Performance detection device for rubber track
By designing an automated rubber track performance detection device, the problems of rubber track testing in the prior art consume time and occupying the site are solved, and fast and efficient fatigue life and anti-sharp object puncture test are achieved, reducing the testing cost.
Patent Information
- Application Number
- CN202411391428.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-01-03
AI Technical Summary
The lack of specific rubber track testing devices in the prior art leads to the fatigue life test of rubber tracks that require manual follow-up of special track testing vehicles, which consumes a long time and occupies a large area of site, increasing the testing cost.
A rubber track performance detection device including a support frame, electric slide rail, electric slider, tensioning mechanism, power mechanism and detection mechanism is designed, which can automatically perform fatigue life test of rubber tracks and anti-sharp object puncture test, through transportation With simulation of repeated loading and unloading, record the number of cycles, and automatically detect scratches.
It realizes the rapid acquisition of rubber track test data, saves time and manpower, reduces testing costs, and does not require large areas of sites, improving testing efficiency.
Smart Images

Figure CN119246286A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of rubber track detection, and in particular to a performance detection device for rubber tracks. Background Art
[0002] The basic performance requirements for rubber tracks are: physical properties, chemical properties, mechanical properties, environmental adaptability, size and appearance, dynamic performance, durability, safety and biocompatibility; durability is reflected in fatigue life testing of rubber tracks to evaluate the durability of rubber tracks when subjected to repeated loading and unloading, to ensure that they can maintain good performance after long-term use.
[0003] In the prior art, due to the lack of specific rubber track testing equipment, the rubber track can only be installed on a special track testing vehicle, and then the special track testing vehicle is used to perform fatigue life tests on the rubber track. This requires manual work to continuously follow the special track testing vehicle to record the test data and results of the rubber track, which not only takes a lot of time but also requires a larger activity area. In addition, the special track testing vehicle cannot continuously and uninterruptedly test the rubber track, which further prolongs the test time of the rubber track, thereby increasing the test cost of the rubber track. Summary of the invention
[0004] The purpose of the present invention is to overcome the disadvantage that due to the lack of a specific rubber track testing device, the rubber track can only be installed on a special track testing vehicle, and then the special track testing vehicle is used to perform a fatigue life test on the rubber track. This requires manual work to continuously follow the special track testing vehicle to record the test data and results of the rubber track, which not only takes a lot of time but also requires a larger activity area. A detection device is provided, which can perform fatigue life tests and sharp object puncture resistance tests on rubber tracks.
[0005] Another object of the present invention is to provide a performance detection device for a rubber track having the above-mentioned functions.
[0006] The embodiment of the present invention is realized by the following technical scheme: a performance detection device for a rubber crawler includes a support frame, an electric slide rail and an electric slider; an electric slide rail is fixedly connected to the left and right parts of the upper surface of the support frame; an electric slider is slidably connected to each electric slide rail; a connecting plate, a slide rod, a shock absorbing spring, a fixing plate, a connecting shaft, a tensioning mechanism, a power mechanism, a load-bearing mechanism, a bracket, a conveying roller and a conveying belt are also included; a connecting plate is fixedly connected to two electric sliders; a plurality of slide rods are slidably connected to the connecting plate; a plurality of slide rods are connected to the plurality of slide rods Each sleeve is provided with a shock-absorbing spring, and all the shock-absorbing springs are located above the connecting plate; the lower parts of all the sliding rods are commonly fixedly connected to a fixing plate 1; the middle part of the fixing plate 1 is connected to a connecting shaft; the lower part of the connecting shaft is connected to a tensioning mechanism for tightening the rubber track; the tensioning mechanism is connected to a power mechanism for driving the rubber track; the connecting plate is connected to a load-bearing mechanism for increasing the load; a bracket is arranged in the support frame; the left and right parts of the bracket are each rotatably connected to a conveying roller; a conveyor belt is commonly sleeved on a number of conveying rollers; the inner annular surface of the conveyor belt is in contact with the bracket.
[0007] More preferably, the tensioning mechanism includes an L-shaped plate, a traveling frame, a driving wheel, a guide wheel, a supporting roller, an electric push rod and a tensioning wheel; the lower part of the connecting shaft is fixedly connected to the L-shaped plate; the lower part of the L-shaped plate is fixedly connected to the traveling frame; the left part of the traveling frame is rotatably connected to the driving wheel, and the driving wheel is rotatably connected to the L-shaped plate; the right part of the traveling frame is rotatably connected to the guide wheel; the lower part of the traveling frame is rotatably connected to a plurality of supporting rollers; the electric push rod is fixedly connected to the rear side surface of the L-shaped plate; a slide groove is provided on the L-shaped plate; the tensioning wheel is slidably connected to the slide groove; the telescopic part of the electric push rod is fixedly connected to the tensioning wheel.
[0008] More preferably, the power mechanism includes a stepper motor, a transmission wheel one and a transmission wheel two; the stepper motor is fixedly connected to the left part of the L-shaped plate; the output shaft of the stepper motor passes through the L-shaped plate, and the transmission wheel one is fixedly connected to the output shaft of the stepper motor; the transmission wheel two is fixedly connected to the rotating shaft of the driving wheel; the outer ring surface of the transmission wheel one is connected to the transmission wheel two through a belt.
[0009] More preferably, the load-bearing mechanism includes a hydraulic cylinder and a circular pressure block; the hydraulic cylinder is fixedly connected to the lower surface of the connecting plate; and the circular pressure block is fixedly connected to the telescopic portion of the hydraulic cylinder.
[0010] More preferably, the circular pressing block is made of metal, and the lower surface of the circular pressing block is a smooth layer.
[0011] More preferably, it also includes a laying mechanism, and the right part of the support frame is connected to the laying mechanism for laying stones and nails; the laying mechanism includes a mounting frame, a collection box, a partition, a cross plate 1, a servo motor 1, a cross plate 2 and a servo motor 2; the right middle part of the support frame is fixedly connected to the mounting frame; the collection box is fixedly connected to the mounting frame; a partition is fixedly connected in the collection box, and the space of the collection box is divided into storage slot 1 and storage slot 2 by the partition; cross plate 1 is rotatably connected in storage slot 1; servo motor 1 is fixedly connected to the front side surface of the partition; the output shaft of servo motor 1 is fixedly connected to cross plate 1; cross plate 2 is rotatably connected in storage slot 2; servo motor 2 is fixedly connected to the front side surface of the partition; the output shaft of servo motor 1 is fixedly connected to cross plate 1;
[0012] More preferably, the laying mechanism also includes a guide plate and a conveyor; the guide plate is fixedly connected to the lower left portion of the support frame, and the guide plate is located to the left of the conveyor belt; the conveyor is arranged on the inner side of the support frame, and the conveyor is located below the guide plate.
[0013] More preferably, it also includes a rotating mechanism, and the fixed plate 1 and the connecting shaft are connected with a rotating mechanism for rotating the tensioning mechanism and the rubber track; the rotating mechanism includes a servo motor 3, a spur gear 1 and a spur gear 2; the upper surface of the fixed plate 1 is fixedly connected to the servo motor 3; the output shaft of the servo motor 3 is fixedly connected to the spur gear 1; the lower part of the connecting shaft is fixedly connected to the spur gear 2, and the spur gear 2 is located between the fixed plate 1 and the L-shaped plate; the fixed plate 1 is rotatably connected to the connecting shaft.
[0014] More preferably, a detection mechanism is also included, and the L-shaped plate is connected to a detection mechanism for detecting scratches on the rubber track; the detection mechanism includes a fixed plate 2, a camera, a servo motor 4 and a brush roller; the fixed plate 2 is fixedly connected to the middle and upper part of the L-shaped plate; the camera is fixedly connected to the fixed plate 2; the servo motor 4 is fixedly connected to the rear side of the L-shaped plate; the right part of the L-shaped plate is rotatably connected to the brush roller; a plurality of bristles are provided on the outer surface of the brush roller; the output shaft of the servo motor 4 is fixedly connected to the brush roller.
[0015] More preferably, the bristles of the brush roller are distributed in a spiral shape.
[0016] Compared with the prior art, the present invention has the following advantages:
[0017] The performance testing device for rubber tracks obtained by the above design of the present invention continuously loads and unloads the rubber tracks, records the number of cycles that the rubber tracks can withstand, and then derives the life of the rubber tracks under fatigue conditions. In this way, the rubber tracks can be continuously tested, and the test data and results of the rubber tracks can be obtained in a short time, which not only saves a lot of time and manpower, but also does not need to find a larger activity venue, further reducing the testing cost of the rubber tracks.
[0018] The performance testing device for rubber tracks obtained by the above design of the present invention tests the performance of the rubber tracks against puncture by sharp objects when running on a road surface mixed with gravel, nails or sharp metal objects by laying nails or sharp metal objects and gravel on the conveyor belt and controlling the rubber tracks to continuously roll on the road surface mixed with gravel, nails or sharp metal objects in a working state, thereby obtaining test data and results of the rubber tracks.
[0019] The performance testing device for rubber tracks obtained by the above design of the present invention is used to simulate the environment of sand, mud and mountains by placing gravel, sand, soil and branches in storage tank one and storage tank two, which is convenient for various performance tests of rubber tracks.
[0020] The performance testing device for rubber tracks obtained by the above design of the present invention can test the performance of the rubber tracks against puncture by sharp objects during rotation by controlling the rubber tracks to roll on a gravel (or a mixture of gravel and nails) road surface. At the same time, the wear resistance of the rubber tracks during rotation can also be tested.
[0021] The performance detection device for rubber tracks obtained by the above-mentioned design of the present invention can remove gravel on the surface of the rubber track by means of the bristles on the brush roller, so that the camera can detect scratches on the outer surface of the rubber track, and then judge the puncture effect of gravel, nails or sharp metal objects on the rubber track. In this way, there is no need to manually detect scratches on the outer surface of the rubber track, which saves a lot of manpower and time and improves the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.
[0023] In the attached picture:
[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the performance detection device for rubber tracks of the present invention;
[0025] Figure 2 It is a schematic diagram of the combined three-dimensional structure of the connecting shaft, the tensioning mechanism and the power mechanism of the performance detection device for rubber crawlers of the present invention;
[0026] Figure 3 It is a schematic diagram of the combined three-dimensional structure of the connecting plate, the sliding rod, the shock absorbing spring, the fixing plate 1, the connecting shaft, the L-shaped plate and the rotating mechanism of the performance detection device for the rubber crawler of the present invention;
[0027] Figure 4 It is a three-dimensional structural schematic diagram of a laying mechanism of a performance testing device for a rubber crawler of the present invention;
[0028] Figure 5 It is a schematic diagram of the combined three-dimensional structure of the support frame, the fixing plate 1, the bracket, the conveying roller, the conveying belt, the L-shaped plate and the laying mechanism of the performance testing device for the rubber crawler of the present invention;
[0029] Figure 6 It is a schematic diagram of the combined three-dimensional structure of the L-shaped plate and the detection mechanism of the performance detection device for rubber crawlers of the present invention;
[0030] Figure 7 The present invention is a schematic diagram of the combined three-dimensional structure of the tensioning mechanism and the rubber track of the performance detection device for the rubber track.
[0031] The above drawings include the following reference numerals: 1-support frame, 2-electric slide rail, 3-electric slide block, 4-connecting plate, 5-slide rod, 6-spring, 7-fixing plate 1, 8-connecting shaft, 9-bracket, 10-conveying roller, 11-conveying belt, 12-rubber track,
[0032] 101-L-type plate, 102-travel frame, 103-driving wheel, 104-guide wheel, 105-supporting wheel, 106-electric push rod, 107-tensioning wheel,
[0033] 201-stepping motor, 202-transmission wheel 1, 203-transmission wheel 2,
[0034] 301-Hydraulic cylinder, 302-Round pressure block,
[0035] 401-mounting frame, 402-collection box, 403-partition plate, 404-cross plate 1, 405-servo motor 1, 406-cross plate 2, 407-servo motor 2, 408-guide plate, 409-conveyor,
[0036] 501-Servo motor three, 502-Spur gear one, 503-Spur gear two,
[0037] 601-fixed plate 2, 602-camera, 603-servo motor 4, 604-brush roller,
[0038] 10101- chute, 40201- storage chute one, 40202- storage chute two. DETAILED DESCRIPTION
[0039] Hereinafter, various embodiments of the present invention will be described with reference to the accompanying drawings. In addition, in the following figures, in order to make each layer and each component a recognizable size, the scale of each layer and each component is appropriately changed for schematic illustration. It is hereby stated that the directional terms such as up, down, left, right, front, back, inside, outside, etc. that appear or will appear in the text of the present invention are only based on the accompanying drawings of the present invention, and are not specific limitations of the present invention.
[0040] Example 1
[0041] A performance testing device for rubber tracks, such as Figure 1-Figure 3 and Figure 7 As shown, it includes a support frame 1, an electric slide rail 2 and an electric slider 3; the left and right parts of the upper surface of the support frame 1 are each bolted with an electric slide rail 2; each electric slide rail 2 is slidably connected to an electric slider 3;
[0042] It also includes a connecting plate 4, a slide bar 5, a shock absorbing spring 6, a fixed plate 7, a connecting shaft 8, a tensioning mechanism, a power mechanism, a load-bearing mechanism, a bracket 9, a conveying roller 10 and a conveying belt 11; the two electric sliders 3 are fixedly connected to a connecting plate 4; two slide bars 5 are slidably connected to the connecting plate 4; each of the two slide bars 5 is covered with a shock absorbing spring 6, and all the shock absorbing springs 6 are located above the connecting plate 4; the lower parts of all the slide bars 5 are fixedly connected to a fixed plate 7; the middle part of the fixed plate 7 is connected to a connecting Shaft 8; a tensioning mechanism is connected to the lower part of the connecting shaft 8; a power mechanism is connected to the tensioning mechanism; a load-bearing mechanism is connected to the connecting plate 4; a bracket 9 is arranged in the support frame 1; the left and right parts of the bracket 9 are each rotatably connected to a conveying roller 10; a conveyor belt 11 is commonly sleeved on the two conveying rollers 10, and the conveyor belt 11 is made of stainless steel; the inner annular surface of the conveyor belt 11 is in contact with the bracket 9, and the conveyor belt 11 is supported by the bracket 9, so as to bear the load of the rubber track 12 on the conveyor belt 11.
[0043] The tensioning mechanism includes an L-shaped plate 101, a traveling frame 102, a driving wheel 103, a guide wheel 104, a supporting roller 105, an electric push rod 106 and a tensioning wheel 107; the lower part of the connecting shaft 8 is fixedly connected to the L-shaped plate 101; the lower part of the L-shaped plate 101 is fixedly connected to the traveling frame 102; the left part of the traveling frame 102 is rotatably connected to the driving wheel 103, and the driving wheel 103 is rotatably connected to the L-shaped plate 101; the right part of the traveling frame 102 is rotatably connected to the guide wheel 104; the lower part of the traveling frame 102 is rotatably connected to a plurality of supporting rollers 105; the rear side surface of the L-shaped plate 101 is bolted with an electric push rod 106; a slide groove 10101 is opened on the L-shaped plate 101; the tensioning wheel 107 is slidably connected to the slide groove 10101; the telescopic part of the electric push rod 106 is fixedly connected to the tensioning wheel 107.
[0044] The power mechanism includes a stepper motor 201, a transmission wheel 1 202 and a transmission wheel 2 203; the stepper motor 201 is bolted to the left of the L-shaped plate 101; the output shaft of the stepper motor 201 passes through the L-shaped plate 101, and the transmission wheel 1 202 is fixedly connected to the output shaft of the stepper motor 201; the transmission wheel 2 203 is fixedly connected to the rotating shaft of the driving wheel 103; the outer ring surface of the transmission wheel 1 202 is connected to the transmission wheel 2 203 through a belt.
[0045] The load-bearing mechanism includes a hydraulic cylinder 301 and a circular pressing block 302 ; the hydraulic cylinder 301 is bolted to the lower surface of the connecting plate 4 ; and the circular pressing block 302 is fixed to the telescopic portion of the hydraulic cylinder 301 .
[0046] The circular pressing block 302 is made of metal, and the lower surface of the circular pressing block 302 is a smooth layer.
[0047] The working steps of this embodiment are:
[0048] The following rotations are from front to back, from top to bottom, and from right to left.
[0049] The first step is to place the performance detection device for the rubber track 12 at a desired position when in use;
[0050] In the second step, the operator connects an external power supply to all components that need to be driven by electricity, puts the rubber track 12 on the driving wheel 103, the guide wheel 104, the supporting wheel 105 and the tensioning wheel 107, and then controls the telescopic part of the electric push rod 106 to push out, and the tensioning wheel 107 moves upward in the slide groove 10101, driving the rubber track 12 to extend upward, forcing the rubber track 12 to be tightened. Figure 7 As shown, the electric slider 3 is then controlled to move backward on the electric slide rail 2, and the two electric sliders 3 drive the connecting plate 4, the slide bar 5, the shock absorbing spring 6, the fixing plate 7, the connecting shaft 8, the tensioning mechanism, the power mechanism, the load-bearing mechanism and the rubber crawler 12 to move backward together. After the electric slider 3 moves to the middle of the electric slide rail 2, the two electric sliders 3 are controlled to stop moving, and at this time, the rubber crawler 12 is located in the middle of the conveyor belt 11;
[0051] In the third step, due to the lack of a specific test device for the rubber track 12, the rubber track 12 can only be installed on a special track test vehicle, and then the special track test vehicle is used to perform a fatigue life test on the rubber track 12. It is necessary to manually follow the special track test vehicle to record the test data and results of the rubber track 12, which not only takes a lot of time and manpower, but also requires a larger activity area. Therefore, when the rubber track 12 moves to the middle of the conveyor belt 11, the telescopic part of the hydraulic cylinder 301 is controlled to be pushed out, driving the circular pressing block 302 to move downward. The circular pressure block 302 is moved to contact the connecting shaft 8. After the circular pressure block 302 contacts the connecting shaft 8, it will push the slide bar 5, the fixing plate 7, the connecting shaft 8, the tensioning mechanism, the power mechanism and the rubber crawler 12 to move downward together, forcing the two shock-absorbing springs 6 to be compressed. After the rubber crawler 12 contacts the conveyor belt 11, the telescopic part of the hydraulic cylinder 301 is controlled to stop moving. At this time, the inner annular surface of the conveyor belt 11 is fitted with the bracket 9, and the conveyor belt 11 is supported by the bracket 9 to avoid the load applied downward by the rubber crawler 12, which causes the conveyor belt 11 to deform.
[0052] When the rubber crawler 12 contacts the conveyor belt 11, the output shaft of the stepper motor 201 is controlled to drive the transmission wheel 1 202 to rotate clockwise, and the transmission wheel 1 202 drives the transmission wheel 2 203 to rotate clockwise through the belt, and the transmission wheel 2 203 drives the driving wheel 103 to rotate clockwise, and the driving wheel 103 drives the rubber crawler 12 to be transported clockwise on the transmission mechanism. As the rubber crawler 12 runs clockwise, it will drive the conveyor belt 11 and the two conveyor rollers 10 to rotate counterclockwise, so that the conveyor belt 11 continues to run counterclockwise;
[0053] At the same time, fatigue life test of the rubber track 12 requires repeated loading and unloading of the rubber track 12 to evaluate the life of the rubber track 12 under fatigue conditions, and the loading of the rubber track 12 can be achieved by controlling the telescopic portion of the hydraulic cylinder 301 to push out, and applying a certain load to the rubber track 12 during operation (the load applied to the rubber track 12 is set according to the load limit of the rubber track 12 actually used), simulating the pressure on the rubber track 12 during operation, and unloading of the rubber track 12, after the loading of the rubber track 12 is completed, by controlling the telescopic portion of the hydraulic cylinder 301 to contract, the applied load will be gradually reduced until it disappears, simulating the process of the rubber track 12 transitioning from a load-bearing state to a non-load-bearing state in actual use, in this way. The loading and unloading process will be repeated continuously to form a complete stress cycle. Each cycle represents a load change process experienced by the track in actual use, until the operator observes any phenomenon such as cracks, fractures, degumming and deformation of the rubber track 12, indicating that the performance of the rubber track 12 has obviously degraded or is damaged, and then the test of the rubber track 12 is stopped. During the test, the number of cycles that the rubber track 12 can withstand will be recorded, and the life of the rubber track 12 under fatigue conditions will be obtained. In this way, the rubber track 12 can be tested continuously, and the test data and results of the rubber track 12 can be obtained in a short time, which not only saves a lot of time and manpower, but also does not need to find a larger activity venue, further reducing the testing cost of the rubber track 12.
[0054] The fourth step, when the test is completed, the output shaft of the stepper motor 201 is controlled to stop rotating, the rubber track 12 and the conveyor belt 11 stop running, the telescopic part of the hydraulic cylinder 301 contracts, and the connected parts are driven to reset upwards, and the connecting shaft 8 is no longer squeezed. Under the action of the two shock-absorbing springs 6, the slide bar 5, the fixed plate 7, the connecting shaft 8, the tensioning mechanism, the power mechanism and the rubber track 12 automatically move upwards, and the rubber track 12 does not contact the conveyor belt 11. Then the two electric sliders 3 are controlled to drive the connected parts to move forward, and the electric slider 3 is moved to the front. The telescopic part of the electric push rod 106 is controlled to contract, and the connected parts are driven to move downward, and the rubber track 12 is no longer restricted. The operator removes the tested rubber track 12 from the driving wheel 103, the guide wheel 104, the supporting wheel 105 and the tensioning wheel 107.
[0055] Example 2
[0056] On the basis of Example 1, Figure 1-Figure 5 As shown, it also includes a laying mechanism, and the right part of the support frame 1 is connected to the laying mechanism; the laying mechanism includes a mounting frame 401, a collection box 402, a partition 403, a cross plate 1 404, a servo motor 1 405, a cross plate 2 406 and a servo motor 2 407; the right middle part of the support frame 1 is fixedly connected to the mounting frame 401; the collection box 402 is fixedly connected to the mounting frame 401; the partition 403 is fixedly connected to the collection box 402, and the space of the collection box 402 is separated by the partition 403 It is composed of a storage slot 1 40201 and a storage slot 2 40202; a cross plate 1 404 is rotatably connected in the storage slot 1 40201; a servo motor 1 405 is bolted to the front side of the partition 403; the output shaft of the servo motor 1 405 is fixedly connected to the cross plate 1 404; a cross plate 2 406 is rotatably connected in the storage slot 2 40202; a servo motor 2 407 is bolted to the front side of the partition 403; the output shaft of the servo motor 2 407 is fixedly connected to the cross plate 2 406.
[0057] The laying mechanism also includes a guide plate 408 and a conveyor 409; the guide plate 408 is fixedly connected to the lower left part of the support frame 1, and the guide plate 408 is located on the left side of the conveyor belt 11; the conveyor 409 is arranged on the inner side of the bracket 9, and the conveyor 409 is located below the guide plate 408.
[0058] The working principle of this embodiment is:
[0059] The operator connects an external power supply to all parts that need to be driven by electricity, places gravel in storage tank 1 40201, places nails or sharp metal objects in storage tank 2 40202, and places a storage box at the right end of the conveyor 409. Since the rubber track 12 is widely used in muddy and mountainous areas, and both muddy and mountainous areas contain a large number of sharp stones and a small number of nails or sharp metal objects, it is easy to cause puncture to the rubber track 12, resulting in damage to the rubber track 12. Therefore, it is necessary to test the rubber track 12 for resistance to puncture by sharp objects. Therefore, during the continuous operation of the rubber track 12, the telescopic part of the hydraulic cylinder 301 is controlled to be pushed out, driving the connected parts to move downward, and applying pressure to the rubber track 12. Load the rubber crawler 12, put it in working state, and then control the output shaft of the servo motor 405 to rotate counterclockwise, drive the cross plate 404 to rotate counterclockwise, and gradually place the gravel in the storage tank 40201 on the conveyor belt 11 through the cross plate 404, and move to the left by the continuously running conveyor belt 11, and then the continuously running rubber crawler 12 will roll on the gravel on the conveyor belt 11 to test the anti-sharp object puncture performance of the rubber crawler 12 running on the gravel road surface. After the rubber crawler 12 runs for a period of time, control all parts to reset, and the operator removes the rubber crawler 12, observes and detects the rubber crawler 12, and obtains the test data and results of the rubber crawler 12;
[0060] When the rubber track 12 is continuously running and the cross plate 1 404 is continuously placing gravel on the conveyor belt 11, the output shaft of the servo motor 2 407 is controlled to rotate counterclockwise, driving the cross plate 2 406 to rotate counterclockwise, and intermittently placing nails or sharp metal objects on the conveyor belt 11, so that the nails or sharp metal objects are mixed with the gravel and conveyed to the left under the continuous action of the conveyor belt 11, and then the rubber track 12 will roll over the nails or sharp metal objects and gravel on the conveyor belt 11 to test the rubber track 12's anti-sharp object puncture performance when running on a road surface mixed with gravel and nails or sharp metal objects. After the rubber track 12 has been running for a period of time, all components are controlled to reset, and the operator removes the rubber track 12, observes and inspects the rubber track 12, and obtains the test data and results of the rubber track 12.
[0061] It should be noted that as the rubber track 12 continues to run, the gravel, nails or sharp metal objects crushed by the rubber track 12 will fall from the left part of the conveyor belt 11 onto the guide plate 408 under the drive of the conveyor belt 11, and then fall onto the conveyor 409 along the guidance of the guide plate 408. The conveyor 409 is controlled to run, and the gravel, nails or sharp metal objects that fall on the conveyor 409 are transported to the right and enter the storage box at the right end of the conveyor 409. Then the operator needs to regularly pour the gravel, nails or sharp metal objects in the storage box into the storage slot 1 40201 and the storage slot 2 40202 to ensure that the gravel, nails or sharp metal objects in the storage slot 1 40201 and the storage slot 2 40202 can be continuously placed on the conveyor belt 11.
[0062] It should be noted that storage tank 1 40201 and storage tank 2 40202 can contain not only gravel but also sand, soil, branches, etc., which can be matched with each other when needed to simulate the environment of sand, mud and mountains, so as to facilitate various performance tests of the rubber track 12.
[0063] Example 3
[0064] On the basis of Example 2, Figure 3 As shown, it also includes a rotating mechanism, which is connected to the fixed plate 17 and the connecting shaft 8; the rotating mechanism includes a servo motor 3 501, a spur gear 1 502 and a spur gear 2 503; the upper surface of the fixed plate 17 is bolted with the servo motor 3 501; the output shaft of the servo motor 3 501 is fixedly connected with the spur gear 1 502; the lower part of the connecting shaft 8 is fixedly connected with the spur gear 2 503, and the spur gear 2 503 is located between the fixed plate 17 and the L-shaped plate 101; the fixed plate 17 is rotatably connected to the connecting shaft 8.
[0065] The working principle of this embodiment is:
[0066] The operator connects an external power supply to all parts that need to be powered by electricity. In the prior art, since the rubber track 12 can not only move forward and backward but also rotate during use, and the friction of the rubber track 12 on the road surface during rotation is more serious than the friction on the road surface during normal walking, it is even more necessary to test the anti-sharp object puncture effect of the rubber track 12 rotating on gravel (or a mixture of gravel and nails). Therefore, during the test of the rubber track 12 for anti-sharp object puncture, when the rubber track 12 is rolled on the gravel (or a mixture of gravel and nails), the output shaft of the stepper motor 201 is controlled to stop rotating, and then the output shaft of the servo motor 3501 is controlled to stop rotating. The output shaft drives the spur gear 1 502 to rotate, and the spur gear 1 502 drives the spur gear 2 503, the connecting shaft 8, the tensioning mechanism, the power mechanism and the rubber track 12 to rotate together. The rubber track 12 will drive the pressed gravel (or a mixture of gravel and nails) to rotate together, and the rubber track 12 is subjected to a self-rotation anti-sharp object puncture test on the gravel (or a mixture of gravel and nails) road surface. After the rubber track 12 rotates for many times, all parts are controlled to reset, and the operator removes the rubber track 12, observes and detects the rubber track 12, and obtains the test data and results of the rubber track 12. At the same time, the wear resistance test of the rubber track 12 during the self-rotation process can also be performed.
[0067] Example 4
[0068] On the basis of Example 3, Figure 6-Figure 7 As shown, it also includes a detection mechanism, which is connected to the L-shaped plate 101; the detection mechanism includes a fixed plate 2 601, a camera 602, a servo motor 4 603 and a brush roller 604; the fixed plate 2 601 is fixedly connected to the middle and upper part of the L-shaped plate 101; the camera 602 is bolted to the fixed plate 2 601; the servo motor 4 603 is bolted to the rear side of the L-shaped plate 101; the right part of the L-shaped plate 101 is rotatably connected to the brush roller 604; a plurality of bristles are arranged on the outer surface of the brush roller 604; the output shaft of the servo motor 4 603 is fixedly connected to the brush roller 604.
[0069] Furthermore, in order to sweep away the gravel attached to the surface of the rubber track 12, the bristles of the brush roller 604 are distributed in a spiral shape.
[0070] The working principle of this embodiment is:
[0071] The operator connects an external power supply to all parts that need to be driven by electricity. In the prior art, after the rubber track 12 is tested for resistance to puncture by sharp objects, various scratches of varying depths will appear on the rubber track 12, and some gravel will adhere to the rubber track 12. Manual detection of the scratches on the rubber track 12 takes a long time and has low detection efficiency. Therefore, when the resistance to puncture by sharp objects of the rubber track 12 is completed and the rubber track 12 is separated from the conveyor belt 11, the camera 602 is controlled to be turned on to detect the outer surface of the rubber track 12, and then the output shaft of the stepper motor 201 is controlled to rotate clockwise to drive the connected The components and the rubber track 12 run clockwise, and at the same time, the output shaft of the servo motor 603 is controlled to rotate counterclockwise, driving the brush roller 604 to rotate together, and the bristles on the brush roller 604 clean the gravel attached to the outer surface of the rubber track 12 forward, so that it falls onto the conveyor belt 11, and the gravel on the surface of the rubber track 12 is removed, so that the camera 602 can detect the scratches on the outer surface of the rubber track 12, and then determine the puncture effect of the gravel and nails or metal sharp objects on the rubber track 12. In this way, there is no need to manually detect the scratches on the outer surface of the rubber track 12, which saves a lot of manpower and time and improves the detection efficiency.
[0072] The above description is only an example of the present invention and is not intended to limit the present invention. Any equivalent substitutions made within the principles of the present invention should be included in the protection scope of the present invention. The contents not elaborated in detail in the present invention belong to the existing technologies known to those skilled in the art.
Claims
1. A performance testing device for a rubber track, comprising a support frame (1), an electric slide rail (2) and an electric slider (3); an electric slide rail (2) is fixedly connected to the left and right parts of the upper surface of the support frame (1); and an electric slider (3) is slidably connected to each electric slide rail (2); characterized in that: The utility model also comprises a connecting plate (4), a sliding rod (5), a shock absorbing spring (6), a fixing plate (7), a connecting shaft (8), a tensioning mechanism, a power mechanism, a load-bearing mechanism, a bracket (9), a conveying roller (10) and a conveying belt (11); the two electric sliders (3) are fixedly connected to the connecting plate (4); a plurality of sliding rods (5) are slidably connected to the connecting plate (4); a shock absorbing spring (6) is sleeved on each of the plurality of sliding rods (5), and all the shock absorbing springs (6) are located above the connecting plate (4); the lower parts of all the sliding rods (5) are fixedly connected to the fixing plate (7); ); a connecting shaft (8) is connected to the middle of the fixing plate (7); a tensioning mechanism for tightening the rubber crawler (12) is connected to the lower part of the connecting shaft (8); a power mechanism for driving the rubber crawler (12) is connected to the tensioning mechanism; a load-bearing mechanism for increasing the load is connected to the connecting plate (4); a bracket (9) is arranged inside the support frame (1); a conveying roller (10) is rotatably connected to the left and right parts of the bracket (9); a conveying belt (11) is commonly sleeved on a plurality of conveying rollers (10); and the inner annular surface of the conveying belt (11) is in contact with the bracket (9).
2. A performance detection device for a rubber track according to claim 1, characterized in that: The tensioning mechanism comprises an L-shaped plate (101), a traveling frame (102), a driving wheel (103), a guide wheel (104), a supporting wheel (105), an electric push rod (106) and a tensioning wheel (107); the lower part of the connecting shaft (8) is fixedly connected to the L-shaped plate (101); the lower part of the L-shaped plate (101) is fixedly connected to the traveling frame (102); the left part of the traveling frame (102) is rotatably connected to the driving wheel (103), and the driving wheel (103) is connected to the L-shaped plate (10 1) rotatable connection; the right part of the walking frame (102) is rotatably connected to a guide wheel (104); the lower part of the walking frame (102) is rotatably connected to a plurality of supporting wheels (105); an electric push rod (106) is fixedly connected to the rear side of the L-shaped plate (101); a slide groove (10101) is provided on the L-shaped plate (101); a tension wheel (107) is slidably connected to the slide groove (10101); and the telescopic part of the electric push rod (106) is fixedly connected to the tension wheel (107).
3. A performance detection device for a rubber track according to claim 2, characterized in that: The power mechanism comprises a stepper motor (201), a transmission wheel 1 (202) and a transmission wheel 2 (203); the stepper motor (201) is fixedly connected to the left part of the L-shaped plate (101); the output shaft of the stepper motor (201) passes through the L-shaped plate (101), and the transmission wheel 1 (202) is fixedly connected to the output shaft of the stepper motor (201); the transmission wheel 2 (203) is fixedly connected to the rotating shaft of the driving wheel (103); and the outer ring surface of the transmission wheel 1 (202) is transmission-connected to the transmission wheel 2 (203) via a belt.
4. A performance detection device for a rubber track according to claim 3, characterized in that: The load-bearing mechanism comprises a hydraulic cylinder (301) and a circular pressing block (302); the hydraulic cylinder (301) is fixedly connected to the lower surface of the connecting plate (4); and the circular pressing block (302) is fixedly connected to the telescopic portion of the hydraulic cylinder (301).
5. A performance detection device for a rubber track according to claim 4, characterized in that: The circular pressing block (302) is made of metal, and the lower surface of the circular pressing block (302) is a smooth layer.
6. A performance detection device for a rubber track according to any one of claims 1 to 5, characterized in that: The apparatus also includes a laying mechanism, wherein the right portion of the support frame (1) is connected to the laying mechanism for laying stones and nails; the laying mechanism includes a mounting frame (401), a collection box (402), a partition (403), a cross plate 1 (404), a servo motor 1 (405), a cross plate 2 (406) and a servo motor 2 (407); the mounting frame (401) is fixedly connected to the right middle portion of the support frame (1); the collection box (402) is fixedly connected to the mounting frame (401); the partition (403) is fixedly connected inside the collection box (402), and the mounting frame (401) is fixedly connected to the collection box (402). The partition (403) divides the space of the collection box (402) into a storage slot 1 (40201) and a storage slot 2 (40202); a cross plate 1 (404) is rotatably connected in the storage slot 1 (40201); a servo motor 1 (405) is fixedly connected to the front side of the partition (403); an output shaft of the servo motor 1 (405) is fixedly connected to the cross plate 1 (404); a cross plate 2 (406) is rotatably connected in the storage slot 2 (40202); and a servo motor 2 (407) is fixedly connected to the front side of the partition (403); The output shaft of the second servo motor (407) is fixedly connected to the second cross plate (406).
7. A performance detection device for a rubber track according to claim 6, characterized in that: The laying mechanism also includes a guide plate (408) and a conveyor (409); the guide plate (408) is fixedly connected to the lower left part of the support frame (1), and the guide plate (408) is located on the left side of the conveyor belt (11); the conveyor (409) is arranged on the inner side of the bracket (9), and the conveyor (409) is located below the guide plate (408).
8. A performance detection device for a rubber track according to claim 7, characterized in that: The invention also comprises a rotating mechanism, wherein the fixed plate 1 (7) and the connecting shaft (8) are connected with the rotating mechanism for rotating the tensioning mechanism and the rubber crawler (12); the rotating mechanism comprises a servo motor 3 (501), a spur gear 1 (502) and a spur gear 2 (503); the upper surface of the fixed plate 1 (7) is fixedly connected with the servo motor 3 (501); the output shaft of the servo motor 3 (501) is fixedly connected with the spur gear 1 (502); the lower part of the connecting shaft (8) is fixedly connected with the spur gear 2 (503), and the spur gear 2 (503) is located between the fixed plate 1 (7) and the L-shaped plate (101); the fixed plate 1 (7) is rotatably connected with the connecting shaft (8).
9. A performance detection device for a rubber track according to claim 8, characterized in that: The invention also comprises a detection mechanism, wherein the detection mechanism for detecting scratches on the rubber track (12) is connected to the L-shaped plate (101); the detection mechanism comprises a second fixing plate (601), a camera (602), a fourth servo motor (603) and a brush roller (604); the second fixing plate (601) is fixedly connected to the middle and upper part of the L-shaped plate (101); the camera (602) is fixedly connected to the second fixing plate (601); the fourth servo motor (603) is fixedly connected to the rear side of the L-shaped plate (101); the right part of the L-shaped plate (101) is rotatably connected to the brush roller (604); a plurality of bristles are arranged on the outer surface of the brush roller (604); and the output shaft of the fourth servo motor (603) is fixedly connected to the brush roller (604).
10. A performance detection device for a rubber track according to claim 9, characterized in that: The bristles of the brush roller (604) are distributed in a spiral shape.
Citation Information
Patent Citations
Crawler belt wear monitoring device and monitoring method thereof
CN115718073A
Track rubber performance testing machine and testing method
CN115791482A
Method for testing outdoor performance of rubber track
CN116642714A
Track durability testing method and testing machine
CN117168847A
Track durability testing machine
CN220819446U
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