Equipment state visualization method

Abstract

The invention discloses an equipment state visualization method. The method comprises the following steps: controlling software to drive equipment to move; acquiring the real-time state of the equipment; generating an equipment state picture; the processing software obtains an equipment state picture; the processing software sets an equipment state interface according to the equipment state picture; according to the method and the device, the real-time position of the device is simulated on the processing software, so that a safety door does not need to be opened to check the position of the device in the operation process, and the operation safety is ensured.

Description

Technical Field

[0001] The present invention relates to the technical field of equipment production, and in particular to a method for visualizing equipment status. Background Art

[0002] During the operation of the module inspection machine, the real-time status of the equipment hardware cannot be intuitively observed from the control software interface, resulting in the need to constantly open the safety door to check the location of the equipment hardware during the operation of the equipment, which increases the inconvenience of equipment operation and is accompanied by certain safety hazards. Summary of the invention

[0003] The purpose of the present invention is to overcome the deficiencies in the prior art and provide a method for visualizing device status.

[0004] The objective of the present invention is achieved through the following technical solutions:

[0005] A device status visualization method comprises the following steps:

[0006] Step 1: Control software to drive device movement;

[0007] Step 2: Get the real-time status of the device;

[0008] Step 3: Generate device status picture;

[0009] Step 4: The processing software obtains the device status image;

[0010] Step 5, the processing software sets the device status interface according to the device status picture;

[0011] Step 6: Update device status information.

[0012] In one embodiment, in step 1, the device is a plurality of production parts whose status needs to be obtained in real time, the device is connected to a driving member for driving the device to move, the driving member is drivably connected to a transmission shaft, the device is located on the transmission shaft, and the driving member controls the rotation of the transmission shaft to drive the device to move.

[0013] In one embodiment, the driving member is a motor, and a pulse counter is provided on the driving member.

[0014] In one embodiment, in step 1,

[0015] Step 1-1, the control software sends pulses to the motor to control the motor to rotate and drive the device to move;

[0016] Step 1-2, the device moves the corresponding distance according to the motor drive.

[0017] In one embodiment, in step 2,

[0018] Step 2-1, obtaining the pulse counter reading;

[0019] Step 2-2, obtaining the equipment running distance according to the reading of the pulse counter.

[0020] In one implementation manner, in step 3, a device status picture is generated according to the device running distance, and the real-time location of the device is presented on the device status picture.

[0021] In one embodiment, in step 4, the device status image is sent to the processing software for storage.

[0022] In one embodiment, in step 5,

[0023] Step 5-1, set the initial interface of device status;

[0024] Step 5-2, generate a device image based on the device appearance;

[0025] Step 5-3, setting the position of the device image on the device status initial interface according to the device status image information, and generating a device real-time status interface.

[0026] In one embodiment, in step 5-1, the device status initial interface is an interface set by the processing software according to the device layout.

[0027] In one implementation mode, in step 6, the real-time device status interface is updated every 300 milliseconds.

[0028] Compared with the prior art, the present invention has at least the following advantages:

[0029] A device status visualization method of the present invention sends pulses to a motor through control software to control the motor to rotate and drive the device to move, obtains the device running distance and the device status picture through the reading of the pulse counter, so as to present the real-time position of the device on the device status picture, sets the device status initial interface on the processing software, and identifies the device picture of the device according to the device appearance, sets the position of the device picture on the device status initial interface according to the device status picture information, generates the device real-time status interface, simulates the real-time position of the device on the processing software, and the device real-time status interface is updated every 300 milliseconds, so as to dynamically display the real-time position of the device on the processing software, and there is no need to open the safety door to view the device position during operation, thereby ensuring operation safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.

[0031] Figure 1 A schematic diagram of a process flow of a device status visualization method provided by the present invention; DETAILED DESCRIPTION

[0032] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thoroughly understood.

[0033] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.

[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0035] A device status visualization method, referring to Figure 1 , including the following steps:

[0036] Step 1: Control software to drive device movement;

[0037] Step 2: Get the real-time status of the device;

[0038] Step 3: Generate device status picture;

[0039] Step 4: The processing software obtains the device status image;

[0040] Step 5, the processing software sets the device status interface according to the device status picture;

[0041] Step 6: Update device status information.

[0042] Reference Figure 1 , in step 1,

[0043] The equipment is a number of production parts that need to obtain real-time status, and the equipment is connected to a driving member for driving the equipment to move. The equipment is an important production part that needs to check the real-time status, that is, the part that needs to confirm the position of the equipment during the production process. The driving member on the equipment is used to drive the equipment to move to complete the corresponding production operation. The driving member is connected to a transmission shaft, the equipment is located on the transmission shaft, and the driving member controls the transmission shaft to rotate to drive the equipment to move.

[0044] Furthermore, the driving member is a motor, and the rotation of the motor can control the rotation of the transmission shaft to drive the device to move. The driving member is provided with a pulse counter, which is used to count the number of pulses sent by the control software to the motor to know the distance the motor controls the device to move.

[0045] In step 1,

[0046] Step 1-1, the control software sends pulses to the motor to control the motor to rotate and drive the device to move;

[0047] Step 1-2, the device moves the corresponding distance according to the motor drive. The device moves by sending pulses to the motor. The motor rotates to drive the device to move, and the pulse counter records the number of pulses sent to the motor. After the device is reset, the pulse counter returns to zero. When the control software sends 1000 pulses to the motor, the corresponding transmission shaft moves 10mm in the forward direction, and the pulse counter is 1000. When the control software sends -200 pulses to the motor again, the transmission shaft moves 2mm in the reverse direction, and the pulse counter is 800.

[0048] Reference Figure 1 , in step 2,

[0049] Step 2-1, obtaining the pulse counter reading;

[0050] Step 2-2, obtaining the running distance of the device according to the reading of the pulse counter. The running distance of the device can be obtained by obtaining the reading of the pulse counter, so as to obtain the real-time position of the device.

[0051] Reference Figure 1 , in step 3,

[0052] Generate a device status picture based on the device running distance, and present the real-time location of the device on the device status picture. The device status picture can present the real-time location of the device, so as to clearly know the location of the important production parts that need to be checked.

[0053] Reference Figure 1 , in step 4,

[0054] The device status images are sent to the processing software for storage. The storage is used for the subsequent processing software to view the device status images of the device at different times in real time.

[0055] Reference Figure 1 , in step 5,

[0056] Step 5-1, set the initial interface of equipment status; the initial interface of equipment status is the interface set by the processing software according to the equipment layout, that is, the layout of important production parts.

[0057] Step 5-2, generating a device image according to the device appearance; the device image is used to identify the device so that the device status can be viewed in the subsequent processing software.

[0058] Step 5-3, set the position of the device image on the device status initial interface according to the device status image information to generate the device real-time status interface. By setting the real-time position of the device image on the device status interface, the real-time position of the device is simulated on the processing software, so that the safety door does not need to be opened during operation to view the device position.

[0059] Reference Figure 1 , in step 6,

[0060] The real-time status interface of the device is updated every 300 milliseconds. The purpose of updating the real-time status interface of the device is to dynamically display the real-time position of the device on the processing software.

[0061] To summarize, the control software sends pulses to the motor to control the motor rotation to drive the equipment to move, and the equipment running distance is obtained through the reading of the pulse counter as well as the equipment status picture, so that the real-time position of the equipment is presented on the equipment status picture. The equipment status initial interface is set on the processing software, and the equipment picture of the equipment is identified according to the equipment appearance. The position of the equipment picture on the equipment status initial interface is set according to the equipment status picture information, and the real-time status interface of the equipment is generated to simulate the real-time position of the equipment on the processing software. The real-time status interface of the equipment is updated every 300 milliseconds, so that the real-time position of the equipment is dynamically displayed on the processing software. There is no need to open the safety door to view the equipment position during operation, thereby ensuring safe operation.

[0062] The above-mentioned embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. A device status visualization method, characterized in that: The following steps are involved: Step 1: Control software to drive device movement; Step 2: Get the real-time status of the device; Step 3: Generate device status picture; Step 4: The processing software obtains the device status image; Step 5, the processing software sets the device status interface according to the device status picture; Step 6: Update device status information.

2. A device status visualization method according to claim 1, characterized in that: In step 1, the device is a plurality of production parts whose status needs to be obtained in real time. The device is connected to a driving member for driving the device to move. The driving member is connected to a transmission shaft. The device is located on the transmission shaft. The driving member controls the rotation of the transmission shaft to drive the device to move.

3. A device status visualization method according to claim 2, characterized in that: The driving component is a motor, and a pulse counter is provided on the driving component.

4. A device status visualization method according to claim 3, characterized in that: In step 1, Step 1-1, the control software sends pulses to the motor to control the motor to rotate and drive the device to move; Step 1-2, the device moves the corresponding distance according to the motor drive.

5. A device status visualization method according to claim 4, characterized in that: In step 2, Step 2-1, obtaining the pulse counter reading; Step 2-2, obtaining the equipment running distance according to the reading of the pulse counter.

6. A device status visualization method according to claim 5, characterized in that: In step 3, a device status picture is generated according to the device running distance, and the real-time position of the device is presented on the device status picture.

7. A device status visualization method according to claim 6, characterized in that: In step 4, the device status picture is sent to the processing software for storage.

8. A device status visualization method according to claim 7, characterized in that: In step 5, Step 5-1, set the initial interface of device status; Step 5-2, generate a device image based on the device appearance; Step 5-3, setting the position of the device image on the device status initial interface according to the device status image information, and generating a device real-time status interface.

9. A device status visualization method according to claim 8, characterized in that: In step 5-1, the device status initial interface is an interface set by the processing software according to the device layout.

10. A device status visualization method according to claim 1, characterized in that: In step 6, the device real-time status interface is updated every 300 milliseconds.

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