A turbine shell mold with detachable sand core block
By using a mold release mechanism and a rotary positioning placement mechanism in the turbine shell mold, the automatic mold release and inspection of castings is achieved, which solves the safety hazards of manual operation of workers and the problems of low inspection efficiency, and improves production efficiency and product quality.
Patent Information
- Application Number
- CN202411797995.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2044-12-09
AI Technical Summary
The existing turbine shell molds require manual operation by workers during casting release process, resulting in high working strength and high safety risks. The inspection efficiency after casting is low, which is easy to cause poor inspection results due to accumulation or chaos in castings.
The casting is automatically ejected out of the mold cavity by using a mold release mechanism, and the casting sleeve is set on the limit column through a rotary positioning mechanism, realizing automatic inspection and classification collection.
It reduces the risk and labor intensity of manual operations by workers, improves the casting demolding efficiency and inspection accuracy, and avoids the inflow of unqualified products into subsequent processing processes.
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Figure CN119259965B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of mold equipment, and in particular to a turbine casing mold with a detachable sand core block. Background Art
[0002] The turbine housing mold is a special mold used to manufacture the turbine housing of a turbocharger, and the sand core block is a key component in the turbine housing mold. It is usually made of a mixture of sand powder and a binder, and is made through compression molding and post-processing. The main function of the sand core block is to form the complex shape and structure inside the turbine housing to ensure the accuracy and quality of the final product.
[0003] In response to the above technical problems, a patent with announcement number CN220880421U discloses a turbine casing mold with easily removable sand core movable blocks, including a movable mold side and a static mold side, wherein at least one first sub-cavity is arranged on the movable mold side, and a second sub-cavity matching with the first sub-cavity is arranged on the static mold side, the first sub-cavity and the second sub-cavity are suitable for combining to form a mold cavity, and the mold cavity is suitable for arranging multiple first movable blocks and forming sand cores, the first movable blocks are suitable for being clamped with the formed sand cores in the form of mutual combination, and a connector is arranged between two adjacent first movable blocks, and the connector is suitable for maintaining the combination between the first movable blocks, the movable blocks of the turbine casing mold can be removed with the sand core, and the separation operation between the movable blocks and the sand core is simple and convenient, and before the movable blocks are separated, the movable blocks can be stably fixed on the sand core and are not easy to fall off.
[0004] However, the above technical solution has the following defects:
[0005] (1) When the casting is cooled and formed in the mold cavity and needs to be taken out from the mold cavity, the worker needs to take it out manually, which leads to high work intensity and fatigue. In addition, the worker's hands are easily squeezed by the mold, which poses a threat to the worker's safety. In addition, usually, after multiple castings are formed in sequence, the taken out castings may be placed in a collection container for collection and then uniformly processed in subsequent stages, or the formed castings may be directly placed on a conveyor device and enter the next processing stage. In some cases, the surface of the molded casting may have defects, such as pores, slag inclusions, cracks, etc. Therefore, in order to prevent defective castings from flowing into subsequent processing stages, it is necessary to remove the defective castings after the casting is formed. , check its surface quality, so as to timely discover and deal with unqualified products. When multiple castings are collected in a collection container and then their surface quality is checked, the castings may be piled up due to the random placement of the castings, causing the castings to cover each other, thereby affecting the inspection effect. In addition, confusion may also occur during the inspection due to the confusion of the castings. When the quality of each casting is checked and the castings are placed in a collection container or on a conveyor after inspection, it is not conducive to the inspectors to compare multiple castings, and it is not easy to find the quality differences and potential problems between the castings. It is also more laborious to manually sort the castings for the convenience of inspection. Summary of the invention
[0006] One purpose of the present application is to utilize a demolding mechanism to eject the casting out of the mold cavity to achieve demolding, thereby eliminating the need for workers to manually remove the casting, which is more convenient; utilizing a rotary positioning placement mechanism, after the casting is ejected, the casting can be sleeved on a limiting column, and each time a casting is sleeved on the limiting column, the turntable rotates to remove the limiting column on which the casting has been sleeved, and when multiple castings are sleeved on the limiting column, the worker can stand on one side of the turntable and, by means of continuous rotation of the turntable, check the castings on the limiting column one by one, so as to promptly discover and process unqualified castings and avoid unqualified castings from entering subsequent processing procedures.
[0007] In order to achieve the above purpose, the technical solution adopted in the present application is: a turbine shell mold with a detachable sand core block, comprising a base, a workbench is fixedly connected to the right side of the upper end surface of the base, a lower mold is fixedly connected to the upper end surface of the workbench, a sand core block is embedded in the upper end of the lower mold and installed by bolts, a plurality of slide rods are fixedly connected to the upper end surface of the lower mold, a top plate is fixedly connected to the upper end of the slide rod, an upper mold is slidably connected to the upper end of the slide rod, and a demoulding mechanism for ejecting the molded casting is provided on the workbench;
[0008] The demoulding mechanism includes two ejector rods slidably connected to the upper end of the workbench and the middle of the lower mold. When the upper mold and the lower mold are fitted together, the upper mold, the ejector rods, the sand core block and the lower mold can form a complete molding cavity.
[0009] A rotating positioning placement mechanism for placing the molded casting is also provided on one side of the upper end of the base;
[0010] The rotating positioning placement mechanism includes a fixed ring fixedly connected to one side of the upper end of the base, a turntable is rotatably arranged inside the fixed ring, a plurality of tooth blocks are evenly arranged outside the turntable, and a plurality of limit columns are fixedly connected to the turntable.
[0011] Preferably, a hydraulic cylinder is fixedly connected to one side of the upper end surface of the top plate, the piston end of the hydraulic cylinder is fixedly connected to one side of the upper end surface of the upper mold, an electric push rod is fixedly connected to one side of the upper end surface of the inner cavity of the workbench, the piston end of the electric push rod is fixedly connected to a connecting block, and the lower end of the top rod is fixedly connected to the upper end surface of the connecting block.
[0012] Preferably, a fixing plate is fixedly connected to one side of the right end surface of the lower mold, two sliding rods 2 are slidably connected to one side of the fixing plate, an adjusting block is fixedly connected to the left end of the sliding rod 2, and clamping plates are rotatably provided on both sides of the adjusting block.
[0013] Preferably, one side of the right end face of the fixed plate is fixedly connected to an electric push rod 2, the piston end of the electric push rod 2 is fixedly connected to one side of the adjusting block, one end of the clamping plate is fixedly connected to a gear 2, the two gears 2 are meshed with each other, one side of the upper end face of the adjusting block is fixedly connected to a motor 6, and the output end of the motor 6 is fixedly connected to one end of the clamping plate on one side.
[0014] Preferably, a gear 1 is rotatably provided on one side of the fixing ring, a motor 2 is fixedly connected to one side of the fixing ring, an output end of the motor 2 is fixedly connected to the gear 1, and the gear 1 is meshed with the tooth block of the outer ring of the turntable.
[0015] Preferably, a plurality of annular grooves are provided on the turntable, a support plate is fixedly connected to one side of the left end surface of the workbench, a telescopic rod is fixedly connected to one side of the upper end surface of the support plate, a support ring is fixedly connected to the piston end of the telescopic rod, a rotating ring is rotatably provided on the inner ring of the support ring, a push rod is fixedly connected to one side of the rotating ring, and the push rod can be extended into the annular groove and slide in the annular groove.
[0016] Preferably, a threaded barrel is rotatably provided on one side of the upper end surface of the support plate, and a threaded rod 1 is threadedly connected to the threaded barrel, and the upper end of the threaded rod 1 is fixedly connected to one side of the support ring, and a motor 1 is fixedly connected to one side of the lower end surface of the support plate, and the output end of the motor 1 is fixedly connected to the lower end of the threaded barrel, and a gear 4 is rotatably provided on one side of the support ring, and a plurality of tooth blocks are provided on the outer ring of the rotating ring, and the gear 4 is meshed with the tooth blocks of the outer ring of the rotating ring, and a motor 7 is fixedly connected to one side of the support ring, and the output end of the motor 7 is fixedly connected to the gear 4.
[0017] Preferably, a sleeve rod is fixedly connected to one side of the upper end surface of the support plate, a fixed cylinder is fixedly connected to one side of the upper end of the sleeve rod, a lifting rod is slidably connected to the inner cavity of the fixed cylinder, the upper end surface of the lifting rod is fixedly connected to a rack, a plurality of tooth blocks are arranged on the surface of the rack, the lifting rod is threadedly connected to a threaded rod three, the lower end of the threaded rod three is rotatably arranged on the fixed cylinder, the lower end surface of the fixed cylinder is fixedly connected to a motor eight, and the output end of the motor eight is fixedly connected to the lower end of the threaded rod three.
[0018] Preferably, a plurality of slides are slidably connected to the limit column, one end of the slide is fixedly connected to a positioning plate, one side of the lower end of the slide is fixedly connected to a spring, the other end of the spring is fixedly connected to the inner cavity wall of the limit column, one side of the slide is fixedly connected to a guide column, the inner cavity wall of the limit column is rotatably provided with a plurality of slide rods, the guide column is inserted into the slide groove of the slide rod and slidably connected thereto, one end of the slide rod is fixedly connected to a gear three, the gear three is rotatably provided on the inner cavity wall of the limit column, a circular hole is provided at the bottom of the limit column, the rack can pass through the circular hole, and utilize the tooth block on its surface to mesh with the gear three.
[0019] Preferably, two connecting rods 1 are rotatably provided on one side of the lower end surface of the fixing ring, and connecting rod 1 is rotatably provided on one end of connecting rod 2, and a slide plate is rotatably provided on one end of connecting rod 2, and a lifting block is slidably connected to the inner side of the slide plate, and a lifting plate is rotatably provided on one side of the lower end of the lifting block, and a motor 3 is fixedly connected to one side of the upper end surface of the fixing ring, and the output end of the motor 3 is fixedly connected to one end of connecting rod 1, and a threaded rod 2 is threadedly connected to one side of the lifting block, and both ends of the threaded rod 2 are rotatably provided on the slide plate, and a motor 5 is fixedly connected to one side of the upper end surface of the slide plate, and the output end of the motor 5 is fixedly connected to the upper end of the threaded rod 2, and a motor 4 is fixedly connected to one side of the lower end surface of the lifting block, and the output end of the motor 4 is fixedly connected to one end of the lifting plate.
[0020] Compared with the prior art, the beneficial effects of this application are:
[0021] (1) When the casting needs to be taken out, the demoulding mechanism is used to drive the upper mold and the lower mold to separate, and then the electric push rod is used to drive the connecting block to rise, so that the two ejector rods move upward and push the casting out of the mold cavity, thereby realizing the demoulding work, thereby eliminating the process of workers manually taking out the casting, which is more convenient.
[0022] (2) Since the sand core block is installed with the lower mold by means of bolts, the sand core block can be removed from the lower mold, making it easier to replace the sand core block.
[0023] (3) By using a rotary positioning placement mechanism, when the casting is ejected, the casting can be placed on the limit column, and each time a casting is placed on the limit column, the turntable rotates to remove the limit column on which the casting has been placed. When multiple castings are placed on the limit column, the worker can stand on one side of the turntable and check the castings on the limit column one by one by continuously rotating the turntable, so as to timely find and deal with unqualified castings and avoid unqualified castings flowing into subsequent processing procedures. In addition, each casting is placed independently, thereby avoiding the situation where the castings are covered with each other due to random placement after being taken out, affecting the inspection effect. Each casting is moved to the worker in an orderly manner, which is relatively neat and not easy to be confused. In addition, multiple castings are placed on the turntable in a unified manner, which is also convenient for workers to compare the appearance quality of multiple castings and easily find the quality differences and potential problems between castings. At the same time, since multiple castings are placed separately in an orderly manner, it is also convenient for workers to uniformly count the number of castings. , and also provides convenience for the subsequent transfer of castings. Moreover, when the appearance quality of the castings on the limiting column is qualified, the limiting column at the corresponding position can be moved to the right side of the lifting plate, and the lifting plate can be used to lift and tilt the casting to make it slide to the hole in the middle of the turntable. The worker can place a collection container or a conveying device at the hole to make the castings with qualified appearance quality fall to the same place, thereby realizing the unified collection of castings with qualified appearance quality. Moreover, when the castings are sleeved on the limiting column, each casting can be at the same angle with the cooperation of the positioning plate and the push rod, so that each casting can be moved to the front of the worker at the same angle. Moreover, under the action of the positioning plate, the casting will not be offset due to the rotation of the turntable. At this time, the worker checks the appearance quality of the casting again, which can enable the worker to check the appearance quality of the casting at a fixed inspection rhythm, avoiding the situation that it is difficult to accurately judge the quality difference of the castings due to the change of the casting angle, which is conducive to the comparison between castings and is not prone to missed inspection or misjudgment. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 The present invention is a schematic diagram of the three-dimensional structure of a turbine casing mold with a detachable sand core piece.
[0025] Figure 2The present invention is a schematic diagram of the three-dimensional structure of a turbine casing mold with a detachable sand core piece at the turntable.
[0026] Figure 3 The present invention provides a turbine shell mold with a detachable sand core movable block. Figure 2 Enlarged view of part A.
[0027] Figure 4 The present invention is a schematic diagram of the three-dimensional structure of the limiting column of a turbine casing mold with a detachable sand core movable block.
[0028] Figure 5 The present invention provides a schematic diagram of the three-dimensional structure of a connecting rod of a turbine casing mold with a detachable sand core movable block.
[0029] Figure 6 The present invention is a schematic diagram of the three-dimensional structure of a sand core movable block of a turbine casing mold with a detachable sand core movable block.
[0030] Figure 7 The present invention is a schematic diagram of the three-dimensional structure of the lifting block of a turbine casing mold with a detachable sand core movable block.
[0031] Figure 8 This is a schematic diagram of the three-dimensional structure of the connecting block of a turbine casing mold with a detachable sand core block proposed by the present invention.
[0032] Fig. 9 The present invention is a schematic diagram of the three-dimensional structure of a clamping plate of a turbine casing mold with a detachable sand core piece.
[0033] Fig.10 The present invention provides a schematic diagram of the three-dimensional structure of a slide plate of a turbine casing mold with a detachable sand core block.
[0034] Fig.11 This is a schematic diagram of the three-dimensional structure of the rack of a turbine casing mold with a detachable sand core block proposed by the present invention.
[0035] Fig.12 This is a schematic diagram of the three-dimensional structure of the support plate of a turbine casing mold with a detachable sand core block proposed by the present invention.
[0036] Fig.13 The present invention is a schematic diagram of the three-dimensional structure of the rotating ring of a turbine casing mold with a detachable sand core piece.
[0037] Fig.14 The present invention provides a turbine shell mold with a detachable sand core movable block. Fig.13 Enlarged view of part B.
[0038] Fig.15 The present invention provides a turbine shell mold with a detachable sand core movable block. Fig.13Enlarged view of part C.
[0039] In the figure: 1, base; 2, workbench; 3, lower die; 4, slide bar 1; 5, upper die; 6, top plate; 7, hydraulic cylinder; 8, fixed ring; 9, turntable; 10, limit column; 11, support plate; 12, motor 1; 13, telescopic rod; 14, threaded cylinder; 15, threaded rod 1; 16, fixed cylinder; 17, motor 2; 18, gear 1; 19, sand core movable block; 20, sleeve rod; 21, motor 3; 22, connecting rod 1; 23, connecting rod 2; 24, lifting plate; 25, motor 4; 26, lifting block; 27, slide plate; 28, threaded rod 2; 29 , motor five; 30, electric push rod one; 31, connecting block; 32, push rod; 33, fixed plate; 34, electric push rod two; 35, slide rod two; 36, adjustment block; 37, clamping plate; 38, motor six; 39, gear two; 40, round hole; 41, annular groove; 42, push rod; 43, positioning plate; 44, gear three; 45, slide rod; 46, slide plate; 47, spring; 48, guide column; 49, lifting rod; 50, rack; 51, rotating ring; 52, support ring; 53, motor seven; 54, gear four; 55, threaded rod three; 56, motor eight. DETAILED DESCRIPTION
[0040] Below, the present application is further described in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0041] In the description of the present application, it should be noted that directional words, such as the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of narrating the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and cannot be understood as limiting the specific scope of protection of the present application.
[0042] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.
[0043] The terms "including" and "having" and any variations thereof in the specification and claims of this application are intended to cover non-exclusive inclusions. For example, a process, method, system, product or apparatus comprising a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to these processes, methods, products or apparatuses.
[0044] As an improvement, Figure 1-Figure 15 As shown, the preferred embodiments of the present application are:
[0045] A turbine shell mold with a detachable sand core block, comprising a base 1, a workbench 2 is fixedly connected to the right side of the upper end face of the base 1, a lower mold 3 is fixedly connected to the upper end face of the workbench 2, a sand core block 19 is embedded in the upper end of the lower mold 3 and installed by bolts, a plurality of slide bars 4 are fixedly connected to the upper end face of the lower mold 3, a top plate 6 is fixedly connected to the upper end of the slide bars 4, an upper mold 5 is slidably connected to the slide bars 4, and a demoulding mechanism for ejecting a molded casting is provided on the workbench 2;
[0046] The demoulding mechanism includes two ejector rods 32 slidably connected to the upper end of the workbench 2 and the middle of the lower mold 3. When the upper mold 5 is fitted with the lower mold 3, the upper mold 5, the ejector rods 32, the sand core block 19, and the lower mold 3 can form a complete molding cavity.
[0047] A rotating positioning placement mechanism for placing the molded casting is also provided on one side of the upper end of the base 1;
[0048] The rotating positioning placement mechanism includes a fixed ring 8 fixedly connected to one side of the upper end of the base 1, a turntable 9 is rotatably arranged inside the fixed ring 8, a plurality of tooth blocks are evenly arranged outside the turntable 9, and a plurality of limit columns 10 are fixedly connected to the turntable 9.
[0049] like Figure 1 , Figure 6 , Figure 8 As shown, in this embodiment, a hydraulic cylinder 7 is fixedly connected to one side of the upper end surface of the top plate 6, the piston end of the hydraulic cylinder 7 is fixedly connected to one side of the upper end surface of the upper mold 5, an electric push rod 30 is fixedly connected to one side of the upper end surface of the inner cavity of the workbench 2, the piston end of the electric push rod 30 is fixedly connected to a connecting block 31, and the lower end of the push rod 32 is fixedly connected to the upper end surface of the connecting block 31.
[0050] Specifically, the sand core block 19 is placed in the mold cavity of the lower mold 3 and fixed to the lower mold 3 by bolts to ensure the stability of the sand core block 19. The sand core block 19 is used to form the complex shape and structure inside the turbine shell. Then, the upper mold 5 is driven down by the hydraulic cylinder 7 and contacts the lower mold 3. At this time, a complete molding cavity is formed under the cooperation of the upper mold 5, the ejector rod 32, the sand core block 19, and the lower mold 3. Then, molten metal liquid is injected into the mold cavity through the pouring port of the upper mold 5. After the metal liquid cools and solidifies in the mold cavity, a turbine casing casting with the desired shape and structure is formed. When the casting needs to be taken out, the upper mold 5 and the lower mold 3 are driven to separate, and then the electric push rod 30 is used to drive the connecting block 31 to rise, so that the two push rods 32 move upward and push the casting out of the mold cavity, and the demolding work can be achieved, thereby eliminating the process of workers manually taking out the casting, which is more convenient. In addition, since the sand core block 19 can be removed from the lower mold 3, it is easier to replace the sand core block 19.
[0051] like Figure 1-Figure 5 , Figure 7-Figure 15 As shown, in this embodiment, a fixed plate 33 is fixedly connected to one side of the right end surface of the lower mold 3, two sliding rods 35 are slidably connected to one side of the fixed plate 33, an adjustment block 36 is fixedly connected to the left end of the sliding rod 35, and clamps 37 are rotatably set on both sides of the adjustment block 36.
[0052] An electric push rod 2 34 is fixedly connected to one side of the right end surface of the fixed plate 33, and the piston end of the electric push rod 2 34 is fixedly connected to one side of the adjusting block 36. A gear 2 39 is fixedly connected to one end of the clamping plate 37, and the two gears 2 39 are meshed with each other. A motor 6 38 is fixedly connected to one side of the upper end surface of the adjusting block 36, and the output end of the motor 6 38 is fixedly connected to one end of the clamping plate 37 on one side.
[0053] A gear 18 is rotatably provided on one side of the fixed ring 8, and a motor 2 17 is fixedly connected to one side of the fixed ring 8. The output end of the motor 2 17 is fixedly connected to the gear 18, and the gear 18 is meshed with the tooth block of the outer ring of the rotating disk 9.
[0054] A plurality of annular grooves 41 are provided on the turntable 9, a support plate 11 is fixedly connected to one side of the left end face of the workbench 2, a telescopic rod 13 is fixedly connected to one side of the upper end face of the support plate 11, a support ring 52 is fixedly connected to the piston end of the telescopic rod 13, a rotating ring 51 is rotatably provided on the inner circle of the support ring 52, a push rod 42 is fixedly connected to one side of the rotating ring 51, the push rod 42 can be extended into the annular groove 41 and slide in the annular groove 41.
[0055] A threaded barrel 14 is rotatably provided on one side of the upper end surface of the support plate 11, and a threaded rod 15 is threadedly connected to the threaded barrel 14. The upper end of the threaded rod 15 is fixedly connected to one side of the support ring 52, and a motor 12 is fixedly connected to one side of the lower end surface of the support plate 11, and the output end of the motor 12 is fixedly connected to the lower end of the threaded barrel 14. A gear four 54 is rotatably provided on one side of the support ring 52, and a plurality of tooth blocks are provided on the outer ring of the rotating ring 51. The gear four 54 meshes with the tooth blocks on the outer ring of the rotating ring 51. A motor seven 53 is fixedly connected to one side of the support ring 52, and the output end of the motor seven 53 is fixedly connected to the gear four 54.
[0056] A sleeve rod 20 is fixedly connected to one side of the upper end surface of the support plate 11, and a fixed cylinder 16 is fixedly connected to one side of the upper end of the sleeve rod 20. A lifting rod 49 is slidably connected to the inner cavity of the fixed cylinder 16. A rack 50 is fixedly connected to the upper end surface of the lifting rod 49, and a plurality of tooth blocks are arranged on the surface of the rack 50. The lifting rod 49 is threadedly connected to a threaded rod three 55, and the lower end of the threaded rod three 55 is rotatably arranged on the fixed cylinder 16. A motor eight 56 is fixedly connected to the lower end surface of the fixed cylinder 16, and the output end of the motor eight 56 is fixedly connected to the lower end of the threaded rod three 55.
[0057] A plurality of slide plates 46 are slidably connected to the limit column 10, one end of the slide plate 46 is fixedly connected to a positioning plate 43, one side of the lower end of the slide plate 46 is fixedly connected to a spring 47, the other end of the spring 47 is fixedly connected to the inner cavity wall of the limit column 10, one side of the slide plate 46 is fixedly connected to a guide column 48, a plurality of slide slot rods 45 are rotatably provided on the inner cavity wall of the limit column 10, the guide column 48 is inserted into the slide slot of the slide slot rod 45 and slidably connected thereto, one end of the slide slot rod 45 is fixedly connected to a gear three 44, the gear three 44 is rotatably provided on the inner cavity wall of the limit column 10, a circular hole 40 is provided at the bottom of the limit column 10, the rack 50 can pass through the circular hole 40, and use the tooth block on its surface to mesh with the gear three 44.
[0058] Two connecting rods 1 22 are rotatably provided on one side of the lower end surface of the fixing ring 8, and a connecting rod 2 23 is rotatably provided on one end of the connecting rod 1 22, and a slide plate 27 is rotatably provided on one end of the connecting rod 2 23. A lifting block 26 is slidably connected to the inner side of the slide plate 27, and a lifting plate 24 is rotatably provided on one side of the lower end of the lifting block 26. A motor 3 21 is fixedly connected to one side of the upper end surface of the fixing ring 8, and the output end of the motor 3 21 is fixedly connected to one end of the connecting rod 1 22, and a threaded rod 28 is threadedly connected to one side of the lifting block 26. Both ends of the threaded rod 28 are rotatably provided on the slide plate 27, and a motor 5 29 is fixedly connected to one side of the upper end surface of the slide plate 27, and the output end of the motor 5 29 is fixedly connected to the upper end of the threaded rod 28, and a motor 4 25 is fixedly connected to one side of the lower end surface of the lifting block 26, and the output end of the motor 4 25 is fixedly connected to one end of the lifting plate 24.
[0059] Specifically, when the existing turbine casing mold is in use, after the casting is cooled and formed in the mold cavity and needs to be taken out of the mold cavity, the worker needs to manually take it out, which causes the worker to have high work intensity and is prone to fatigue. In addition, the worker's hands are easily squeezed by the mold, which poses a threat to the worker's safety. In addition, usually, after multiple castings are formed in sequence, the taken out castings may be placed in a collection container for collection, and then uniformly processed in subsequent links, or the formed castings may be directly placed on a conveying device and enter the next processing link. In some cases, the surface of the molded casting may have defects, such as pores, slag inclusions, cracks, etc. Therefore, in order to prevent defective castings from flowing into subsequent processing links, it is necessary to After the casting is formed, its surface quality must be inspected so that defective products can be discovered and dealt with in time. When multiple castings are collected in a collection container and then inspected, the castings may be piled up due to random placement, causing the castings to cover each other, thus affecting the inspection effect. In addition, confusion may occur during the inspection due to the confusion of the castings. When the quality of each casting is inspected and then placed in a collection container or on a conveyor after inspection, it is not conducive to the inspectors to compare multiple castings, and it is not easy to find the quality differences and potential problems between the castings. It is also more laborious to manually sort the castings for the convenience of inspection.
[0060] Therefore, in order to solve the above problem, when the present embodiment is in use, after the casting is ejected, the electric push rod 2 34 drives the adjusting block 36 to move so that the casting is between the two clamping plates 37, and then the motor 6 38 is used to drive the clamping plate 37 on one side to rotate, so that the two clamping plates 37 can clamp the casting with the cooperation of the two gears 2 39, and then the adjusting block 36 is driven to continue to move until the casting is above the limiting column 10. Since there is a circular through hole in the middle of the turbine shell casting, and the circular through hole belongs to the characteristics of the turbine shell structure, it will not be described in detail. When the through hole is aligned with the limiting column 10, the clamping plate 37 loosens the casting, so that the casting can be sleeved on the limiting column 10, and then the clamping plate 37 is reset, and whenever a casting is sleeved on the limiting column 10, the motor 2 17 will drive the gear 1 18 to rotate, and the turntable 9 will rotate to remove the limiting column 10 with the casting already sleeved. When multiple castings are sleeved on the limiting columns After the castings are put on the turntable 9, the worker can stand on one side of the turntable 9 and check the castings on the limit column 10 one by one by continuously rotating the turntable 9, so as to timely discover and deal with unqualified castings and avoid unqualified castings from flowing into subsequent processing procedures. In addition, each casting is placed independently, thereby avoiding the situation where the castings cover each other due to the accumulation of castings, which affects the inspection effect, and each casting is moved in front of the worker in an orderly manner, which is relatively neat and not easy to be confused. Moreover, multiple castings are placed on the turntable 9 in a unified manner, which is also convenient for workers to compare the appearance quality of multiple castings, and it is easy to find the quality differences and potential problems between the castings. At the same time, since multiple castings are placed separately in an orderly manner, it is also convenient for workers to uniformly count the number of castings, which also provides convenience for the subsequent transportation of castings, and it also saves the process of workers manually sorting the castings for the convenience of checking castings, which is more labor-saving.
[0061] When the appearance quality of the casting on the limit column 10 is qualified, the limit column 10 at the corresponding position can be moved to the right side of the lifting plate 24, and then the motor three 21 is used to drive the connecting rod one 22 and the connecting rod two 23 to rotate, so that the lifting plate 24 is inserted into the gap between the casting and the turntable 9, and then the motor five 29 is used to drive the threaded rod two 28 to rotate, so that the lifting plate 24 rises and lifts the casting. When the through hole of the casting is separated from the limit column 10, the motor four 25 drives the lifting plate 24 to rotate and tilt it, so that the casting can slide into the hole in the middle of the turntable 9. Workers can place a collection container or a conveying device at the hole to make the castings with qualified appearance quality fall to the same place, thereby realizing the unified collection of castings with qualified appearance quality for transportation, while unqualified castings need to be collected separately from qualified castings for subsequent processing.
[0062] According to the above content, although the worker only needs to stand on one side of the turntable 9, the casting can be moved in front of the worker. However, since the casting will slip after falling on the limiting column 10, the angle of each casting moved in front of the worker may be different. When the angle of each casting is different, the worker may not be able to form a fixed inspection rhythm, and may even find it difficult to accurately judge the quality difference of the castings due to the change in angle, which is not conducive to comparing the castings, resulting in missed inspections or misjudgments. In addition, it is also laborious to manually adjust the angle of the casting. Therefore, in order to avoid this problem, when a casting is about to be set on the limiting column 10, the motor 12 drives the threaded barrel 14 to rotate, so that the threaded rod 15 When the lifting rod 49 is moved upward, the telescopic rod 13 is extended, so that the push rod 42 passes through the annular groove 41 and extends upward, and the push rod 42 is at one end of the annular groove 41, and then the motor 8 56 is used to drive the threaded rod 3 55 to rotate. Since the lifting rod 49 and the fixed cylinder 16 are slidably connected by a key groove, when the threaded rod 3 55 rotates, the lifting rod 49 will move upward. When the lifting rod 49 passes through the circular hole 40 and enters the inner cavity of the limiting column 10, the rack 50 will simultaneously drive multiple gears 3 44 to rotate at the same time. When the slide groove rod 45 rotates, it will also drive the guide column 48 and the slide plate 46 to move at the same time, so that the spring 47 is compressed, and one side of the positioning plate 43 is in contact with the surface of the limiting column 10. When the casting falls above the turntable 9, Then drive the rack 50 to extend from the limiting column 10, and the positioning plate 43 is reset, so that the axis of the through hole of the casting coincides with the axis of the limiting column 10 under the action of multiple positioning plates 43. Since the main body of the turbine shell is circular and a pipe mouth extends from one side of the main body of the turbine shell, the main body of the turbine shell has a bulge, which is also a structural feature of the turbine shell and will not be described in detail. When the axis of the through hole of the casting coincides with the axis of the limiting column 10, the pipe mouth part of the casting can be just on the trajectory of the annular groove 41. At this time, the motor seven 53 is used to drive the gear four 54 to rotate, so that the rotating ring 51 can be rotated, so that the push rod 42 moves along the trajectory of the annular groove 41, and the pipe mouth part of the casting can be pushed. No matter what angle the casting is at, when the push rod 42 moves to the other end of the annular groove 41, the push rod 42 pushes the casting nozzle to make the casting at the same angle, and then the push rod 42 resets downward. At this time, the turntable 9 drives the casting to rotate again, so that each casting can be moved in front of the worker at the same angle, and under the action of the positioning plate 43, the casting will not be offset due to the rotation of the turntable 9. At this time, the worker checks the appearance quality of the casting again, and the worker can check the appearance quality of the casting at a fixed inspection rhythm, avoiding the situation where it is difficult to accurately judge the quality difference of the casting due to the change of the casting angle, which is conducive to the comparison between castings and is not prone to missed inspections or misjudgments.
[0063] The working principle of the present application is as follows: the sand core movable block 19 is placed in the mold cavity of the lower mold 3, and is fixed to the lower mold 3 with bolts to ensure the stability of the sand core movable block 19. The sand core movable block 19 is used to form the complex shape and structure inside the turbine shell, and then the upper mold 5 is driven down and contacted with the lower mold 3 by the hydraulic cylinder 7. At this time, a complete molding cavity is formed under the cooperation of the upper mold 5, the push rod 32, the sand core movable block 19, and the lower mold 3, and then the molten metal liquid is injected into the mold cavity through the pouring port of the upper mold 5. When the metal liquid is cooled and solidified in the mold cavity, a turbine shell casting with the desired shape and structure is formed. When the casting needs to be taken out, the upper mold 5 and the lower mold 3 are driven to separate, and then the electric push rod 30 is used to drive the connecting block 31 to rise, so that the two The ejector rod 32 moves upward and ejects the casting out of the mold cavity, thereby realizing demoulding, thereby eliminating the need for workers to manually remove the casting, which is more convenient. In addition, since the sand core movable block 19 can be removed from the lower mold 3, it is easier to replace the sand core movable block 19. After the casting is ejected, the electric push rod 2 34 drives the adjustment block 36 to move so that the casting is between the two clamping plates 37, and then the motor 6 38 is used to drive the clamping plate 37 on one side to rotate, so that the two clamping plates 37 can clamp the casting with the cooperation of the two gears 2 39, and then the adjustment block 36 is driven to continue moving until the casting is above the limit column 10. Since the turbine shell casting has a circular through hole in the middle, and the circular through hole is a feature of the turbine shell structure, no further elaboration is given. When the through hole is aligned with the limit column 1 0, the clamping plate 37 loosens the casting, so that the casting can be sleeved on the limiting column 10, and then the clamping plate 37 is reset, and every time a casting is sleeved on the limiting column 10, the motor 2 17 will drive the gear 18 to rotate, and the turntable 9 will rotate to remove the limiting column 10 that has been sleeved with the casting. When multiple castings are sleeved on the limiting column 10, the worker can stand on one side of the turntable 9 and check the castings on the limiting column 10 one by one by continuously rotating the turntable 9, so as to timely discover and deal with unqualified castings, thereby avoiding unqualified castings from flowing into subsequent processing procedures, and each casting is placed independently, so as to avoid the situation where the castings cover each other due to the accumulation of castings, which affects the inspection effect, and each casting moves in an orderly manner. When it comes to the workers, it is relatively neat and not easy to be confused. Moreover, multiple castings are uniformly placed on the turntable 9, which is also convenient for workers to compare the appearance quality of multiple castings and easily find the quality differences and potential problems between the castings. At the same time, since multiple castings are placed separately in an orderly manner, it is also convenient for workers to uniformly count the number of castings, which also provides convenience for the subsequent transportation of castings. When the appearance quality of the casting on the limiting column 10 is qualified, the limiting column 10 at the corresponding position can be moved to the right side of the lifting plate 24, and then the motor three 21 is used to drive the connecting rod one 22 and the connecting rod two 23 to rotate, so that the lifting plate 24 is inserted into the gap between the casting and the turntable 9, and then the motor five 29 is used to drive the threaded rod two 28 to rotate, so that the lifting plate 24 rises, and the casting is lifted.When the through hole of the casting is separated from the limiting column 10, the motor 25 drives the lifting plate 24 to rotate and tilt it, so that the casting can slide to the hole in the middle of the turntable 9. The worker can place a collection container or a conveying device at the hole to make the castings with qualified appearance quality fall to the same place, thereby realizing the unified collection of castings with qualified appearance quality for transportation. For unqualified castings, they need to be collected separately from qualified castings for subsequent processing. When the casting is about to be sleeved on the limiting column 10, the motor 12 drives the threaded barrel 14 to rotate, so that the threaded rod 15 moves upward, and the telescopic rod 13 extends, so that the push rod 42 passes through the annular groove 41 and extends upward. And the push rod 42 is at one end of the annular groove 41, and then the motor eight 56 is used to drive the threaded rod three 55 to rotate. Since the lifting rod 49 and the fixed cylinder 16 are slidably connected by a key groove, when the threaded rod three 55 rotates, the lifting rod 49 will move upward. When the lifting rod 49 passes through the circular hole 40 and enters the inner cavity of the limiting column 10, the rack 50 will simultaneously drive multiple gears three 44 to rotate at the same time. When the slide groove rod 45 rotates, it will drive the guide column 48 and the slide plate 46 to move at the same time, so that the spring 47 is compressed, and one side of the positioning plate 43 is in contact with the surface of the limiting column 10. When the casting falls above the turntable 9, the rack 50 is driven to extend from the limiting column 10, and the positioning plate 43 After resetting, the axis center of the through hole of the casting can be made to coincide with the axis center of the limiting column 10 under the action of multiple positioning plates 43. Since the main body of the turbine shell is circular and a pipe mouth extends from one side of the main body of the turbine shell, the main body of the turbine shell has a bulge, which is also a structural feature of the turbine shell and will not be described in detail. When the axis center of the through hole of the casting coincides with the axis center of the limiting column 10, the pipe mouth part of the casting can be just on the track of the annular groove 41. At this time, the motor 7 53 is used to drive the gear 4 54 to rotate, so that the rotating ring 51 can be rotated, so that the push rod 42 moves along the track of the annular groove 41, and the pipe mouth part of the casting can be pushed. No matter what angle the casting is at, When the push rod 42 moves to the other end of the annular groove 41, the push rod 42 pushes the casting nozzle to make the casting at the same angle, and then the push rod 42 resets downward. At this time, the turntable 9 drives the casting to rotate, so that each casting can be moved in front of the worker at the same angle. Moreover, under the action of the positioning plate 43, the casting will not be offset due to the rotation of the turntable 9. At this time, the worker can check the appearance quality of the casting again, and the worker can check the appearance quality of the casting at a fixed inspection rhythm, avoiding the situation that it is difficult to accurately judge the difference in casting quality due to the change in the casting angle, which is conducive to the comparison between castings and is not prone to missed inspection or misjudgment.
[0064] The above describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and the specification only describe the principles of the present application. The present application may have various changes and improvements without departing from the spirit and scope of the present application, and these changes and improvements fall within the scope of the present application for which protection is sought. The scope of protection claimed by the present application is defined by the attached claims and their equivalents.
Claims
1. A turbine housing mold with a detachable sand core block, comprising a base (1) and a rotary positioning placement mechanism, characterized in that: The right side of the upper end surface of the base (1) is fixedly connected to a workbench (2), the upper end surface of the workbench (2) is fixedly connected to a lower mold (3), the upper end of the lower mold (3) is embedded with a sand core block (19) and installed by bolts, the upper end surface of the lower mold (3) is fixedly connected to a plurality of slide rods (4), the upper end of the slide rods (4) is fixedly connected to a top plate (6), the upper end of the slide rods (4) is slidably connected to an upper mold (5), and a demoulding mechanism for ejecting a molded casting is provided on the workbench (2); The demoulding mechanism comprises two ejector rods (32) slidably connected to the upper end of the workbench (2) and the middle of the lower mold (3); when the upper mold (5) and the lower mold (3) are in contact, the upper mold (5), the ejector rods (32), the sand core movable block (19), and the lower mold (3) can form a complete molding cavity; A rotating positioning placement mechanism for placing the molded casting is also provided on one side of the upper end of the base (1); The rotary positioning placement mechanism comprises a fixed ring (8) fixedly connected to one side of the upper end of the base (1); a turntable (9) is rotatably arranged on the inner side of the fixed ring (8); a plurality of tooth blocks are evenly arranged on the outer side of the turntable (9); a plurality of limit columns (10) are fixedly connected to the turntable (9); a plurality of annular grooves (41) are arranged on the turntable (9); a support plate (11) is fixedly connected to one side of the left end surface of the workbench (2); a telescopic rod (13) is fixedly connected to one side of the upper end surface of the support plate (11); a support ring (52) is fixedly connected to the piston end of the telescopic rod (13); a rotating ring (51) is rotatably arranged on the inner ring of the support ring (52); a push rod (42) is fixedly connected to one side of the rotating ring (51); the push rod ( The support plate (42) can be extended into the annular groove (41) and slide in the annular groove (41); a threaded cylinder (14) is rotatably provided on one side of the upper end surface of the support plate (11); a threaded rod (15) is threadedly connected to the threaded cylinder (14); the upper end of the threaded rod (15) is fixedly connected to one side of the support ring (52); a motor (12) is fixedly connected to one side of the lower end surface of the support plate (11); the output end of the motor (12) is fixedly connected to the lower end of the threaded cylinder (14); a gear (4) (54) is rotatably provided on one side of the support ring (52); a plurality of tooth blocks are provided on the outer ring of the rotating ring (51); the gear (4) (54) and the tooth blocks on the outer ring of the rotating ring (51) are meshed with each other; a motor (7) (12) is fixedly connected to one side of the support ring (52); 53), the output end of the motor seven (53) is fixedly connected to the gear four (54), one side of the upper end surface of the support plate (11) is fixedly connected to a sleeve rod (20), one side of the upper end of the sleeve rod (20) is fixedly connected to a fixed cylinder (16), the inner cavity of the fixed cylinder (16) is slidably connected to a lifting rod (49), the upper end surface of the lifting rod (49) is fixedly connected to a rack (50), a surface of the rack (50) is provided with a plurality of tooth blocks, the lifting rod (49) is threadedly connected to a threaded rod three (55), the lower end of the threaded rod three (55) is rotatably arranged on the fixed cylinder (16), the lower end surface of the fixed cylinder (16) is fixedly connected to a motor eight (56), the output end of the motor eight (56) is fixedly connected to the lower end of the threaded rod three (55) The limit column (10) is slidably connected to a plurality of slide plates (46), one end of the slide plate (46) is fixedly connected to a positioning plate (43), one side of the lower end of the slide plate (46) is fixedly connected to a spring (47), the other end of the spring (47) is fixedly connected to the inner cavity wall of the limit column (10), one side of the slide plate (46) is fixedly connected to a guide column (48), the inner cavity wall of the limit column (10) is rotatably provided with a plurality of slide groove rods (45), the guide column (48) is inserted into the slide groove of the slide groove rod (45) and is slidably connected thereto, one end of the slide groove rod (45) is fixedly connected to a gear three (44), the gear three (44) is rotatably provided on the inner cavity wall of the limit column (10), and a round hole (40) is provided at the bottom of the limit column (10).The rack (50) can pass through the circular hole (40) and mesh with the gear three (44) by using the tooth blocks on its surface.
2. A turbine shell mold with a detachable sand core piece as claimed in claim 1, characterized in that: A hydraulic cylinder (7) is fixedly connected to one side of the upper end surface of the top plate (6); a piston end of the hydraulic cylinder (7) is fixedly connected to one side of the upper end surface of the upper die (5); an electric push rod (30) is fixedly connected to one side of the upper end surface of the inner cavity of the workbench (2); a piston end of the electric push rod (30) is fixedly connected to a connecting block (31); and a lower end of the top rod (32) is fixedly connected to the upper end surface of the connecting block (31).
3. A turbine shell mold with a detachable sand core piece as claimed in claim 1, characterized in that: A fixing plate (33) is fixedly connected to one side of the right end surface of the lower mold (3), two second slide bars (35) are slidably connected to one side of the fixing plate (33), an adjustment block (36) is fixedly connected to the left end of the second slide bar (35), and clamping plates (37) are rotatably provided on both sides of the adjustment block (36).
4. A turbine shell mold with a detachable sand core piece as claimed in claim 3, characterized in that: One side of the right end surface of the fixed plate (33) is fixedly connected to an electric push rod 2 (34), the piston end of the electric push rod 2 (34) is fixedly connected to one side of the adjustment block (36), one end of the clamping plate (37) is fixedly connected to a gear 2 (39), the two gears 2 (39) are meshed with each other, one side of the upper end surface of the adjustment block (36) is fixedly connected to a motor 6 (38), the output end of the motor 6 (38) is fixedly connected to one end of the clamping plate (37) on one side.
5. A turbine shell mold with a detachable sand core piece as claimed in claim 1, characterized in that: A gear 1 (18) is rotatably provided on one side of the fixing ring (8), a motor 2 (17) is fixedly connected to one side of the fixing ring (8), an output end of the motor 2 (17) is fixedly connected to the gear 1 (18), and the gear 1 (18) is meshed with a tooth block on the outer ring of the rotating disk (9).
6. A turbine shell mold with a detachable sand core piece as claimed in claim 1, characterized in that: One side of the lower end surface of the fixing ring (8) is rotatably provided with two connecting rods (22), one end of the connecting rod (22) is rotatably provided with a connecting rod (23), one end of the connecting rod (23) is rotatably provided with a slide plate (27), the inner side of the slide plate (27) is slidably connected with a lifting block (26), and one side of the lower end of the lifting block (26) is rotatably provided with a lifting plate (24), one side of the upper end surface of the fixing ring (8) is fixedly connected with a motor (21), and the output end of the motor (21) is connected to the connecting rod (21). 2) one end is fixedly connected, one side of the lifting block (26) is threadedly connected to a threaded rod (28), both ends of the threaded rod (28) are rotatably arranged on the slide plate (27), one side of the upper end surface of the slide plate (27) is fixedly connected to a motor (5) (29), the output end of the motor (5) (29) is fixedly connected to the upper end of the threaded rod (28), one side of the lower end surface of the lifting block (26) is fixedly connected to a motor (4) (25), the output end of the motor (4) (25) is fixedly connected to one end of the lifting plate (24).
Citation Information
Patent Citations
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