Hydrate pipeline cleaner
By combining the design of the sleeve structure, circulating heating and sealing components, the problem of having to disassemble the pipe to clean hydrates in the existing technology is solved, and efficient hydrate cleaning without disassembly is achieved, avoiding media leakage and impurity contamination.
Patent Information
- Application Number
- CN202411574432.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-01-07
AI Technical Summary
Existing technology requires disassembling pipes to remove hydrates, which is cumbersome and inconvenient.
A hydrate pipeline cleaner was designed, comprising a sleeve structure, a circulating heating structure, and an auxiliary sealing component. The sleeve structure is fitted onto the outside of the pipeline, the circulating heating structure heats the pipeline to remove hydrates, the auxiliary sealing component seals and compensates for gaps, and the self-filtering structure filters impurities.
It enables the removal of hydrates without disassembling the pipes, avoiding leakage of heating medium and contamination by impurities, and improving cleaning efficiency.
Smart Images

Figure CN119259594A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pipeline hydrate cleaning, in particular to a hydrate pipeline cleaner. Background Art
[0002] Pipeline hydrates, also known as natural gas hydrates, are ice-like crystalline substances formed by some components in natural gas and water under certain pressure and temperature conditions. It is a cage-shaped lattice inclusion complex that looks like loose ice or dense snow, with a density of about 0.88 to 0.90 g / cubic centimeter. Hydrate pipeline cleaning is a key link in maintaining the smooth flow of pipeline systems, especially in oil and gas pipeline transportation. The formation of hydrates may cause serious blockage problems.
[0003] Ordinary cleaning devices require the pipeline to be disassembled before the internal hydrates can be cleaned. For example, the existing patent document "CN219933255U A natural gas hydrate prevention and automatic cleaning device" discloses a cleaning device. The cleaning device in the above technical solution adopts a mechanical cleaning method. When cleaning, the pipeline needs to be disassembled before the internal hydrates can be cleaned, which is cumbersome to operate and inconvenient to use.
[0004] The present invention provides a technical solution for cleaning hydrates in a pipeline without disassembling the interior of the pipeline, thereby providing more options for pipeline interior cleaning technology. Summary of the invention
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0006] Hydrate pipe cleaner, including
[0007] A sleeve structure, wherein the sleeve structure is sleeved outside the pipeline;
[0008] A circulating heating structure, which is connected to the casing structure and heats the pipeline to remove hydrates;
[0009] Auxiliary sealing components are used to seal and compensate for the gap between the pipeline and the casing structure.
[0010] Preferably, the sleeve structure includes a connecting sleeve and a sealing ring. The connecting sleeve is sleeved outside the pipeline, and the sealing rings are installed at both ends of the connecting sleeve.
[0011] Preferably, the auxiliary sealing assembly comprises a rubber sealing ring and a fixing tube, wherein the rubber sealing ring is provided with an inner cavity and is fixedly arranged at the arc-shaped wall of the sealing ring;
[0012] The fixed cylinder is fixedly installed on the outer wall of the connecting sleeve, and a movable piston is slidably connected in the inner cavity of the fixed cylinder. One end of the fixed cylinder is fixedly connected to a connecting hose, and the other end of the connecting hose extends into the inner cavity of the rubber sealing ring and is fixedly connected to the rubber sealing ring. One end of the movable piston is connected to a rotating table, and the other end of the rotating table is connected to a threaded rod. The threaded rod penetrates the fixed cylinder, extends to the outside of the wall and is fixedly connected to the operating panel, and the threaded rod is threadedly matched with the fixed cylinder.
[0013] Preferably, the circulating heating structure includes a fixed bin, the inner cavity of which is filled with a heating medium and is equipped with a submersible pump and a heater, the output end of the submersible pump is fixedly connected to an output pipe, a return pipe is fixedly connected to the upper wall of the inner cavity of the fixed bin, and the output pipe and the return pipe are both connected to a connecting sleeve.
[0014] Preferably, a self-filtration structure is provided in the fixed bin, and the self-filtration structure includes a filter mesh plate, an impurity collection tank and a drive assembly installed in the fixed bin, the filter mesh plate is located below the reflux pipe, and the drive assembly drives the impurities on the filter mesh plate into the impurity collection tank.
[0015] Preferably, the driving assembly comprises a first rotating shaft and a second rotating shaft rotatably connected between the inner wall of the fixed bin, the second rotating shaft is sleeved with a water wheel and a connecting wheel A is installed on the end of the second rotating shaft extending from the outer wall of the fixed bin, the first rotating shaft is sleeved with a disc and a connecting wheel B is installed on the end of the first rotating shaft extending from the outer wall of the fixed bin, and a connecting belt is provided between the connecting wheel A and the connecting wheel B;
[0016] A connecting frame B is provided on the disc, the other end of the connecting frame B is hinged to the connecting frame A, the other end of the connecting frame A is connected to a movable scraper, the upper end of the movable scraper is slidably sleeved outside the guide rod, and the lower end is placed above the filter screen plate, and the guide rod is installed in the fixed bin and is arranged parallel to the filter screen plate from top to bottom.
[0017] The beneficial effects of the present invention are as follows: the present invention can be set at multiple locations of a long-distance pipeline, and the sleeve structure is sleeved on the outside of the pipeline and heats the pipeline to achieve dissociation of hydrates, which is more convenient; through the setting of the auxiliary sealing component, the gas in the inner cavity of the fixed cylinder is transported to the inner cavity of the rubber sealing ring through the connecting hose, so that the rubber sealing ring expands, and the expansion of the rubber sealing ring can fully seal and compensate for the gap between the sealing ring and the pipeline, thereby avoiding the problem of leakage of the heating medium; a self-filtering structure is set to filter impurities in the heating medium, and a driving component is set, which uses the heating medium flowing from top to bottom to drive the water wheel to rotate as the power of the driving component, driving the impurities on the filter screen plate into the impurity collection tank, thereby avoiding pollution of the heating medium. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1It is a structural schematic diagram of the present invention.
[0019] Figure 2 It is a structural schematic diagram of the sleeve structure in the present invention.
[0020] Figure 3 It is a schematic diagram of the end face structure of the sleeve structure in the present invention.
[0021] Figure 4 It is a schematic diagram of the interior of the auxiliary sealing assembly in the present invention.
[0022] Figure 5 It is a schematic diagram of the circulating heating structure in the present invention.
[0023] Figure 6 It is a schematic diagram of the connecting belt in the present invention.
[0024] Among them, 1-pipeline, 2-sleeve structure, 3-auxiliary sealing assembly, 4-circulation heating structure, 5-self-filtration structure, 201-connecting sleeve, 202-sealing ring, 301-rubber sealing ring, 302-fixed cylinder, 303-moving piston, 304-rotating table, 305-threaded rod, 306-operating disk, 307-connecting hose, 401-fixed bin, 402-reflux pipe, 403-submersible pump, 404-output pipe, 405-heater, 501-filter screen, 502-impurity collection tank, 503-guide rod, 504-moving scraper, 505-connecting frame A, 506-first rotating shaft, 507-disc, 508-connecting frame B, 509-second rotating shaft, 510-water wheel, 511-connecting wheel A, 512-connecting wheel B, 513-connecting belt. DETAILED DESCRIPTION
[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0026] like Figures 1 to 6 As shown, the hydrate pipeline cleaner includes a casing structure 2, which is sleeved on the outside of the pipeline 1; a circulating heating structure 4, which is connected to the casing structure 2 and heats the pipeline 1 to remove hydrates; and an auxiliary sealing component 3, which seals and compensates the gap between the pipeline 1 and the casing structure 2.
[0027] The device can be detachably installed on the pipeline 1, and the device is fixedly arranged at the place where the long-distance pipeline is prone to compound blockage;
[0028] The sleeve structure 2 includes a connecting sleeve 201 and a sealing ring 202. The connecting sleeve 201 is sleeved outside the pipeline 1, and the sealing rings 202 are installed at both ends of the connecting sleeve 201.
[0029] In this embodiment, the auxiliary sealing assembly 3 includes a rubber sealing ring 301 and a fixed tube 302. The rubber sealing ring 301 is provided with an inner cavity and is fixedly arranged on the arc wall of the sealing ring 202. The auxiliary sealing assembly 3 further seals the gap between the pipeline 1 and the sleeve structure 2 to avoid leakage.
[0030] In this embodiment, the fixed cylinder 302 is fixedly installed on the outer wall of the connecting sleeve 201, and a movable piston 303 is slidably connected in the inner cavity of the fixed cylinder 302. One end of the fixed cylinder 302 is fixedly connected to a connecting hose 307, and the other end of the connecting hose 307 extends into the inner cavity of the rubber sealing ring 301 and is fixedly connected to the rubber sealing ring 301. One end of the movable piston 303 is connected to a rotating table 304, and the other end of the rotating table 304 is connected to a threaded rod 305. The threaded rod 305 penetrates the fixed cylinder 302, extends to the outside of the wall and is fixedly connected to the operating panel 306, and the threaded rod 305 is threadedly matched with the fixed cylinder 302.
[0031] The threaded rod 305 can be driven to rotate by manually rotating the operating disk 306, so that the movement of the threaded rod 305 can push the movable piston 303 to move, and then the gas in the inner cavity of the fixed cylinder 302 can be transported to the inner cavity of the rubber sealing ring 301 through the connecting hose 307, so that the rubber sealing ring 301 can expand. The expansion of the rubber sealing ring 301 can fully seal and compensate for the gap between the sealing ring 202 and the pipeline 1, thereby avoiding the problem of leakage of the heating medium.
[0032] In this embodiment, the circulating heating structure 4 includes a fixed bin 401, the inner cavity of the fixed bin 401 is filled with a heating medium and is equipped with a submersible pump 403 and a heater 405, the output end of the submersible pump 403 is fixedly connected to an output pipe 404, a return pipe 402 is fixedly connected to the upper wall of the inner cavity of the fixed bin 401, and the output pipe 404 and the return pipe 402 are both connected to the connecting sleeve 201. The heating medium is water or oil, and the liquid level in the fixed bin 401 does not exceed the bottom of the impurity collection tank 502. Through the operation of the heater 405, the heating medium stored in the inner cavity of the fixed bin 401 can be heated, so that through the operation of the submersible pump 403, the heating medium can be transported to the inner cavity of the connecting sleeve 201, and then refluxed to the inner cavity of the fixed bin 401 through the reflux pipe 402, thereby realizing the function of circulating flow. Through the heating function of the heating medium, the pipeline 1 at the connecting sleeve 201 can be heated, and the hydrate dissociates into water and natural gas as the temperature rises, thereby achieving the purpose of removing the hydrate.
[0033] In this embodiment, a self-filtering structure 5 is provided in the fixed bin 401, and the self-filtering structure 5 automatically filters and cleans impurities in the heating medium. The self-filtering structure 5 includes a filter mesh plate 501 installed in the fixed bin 401, an impurity collection tank 502 and a driving component. The filter mesh plate 501 is located below the reflux pipe 402, and the driving component drives the impurities on the filter mesh plate 501 to enter the impurity collection tank 502.
[0034] When the heating medium flows back into the inner cavity of the fixed bin 401 through the reflux pipe 402, the heating medium can be filtered by setting the filter screen 501, thereby avoiding the contamination of the heating medium by impurities inside the heating medium.
[0035] The driving assembly includes a first rotating shaft 506 and a second rotating shaft 509 which are rotatably connected to the inner wall of the fixed bin 401, the second rotating shaft 509 is sleeved with a water wheel 510 and is extended to the outer wall end of the fixed bin 401 and is equipped with a connecting wheel A511, the first rotating shaft 506 is sleeved with a disc 507 and is extended to the outer wall end of the fixed bin 401 and is equipped with a connecting wheel B512, and a connecting belt 513 is provided between the connecting wheel A511 and the connecting wheel B512.
[0036] In this embodiment, a connecting frame B508 is provided on the disc 507, and the other end of the connecting frame B508 is hinged to the connecting frame A505. The other end of the connecting frame A505 is connected to a movable scraper 504. The upper end of the movable scraper 504 is slidably sleeved on the outside of the guide rod 503, and the lower end is placed above the filter screen plate 501. The guide rod 503 is installed in the fixed bin 401 and is arranged parallel to the filter screen plate 501 up and down.
[0037] When the heating medium flows back to the inner cavity of the fixed bin 401 through the reflux pipe 402, the flow of the heating medium can also drive the water wheel 510 to rotate, thereby driving the second rotating shaft 509 to rotate. The rotation of the second rotating shaft 509 can drive the connecting wheel A511 to rotate. A connecting belt 513 is provided between the connecting wheel A511 and the connecting wheel B512, thereby driving the connecting wheel B512 to rotate, thereby driving the first rotating shaft 506 to rotate. The rotation of the first rotating shaft 506 can drive the disc 507 to rotate, thereby driving one end of the connecting frame B508 to move in a circular shape through the rotation of the disc 507, thereby driving the connecting frame A505 to reciprocate left and right, thereby driving the movable scraper 504 to reciprocate back and forth, thereby scraping the impurities remaining on the filter screen 501, so that the impurities fall to the impurity collection tank 502 after being scraped, thereby avoiding the phenomenon that impurities accumulate at the filter screen 501 due to long-term use and cause blockage.
[0038] It is known from common technical knowledge that the present invention can be implemented by other embodiments that do not deviate from its spirit or essential features. Therefore, the above disclosed embodiments are only illustrative in all respects and are not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.
Claims
1. Hydrate pipeline cleaner, characterized in that: include A sleeve structure (2), wherein the sleeve structure (2) is sleeved on the outside of the pipeline (1); A circulating heating structure (4), wherein the circulating heating structure (4) is connected to the casing structure (2) and heats the pipeline (1) to remove hydrates; The auxiliary sealing component (3) is used to seal and compensate for the gap between the pipeline (1) and the casing structure (2).
2. The hydrate pipeline cleaner according to claim 1, characterized in that: The sleeve structure (2) comprises a connecting sleeve (201) and a sealing ring (202); the connecting sleeve (201) is sleeved on the outside of the pipeline (1), and the sealing rings (202) are installed at both ends of the connecting sleeve.
3. The hydrate pipeline cleaner according to claim 2, characterized in that: The auxiliary sealing assembly (3) comprises a rubber sealing ring (301) and a fixing tube (302); the rubber sealing ring (301) is provided with an inner cavity and is fixedly arranged on the arc-shaped wall of the sealing ring (202); The fixed cylinder (302) is mounted on the outer wall of the connecting sleeve (201); a movable piston (303) is slidably connected in the inner cavity of the fixed cylinder (302); one end of the fixed cylinder (302) is fixedly connected to a connecting hose (307); the other end of the connecting hose (307) extends into the inner cavity of the rubber sealing ring (301) and is fixedly connected to the rubber sealing ring (301); one end of the movable piston (303) is connected to a rotating platform (304); the other end of the rotating platform (304) is connected to a threaded rod (305); the threaded rod (305) penetrates the fixed cylinder (302), extends to the outside of the wall and is fixedly connected to an operating panel (306); the threaded rod (305) is threadedly matched with the fixed cylinder (302).
4. The hydrate pipeline cleaner according to claim 2, characterized in that: The circulating heating structure (4) comprises a fixed bin (401), the inner cavity of the fixed bin (401) is filled with a heating medium and is equipped with a submersible pump (403) and a heater (405), the output end of the submersible pump (403) is fixedly connected to an output pipe (404), the upper wall of the inner cavity of the fixed bin (401) is fixedly connected to a return pipe (402), and the output pipe (404) and the return pipe (402) are both connected to a connecting sleeve (201).
5. The hydrate pipeline cleaner according to claim 4, characterized in that: A self-filtering structure (5) is arranged in the fixed bin (401), and the self-filtering structure (5) comprises a filter screen (501) installed in the fixed bin (401), an impurity collection tank (502) and a driving component, wherein the filter screen (501) is located below the return pipe (402), and the driving component drives impurities on the filter screen (501) to enter the impurity collection tank (502).
6. The hydrate pipeline cleaner according to claim 5, characterized in that: The driving assembly comprises a first rotating shaft (506) and a second rotating shaft (509) which are rotatably connected to the inner wall of the fixed bin (401); the second rotating shaft (509) is sleeved with a water wheel (510) and is provided with a connecting wheel A (511) at the end thereof extending from the outer wall of the fixed bin (401); the first rotating shaft (506) is sleeved with a disc (507) and is provided with a connecting wheel B (512) at the end thereof extending from the outer wall of the fixed bin (401); a connecting belt (513) is provided between the connecting wheel A (511) and the connecting wheel B (512); The disc (507) is provided with a connecting frame B (508), the other end of the connecting frame B (508) is hinged to the connecting frame A (505), the other end of the connecting frame A (505) is connected to a movable scraper (504), the upper end of the movable scraper (504) is slidably sleeved outside the guide rod (503), and the lower end is placed above the filter screen plate (501), and the guide rod (503) is installed in the fixed bin (401) and is arranged parallel to the filter screen plate (501) in the upper and lower directions.
Citation Information
Patent Citations
Natural gas hydrate control and automatic cleaning device
CN219933255U
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CN113566119A
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CN209810834U
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CN212597644U
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CN216409630U