Parallel distributed high-capacity slide rail bus system

Through the parallel distributed large-capacity slide rail bus system, the problem that the existing data center bus duct cannot carry high load current is solved, and higher current current carrying capacity and current balance are achieved to meet the needs of ultra-high current Large data center needs and improve ease of use and flexibility of combined installation.

CN119253511APending Publication Date: 2025-01-03EATON BUSWAY (JIANGSU) CO LTD
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Patent Information

Application Number
CN202411382659.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-01-03

AI Technical Summary

Technical Problem

The existing mid-partition data center bus duct cannot carry high load currents, especially the high current carrying demand of 800-1250A, and the internal space is limited, resulting in insufficient current bearing capacity.

Method used

A parallel distributed large-capacity slide rail bus system is designed. Through two sets of single-channel bus ducts and combined connectors that are aligned parallel to each other, parallel components are used to connect single-channel bus ducts with medium and low currents, and a jumper design is set to ensure current. Balancing and supporting dual-row plug-in box design to meet the load needs of super-large data centers.

Benefits of technology

It achieves higher current current carrying capacity, prevents single-phase overload, improves the system's current distribution balance, and supports load requirements of ultra-large data centers above 80kW, while improving the ease of use and flexibility of combined installation.

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Abstract

The invention provides a parallel distributed high-capacity slide rail bus system, which comprises two groups of parallel and aligned single-channel bus ducts, a combined connecting piece is arranged between the two groups of single-channel bus ducts, and the end parts of the two groups of single-channel bus ducts are both provided with guide connecting combined pieces. The combined connecting piece comprises an outer side connecting piece and an inner side connecting piece, and the large-capacity slide rail bus system realizes larger current carrying of the bus duct through parallel connection parts of a medium-low current single-channel bus duct. Two single-channel busbars which are arranged in parallel are respectively connected through a middle connecting part, and a bridging design for keeping current balance is arranged at the end part and each connector, so that the current distribution balance in the system is ensured, and single-phase overload is prevented. And the side-by-side distribution design can also support the design of double rows of jack boxes, so that the load requirement of an ultra-large data center with a single cabinet of more than 80kW can be effectively met.
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Description

Technical Field

[0001] This article belongs to the technical field of bus ducts, and specifically relates to a parallel distributed large-capacity sliding rail bus system. Background Art

[0002] With the rapid popularization and iterative updates of AI technology, the global AI wave has begun to surge, and more and more data centers have begun to transform into AI intelligent computing centers. The demand for electricity in AI intelligent computing centers far exceeds that of general data centers. The original large number of small and medium current data center bus ducts on the market cannot carry the high current demand of 800-1250A. In the face of future market demand, it is necessary to upgrade and develop a data center bus duct with higher current carrying capacity.

[0003] In order to facilitate connections, most of the existing data centers use center-split rail bus ducts to facilitate the expansion of plug-in boxes and quick adaptation and connection. However, the PE grounding bars in the existing center-split bus ducts are usually set inside the bus duct, which will greatly compress the internal space of the bus duct, resulting in the bus duct being able to withstand currents that are not particularly high, and therefore cannot carry high-load currents. Summary of the invention

[0004] In order to solve the above problems, this paper proposes a parallel distributed large-capacity slide rail bus system, the slide rail bus system includes two groups of single-channel bus ducts aligned parallel to each other, the single-channel bus duct is a center-split track plate plug-in bus, the inner four corners of the single-channel bus duct are symmetrically provided with four busbars, a combination connector is provided between the two groups of single-channel bus ducts, and the ends of the two groups of single-channel bus ducts are provided with a guide assembly, the combination connector includes an outer connector and an inner connector, the outer connector is clamped between the outer sides of the upper surfaces of the two groups of single-channel bus ducts, the middle part of the outer connector on the upper surface is vertically fixedly connected to the upper and lower ends of the inner connector, the two side surfaces of the inner connector are clamped with the surfaces adjacent to the two groups of single-channel bus ducts, the guide assembly includes an insulating partition, a copper Busbar clamp, grounding fixing plate, inner jumper row and outer jumper row, the insulating partition is horizontally inserted and separated between the upper and lower busbars of the two groups of single-channel bus ducts, the upper and lower sides of the insulating partition are symmetrically provided with copper bar clamps, the copper bar clamps are slot-plugged and respectively combined with the upper and lower busbars of the two groups of single-channel bus ducts in a transverse conductive manner, a grounding fixing plate is provided at the bottom of the outer end of the copper bar clamp, an inner jumper row is provided at the upper inner part of the outer end of the copper bar clamp, and outer jumper rows are provided at the upper and lower outer parts of the outer end of the copper bar clamp, the inner jumper row and the outer jumper row are both connected to the lead-out guide and the busbars of the two groups of single-channel bus ducts, the grounding fixing plate is connected to the grounding guide and the grounding bar of the two groups of single-channel bus ducts, and the large-capacity slide rail bus system realizes a larger current carrying capacity of the single-channel bus duct with medium and low current through parallel components. Two parallel-arranged single-channel busbars are connected through an intermediate connection component, and a jumper design is set at the end and each connector to maintain current balance, ensuring balanced current distribution in the system and preventing single-phase overload. The parallel distribution design can also support a double-row plug-in box design, effectively meeting the needs of ultra-large data center loads of more than 80kW per cabinet.

[0005] The single-channel bus duct is in the shape of a rectangular long strip bus duct, and the upper surface and left and right side surfaces of the single-channel bus duct are provided with assembly slide grooves, and the bottom surface of the single-channel bus duct is provided with a plug-in slot that passes through the horizontal midline, and the four corners of the inner two side surfaces of the plug-in slot are symmetrically provided with busbars, and the outer side of the bottom surface of the plug-in slot is provided with a grounding slot, and the inside of the grounding slot is provided with a grounding bar. By using the single-channel bus duct, it is possible to conveniently use the plug-in slot to install the plug-in box, thereby improving the convenience of use of the overall bus duct, and it can also be assembled and connected through the assembly slide groove on the outer side of the bus duct, which is convenient for combined installation.

[0006] Both the outer connecting piece and the inner connecting piece are slide-type connecting clips, and the left and right ends of the bottom surface of the outer connecting piece are symmetrically provided with plug-in slides, and the left and right ends of the top surface of the outer connecting piece are symmetrically provided with connecting protrusions, and the middle part of the outer connecting piece is penetrated with a connecting through hole, and the outer connecting piece is plug-in connected to the top surfaces of two adjacent groups of single-channel bus ducts through the plug-in slides, and the bottom surface of the outer connecting piece is fixedly connected to the top of the inner connecting piece through the connecting through hole, and the two side surfaces of the inner connecting piece are arranged up and down with plug-in slides, and the inner connecting piece is plug-in connected to the side surfaces of two adjacent groups of single-channel bus ducts through the plug-in slides, and the two groups of single-channel bus ducts can be conveniently combined and installed through the outer connecting piece and the inner connecting piece, and can be conveniently replaced and combined while ensuring a firm and stable installation.

[0007] The insulating partition is in the shape of a stepped rectangular plate, and the inner edge of the insulating partition is plug-in connected to the outer shell of the busbar of the single-channel bus duct through a thin step edge. The upper and lower surfaces of the main body of the insulating partition are respectively insulated and connected to the edges between the upper and lower busbars of the single-channel bus duct. The upper and lower surfaces of the insulating partition are plug-in equipped with copper busbar clamps. The shape of the copper busbar clamp is a rectangular block, and the bottom surface of the copper busbar clamp is equidistant and parallel with a plurality of plug-in grooves. The copper busbar clamp is plug-in connected to the busbars on the upper and lower sides of the two groups of single-channel bus ducts separated by the insulating partition through the plug-in grooves. The busbars at the ends of the two groups of single-channel bus ducts are insulated and separated by the insulating partition and then connected, thereby facilitating the subsequent connection of the lead-out guides.

[0008] The shape of the fixed grounding plate is a folded-edge grounding plate, the folded edge of the fixed grounding plate is connected to the grounding bar conductor inside the grounding slots of the two groups of single-channel bus ducts, the upper surface of the fixed grounding plate is fitted and connected to the bottom surface of the copper bar clamp at the bottom, and the lower surface of the fixed grounding plate is connected to the grounding conductor. The grounding conductor is protrudingly arranged on the outside of the bus duct, and the grounding bars of the two groups of single-channel bus ducts are led out together through the fixed grounding plate and connected to the grounding conductor on the outside, which facilitates the subsequent assembly of the grounding conductor.

[0009] Both the inner jumper row and the outer jumper row are bent connection rows. The outer jumper row is a C-shaped inner folded row. The two ends of the outer jumper row are cross-connected with the busbars at the upper and lower outer ends of the two groups of single-channel bus ducts. The shape of the inner jumper row is a Z-shaped outer folded row. The inner jumper rows are combined into a group of two into an inner-shaped connection row with the middle of the top surface protruding and the two sides of the bottom surface protruding. The two sides of the bottom surface of the inner jumper row are cross-connected with the busbars at the upper and lower inner ends of the two groups of single-channel bus ducts. The busbars of the two groups of bus ducts are mutually connected through the inner jumper row and the outer jumper row, so as to facilitate unified input and output with four busbars.

[0010] Beneficial effects:

[0011] The large-capacity sliding rail busbar system connects medium and low current single-channel busbars in parallel to achieve a higher current carrying capacity.

[0012] Two parallel-arranged single-channel busbars are connected through an intermediate connection component, and a jumper design is set at the end and each connector to maintain current balance, ensuring balanced current distribution in the system and preventing single-phase overload. The parallel distribution design can also support a double-row plug-in box design, effectively meeting the needs of ultra-large data center loads of more than 80kW per cabinet.

[0013] By using a single-channel bus duct, the plug-in box can be conveniently installed using the plug-in slot, thereby improving the convenience of using the entire bus duct. It can also be assembled and connected through the assembly slide groove on the outside of the bus duct, which is convenient for combined installation.

[0014] Through the outer connecting pieces and the inner connecting pieces, it is convenient to combine and install two sets of single-channel bus ducts. While ensuring that the installation is firm and stable, it is also convenient to replace and combine them.

[0015] The busbars at the ends of the two groups of single-channel bus ducts are insulated and separated by an insulating partition and the copper busbar clamps arranged above the partition, and then connected, so as to facilitate the subsequent connection of the lead-out guides.

[0016] The grounding bars of the two sets of single-channel bus ducts are led out together through the fixed grounding plate and connected to the outer grounding conductors to facilitate the subsequent assembly of the grounding conductors. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is an exploded schematic diagram of a parallel distributed large-capacity slide rail bus system;

[0018] Figure 2 It is an assembly diagram of a parallel distributed large-capacity slide rail busbar system;

[0019] Figure 3 It is a top view of a parallel distributed large-capacity rail bus system;

[0020] In the figure; 1. single-channel bus duct, 2. outer connecting piece, 3. inner connecting piece, 4. insulating partition, 5. copper busbar clamp, 6. grounding fixing plate, 7. inner jumper bar, 8. outer jumper bar, 9. lead-out guide, 10. grounding guide. DETAILED DESCRIPTION

[0021] In order to deepen the understanding of the present invention, the present invention will be further described in detail below with reference to embodiments and drawings. The embodiments are only used to explain the present invention and do not constitute a limitation on the protection scope of the present invention.

[0022] Single-channel bus duct 1, outer connecting piece 2, inner connecting piece 3, insulating partition 4, copper bar clamp 5, grounding fixing plate 6, inner jumper bar 7, outer jumper bar 8, lead-out guide piece 9, grounding guide piece 10.

[0023] like Figure 1 , 2 , as shown in 3;

[0024] A parallel distributed large-capacity slide rail busbar system, the slide rail busbar system includes two groups of single-channel busbar ducts 1 aligned in parallel with each other, the single-channel busbar duct 1 is a center-split track plate plug-in busbar, the inner four corners of the single-channel busbar duct 1 are symmetrically provided with four busbars, a combined connector is provided between the two groups of single-channel busbar ducts 1, and the ends of the two groups of single-channel busbar ducts 1 are provided with a guide assembly, the combined connector includes an outer connector 2 and an inner connector 3, the outer connector 2 is arranged between the outer sides of the upper surfaces of the two groups of single-channel busbar ducts 1 in a card-connected manner, the middle part of the outer connector 2 on the upper surface is vertically fixedly connected to the upper and lower ends of the inner connector 3, and the two side surfaces of the inner connector 3 are card-connected to the surfaces adjacent to the two groups of single-channel busbar ducts 1 The conductive assembly comprises an insulating partition 4, a copper bar clamp 5, a grounding fixing plate 6, an inner cross-connection row 7 and an outer cross-connection row 8. The insulating partition 4 is arranged between the upper and lower busbars of the two groups of single-channel bus ducts 1 in a horizontally inserted and separated manner. The copper bar clamps 5 are symmetrically arranged on the upper and lower sides of the insulating partition 4. The copper bar clamps 5 are slot-inserted and respectively combined with the upper and lower busbars of the two groups of single-channel bus ducts 1 in a horizontally conductive manner. The outer bottom of the copper bar clamp 5 is provided with a grounding fixing plate 6, the inner cross-connection row 7 is provided on the upper inner part of the outer end of the copper bar clamp 5, and the outer cross-connection row 8 is provided on the upper and lower outer parts of the outer end of the copper bar clamp 5. The inner cross-connection row 7 and the outer cross-connection row 8 are both connected to the lead-out guide 9 and the busbars of the two groups of single-channel bus ducts 1. The grounding fixing plate 6 is connected to the grounding fixing plate 6. The grounding plate 10 is connected to the grounding bars of the two groups of single-channel bus ducts 1. The single-channel bus duct 1 is in the shape of a rectangular long strip bus duct. The upper surface and left and right side surfaces of the single-channel bus duct 1 are provided with assembly slide grooves. The bottom surface of the single-channel bus duct 1 is provided with a plug-in groove through the transverse midline. The four corners of the inner two side surfaces of the plug-in groove are symmetrically provided with busbars. The outer side of the bottom surface of the plug-in groove is provided with a grounding groove. The inside of the grounding groove is provided with a grounding bar. The outer connector 2 and the inner connector 3 are both slide-type connecting clips. The left and right ends of the bottom surface of the outer connector 2 are symmetrically provided with plug-in slide grooves. The left and right ends of the top surface of the outer connector 2 are symmetrically provided with connecting protrusions. The middle part of the outer connector 2 is provided with a connecting through hole. The outer connector 2 is connected through The plug-in slide is plug-in connected to the top surface of two groups of adjacent single-channel bus ducts 1, the bottom surface of the outer connecting piece 2 is fixedly connected to the top of the inner connecting piece 3 through a connecting through hole, and the two side surfaces of the inner connecting piece 3 are arranged up and down with plug-in slides, and the inner connecting piece 3 is plug-in connected to the side surfaces of two groups of adjacent single-channel bus ducts 1 through the plug-in slide. The insulating partition 4 is in the shape of a stepped rectangular plate, and the inner edge of the insulating partition 4 is plug-in and plug-in connected to the busbar outer shell of the single-channel bus duct 1 through a thin step edge. The upper and lower side surfaces of the main body of the insulating partition 4 are respectively insulated and connected to the edges between the upper and lower busbars of the single-channel bus duct 1, and the upper and lower surfaces of the insulating partition 4 are plug-in with copper bar clips 5, and the shape of the copper bar clips 5 is a rectangular block.The bottom surface of the copper bar clip 5 is provided with a plurality of plug-in slots in parallel and at equal intervals. The copper bar clip 5 is plug-connected with the busbars on the upper and lower sides of the two groups of single-channel bus ducts 1 separated by the insulating partition 4 through the plug-in slots. The fixed grounding plate is in the shape of a folded-edge grounding plate. The folded edges of the fixed grounding plate are connected to the grounding bar conductors inside the grounding slots of the two groups of single-channel bus ducts 1. The upper surface of the fixed grounding plate is connected to the bottom surface of the copper bar clip 5 at the bottom. The lower surface of the fixed grounding plate is connected to the grounding conductor 10. The grounding conductor 10 is designed to protrude outward. On the outside of the bus duct, the inner cross-connection row 7 and the outer cross-connection row 8 are both bent connection rows. The outer cross-connection row 8 is a C-shaped inner cross-connection row. The two ends of the outer cross-connection row 8 are cross-connected with the busbars at the upper and lower outer ends of the two groups of single-channel bus ducts 1. The shape of the inner cross-connection row 7 is a Z-shaped outer cross-connection row. The inner cross-connection row 7 is a group of two, which is an inner-shaped connection row with the middle of the top surface protruding and the two sides of the bottom surface protruding. The two sides of the bottom surface of the inner cross-connection row 7 are cross-connected with the busbars at the upper and lower inner ends of the two groups of single-channel bus ducts 1.

[0025] Implementation examples;

[0026] It consists of two single-channel busbars, a jumper bar, and an intermediate connector. The double busbar will be pre-assembled before leaving the factory and sent to the site as a whole.

[0027] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A parallel distributed large-capacity rail bus system, the rail bus system comprises two sets of single-channel bus ducts aligned parallel to each other, characterized in that: The single-channel bus duct is a center-split track plate plug-in busbar, and four busbars are symmetrically arranged at the four corners of the single-channel bus duct. A combined connector is arranged between the two groups of single-channel bus ducts, and the ends of the two groups of single-channel bus ducts are provided with a conducting assembly. The combined connector includes an outer connector and an inner connector. The outer connector is arranged between the outer sides of the upper surfaces of the two groups of single-channel bus ducts in a card-connected manner, and the middle part of the outer connector on the upper surface is vertically fixedly connected to the upper and lower ends of the inner connector. The two side surfaces of the inner connector are card-connected to the surfaces adjacent to the two groups of single-channel bus ducts. The conducting assembly includes an insulating partition, a copper bar clamp, and a grounding fixing plate. , inner jumper row and outer jumper row, the insulating partition is horizontally inserted and separated between the upper and lower busbars of the two groups of single-channel bus ducts, the upper and lower sides of the insulating partition are symmetrically provided with copper bar clamps, the copper bar clamps are slot-plugged and respectively combined with the upper and lower busbars of the two groups of single-channel bus ducts in a transverse conductive manner, a grounding fixing plate is provided at the bottom of the outer end of the copper bar clamp, an inner jumper row is provided at the upper inner part of the outer end of the copper bar clamp, and outer jumper rows are provided at the upper and lower outer parts of the outer end of the copper bar clamp, the inner jumper row and the outer jumper row are both connected to the lead-out guide and the busbars of the two groups of single-channel bus ducts, and the grounding fixing plate is connected to the grounding guide and the grounding bar of the two groups of single-channel bus ducts.

2. A parallel distributed large-capacity slide rail bus system according to claim 1, characterized in that: The single-channel bus duct is in the shape of a rectangular long strip bus duct, and the upper surface and left and right side surfaces of the single-channel bus duct are provided with assembly slide grooves, and the bottom surface of the single-channel bus duct is provided with a plug-in groove running through the horizontal midline, and the four corners of the inner side surfaces of the plug-in groove are symmetrically provided with busbars, and the outer side of the bottom surface of the plug-in groove is provided with a grounding groove, and the inside of the grounding groove is provided with a grounding bar.

3. The parallel distributed large-capacity slide rail bus system according to claim 1, characterized in that: The outer connecting piece and the inner connecting piece are both connecting clips of the slide type. The left and right ends of the bottom surface of the outer connecting piece are symmetrically provided with plug-in slides, the left and right ends of the top surface of the outer connecting piece are symmetrically provided with connecting protrusions, and the middle part of the outer connecting piece is penetrated with a connecting through hole. The outer connecting piece is plug-in connected to the top surfaces of two groups of adjacent single-channel bus ducts through the plug-in slides, and the bottom surface of the outer connecting piece is fixedly connected to the top of the inner connecting piece through the connecting through hole. The two side surfaces of the inner connecting piece are arranged in an upper and lower manner with plug-in slides, and the inner connecting piece is plug-in connected to the side surfaces of two groups of adjacent single-channel bus ducts through the plug-in slides.

4. The parallel distributed large-capacity slide rail bus system according to claim 1, characterized in that: The insulating partition is in the shape of a stepped rectangular plate, and the inner edge of the insulating partition is plug-in connected to the outer shell of the busbar of the single-channel bus duct through a thin edge of the step. The upper and lower surfaces of the main body of the insulating partition are respectively insulated and connected to the edges between the upper and lower busbars of the single-channel bus duct. The upper and lower surfaces of the insulating partition are plug-in equipped with copper bar clamps. The copper bar clamp is in the shape of a rectangular block, and the bottom surface of the copper bar clamp is equidistantly parallel with a plurality of plug-in slots. The copper bar clamp is plug-in connected to the upper and lower busbars of two groups of single-channel bus ducts separated by the insulating partition through the plug-in slots.

5. The parallel distributed large-capacity slide rail bus system according to claim 2, characterized in that: The fixed grounding plate is in the shape of a folded-edge grounding plate, the folded edge of the fixed grounding plate is connected to the grounding bar conductor inside the grounding slots of the two groups of single-channel bus ducts, the upper surface of the fixed grounding plate is fitted and connected to the bottom surface of the copper bar clamp at the bottom, and the lower surface of the fixed grounding plate is connected to the grounding conductor, and the grounding conductor is protrudingly arranged on the outside of the bus duct.

6. The parallel distributed large-capacity slide rail bus system according to claim 1, characterized in that: The inner jumper row and the outer jumper row are both bent connection rows. The outer jumper row is a C-shaped inner folded row, and the two ends of the outer jumper row are cross-connected with the busbars at the upper and lower outer ends of the two groups of single-channel bus ducts. The shape of the inner jumper row is a Z-shaped outer folded row, and the inner jumper rows are combined into an inner U-shaped connection row with the middle of the top surface protruding and the two sides of the bottom surface protruding. The two sides of the bottom surface of the inner jumper row are cross-connected with the busbars at the upper and lower inner ends of the two groups of single-channel bus ducts.