Grinding turning edge machining equipment utilizing image scanning technology and machining method of grinding turning edge machining equipment
By combining image scanning technology with a linkage transmission rotating frame, multi-angle adjustment and multi-position movement of the grinding cutting edge processing equipment are realized. This solves the problems of reliance on manual inspection and judgment and reduced motor life in the existing technology, improves grinding accuracy and motor life, and enhances the flexibility of the grinding disc.
Patent Information
- Application Number
- CN202411642311.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-11-18
AI Technical Summary
In current grinding and cutting edge processing, manual inspection and judgment are required to ensure that the requirements are met. The direct connection between the grinding disc and the motor reduces the life of the motor, and the grinding disc lacks flexibility, making it difficult to meet the needs of multi-angle cutting.
By employing image scanning technology and a linkage-driven rotating frame, grinding accuracy is improved through image comparison and analysis. The linkage-driven rotating frame enables multi-angle adjustment and multi-position movement of the grinding disc, separates the drive source from the grinding disc, and sets grinding heads with various roughnesses to meet different grinding needs.
It improves grinding accuracy and the pass rate of cutting edge processing, reduces the adverse effects of grinding disc operation on the motor, and enhances the flexibility of the grinding disc and the life of the motor.
Smart Images

Figure CN119260487A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of grinding and turning, in particular to a grinding and turning edge processing device and a processing method thereof using image scanning technology. Background Art
[0002] In metal cutting, lathe operation is a very important type of work. As the saying goes, "30% craftsmanship and 70% tools", a good lathe operator can grind a lathe tool with a reasonable geometric angle according to different cutting conditions, which is crucial in cutting processing, and it can reduce costs and improve production efficiency; When the main cutting edge is completely ground out without sawtooth notches, check whether the negative chamfer width meets the requirements. If not, continue grinding. If the grinding area is too large, grind off some of the back clearance angle until the negative chamfer meets the requirements. When fine grinding the secondary back angle, the angle of the angle baffle is equal to the secondary back angle value, and the position of the turning tool should make the main cutting edge and the vertical line of the grinding wheel end face form an angle equal to the secondary back angle value. The rest is the same as when grinding the back angle. When the secondary cutting edge is completely ground out, grinding can be stopped; There are still the following disadvantages under this process. First, workers are required to constantly check and determine whether it meets the requirements. Second, the existing grinding disc, the motor as the driving force of the grinding disc, is directly connected to the grinding disc, and the heat conduction and vibration will greatly reduce the life of the motor. Third, because the blade needs to be cut and polished from multiple angles and positions, there are certain requirements for the flexibility of the grinding disc. Summary of the invention
[0003] The purpose of the present invention is to provide a grinding blade processing equipment and a processing method thereof using image scanning technology. By setting a grinding adjustment seat and a connecting rod transmission turntable, the grinding disc can be adjusted at multiple angles and moved at multiple positions to meet different grinding environments. The characteristics of the connecting rod transmission turntable are utilized to separate the driving source from the grinding disc, thereby reducing the adverse effects of the grinding disc on the motor. At the same time, by introducing image scanning technology and performing image comparison and analysis, the grinding accuracy and blade processing qualification rate are further improved.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a grinding blade processing equipment using image scanning technology, comprising: a frame, a blade clamping seat arranged on the inner wall of the frame, used for clamping the original blade; and a grinding adjustment seat installed inside the frame and arranged opposite to the blade clamping seat, a connecting rod transmission rotating frame is installed on the grinding adjustment seat; a grinding disc is arranged on the connecting rod transmission rotating frame, when the connecting rod transmission frame is running, it drives the grinding disc to move and rotate in multiple positions, so as to process different grinding parts of the original blade; a point measurement grid plate is arranged on the inner wall on the rear side of the frame, and a second laser emitter is arranged in the middle of the grinding disc, and the second laser emitter is used to A light spot is projected and displayed on a point measurement grid plate, which is used to display the coordinate position of the grinding wheel when it is in different grinding positions. It also includes a first image acquisition head arranged inside the frame, which is used to collect the light spot image displayed on the point measurement grid plate at the coordinate position of the grinding wheel, and each coordinate position maps a qualified image of a standard part blade corresponding to the position, which is set as the first image; the front end of the connecting rod transmission rotating frame is also provided with a camera acquisition module, which is used to collect various state images of blade grinding in real time, which are set as the second image, and the front side of the frame is also provided with an openable and closable door body, and the door body is provided with a display screen and a central processing system, and the central processing system is used to compare and analyze the second image with the first image.
[0005] Preferably, the grinding wheel adjustment seat includes a chassis, a support plate, and three groups of ball hinges arranged at the corners of the chassis and the support plate and arranged opposite to each other, a first electric telescopic rod is connected between each group of the ball hinges, and when the first electric telescopic rod is extended and retracted to different lengths, it can be used for multi-angle deflection of the support plate, and a mounting seat arranged on the top of the support plate, and a second electric telescopic rod is arranged on the top of the mounting seat for installing a connecting rod transmission rotating frame.
[0006] Preferably, the connecting rod transmission rotating frame includes a connecting seat, a rotatable worm is installed on the top of the connecting seat, and a first motor fixed on the side wall of the connecting seat is used to drive the worm to rotate; and a vertical plate fixed to the rear side of the connecting seat, a rotatable worm wheel is installed on the upper part of the vertical plate, and a mounting shaft that penetrates the worm wheel and is rotatably mounted with the vertical plate, a first rotating wheel is fixed on the end of the mounting shaft away from the worm wheel, the worm wheel meshes with the worm for transmission, and the worm wheel is extended with a connecting plate, and an extension frame connected to the rear side of the connecting plate, a rotatable second rotating wheel is installed on the end of the extension frame away from the connecting plate, and a second motor fixed on the extension frame is used to provide power for the second rotating wheel to rotate; it also includes a transmission plate, six groups of mounting holes are opened on the transmission plate, and three groups of first transmission rods and second transmission rods are respectively arranged on the first rotating wheel and the second rotating wheel, the three groups of first transmission rods are placed on one side of the transmission plate and are respectively spaced apart and rotatably mounted in three of the mounting holes, and the three groups of second transmission rods are placed on the other side of the transmission plate and are respectively spaced apart and rotatably mounted in the remaining three groups of mounting holes.
[0007] Preferably, the grinding disc includes a mounting disc fixed on the outer wall of the transmission plate, and grooves opened around the mounting disc, wherein the three grooves are all installed with a first telescopic cylinder, and the three first telescopic cylinder actuator ends are all installed with a first grinding head.
[0008] Preferably, the roughness of the three first grinding heads is different.
[0009] Preferably, a second telescopic cylinder is arranged on another of the grooves, and a second grinding head is installed on the execution end of the second telescopic cylinder.
[0010] Preferably, the mounting plate is further provided with a mounting groove, a first laser emitter is arranged at the bottom of the mounting groove, and a transmission identification device is fixed on the top of the frame; the transmission identification device includes a conveyor belt body, the conveyor belt body is installed on the inner top of the frame through a mounting part, and a driving motor assembly is arranged on one of the mounting parts, which is used to drive and control the conveyor belt body to move forward, and a plurality of laser receivers may be distributed on the conveyor belt body, and each coordinate position corresponds to a laser receiver.
[0011] Preferably, a second image acquisition head is also provided on the inner wall of the frame, and a scale is provided on the conveyor belt body.
[0012] A grinding and turning blade processing method using image scanning technology is applied to the aforementioned grinding and turning blade processing equipment using image scanning technology, and the processing method includes: S1: The original blade can be clamped through the blade clamping seat, and the grinding wheel adjustment seat can be driven to adjust the grinding disc at the end of the connecting rod transmission rotating frame to multiple angles; S2: Under the characteristics of the connecting rod drive turret, first, multiple positions are moved, and a coordinate position is generated when the grinding disc is in different grinding positions. Through the second laser emitter, it can generate a projection spot and display it on the point measurement grid plate. Under the action of the first image acquisition head, the coordinate position image is acquired, and each coordinate position maps a qualified image of the standard part blade corresponding to the position, which is set as the first image; S3: Under the further action of the connecting rod transmission rotating frame, the grinding disc can be rotated to realize the grinding process of the blade, and the real-time acquisition of various state images of the blade grinding is obtained through the camera acquisition module, which is set as the second image; S4: The central processing system compares and analyzes the second image with the first image to determine whether the site grinding can proceed to the next step.
[0013] Compared with the prior art, the present invention has the following beneficial effects: The present invention provides a grinding wheel adjustment seat and a connecting rod transmission rotating frame to adjust the grinding disc at multiple angles and move it to multiple positions to meet different grinding environments. The characteristics of the connecting rod transmission rotating frame are used to separate the driving source from the grinding disc, thereby reducing the adverse effects of the grinding disc operation on the motor. At the same time, by introducing image scanning technology and performing image comparison and analysis, the grinding accuracy and blade processing qualification rate are further improved. As another embodiment of the present invention, a grinding disc structure is provided, which has different roughnesses and can be used for grinding processes under different blade states. The image processing process is further extended by further providing a first laser transmitter. When the central processing system obtains a signal that the second image is close to the first image, the first grinding head under the fine grinding process is selected, and the blade processing part is further polished by the continuous rotation of the mounting disc. By providing the first laser transmitter, the front and rear light spot positions formed on the conveyor belt body by the first laser transmitter using the grinding surface as the emission medium are used as the judgment conditions for forming a qualified blade edge, thereby further improving the processing accuracy qualification rate. Description of the drawings Figure 1 This is a schematic diagram of the internal structure of the door body of the present invention after it is disassembled; Figure 2 for Figure 1 A schematic diagram of the front view structure of Figure 3 It is a schematic diagram of the partial disassembly structure of the present invention; Figure 4 It is a schematic diagram of the assembly structure of the grinding wheel adjustment seat, the connecting rod transmission rotating frame and the grinding disc of the present invention; Figure 5 for Figure 4 A schematic diagram of a second perspective stereoscopic structure; Figure 6 for Figure 5 A schematic diagram of a third-perspective stereoscopic structure; Figure 7 It is a schematic diagram of the grinding disc structure of the present invention; Figure 8 This is a schematic diagram of a three-dimensional structure with a door body assembly according to the present invention; Fig. 9 It is a three-dimensional structural schematic diagram of the door body disassembly process of the present invention.
[0014] In the figure: 111, frame; 112, door body; 211, conveying identification device; 2111, conveyor belt body; 2112, driving motor assembly; 2113, mounting part; 311. Point measurement grid plate; 411, blade clamping seat; 511, grinding wheel adjustment seat; 5111, chassis; 5112, first electric telescopic rod; 5113, ball hinge; 5114, support plate; 5115, mounting seat; 5116, second electric telescopic rod; 611, connecting rod transmission rotating frame; 6111, connecting seat; 6112, worm; 6113, first motor; 6114, worm wheel; 6115, connecting plate; 6116, mounting shaft; 6117, first rotating wheel; 6118, extension frame; 6119, second motor; 6120, second rotating wheel; 6121, first transmission rod; 6122, second transmission rod; 6124, vertical plate; 711, grinding disc; 7111, transmission plate; 7112, first laser emitter; 7113, mounting hole; 7115, first grinding head; 7116, first telescopic cylinder; 7117, second grinding head; 7118, groove; 7119, second telescopic cylinder; 7121, mounting groove; 7130, mounting disc; 811, video acquisition module; 911, a first image acquisition head; 912, a second image acquisition head; 1011. A second laser emitter. DETAILED DESCRIPTION
[0015] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. The following describes various embodiments of the present invention in detail in conjunction with the drawings.
[0016] Example 1 See also Figures 1 to 9The present invention preferably provides a technical solution: a grinding and turning blade processing equipment using image scanning technology, comprising: a frame 111, a blade clamping seat 411 arranged on the inner wall of the frame 111, used for clamping the original blade; and a grinding and turning adjustment seat 511 installed inside the frame 111 and arranged opposite to the blade clamping seat 411, and a connecting rod transmission rotating frame 611 is installed on the grinding and turning adjustment seat 511; a grinding disc 711 is arranged on the connecting rod transmission rotating frame 611, and when the connecting rod transmission frame is running, it drives the grinding disc 711 to move and rotate in multiple positions, so as to process different grinding parts of the original blade; a point measurement grid plate 311 is arranged on the inner wall of the rear side of the frame 111, and a second laser emitter 1011 is arranged in the middle of the grinding disc 711, and the second laser emitter 1011 is used The projection light spot is displayed on the point measurement grid plate 311, which is used to display the coordinate position of the grinding disc 711 when it is in different grinding positions. It also includes a first image acquisition head 911 arranged inside the frame 111, which is used to collect the light spot image displayed on the point measurement grid plate 311 at the coordinate position of the grinding disc 711, and each coordinate position maps a qualified image of a standard part blade corresponding to the corresponding position, which is set as the first image; the front end of the connecting rod transmission rotating frame 611 is also provided with a camera acquisition module 811, which is used to collect various state images of blade grinding in real time, which are set as the second image, and the front side of the frame 111 is also provided with an openable door body 112, and the door body 112 is provided with a display screen and a central processing system, and the central processing system is used to compare and analyze the second image with the first image.
[0017] In this application, the original blade can be clamped by the blade clamping seat 411. The existing blade grinding and turning processing technology, firstly, because the blade needs to be cut and ground from multiple angles and positions, there are certain requirements for the flexibility of the grinding disc 711, and precise control is required at a certain angle and displacement to ensure the qualified rate of the blade processing. Secondly, the motor is used as the driving force of the grinding disc 711. It is directly connected to the grinding disc 711, and the heat conduction and vibration will greatly reduce the life of the motor. For this reason, the grinding and turning blade processing equipment is designed in structure; Specifically, Figure 1 , 2 As shown in FIG. 4 , by setting the grinding wheel adjustment seat 511, the grinding disc 711 at the end of the connecting rod transmission rotating frame 611 can be adjusted at multiple angles. Under the characteristics of the connecting rod transmission rotating frame 611, first, the grinding disc 711 can be rotated to realize the grinding process of the blade, second, it can be moved to multiple positions to meet different grinding environments, and third, the driving source is separated from the grinding disc 711 by using the connecting rod transmission rotating frame 611, which reduces the adverse effect of the grinding disc 711 on the motor; In this application, during the grinding process, a coordinate position is generated when the grinding disc 711 is in different grinding positions. The second laser emitter 1011 in the middle of the grinding disc 711 can generate a projected light spot and display it on the point measurement grid plate 311. Under the action of the first image acquisition head 911, the light spot image displayed on the point measurement grid plate 311 at the coordinate position of the grinding disc 711 can be acquired, that is, a qualified image of a standard blade corresponding to the position at the coordinate position is set as the first image; as the connecting rod transmission rotating frame 611 drives the grinding disc 711 to grind continuously, the camera acquisition module 811 is further provided to acquire images of various states of blade grinding in real time and set them as the second image. When the second image is close to the first image, the grinding at the corresponding position can be carried out to the next step. This process can replace the CNC programming processing in the prior art. By introducing image scanning technology, the second image and the first image are compared and analyzed to further improve the grinding accuracy and the qualified rate of blade processing.
[0018] Example 2 As another embodiment of the present invention, the grinding wheel adjustment seat 511 includes a chassis 5111, a support plate 5114, and three groups of ball hinges 5113 arranged at the corners of the chassis 5111 and the support plate 5114 and arranged opposite to each other. A first electric telescopic rod 5112 is connected between each group of ball hinges 5113. When the first electric telescopic rod 5112 is extended or retracted to different lengths, it can be used for multi-angle deflection of the support plate 5114. There is also a mounting seat 5115 arranged on the top of the support plate 5114, and a second electric telescopic rod 5116 is arranged on the top of the mounting seat 5115 for installing the connecting rod transmission rotating frame 611.
[0019] In this embodiment, by setting the grinding wheel adjustment seat 511, as Figure 4 As shown, under the connecting action of the ball hinge 5113, when different first electric telescopic rods 5112 are driven to extend and retract, the deflection angle and orientation of the support plate 5114 can be changed, thereby driving the grinding disc 711 at the end of the connecting rod transmission rotating frame 611 to perform multi-angle adjustment.
[0020] Example 3 As another embodiment of the present invention, the connecting rod transmission rotating frame 611 includes a connecting seat 6111, a rotatable worm 6112 is installed on the top of the connecting seat 6111, and a first motor 6113 is fixed on the side wall of the connecting seat 6111, which is used to drive the worm 6112 to rotate; and a vertical plate 6124 is fixed to the rear side of the connecting seat 6111, a rotatable worm wheel 6114 is installed on the upper part of the vertical plate 6124, and a mounting shaft 6116 that penetrates the worm wheel 6114 and is rotatably mounted with the vertical plate 6124, a first rotating wheel 6117 is fixed on the end of the mounting shaft 6116 away from the worm wheel 6114, the worm wheel 6114 is meshed with the worm 6112 for transmission, and the worm wheel 6114 is extended with a connecting plate 6115, and an extension frame 6117 is connected to the rear side of the connecting plate 6115. 18. A rotatable second rotating wheel 6120 and a second motor 6119 fixed on the extending frame 6118 are installed at the end of the extending frame 6118 away from the connecting plate 6115, and are used to provide power for the second rotating wheel 6120 to rotate; it also includes a transmission plate 7111, and the transmission plate 7111 is provided with six groups of mounting holes 7113, and three groups of first transmission rods 6121 and second transmission rods 6122 are respectively arranged on the first rotating wheel 6117 and the second rotating wheel 6120, the three groups of first transmission rods 6121 are placed on one side of the transmission plate 7111 and are respectively spaced apart from three groups of mounting holes 7113 for rotational installation, and the three groups of second transmission rods 6122 are placed on the other side of the transmission plate 7111 and are respectively spaced apart from the remaining three groups of mounting holes 7113 for rotational installation.
[0021] In this embodiment, a connecting rod transmission rotating frame 611 is provided. Figure 2 , 4 As shown in Figures 5 and 6, through the transmission connection of the first rotating wheel 6117, the second rotating wheel 6120 and the first transmission rods 6121 and the second transmission rods 6122 that are staggered front and back, the worm 6112 and the worm wheel 6114 constitute a worm gear transmission assembly. When the first motor 6113 in which it is located is not working, the corresponding connecting plate 6115 and the extension frame 6118 connected thereto are in a stationary state. At this time, the corresponding second motor 6119 is working to drive the second rotating wheel 6120 to rotate. Under the transmission connection of the first transmission rods 6121 and the second transmission rods 6122, the grinding disc 711 is further driven to rotate to perform the grinding work at this position. When the first motor 6113 is working, its driving mode drives the worm 6112 to rotate, and then drives the connecting plate 6115 where the worm wheel 6114 is located to deflect, thereby realizing the fixed-point deflection of the entire extension frame 6118 and the grinding disc 711 at its end around the connecting seat 6111 to switch the grinding position.
[0022] Example 3 As another embodiment of the present invention, the grinding disc 711 includes a mounting disc 7130 fixed on the outer wall of the transmission plate 7111, and grooves 7118 opened around the mounting disc 7130, wherein three grooves 7118 are all installed with first telescopic cylinders 7116, and the execution ends of the three first telescopic cylinders 7116 are all installed with first grinding heads 7115; Furthermore, the roughness of the three first grinding heads 7115 is different; Furthermore, a second telescopic cylinder 7119 is arranged on another groove 7118, and a second grinding head 7117 is installed on the execution end of the second telescopic cylinder 7119.
[0023] In this embodiment, a grinding disc 711 structure is provided, such as Figure 5 and 7 As shown, the three first grinding heads 7115 have different roughnesses, and can be used for grinding processes under different conditions of the blade, such as coarse grinding and fine grinding. The driving action of the first telescopic cylinder 7116 can be used for the selection of the first grinding head 7115. When the first telescopic cylinder 7116 drives the first grinding head 7115 at a certain position to protrude from the mounting plate 7130, the first grinding head 7115 at this position is used; through the further arrangement of the second grinding head 7117, its structural arrangement can be used for chamfering and edge grinding of the blade.
[0024] Example 4 As other embodiments of the present invention, an installation groove 7121 is further provided on the installation disk 7130, and a first laser emitter 7112 is arranged at the bottom of the installation groove 7121, and a transmission identification device 211 is fixed to the top of the frame 111; the transmission identification device 211 includes a conveyor belt body 2111, and the conveyor belt body 2111 is installed on the inner top of the frame 111 through a mounting member 2113, and a driving motor assembly 2112 is arranged on one of the mounting members 2113, which is used to drive and control the conveyor belt body 2111 to move forward. A plurality of laser receivers may be distributed on the conveyor belt body 2111, and each coordinate position corresponds to a laser receiver.
[0025] In this embodiment, by further providing a first laser emitter 7112 and a conveyor belt body 2111, as Figure 2 , 3As shown in 7, the image processing process in Example 1 is further extended. When the central processing system obtains a signal that the second image is close to the first image, the first grinding head 7115 under the fine grinding process is selected. When it is used, the blade processing part is further ground by continuous rotation of the mounting plate 7130. Through the setting of the first laser emitter 7112, the laser emitted by it can act on the blade processing part and generate a reflected light to act on the laser receiver distributed on the conveyor belt body 2111. This setting method can use the standard workpiece as a reference. At the same grinding part, when the grinding disc 711 is in the same state, when the first laser emitter 7112 acts on the cutting edge position of the standard workpiece, the first laser emitter 7112 emits laser and reflects on the laser receiver distributed on the conveying identification device 211. At this time, the corresponding position of the laser receiver is the judgment condition for forming a qualified cutting edge, that is, the processing process of the grinding part is completed.
[0026] As another embodiment to replace the laser receiver, further, a second image acquisition head 912 is also provided on the inner wall of the frame 111, and a scale is provided on the conveyor belt body 2111 for collecting the position of the light spot formed by the first laser emitter 7112 on the conveyor belt body 2111. The setting is performed according to the above method, and the setting method is basically the same as the above method. The standard workpiece can be used as a reference. At the same grinding position, when the grinding disc 711 is in the same state, when the first laser emitter 7112 acts on the cutting edge position of the standard workpiece, the first laser emitter 7112 emits laser and reflects on the conveying identification device 211 to form a light spot, which is collected and set as a third image. Preferably, a scale is provided on the conveyor belt body 2111 for obtaining the position where the light spot of the cutting edge of the standard workpiece is formed, which is the judgment condition for forming a qualified cutting edge. The light spot image on the conveyor belt body 2111 is collected by the second image acquisition head 912 and set as a fourth image. When the light spot position of the fourth image is the same as that of the third image, the processing process of the grinding position is completed.
[0027] A grinding and turning blade processing method using image scanning technology is applied to the aforementioned grinding and turning blade processing equipment using image scanning technology, and the processing method includes: S1: The original blade can be clamped by the blade clamping seat 411, and the grinding wheel adjustment seat 511 can be driven to adjust the grinding disc 711 at the end of the connecting rod transmission rotating frame 611 to multiple angles; S2: Under the characteristics of the connecting rod drive rotating frame 611, first, multiple positions are moved, and a coordinate position is generated when the grinding disc 711 is in different grinding positions. Through the second laser emitter 1011, it can generate a projection spot and display it on the point measurement grid plate 311. Under the action of the first image acquisition head 911, the coordinate position image is acquired, and each coordinate position maps a qualified image of the standard part blade corresponding to the position, which is set as the first image; S3: Under the further action of the connecting rod driving rotating frame 611, the grinding disc 711 can be rotated to realize the grinding process of the blade, and the camera acquisition module 811 obtains real-time acquisition of various state images of the blade grinding, which are set as the second image; S4: The central processing system compares and analyzes the second image with the first image to determine whether the site grinding can proceed to the next step.
[0028] In the present invention, unless otherwise clearly specified and limited, terms such as "install", "connect", "connect", and "fix" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection. There are many ways of detachable installation, for example, it can be through the method of plug-in and snap-fit, or through the method of bolt connection, etc.
[0029] The specific description of the present invention in the above embodiments is only used to further illustrate the present invention and cannot be understood as limiting the scope of protection of the present invention. Technical engineers in this field may make some non-essential improvements and adjustments to the present invention based on the contents of the above invention, which fall within the scope of protection of the present invention.
Claims
1. A grinding and turning tool using image scanning technology, characterized in that: include: A frame body (111), and a blade clamping seat (411) disposed on the inner wall of the frame body (111) and used for clamping the original blade; and a grinding wheel adjustment seat (511) installed inside the frame (111) and arranged opposite to the blade clamping seat (411); a connecting rod transmission rotating frame (611) is installed on the grinding wheel adjustment seat (511); a grinding wheel (711) is arranged on the connecting rod transmission rotating frame (611); when the connecting rod transmission frame is in operation, the grinding wheel (711) is driven to move and rotate at multiple positions, so as to process different grinding parts of the original blade; A point measurement grid plate (311) is arranged on the inner wall of the rear side of the frame (111), and a second laser emitter (1011) is arranged in the middle of the grinding disc (711), the second laser emitter (1011) is used to project a light spot and display it on the point measurement grid plate (311), and is used to display the coordinate position of the grinding disc (711) when it is at different grinding positions. It also includes a first image acquisition head (911) arranged inside the frame (111), and is used to acquire a light spot image displayed on the point measurement grid plate (311) at the coordinate position of the grinding disc (711), and each coordinate position maps a qualified image of a standard part blade corresponding to the position, which is set as a first image; The front end of the connecting rod transmission rotating frame (611) is also provided with a camera acquisition module (811) for real-time acquisition of various state images of blade grinding, which are set as the second image. The front side of the frame (111) is also provided with an openable door (112), and the door (112) is provided with a display screen and a central processing system. The central processing system is used to compare and analyze the second image with the first image.
2. The grinding and turning equipment using image scanning technology according to claim 1, characterized in that: The grinding wheel adjustment seat (511) comprises a chassis (5111), a support plate (5114), and three sets of ball hinges (5113) arranged at the corners of the chassis (5111) and the support plate (5114) and arranged opposite to each other, a first electric telescopic rod (5112) is connected between each set of the ball hinges (5113), and when the first electric telescopic rod (5112) is extended or retracted to different lengths, it can be used for multi-angle deflection of the support plate (5114), and a mounting seat (5115) is arranged on the top of the support plate (5114), and a second electric telescopic rod (5116) is arranged on the top of the mounting seat (5115) for mounting a connecting rod transmission rotating frame (611).
3. The grinding and turning equipment using image scanning technology according to claim 1, characterized in that: The connecting rod transmission rotating frame (611) comprises a connecting seat (6111), a rotatable worm (6112) is mounted on the top of the connecting seat (6111), and a first motor (6113) is fixed on the side wall of the connecting seat (6111) and is used to drive the worm (6112) to rotate; and a vertical plate (6124) fixed to the rear side of the connecting seat (6111), a rotatable worm wheel (6114) and a mounting shaft (6116) penetrating the worm wheel (6114) and rotatably mounted on the vertical plate (6124) being mounted on the upper part of the vertical plate (6124), a first rotating wheel (6117) being fixed to one end of the mounting shaft (6116) away from the worm wheel (6114), the worm wheel (6114) meshingly driving with the worm (6112), and a connecting plate (6115) extending from the worm wheel (6114), and an extension frame (6118) connected to the rear side of the connecting plate (6115), a rotatable second rotating wheel (6120) being mounted on the end of the extension frame (6118) away from the connecting plate (6115), and a second motor (6119) fixed to the extension frame (6118) for providing power for the second rotating wheel (6120) to rotate; The invention also comprises a transmission plate (7111), the transmission plate (7111) being provided with six groups of mounting holes (7113), and three groups of first transmission rods (6121) and second transmission rods (6122) respectively arranged on the first rotating wheel (6117) and the second rotating wheel (6120), the three groups of first transmission rods (6121) being arranged on one side of the transmission plate (7111) and being spaced apart from each other at three groups of mounting holes (7113) therein for rotational installation, and the three groups of second transmission rods (6122) being arranged on the other side of the transmission plate (7111) and being spaced apart from each other at the remaining three groups of mounting holes (7113) for rotational installation.
4. The grinding and turning equipment using image scanning technology according to claim 3 is characterized in that: The grinding disc (711) comprises a mounting disc (7130) fixed on the outer wall of the transmission plate (7111), and grooves (7118) provided around the mounting disc (7130), wherein the three grooves (7118) are each installed with a first telescopic cylinder (7116), and the three execution ends of the first telescopic cylinders (7116) are each installed with a first grinding head (7115).
5. The grinding and turning equipment using image scanning technology according to claim 4 is characterized in that: The three first grinding heads (7115) have different roughness.
6. The grinding and turning equipment using image scanning technology according to claim 4, characterized in that: And a second telescopic cylinder (7119) is arranged on another of the grooves (7118), and a second grinding head (7117) is installed on the execution end of the second telescopic cylinder (7119).
7. The grinding and turning equipment using image scanning technology according to claim 4, characterized in that: The mounting plate (7130) is also provided with a mounting groove (7121), the bottom of which is provided with a first laser emitter (7112), and a transmission identification device (211) fixed to the top of the frame (111); the transmission identification device (211) comprises a conveyor belt body (2111), the conveyor belt body (2111) is installed on the inner top of the frame (111) through a mounting member (2113), and a driving motor assembly (2112) is arranged on one of the mounting members (2113) and is used to drive and control the conveyor belt body (2111) to move forward; a plurality of laser receivers may be distributed on the conveyor belt body (2111), and each coordinate position corresponds to a laser receiver.
8. The grinding and turning equipment using image scanning technology according to claim 7, characterized in that: A second image acquisition head (912) is also provided on the inner wall of the frame (111), and a scale is provided on the conveyor belt body (2111).
9. A method for grinding a turning edge using image scanning technology, applied to a grinding edge processing device using image scanning technology as claimed in any one of claims 1 to 8, characterized in that: The processing method comprises: S1: The original blade can be clamped by the blade clamping seat (411), and the grinding wheel adjustment seat (511) can be driven to adjust the grinding disc (711) at the end of the connecting rod transmission rotating frame (611) at multiple angles; S2: Under the characteristics of the connecting rod drive rotating frame (611), first, multiple positions are moved, and a coordinate position is generated when the grinding disc (711) is at different grinding positions. The second laser emitter (1011) can generate a projected light spot and display it on the point measurement grid plate (311). Under the action of the first image acquisition head (911), coordinate position image acquisition is performed, and each coordinate position is mapped to a qualified image of the standard part blade corresponding to the position, which is set as the first image; S3: Under the further action of the connecting rod driving rotating frame (611), the grinding disc (711) can be rotated to realize the grinding process of the blade, and the camera acquisition module (811) obtains real-time acquisition of various state images of the blade grinding, which are set as the second image; S4: The central processing system compares and analyzes the second image with the first image to determine whether the site grinding can proceed to the next step.
Citation Information
Patent Citations
Method for preparing high-precision arc-blade diamond lathe tool
CN101530975A
Relief angle adjustable device for automatic grinding of arc-edge diamond lathe tool
CN102248451A
Miniature equipment and method for grinding monocrystal diamond micro blades
CN108527017A
Single-vision on-line detection cutter grinding system and method
CN110202426A
Cutter grinding machine and cutter grinding method
CN114406811A