy cable through the push component 204 and pressure component 205 in the detection unit 200 structure set inside the detection box 1, then enter the torque component 209, and then pass through the inside of the first heating tube 103 to connect with the storage component 300 structure. Step 2. Start the device, test the toughness of the aluminum alloy cable by the cooperation of the pushing component 204 and the pressure component 205, test the compressive strength and surface toughness of the aluminum alloy cable by the structure of the torsion component 209, and test the heat resistance of the aluminum alloy cable by the first heating tube 103. Step 3. The tested aluminum alloy cable is stored in the storage assembly 300 structure. While storing it, the performance after testing and after heating is tested. Then the aluminum alloy cable is replaced and the next set of tests is carried out.
[0036] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.
Claims
1. A detection device for aluminum alloy cable production, characterized in that: include: A detection box (1), wherein a pressure chamber (101) is arranged on the inner side of the detection box (1), a torque chamber (102) is arranged on the inner side of the detection box (1), and the torque chamber (102) is located on the right side of the pressure chamber (101), a first heating tube (103) is arranged on the inner side of the detection box (1), and the first heating tube (103) is located on the right side of the torque chamber (102), a detection unit (200) is arranged on the inner side of the pressure chamber (101), and a storage assembly (300) is arranged on the right side of the detection box (1); The detection unit (200) comprises a motor (201) arranged on the inner side of the detection box (1); a first reciprocating screw (202) is arranged at the output end of the motor (201); an adjustment component (203) is arranged on the outer side of the first reciprocating screw (202); a pushing component (204) is arranged on the right side of the adjustment component (203); the pushing component (204) is slidably connected to the first reciprocating screw (202); a pressure component (205) is arranged on the outer side of the first reciprocating screw (202); The force assembly (205) is located at both sides of the first reciprocating screw (202); a first sprocket (206) is arranged on the outer side of the first reciprocating screw (202); the first sprocket (206) is located on the right side of the pressure assembly (205); a chain (207) is arranged on the outer side of the first sprocket (206); a plurality of groups of second sprockets (208) are arranged on the inner side of the chain (207) away from the first sprocket (206); and a torque assembly (209) is arranged on the right side of the second sprocket (208).
2. The detection device for aluminum alloy cable production according to claim 1, characterized in that: The pushing assembly (204) comprises a moving frame (2041) arranged on the outer side surface of the first reciprocating screw rod (202); a first pushing plate (2042) is arranged on the top surface of the moving frame (2041); a plurality of first connecting rods (2043) are arranged on the top surface of the moving frame (2041); the first connecting rods (2043) are slidably connected to the first pushing plate (2042); a second pushing plate (2044) is arranged on the outer side surface of the first connecting rod (2043); the second pushing plate (2044) is slidably connected to the first connecting rod (2043); a second spring (2045) is sleeved on the outer wall of the first connecting rod (2043); and the second spring (2045) is located between the first pushing plate (2042) and the second pushing plate (2044).
3. The detection device for aluminum alloy cable production according to claim 2 is characterized in that: The adjustment assembly (203) comprises a sliding block (2031) arranged on the outer side of the first reciprocating screw rod (202); a plurality of sets of screws (2032) are arranged on the right side of the moving frame (2041); a first spring (2033) is arranged on the outer side of the sliding block (2031); and the first spring (2033) is located between the sliding block (2031) and the moving frame (2041).
4. The detection device for aluminum alloy cable production according to claim 3 is characterized in that: The pressure assembly (205) comprises a second connecting rod (2052) arranged on the inner side of the detection box (1), and the first push plate (2042) is located at the front and rear sides of the first reciprocating screw rod (202), the outer side of the second connecting rod (2052) is provided with a worm wheel (2051), and the worm wheel (2051) and the first reciprocating screw rod (202) are meshed with each other, the outer side of the second connecting rod (2052) is provided with a first belt (2053), the inner side of the first belt (2053) is provided with a disk (2054) away from the second connecting rod (2052), and the outer side of the disk (2054) is provided with multiple groups of first teeth (20510), and the second reciprocating screw rod (2055) is provided on both the front and rear sides of the detection box (1). , and the second reciprocating screw rod (2055) corresponds to the position of the disk (2054), the outer side surface of the second reciprocating screw rod (2055) is provided with a first gear (2056), and the first gear (2056) and the first tooth (20510) are meshed with each other, the outer side surface of the second reciprocating screw rod (2055) is provided with multiple groups of pressure plates (2057), and the pressure plates (2057) are in contact with the first push plate (2042) or the second push plate (2044), the outer side surface of the second reciprocating screw rod (2055) is provided with multiple groups of first sliders (2058), and the first sliders (2058) are located at the upper and lower sides of the pressure plate (2057), and the first slider (2058) is provided with a third spring (2059) on the side of the first slider (2058) close to the pressure plate (2057).
5. The detection device for aluminum alloy cable production according to claim 4, characterized in that: The torque assembly (209) comprises a connecting tube (2091) arranged on the right side of the second sprocket (208); a connecting ring (2092) is arranged on the right side of the connecting tube (2091), and the connecting ring (2092) is rotatably connected to the detection box (1); a plurality of groups of third reciprocating screw rods (2095) are arranged on the inner side of the connecting tube (2091); a push plate (2098) is arranged on one side between four third reciprocating screw rods (2095); a side of the push plate (2098) away from the connecting tube (2091) is provided with an anti-slip groove (20910); a second gear (2096) is arranged on the outer side of the third reciprocating screw rods (2095); A backing plate (2097) is provided on one side of the second gear (2096) close to the connecting tube (2091); a fixed bracket (2094) is provided on the outer side surface of the connecting tube (2091), and the fixed bracket (2094) is located on the right side of the third reciprocating screw rod (2095); a plurality of groups of second teeth (2093) are provided on the outer side surface of the fixed bracket (2094), and the fixed bracket (2094) is meshed with the second gear (2096) through the second teeth (2093); a protective pad (2099) is provided between the second sprocket (208) and the inner side surface of the connecting ring (2092), and the protective pad (2099) is fixedly connected to the push plate (2098).
6. The detection device for aluminum alloy cable production according to claim 4, characterized in that: The storage assembly (300) comprises a bottom plate (301) arranged on the right side of the detection box (1), a plurality of groups of fixed curved plates (302) are arranged on the top surface of the bottom plate (301), a storage rod (303) is arranged between the inner side surfaces of the fixed curved plates (302), a plurality of groups of first baffles (304) are arranged on the outer side surface of the storage rod (303), a plurality of groups of second baffles (305) are arranged on the outer side surface of the storage rod (303), and the second baffles (305) are located in front of the first baffles (304) of the same group, a second belt (307) is arranged on the outer side surface of the second connecting rod (2052), a third connecting rod (309) is arranged on the inner side surface of the second belt (307) away from the second connecting rod (2052), a first bevel gear (310) is arranged on the top surface of the third connecting rod (309), a fourth spring (312) is arranged on the inner side surface of the storage rod (303), and the storage rod (30 3) a rotating rod (317) is slidably provided on the inner side surface, and the rotating rod (317) is located at the rear end of the fourth spring (312); a second bevel gear (311) is provided on the outer side surface of the rotating rod (317), and the second bevel gear (311) and the first bevel gear (310) are meshed with each other; a third belt (313) is provided on the outer side surface of the storage rod (303), and the third belt (313) is located in front of the fixed curved plate (302); a fourth reciprocating screw rod (315) is provided on the inner side surface of the third belt (313) away from the fixed curved plate (302); a fixed plate (314) is provided on the outer side surface of the fourth reciprocating screw rod (315), and the fixed plate (314) is fixedly connected to the fixed curved plate (302); a plurality of second sliders (316) are provided on the outer side surface of the fourth reciprocating screw rod (315), and the second sliders (316) are located between the first baffle plate (304) and the second baffle plate (305).
7. The detection device for aluminum alloy cable production according to claim 6, characterized in that: A second heating tube (308) is provided on the outer side of the fixed curved plate (302), and the second heating tube (308) is located between the first baffle plate (304) and the second baffle plate (305), and a slot (306) is provided on the side of the first baffle plate (304) away from the bottom plate (301) or on the side of the second baffle plate (305) close to the bottom plate (301).
8. Aluminum alloy cable production testing method, characterized in that Using the detection device for aluminum alloy cable production as described in any one of claims 1 to 7, the detection method of the detection device for aluminum alloy cable production comprises the following steps: Step 1. The aluminum alloy cable passes through the pushing component (204) and the pressure component (205) in the detection unit (200) structure provided inside the detection box (1), then enters the torque component (209), and then passes through the inside of the first heating tube (103) to connect with the storage component (300) structure; Step 2. Start the device, test the toughness of the aluminum alloy cable by cooperating the push component (204) and the pressure component (205), test the compressive strength and surface toughness of the aluminum alloy cable by the torsion component (209), and test the heat resistance of the aluminum alloy cable by the first heating tube (103); Step 3. The aluminum alloy cable that has been tested is stored in the storage component (300) structure, and the performance after the test and the performance after heating are tested while being stored, and then the aluminum alloy cable is replaced for the next set of tests.
Citation Information
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