Anti-seismic support profile production line and production process thereof

By introducing a hydraulic cylinder and a stepper motor-driven mechanical system into the seismic support profile production line, the automatic loading and unloading of the profile is realized, which solves the complex problems of manual operation in the prior art and improves production efficiency and safety.

CN119259839AActive Publication Date: 2025-01-07JIANGSU HANYUE ENVIRONMENTAL PROTECTION TECH DEV CO LTD
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Patent Information

Application Number
CN202411794524.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-01-07
Estimated Expiration
2044-12-09

AI Technical Summary

Technical Problem

During the stamping and forming process of the existing seismic support profile, the existing seismic support profile production line requires complicated manual operations, making it difficult to achieve automatic loading and unloading, resulting in an increase in labor intensity of staff and a decrease in production efficiency.

Method used

A seismic support profile production line including loading and unloading mechanism and storage mechanism is designed. The mechanical system driven by hydraulic cylinders and stepper motors is used to realize automatic clamping, moving, stamping and storage of unformed and formed profiles, reducing the Manual operation complexity and improve production efficiency.

Benefits of technology

Through the automated loading and unloading and storage process, the operation difficulty and labor intensity of staff are reduced, the production and forming efficiency of earthquake-resistant bracket profiles is improved, and the risk of manual errors and injuries is reduced.

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Abstract

The invention discloses an anti-seismic support profile production line and a production process thereof, and relates to the technical field of anti-seismic support profile production.The anti-seismic support profile production line comprises a workbench, an L-shaped frame is fixedly installed on the back face of the workbench, a hydraulic cylinder is fixedly installed on the upper surface of the L-shaped frame, and the telescopic end of the hydraulic cylinder penetrates through the L-shaped frame and is fixedly provided with a stamping frame; a feeding and discharging mechanism is arranged above the workbench. And the feeding and discharging mechanism comprises a feeding unit, the feeding unit is located above the workbench, and the feeding unit is used for clamping and moving an unformed anti-seismic support profile. According to the anti-seismic support profile production line and the production process thereof, through the arrangement of the feeding unit of the feeding and discharging mechanism, the anti-seismic support profile can be clamped and moved; and the anti-seismic support sectional material which is not subjected to punch forming can be moved to the punching position, so that workers do not need to place the anti-seismic support sectional material which is not subjected to punch forming, and the operation complexity of the workers can be reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of earthquake-resistant bracket profile production, and in particular to an earthquake-resistant bracket profile production line and a production process thereof. Background Art

[0002] Electromechanical seismic supports are various components or devices that limit the displacement of attached electromechanical engineering facilities, control the vibration of facilities, and transfer the load to the bearing structure. They are composed of anchor bodies, reinforced hangers, seismic connecting components and seismic diagonal braces. Electromechanical engineering seismic supports can be divided into the following three types according to different maintenance systems, namely pipeline seismic systems, ventilation duct seismic systems and electrical equipment seismic systems. Electromechanical engineering facilities that have undergone seismic reinforcement, such as building water supply and drainage, fire protection, heating, ventilation, air conditioning, heat and electricity, can reduce earthquake damage, reduce and prevent the occurrence of secondary disasters as much as possible when an earthquake occurs, thereby achieving the purpose of reducing casualties and property losses. Seismic support profiles need to be stamped during production.

[0003] During the production and forming of the existing earthquake-resistant bracket profiles, the earthquake-resistant bracket profiles can be stamped and formed. However, when stamping and forming the earthquake-resistant bracket profiles, personnel are required to manually place the unformed earthquake-resistant bracket profiles at the stamping and forming location, and then take out the formed earthquake-resistant bracket profiles after stamping and forming, thereby increasing the complexity of the operation for the personnel, making it inconvenient to automatically load the earthquake-resistant bracket profiles, and it is also inconvenient to store the formed earthquake-resistant brackets, thereby increasing the labor intensity of the personnel and reducing the efficiency of the production and forming of the earthquake-resistant bracket profiles.

[0004] Combining the above problems, we will find that it is difficult to avoid the above problems at the same time when using the existing seismic support profile production lines on the market, and even if they can be solved, they need to be solved with the cooperation of external tools, which makes it impossible to achieve the desired effect. Therefore, we propose a seismic support profile production line and its production process. Summary of the invention

[0005] The purpose of the present invention is to provide a seismic support profile production line and a production process thereof to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an anti-seismic bracket profile production line and a production process thereof, comprising a workbench, an L-shaped frame is fixedly installed on the back of the workbench, a hydraulic cylinder is fixedly installed on the upper surface of the L-shaped frame, the telescopic end of the hydraulic cylinder passes through the L-shaped frame and is fixedly installed with a stamping frame, and a loading and unloading mechanism is arranged above the workbench; The loading and unloading mechanism comprises a loading unit, which is located above the workbench and is used to clamp and move the unformed anti-seismic bracket profile; The loading and unloading mechanism further comprises a unloading unit, which is located inside the workbench. The loading unit is used in conjunction with the unloading unit, and the unloading unit is used to unload the formed anti-seismic bracket profiles; A material storage mechanism is provided below the workbench and is used in conjunction with a loading and unloading mechanism. The material storage mechanism is used to place unformed anti-seismic support profiles and formed anti-seismic support profiles.

[0007] Preferably, the loading unit includes two fixed frames, the bottom surface of each of the fixed frames is fixedly connected to the upper surface of the workbench, each of the fixed frames is provided with a threaded screw rod inside, the outer surface of each threaded screw rod is threadedly connected to a movable plate, a rectangular frame is fixedly installed on one side of each movable plate, the bottom surface of each rectangular frame is slidably connected to the upper surface of the workbench, the outer surface of each rectangular frame is slidably connected to the inner wall of the fixed frame, and three force springs are fixedly installed on the inner wall of each rectangular frame, each group of force springs is fixedly installed with a clamping plate at one end away from the rectangular frame, a rectangular plate is fixedly installed on one side of each fixed frame, and an arc bar is fixedly installed on the side away from the fixed frame of each rectangular plate, and a first gear is fixedly installed on the left end of each threaded screw rod, and a rack belt is meshed with the outer surfaces of the two first gears, and a stepping motor is provided on the left side of one of the first gears, and the output end of the stepping motor power is fixedly connected to the left side surface of one of the first gears.

[0008] Preferably, four support rods are fixedly mounted on the bottom surface of the workbench, and a grounding plate is fixedly mounted on the bottom surface of each of the support rods.

[0009] Preferably, the unloading unit includes two sliding plates, each of which is slidably connected to the upper surface of the workbench, and each of which is fixedly mounted on the bottom surface of the sliding plate. A movable frame is fixedly installed, and the upper surface of the workbench is provided with a stamping groove, and the outer surface of each movable frame is slidably connected to the inner wall of the stamping groove. Two return springs are fixedly installed on the inner side wall of the workbench, and the right end of each return spring is fixedly connected to the left side of the movable frame. Two extrusion springs are fixedly installed on the inner wall of each movable frame, and each group of extrusion springs is fixedly installed with a T-shaped frame at one end away from the movable frame, and the outer surface of each T-shaped frame is slidably connected to the inner wall of the movable frame, and a limiting plate is fixedly installed on the side of each T-shaped frame away from the extrusion spring, and limiting blocks are fixedly installed on the front and back sides of the stamping frame, and an arc plug plate is fixedly installed on the bottom surface of each limit block.

[0010] Preferably, the material storage mechanism includes two material storage racks, the upper surface of each material storage rack is fixedly connected to the bottom surface of the workbench, the two side surfaces of each fixed rack are fixedly connected to the inner wall of the material storage rack, the inner wall of each material storage rack is rotatably connected to the outer surface of the threaded screw, the inner wall of each material storage rack is slidably connected with a placement plate, the outer surface of each threaded screw is fixedly mounted with two discs, the inner wall of each disc is rotatably hinged with three push plates, the outer surface of each disc is fixedly mounted with three fixed plates, the outer surface of each fixed plate is fixedly mounted with a buffer spring, and the end of each buffer spring away from the fixed plate is close to the push plate One side of the fixed plate is fixedly connected, and the inner side wall of each storage rack is rotatably connected with a second gear, and the outer surfaces of four of the second gears are respectively in contact with the bottom surfaces of four of the pushing plates, and a first bevel gear is fixedly installed on one side of each of the second gears, and the outer surface of each of the first bevel gears is meshed with a second bevel gear, and a rotating rod is fixedly installed on the bottom surface of each of the second bevel gears, and a semicircular gear is fixedly installed on the outer surface of each rotating rod, and the outer surface of each of the semicircular gears is meshed with a third gear, and a threaded rod is fixedly installed on the inner wall of each of the third gears, and the outer surface of each of the threaded rods is threadedly connected to the inner wall of the placement plate.

[0011] Preferably, a protection box is fixedly mounted on the bottom surface of the stepper motor, and the right side surface of the protection box is fixedly connected to the left side surface of one of the storage racks.

[0012] Preferably, a first bearing is fixedly mounted on the right end of each of the threaded screw rods, and an outer side of each of the first bearings is fixedly connected to an inner side wall of another storage rack.

[0013] Preferably, a second bearing is fixedly mounted on the bottom end of each rotating rod, and the outer side of each second bearing is fixedly connected to the inner bottom wall of the storage rack.

[0014] Preferably, a third bearing is fixedly installed on the top and bottom ends of each threaded rod, the outer side of each third bearing is respectively fixedly connected to the inner top wall and inner bottom wall of the storage rack, four supporting legs are fixedly installed on the bottom surface of each storage rack, and a grounding plate is fixedly installed on the bottom end of each supporting leg.

[0015] A production process for an earthquake-resistant bracket profile production line comprises the following steps: S1: When the user needs to move the anti-seismic bracket profile to the stamping position, the elastic force provided by the force spring can squeeze the clamping plate, so that the two clamping plates can clamp and limit the anti-seismic bracket profile, and then the user uses the external control switch and power supply to start the stepper motor, and the power provided by the stepper motor can drive one of the first gears to rotate, so that the first gear can drive the rack belt to rotate, thereby driving the other first gear to rotate synchronously, so that the first gear can drive the threaded screw to rotate, and the rotation of the threaded screw can drive the movable plate to move, so that the clamping plate can drive the anti-seismic bracket profile to move to the bottom of the stamping frame, and the stepper motor stops working after the anti-seismic bracket profile moves to the bottom of the stamping frame, so that the staff does not need to place the unstamped anti-seismic bracket profile at the stamping position, thereby reducing the complexity of the staff's operation, and the rectangular plate can limit and fix the arc strip, so that the clamping plate can limit the clamping plate when it returns to its original position, so that the clamping plate can move to the rectangular frame, thereby preventing the anti-seismic bracket profile from blocking the clamping plate.

[0016] S2: When the anti-seismic bracket profile moves to the bottom of the stamping frame, the user uses the external control switch and power supply to start the hydraulic cylinder. The elasticity provided by the hydraulic cylinder can drive the stamping frame to move downward, so that the arc plug plate can be inserted into the T-shaped frame. The arc plug plate and the T-shaped frame are in a misaligned state, so that when the arc plug plate is inserted into the T-shaped frame, the T-shaped frame can be driven to move toward the movable frame, thereby driving the limit plate to move to one side of the movable frame to prevent the stamping frame from pressing the anti-seismic bracket profile into the stamping groove. The stamping of the profile is affected. After the anti-seismic bracket profile is stamped and formed, the hydraulic cylinder drives the stamping frame to move upward, so that the arc plug plate can be inserted from the T-shaped frame. The cam is pulled out, and the elastic force provided by the extrusion spring can squeeze the limit plate, so that the two limit plates can clamp the anti-seismic bracket profile after stamping. The stepper motor is started again, so that the threaded screw can drive the rectangular frame to move, and the movement of the rectangular frame can push the sliding plate, so that the sliding plate can drive the formed anti-seismic bracket profile to move, so that the stamped anti-seismic bracket profile can be automatically taken out, and the staff does not need to remove the formed anti-seismic bracket profile, which is convenient for unloading the anti-seismic bracket profile, which reduces the difficulty of operation for the staff and prevents the device from causing harm to the staff.

[0017] S3: First, place the anti-seismic bracket profile neatly on the left placement plate. When the stepper motor drives the anti-seismic bracket profile to move, the threaded screw can drive the disc to rotate, thereby driving the push plate to rotate, so that the push plate can drive the second gear to rotate. When the anti-seismic bracket profile is driven to the stamping position, the second gear rotates one circle, and the rotation of the second gear drives the first bevel gear to rotate one circle. The first bevel gear can drive the second bevel gear to rotate one circle. The rotation of the second bevel gear can drive the rotating rod to rotate, so that the rotating rod can drive the semicircular gear to rotate. The rotation of the semicircular gear can drive the third gear to rotate one circle, so that the third gear can drive the threaded rod to rotate. The rotation of the two threaded rods can drive the placement plate The cam is adapted to move upwards, thereby driving the anti-seismic bracket profile to move upwards; the rotation of the other two threaded rods can drive the placement plate to move downwards, so that the placement plate can store the formed anti-seismic bracket profile, thereby storing and placing the un-stamped anti-seismic bracket profile and the stamped anti-seismic bracket profile, thereby facilitating the storage of the anti-seismic bracket profile, thereby reducing the labor intensity of the staff and increasing the efficiency of the production and forming of the anti-seismic bracket profile; the push plate can be limited by the buffer spring; the elastic force provided by the buffer spring can buffer the push plate when the disc rotates; the second bevel gear itself has a certain weight, and the load will produce a certain damping, so that the push plate will not drive the second gear to rotate when it is reversed.

[0018] Compared with the prior art, the present invention has the following beneficial effects: The present invention provides a loading unit of the loading and unloading mechanism, which can clamp and move the unstamped anti-seismic bracket profile, so that the unstamped anti-seismic bracket profile can be moved to the stamping location, thereby eliminating the need for workers to place the unstamped anti-seismic bracket profile, reducing the complexity of the workers' operations.

[0019] The present invention provides a unloading unit, which can cooperate with the loading unit to automatically take out the anti-seismic support profile after stamping, thereby eliminating the need for workers to remove the formed anti-seismic support profile, facilitating the unloading of the anti-seismic support profile, thereby reducing the operating difficulty of the workers and preventing the device from causing harm to the workers.

[0020] The present invention provides a material storage mechanism, which can be used to store and place un-stamped seismic support profiles and stamped seismic support profiles, thereby facilitating the storage of seismic support profiles, thereby reducing the labor intensity of workers and increasing the efficiency of seismic support profile production. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic structural diagram of a cross-section of the fixing frame of the present invention; Figure 3 It is a schematic structural diagram of a cross-section of a rectangular frame of the present invention; Figure 4 It is a schematic structural diagram of the L-shaped frame of the present invention in cross section; Figure 5 It is a schematic structural diagram of a cross-section of the workbench of the present invention; Figure 6 It is a schematic structural diagram of a cross-section of the movable frame of the present invention; Figure 7 It is a schematic structural diagram of a cross-section of a material storage rack of the present invention; Figure 8 For the present invention Figure 7 A partial enlarged view of the middle A; Fig. 9 It is a structural schematic diagram of the placement plate of the present invention.

[0022] In the figure: 1, workbench; 11, L-shaped frame; 12, hydraulic cylinder; 13, punching frame; 2, loading and unloading mechanism; 21, loading unit; 2101, fixed frame; 2102, screw rod; 2103, movable plate; 2104, rectangular frame; 2105, force spring; 2106, clamping plate; 2107, rectangular plate; 2108, arc strip; 2109, grounding plate; 2110, rack belt; 2111, stepping motor; 2112, first gear; 2113, protection box; 2114, first bearing; 2115, support rod; 22, unloading unit; 2201, sliding plate; 2202, movable frame; 220 3. Reset spring; 2204. T-shaped frame; 2205. Limit plate; 2206. Extrusion spring; 2207. Limit block; 2208. Arc plug plate; 2209. Punching groove; 3. Storage mechanism; 301. Storage rack; 302. Placement plate; 303. Disc; 304. Push plate; 305. Fixed plate; 306. Buffer spring; 307. Second gear; 308. First bevel gear; 309. Second bevel gear; 310. Rotating rod; 311. Semicircular gear; 312. Third gear; 313. Threaded rod; 314. Second bearing; 315. Third bearing; 316. Support leg; 317. Grounding plate. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] Embodiment 1 See also Figure 1-9 The present invention provides a technical solution: a seismic support profile production line, comprising a workbench 1, an L-shaped frame 11 is fixedly installed on the back of the workbench 1, a hydraulic cylinder 12 is fixedly installed on the upper surface of the L-shaped frame 11, the telescopic end of the hydraulic cylinder 12 passes through the L-shaped frame 11 and is fixedly installed with a stamping frame 13, and a loading and unloading mechanism 2 is arranged above the workbench 1; The loading and unloading mechanism 2 comprises a loading unit 21 , which is located above the workbench 1 , and is used for clamping and moving the unformed anti-seismic bracket profile.

[0025] As a further limitation of the loading unit 21 of the present invention, the loading unit 21 includes two fixed frames 2101, the bottom surface of each fixed frame 2101 is fixedly connected to the upper surface of the workbench 1, a threaded screw 2102 is arranged inside each fixed frame 2101, the outer surface of each threaded screw 2102 is threadedly connected to a movable plate 2103, a rectangular frame 2104 is fixedly installed on one side of each movable plate 2103, the bottom surface of each rectangular frame 2104 is slidably connected to the upper surface of the workbench 1, the outer surface of each rectangular frame 2104 is slidably connected to the inner wall of the fixed frame 2101, and the inner wall of each rectangular frame 2104 is fixedly installed with three force springs 2105, and each group of force springs 2105 A clamping plate 2106 is fixedly installed at one end away from the rectangular frame 2104, a rectangular plate 2107 is fixedly installed on one side of each fixing frame 2101, and an arcuate strip 2108 is fixedly installed on the side away from the fixing frame 2101 of each rectangular plate 2107. The clamping plate 2106 and the rectangular plate 2107 are provided with arcuate surfaces that match each other on both sides. A first gear 2112 is fixedly installed at the left end of each threaded screw 2102, and a rack belt 2110 is meshed with the outer surfaces of the two first gears 2112. A stepper motor 2111 is arranged on the left side of one of the first gears 2112, and the output end of the power of the stepper motor 2111 is fixedly connected to the left side of one of the first gears 2112. Four support rods 2115 are fixedly installed on the bottom surface of the workbench 1, and a grounding plate 2109 is fixedly installed on the bottom surface of each support rod 2115. By setting the support rods 2115, the workbench 1 can be supported, and the grounding plate 2109 can increase the friction between the support rods 2115 and the ground, thereby increasing the friction between the support rods 2115 and the ground, thereby ensuring the stability of the workbench 1.

[0026] The specific implementation of this embodiment is as follows: when the user needs to move the anti-seismic bracket profile to the stamping position, the elastic force provided by the force spring 2105 can squeeze the clamping plate 2106, so that the two clamping plates 2106 can clamp and limit the anti-seismic bracket profile, and then the user uses the external control switch and power supply to start the stepper motor 2111, and the power provided by the stepper motor 2111 can drive one of the first gears 2112 to rotate, so that the first gear 2112 can drive the rack belt 2110 to rotate, thereby driving the other first gear 2112 to rotate synchronously, so that the first gear 2112 can drive the threaded screw 2102 to rotate, and the threaded screw 2102 can rotate. The rotation of the screw rod 2102 can drive the movable plate 2103 to move, so that the clamping plate 2106 can drive the seismic support profile to move to the bottom of the stamping frame 13. After the seismic support profile moves to the bottom of the stamping frame 13, the stepping motor 2111 stops working, so that the staff does not need to place the unstamped seismic support profile at the stamping place, thereby reducing the complexity of the staff's operation. The rectangular plate 2107 can limit and fix the arc strip 2108, so that the clamping plate 2106 can be limited when returning to its original position, so that the clamping plate 2106 can move toward the rectangular frame 2104, thereby preventing the seismic support profile from blocking the clamping plate 2106.

[0027] Embodiment 2 See also Figure 1-9 The present invention provides a technical solution: a production line for earthquake-resistant bracket profiles. The present invention makes corresponding improvements to the technical problems mentioned in the background technology.

[0028] As a further limitation of the unloading unit 22 of the present invention, the loading and unloading mechanism 2 further includes the unloading unit 22, which is located inside the workbench 1, and the loading unit 21 is used in conjunction with the unloading unit 22, and the unloading unit 22 is used to unload the formed anti-seismic bracket profile; The unloading unit 22 includes two sliding plates 2201, the bottom surface of each sliding plate 2201 is slidably connected to the upper surface of the workbench 1, and a movable frame 2202 is fixedly installed on the bottom surface of each sliding plate 2201. A stamping groove 2209 is provided on the upper surface of the workbench 1, and the outer surface of each movable frame 2202 is slidably connected to the inner wall of the stamping groove 2209. Two return springs 2203 are fixedly installed on the inner wall of the workbench 1, and the right end of each return spring 2203 is fixedly connected to the left side of the movable frame 2202. Two extrusion springs are fixedly installed on the inner wall of each movable frame 2202 2206, a T-shaped frame 2204 is fixedly installed on one end of each group of extrusion springs 2206 away from the movable frame 2202, the outer surface of each T-shaped frame 2204 is slidably connected to the inner wall of the movable frame 2202, and a limiting plate 2205 is fixedly installed on one side of each T-shaped frame 2204 away from the extrusion spring 2206, and limiting blocks 2207 are fixedly installed on the front and back of the stamping frame 13, and an arc-shaped insert plate 2208 is fixedly installed on the bottom surface of each limiting block 2207. A slot for use with the arc-shaped insert plate 2208 is opened on the workbench 1, and the slot is located above the T-shaped frame 2204.

[0029] The specific implementation of this embodiment is as follows: when the anti-seismic support profile moves to the bottom of the stamping frame 13, the user uses the external control switch and power supply to start the hydraulic cylinder 12, and the elasticity provided by the hydraulic cylinder 12 can drive the stamping frame 13 to move downward, so that the arc plug plate 2208 can be inserted into the T-shaped frame 2204, and the arc plug plate 2208 and the T-shaped frame 2204 are in a misaligned state, so that when the arc plug plate 2208 is inserted into the T-shaped frame 2204, the T-shaped frame 2204 can be driven to move toward the movable frame 2202, thereby driving the limit plate 2205 to move toward one side of the movable frame 2202, preventing the stamping frame 13 from pressing the anti-seismic support profile into the stamping groove 2209 and affecting the stamping of the profile. After the anti-seismic support profile is stamped and formed, the hydraulic cylinder 12 drives the stamping frame 13 to move upward. The arc-shaped plug plate 2208 can be pulled out from the T-shaped frame 2204, and the elastic force provided by the extrusion spring 2206 can squeeze the limit plate 2205, so that the two limit plates 2205 can clamp the anti-seismic bracket profile after stamping, and the stepper motor 2111 is started again, so that the threaded screw 2102 can drive the rectangular frame 2104 to move, and the movement of the rectangular frame 2104 can push the sliding plate 2201, so that the sliding plate 2201 can drive the formed anti-seismic bracket profile to move, so that the anti-seismic bracket profile after stamping can be automatically taken out, and the staff does not need to remove the formed anti-seismic bracket profile, which is convenient for unloading the anti-seismic bracket profile, which reduces the difficulty of operation for the staff and prevents the device from causing harm to the staff.

[0030] Embodiment 3 See also Figure 1-9 The present invention provides a technical solution: a production line for earthquake-resistant bracket profiles. The present invention makes corresponding improvements to the technical problems mentioned in the background technology.

[0031] As a further limitation of the material storage mechanism 3 of the present invention, a material storage mechanism 3 is provided below the workbench 1, and the material storage mechanism 3 is used in conjunction with the loading and unloading mechanism 2, and the material storage mechanism 3 is used to place the unformed anti-seismic bracket profiles and the formed anti-seismic bracket profiles; The material storage mechanism 3 includes two material storage racks 301, the upper surface of each material storage rack 301 is fixedly connected to the bottom surface of the workbench 1, the two side surfaces of each fixed rack 2101 are fixedly connected to the inner wall of the material storage rack 301, the inner wall of each material storage rack 301 is rotatably connected to the outer surface of the threaded screw 2102, the inner wall of each material storage rack 301 is slidably connected with a placement plate 302, the outer surface of each threaded screw 2102 is fixedly installed with two discs 303, the inner wall of each disc 303 is rotatably hinged with three push plates 304, one side of the push plate 304 is provided with an arc surface, the outer surface of each disc 303 is fixedly installed with three fixed plates 305, the outer surface of each fixed plate 305 is fixedly installed with a buffer spring 306, and the end of each buffer spring 306 away from the fixed plate 305 is connected to The pushing plate 304 is fixedly connected to a side surface close to the fixed plate 305, and the inner side wall of each storage rack 301 is rotatably connected with a second gear 307, wherein the outer surfaces of the four second gears 307 are respectively in contact with the bottom surfaces of the four pushing plates 304, and a first bevel gear 308 is fixedly installed on a side surface of each second gear 307, and the outer surface of each first bevel gear 308 is meshed with a second bevel gear 309, and a rotating rod 310 is fixedly installed on the bottom surface of each second bevel gear 309, and a semicircular gear 311 is fixedly installed on the outer surface of each rotating rod 310, and the outer surface of each semicircular gear 311 is meshed with a third gear 312, and a threaded rod 313 is fixedly installed on the inner wall of each third gear 312, and the outer surface of each threaded rod 313 is threadedly connected to the inner wall of the placement plate 302; A protection box 2113 is fixedly installed on the bottom surface of the stepper motor 2111, and the right side of the protection box 2113 is fixedly connected to the left side of one of the storage racks 301. By providing the protection box 2113, the stepper motor 2111 can be supported and protected, thereby preventing the stepper motor 2111 from falling and avoiding external forces from colliding with the stepper motor 2111, thereby ensuring the safety of the stepper motor 2111. A first bearing 2114 is fixedly installed on the right end of each threaded screw 2102, and the outer side of each first bearing 2114 is fixedly connected to the inner wall of another storage rack 301. By providing the first bearing 2114, the threaded screw 2102 can be supported and limited, thereby preventing the threaded screw 2102 from falling or deviating during rotation, thereby ensuring the stability of the threaded screw 2102 during rotation.

[0032] A second bearing 314 is fixedly installed at the bottom end of each rotating rod 310, and the outer side of each second bearing 314 is fixedly connected to the inner bottom wall of the storage rack 301. By setting the second bearing 314, the rotating rod 310 can be supported and limited, so that the rotating rod 310 can rotate smoothly.

[0033] The top and bottom ends of each threaded rod 313 are fixedly installed with a third bearing 315, and the outer sides of each third bearing 315 are respectively fixedly connected to the inner top wall and the inner bottom wall of the storage rack 301, and the bottom surface of each storage rack 301 is fixedly installed with four supporting legs 316, and the bottom end of each supporting leg 316 is fixedly installed with a grounding plate 317. By providing the third bearing 315, the threaded rod 313 can be limited and supported to prevent the threaded rod 313 from deviating during rotation, thereby ensuring the stability of the threaded rod 313. By providing the supporting legs 316, the storage rack 301 can be supported, and the grounding plate 317 can increase the friction between the supporting legs 316 and the ground, thereby increasing the friction between the supporting legs 316 and the ground and ensuring the stability of the storage rack 301.

[0034] The specific implementation of this embodiment is as follows: first, the anti-seismic bracket profile is neatly placed on the left placement plate 302. When the stepping motor 2111 drives the anti-seismic bracket profile to move, the threaded screw 2102 can drive the disc 303 to rotate, thereby driving the pushing plate 304 to rotate, so that the pushing plate 304 can push the second gear 307 to rotate. When the anti-seismic bracket profile is driven to the stamping position, the second gear 307 rotates one circle, and the rotation of the second gear 307 drives the first bevel gear 308 to rotate one circle. The first bevel gear 308 can drive the second bevel gear 309 to rotate one circle. The rotation of the second bevel gear 309 can drive the rotating rod 310 to rotate, so that the rotating rod 310 can drive the semicircular gear 311 to rotate. The rotation of the semicircular gear 311 can drive the third gear 312 to rotate one circle, so that the third gear 312 can drive the threaded rod 313 to rotate, wherein the two threaded rods 313 rotate one circle to drive the placement plate 302 to move upward, thereby driving When the cam 313 is in the closed position, the left cam 313 will move upward and the right cam 313 will move downward. When the cam 313 is in the closed position, the left cam 313 will move upward and the right cam 313 will move upward. When the cam 313 is in the closed position, the left cam 313 will move upward and the right cam 313 will move downward. When the cam 313 is in the closed position, the right cam 313 will move upward and the left cam 313 will move upward.

[0035] A production process for an earthquake-resistant bracket profile production line comprises the following steps: S1: When the user needs to move the anti-seismic bracket profile to the stamping position, the elastic force provided by the force spring 2105 can squeeze the clamping plate 2106, so that the two clamping plates 2106 can clamp and limit the anti-seismic bracket profile. Then the user uses the external control switch and power supply to start the stepper motor 2111. The power provided by the stepper motor 2111 can drive one of the first gears 2112 to rotate, so that the first gear 2112 can drive the rack belt 2110 to rotate, thereby driving the other first gear 2112 to rotate synchronously, so that the first gear 2112 can drive the threaded screw 2102 to rotate, and the threaded screw 210 The rotation can drive the movable plate 2103 to move, so that the clamping plate 2106 can drive the anti-seismic bracket profile to move to the bottom of the stamping frame 13. After the anti-seismic bracket profile moves to the bottom of the stamping frame 13, the stepping motor 2111 stops working, so that the staff does not need to place the un-stamped anti-seismic bracket profile at the stamping position, thereby reducing the complexity of the staff's operation. The rectangular plate 2107 can limit and fix the arc strip 2108, so that the clamping plate 2106 can limit the clamping plate 2106 when returning to its original position, so that the clamping plate 2106 can move toward the rectangular frame 2104, thereby preventing the anti-seismic bracket profile from blocking the clamping plate 2106.

[0036] S2: After the anti-seismic support profile moves to the bottom of the stamping frame 13, the user uses the external control switch and power supply to start the hydraulic cylinder 12. The elasticity provided by the hydraulic cylinder 12 can drive the stamping frame 13 to move downward, so that the arc plug plate 2208 can be inserted into the T-shaped frame 2204. The arc plug plate 2208 and the T-shaped frame 2204 are in a misaligned state, so that when the arc plug plate 2208 is inserted into the T-shaped frame 2204, the T-shaped frame 2204 can be driven to move toward the movable frame 2202, thereby driving the limit plate 2205 to move toward the side of the movable frame 2202 to prevent the stamping frame 13 from pressing the anti-seismic support profile into the stamping groove 2209 and affecting the stamping of the profile. After the anti-seismic support profile is stamped and formed, the hydraulic cylinder 12 drives the stamping frame 13 to move upward, so that the arc plug plate 2208 can be inserted into the T-shaped frame 2204. Plate 2208 can be pulled out from the T-shaped frame 2204, and the elastic force provided by the extrusion spring 2206 can squeeze the limit plate 2205, so that the two limit plates 2205 can clamp the anti-seismic bracket profile after stamping, and start the stepper motor 2111 again, so that the threaded screw 2102 can drive the rectangular frame 2104 to move, and the movement of the rectangular frame 2104 can push the sliding plate 2201, so that the sliding plate 2201 can drive the anti-seismic bracket profile after stamping to move, so that the anti-seismic bracket profile after stamping can be automatically taken out, and the staff does not need to remove the anti-seismic bracket profile after stamping, which is convenient for unloading the anti-seismic bracket profile, which reduces the difficulty of operation for the staff and prevents the device from causing harm to the staff.

[0037] S3: First, place the anti-seismic bracket profile neatly on the left placement plate 302. When the stepper motor 2111 drives the anti-seismic bracket profile to move, the threaded screw 2102 can drive the disc 303 to rotate, thereby driving the push plate 304 to rotate, so that the push plate 304 can drive the second gear 307 to rotate. When the anti-seismic bracket profile is driven to the stamping position, the second gear 307 rotates one circle, and the rotation of the second gear 307 drives the first bevel gear 308 to rotate one circle. The first bevel gear 308 can drive the second bevel gear 309 to rotate one circle. The rotation of the second bevel gear 309 can drive the rotating rod 310 to rotate, so that the rotating rod 310 can drive the semicircular gear 311 to rotate. The rotation of the semicircular gear 311 can drive the third gear 312 to rotate one circle, so that the third gear 312 can drive the threaded rod 313 to rotate. The two threaded rods One rotation of 313 can drive the placement plate 302 to move upward, thereby driving the anti-seismic support profile to move upward. The rotation of the other two threaded rods 313 can drive the placement plate 302 to move downward, so that the placement plate 302 can store the formed anti-seismic support profile, thereby storing and placing the unstamped anti-seismic support profile and the stamped anti-seismic support profile, thereby facilitating the storage of the anti-seismic support profile, while reducing the labor intensity of the staff, and increasing the efficiency of the production and forming of the anti-seismic support profile. The push plate 304 can be limited by the buffer spring 306. The elastic force provided by the buffer spring 306 can buffer the push plate 304 when the disc 303 rotates. The second bevel gear 309 itself has a certain weight, and the load will produce a certain damping, so that the push plate 304 will not drive the second gear 307 to rotate when reversing.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A production line for earthquake-resistant bracket profiles, comprising a workbench (1), characterized in that: An L-shaped frame (11) is fixedly mounted on the back of the workbench (1), a hydraulic cylinder (12) is fixedly mounted on the upper surface of the L-shaped frame (11), a telescopic end of the hydraulic cylinder (12) passes through the L-shaped frame (11) and is fixedly mounted with a punching frame (13), and a loading and unloading mechanism (2) is arranged above the workbench (1); The loading and unloading mechanism (2) comprises a loading unit (21), the loading unit (21) being located above the workbench (1), and the loading unit (21) being used to clamp and move the unformed anti-seismic bracket profile; The loading and unloading mechanism (2) further comprises a unloading unit (22), wherein the unloading unit (22) is located inside the workbench (1), and the loading unit (21) is used in conjunction with the unloading unit (22), and the unloading unit (22) is used to unload the formed anti-seismic bracket profile; A material storage mechanism (3) is arranged below the workbench (1), and the material storage mechanism (3) is used in conjunction with the loading and unloading mechanism (2). The material storage mechanism (3) is used to place unformed anti-seismic support profiles and formed anti-seismic support profiles. The loading unit (21) comprises two fixed frames (2101), and the bottom surface of each fixed frame (2101) is fixedly connected to the upper surface of the workbench (1). A threaded screw rod (2102) is arranged inside each fixed frame (2101), and the outer surface of each threaded screw rod (2102) is threadedly connected to a movable plate (2103), and a rectangular frame (2104) is fixedly installed on one side of each movable plate (2103). Each rectangular frame The bottom surface of each rectangular frame (2104) is slidably connected to the upper surface of the workbench (1), the outer surface of each rectangular frame (2104) is slidably connected to the inner wall of the fixed frame (2101), the inner wall of each rectangular frame (2104) is fixedly installed with three force springs (2105), and the end of each group of force springs (2105) away from the rectangular frame (2104) is fixedly installed with a clamping plate (2106), and a side surface of each fixed frame (2101) is fixedly installed with a rectangular plate (2107), and a side surface of each rectangular plate (2107) away from the fixed frame (2101) is fixedly installed with an arc strip (2108), and the left end of each threaded screw (2102) is fixedly installed with a first gear. (2112), the outer surfaces of the two first gears (2112) are meshed with a rack belt (2110), a stepper motor (2111) is arranged on the left side of one of the first gears (2112), the output end of the power of the stepper motor (2111) is fixedly connected to the left side of one of the first gears (2112), the unloading unit (22) comprises two sliding plates (2201), the bottom surface of each sliding plate (2201) is slidably connected to the upper surface of the workbench (1), the bottom surface of each sliding plate (2201) is fixedly mounted with a movable frame (2202), the upper surface of the workbench (1) is provided with a stamping groove (2209), and the outer surface of each movable frame (2202) The inner wall of the workbench (1) is fixedly mounted with two return springs (2203), the right end of each return spring (2203) is fixedly mounted with the left side of the movable frame (2202), the inner wall of each movable frame (2202) is fixedly mounted with two extrusion springs (2206), one end of each group of extrusion springs (2206) away from the movable frame (2202) is fixedly mounted with a T-shaped frame (2204), the outer surface of each T-shaped frame (2204) is slidably connected to the inner wall of the movable frame (2202), and a side of each T-shaped frame (2204) away from the extrusion spring (2206) is fixedly mounted with a limiting plate (2205),The front and back sides of the punching frame (13) are fixedly mounted with limit blocks (2207), the bottom surface of each limit block (2207) is fixedly mounted with an arc-shaped insert plate (2208), the material storage mechanism (3) comprises two material storage racks (301), the upper surface of each material storage rack (301) is fixedly connected to the bottom surface of the workbench (1), the two side surfaces of each fixed rack (2101) are fixedly connected to the inner wall of the material storage rack (301), and the inner wall of each material storage rack (301) is fixedly connected to the threaded screw ( The outer surface of each material storage rack (301) is rotatably connected, the inner wall of each material storage rack (301) is slidably connected to a placement plate (302), the outer surface of each threaded screw rod (2102) is fixedly mounted with two discs (303), the inner wall of each disc (303) is rotatably hinged with three push plates (304), the outer surface of each disc (303) is fixedly mounted with three fixing plates (305), the outer surface of each fixing plate (305) is fixedly mounted with a buffer spring (306), and each One end of the buffer spring (306) away from the fixed plate (305) is fixedly connected to a side of the push plate (304) close to the fixed plate (305); the inner side wall of each storage rack (301) is rotatably connected to a second gear (307); the outer surfaces of four of the second gears (307) are respectively in contact with the bottom surfaces of four of the push plates (304); a first bevel gear (308) is fixedly installed on one side of each of the second gears (307); the outer surface of each of the first bevel gears (308) is The surfaces of the second bevel gears (309) are meshed with a second bevel gear (309), the bottom surface of each second bevel gear (309) is fixedly mounted with a rotating rod (310), the outer surface of each rotating rod (310) is fixedly mounted with a semicircular gear (311), the outer surface of each semicircular gear (311) is meshed with a third gear (312), the inner wall of each third gear (312) is fixedly mounted with a threaded rod (313), and the outer surface of each threaded rod (313) is threadedly connected to the inner wall of the placement plate (302).

2. The production line for seismic support profiles according to claim 1 is characterized by: Four support rods (2115) are fixedly mounted on the bottom surface of the workbench (1), and a grounding plate (2109) is fixedly mounted on the bottom surface of each support rod (2115).

3. The production line for seismic support profiles according to claim 1 is characterized by: A protection box (2113) is fixedly mounted on the bottom surface of the stepper motor (2111), and the right side surface of the protection box (2113) is fixedly connected to the left side surface of one of the material storage racks (301).

4. The production line for seismic support profiles according to claim 1 is characterized by: A first bearing (2114) is fixedly mounted on the right end of each threaded screw rod (2102), and the outer side of each first bearing (2114) is fixedly connected to the inner side wall of another material storage rack (301).

5. The production line for earthquake-resistant bracket profiles according to claim 1 is characterized by: A second bearing (314) is fixedly mounted on the bottom end of each rotating rod (310), and the outer side of each second bearing (314) is fixedly connected to the inner bottom wall of the material storage rack (301).

6. The production line for seismic support profiles according to claim 1 is characterized by: A third bearing (315) is fixedly mounted on the top and bottom ends of each threaded rod (313); the outer side of each third bearing (315) is respectively fixedly connected to the inner top wall and the inner bottom wall of the material storage rack (301); four supporting legs (316) are fixedly mounted on the bottom surface of each material storage rack (301); and a grounding plate (317) is fixedly mounted on the bottom end of each supporting leg (316).

7. The production process of the seismic support profile production line according to claim 6 is characterized by: The specific steps include: S1: When the user needs to move the anti-seismic bracket profile to the stamping position, the elastic force provided by the force spring (2105) can squeeze the clamping plate (2106), so that the two clamping plates (2106) can clamp and limit the anti-seismic bracket profile. Then, the user uses an external control switch and a power supply to start the stepper motor (2111). The power provided by the stepper motor (2111) can drive one of the first gears (2112) to rotate, so that the first gear (2112) can drive the rack belt (2110) to rotate, thereby driving the other first gear (2112) to rotate synchronously, so that the first gear (2112) can drive the threaded screw (2102) to rotate, and the threaded screw (2102) ) can drive the movable plate (2103) to move, so that the clamping plate (2106) can drive the anti-seismic bracket profile to move to the bottom of the stamping frame (13). After the anti-seismic bracket profile moves to the bottom of the stamping frame (13), the stepping motor (2111) stops working, so that the staff does not need to place the anti-seismic bracket profile that has not been stamped at the stamping position, thereby reducing the complexity of the staff's operation. The rectangular plate (2107) can limit and fix the arc strip (2108), so that the clamping plate (2106) can limit the clamping plate (2106) when returning to its original position, so that the clamping plate (2106) can move toward the rectangular frame (2104), thereby preventing the anti-seismic bracket profile from blocking the clamping plate (2106); S2: After the anti-seismic support profile moves to the bottom of the stamping frame (13), the user uses the external control switch and power supply to start the hydraulic cylinder (12), and the stamping frame (13) can be driven to move downward by the elasticity provided by the hydraulic cylinder (12), so that the arc-shaped plug plate (2208) can be inserted into the T-shaped frame (2204). The arc-shaped plug plate (2208) and the T-shaped frame (2204) are in a misaligned state, so that when the arc-shaped plug plate (2208) is inserted into the T-shaped frame (2204), the T-shaped frame (2204) can be driven to move into the movable frame (2202), thereby driving the limit plate (2205) to move toward the side of the movable frame (2202), so as to prevent the stamping frame (13) from affecting the stamping of the profile when pressing the anti-seismic support profile into the stamping groove (2209). After the anti-seismic support profile is stamped and formed, the hydraulic cylinder (12) drives the stamping frame (13) upward. The arc-shaped plug plate (2208) is moved so that it can be pulled out of the T-shaped frame (2204). The elastic force provided by the extrusion spring (2206) can squeeze the limit plate (2205), so that the two limit plates (2205) can clamp the anti-seismic bracket profile after stamping. The stepper motor (2111) is started again, so that the threaded screw rod (2102) can drive the rectangular frame (2104) to move. The movement of the rectangular frame (2104) can push the sliding plate (2201), so that the sliding plate (2201) can drive the anti-seismic bracket profile after stamping to move, so that the anti-seismic bracket profile after stamping can be automatically taken out, and the staff does not need to remove the anti-seismic bracket profile after stamping, which facilitates the unloading of the anti-seismic bracket profile, thereby reducing the difficulty of operation for the staff and preventing the device from causing harm to the staff. S3: First, the anti-seismic bracket profile is neatly placed on the left placement plate (302). When the stepper motor (2111) drives the anti-seismic bracket profile to move, the threaded screw (2102) can drive the disc (303) to rotate, thereby driving the push plate (304) to rotate, so that the push plate (304) can drive the second gear (307) to rotate. When the anti-seismic bracket profile is driven to move to the stamping position, the second gear (307) rotates one circle, and the second gear (307) ) rotates to drive the first bevel gear (308) to rotate one circle, the first bevel gear (308) can drive the second bevel gear (309) to rotate one circle, the rotation of the second bevel gear (309) can drive the rotating rod (310) to rotate, so that the rotating rod (310) can drive the semicircular gear (311) to rotate, the rotation of the semicircular gear (311) can drive the third gear (312) to rotate one circle, so that the third gear (312) can drive the threaded rod (313) to rotate, The rotation of two of the threaded rods (313) can drive the placement plate (302) to move upward, thereby driving the anti-seismic bracket profile to move upward. The rotation of the other two threaded rods (313) can drive the placement plate (302) to move downward, so that the placement plate (302) can store the anti-seismic bracket profile after forming, so that the anti-seismic bracket profile that has not been stamped and the anti-seismic bracket profile after stamping can be stored and placed, thereby facilitating the storage of the anti-seismic bracket profile, thereby reducing the labor intensity of the staff and increasing the efficiency of the production and forming of the anti-seismic bracket profile. The push plate (304) can be limited by the buffer spring (306). The elastic force provided by the buffer spring (306) can buffer the push plate (304) when the disc (303) rotates. The second bevel gear (309) itself has a certain weight, and the load will generate a certain damping, so that the push plate (304) will not drive the second gear (307) to rotate when it is reversed.

Citation Information

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