Flying saucer hanging lug coffee packing material canning integrated equipment and preparation method
By designing an automated UFO-shaped drip coffee packaging material filling machine, the problems of low efficiency and high cost of manual preparation have been solved, and efficient automated production has been achieved.
Patent Information
- Application Number
- CN202411597117.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-01-07
AI Technical Summary
Currently, the preparation of packaging materials and the bottling of UFO drip coffee mainly rely on manual labor, resulting in low production efficiency and high costs.
Design a UFO-shaped drip bag coffee packaging material filling integrated equipment, including a circulating conveyor belt and multiple modules, such as a blanking module, a coffee loading film stamping and forming module, and an ultrasonic welding module, to realize an automated production process.
It has enabled automated packaging material preparation and filling of UFO-shaped drip coffee, improving production efficiency, reducing labor requirements, and lowering production costs.
Smart Images

Figure CN119262455A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to automated production technology and automated production equipment, and specifically to a flying saucer drip coffee packaging material canning integrated equipment and a preparation method. Background Art
[0002] See also Figure 1 The flying saucer drip coffee 100 shown includes a corresponding lower sheet 101 and an upper sheet 102, a coffee loading membrane 103 is arranged between the lower sheet 101 and the upper sheet 102, an upper pressure cover 104 is arranged on the upper sheet, an isolation membrane 105 is arranged on the upper pressure cover 104, and an outer packaging cover sheet 106 is arranged corresponding to the isolation membrane 105.
[0003] At present, manual methods are used to prepare the packaging materials and can the coffee for the UFO drip coffee 100, which has low production efficiency and high production costs due to the manual labor.
[0004] Therefore, it is necessary to provide a flying saucer drip coffee packaging material canning integrated equipment and preparation method to solve the above problems. Summary of the invention
[0005] The purpose of the present invention is to provide a flying saucer drip coffee packaging material canning integrated equipment and a preparation method.
[0006] The present invention achieves the above object through the following technical solutions:
[0007] One of the technical solutions:
[0008] A flying saucer drip coffee packaging material canning integrated equipment comprises a circulating conveyor belt, on which contoured groove carriers are evenly arranged, and a lower sheet blanking module, a coffee loading membrane stamping and forming module, an upper sheet blanking and upper cover module, an ultrasonic welding module, a coffee canning module, an upper pressure cover blanking assembly module, an isolation membrane blanking assembly module, and an outer packaging cover blanking assembly module are sequentially arranged corresponding to the circular conveyor belt, and a compaction detection module and a blanking module are also arranged corresponding to the outer packaging cover blanking assembly module.
[0009] Furthermore, the lower sheet blanking module includes a lower sheet storage bin, and a lifting lower sheet grabbing suction cup is provided corresponding to the lower sheet storage bin, and the lower sheet grabbing suction cup is rotatably arranged.
[0010] Furthermore, the coffee-loaded membrane stamping and forming module includes a coffee-loaded membrane material strip supply part, and a profiling punching head is provided corresponding to the profiling slot carrier. The profiling punching head performs stamping and forming of the coffee-loaded membrane material strip and makes the formed coffee-loaded membrane attached to the lower sheet body.
[0011] Furthermore, the upper sheet blanking module includes a lower sheet storage bin, and a lifting upper sheet grabbing suction cup is provided corresponding to the upper sheet storage bin, and the upper sheet grabbing suction cup is rotatably arranged.
[0012] Furthermore, the ultrasonic welding module includes a lifting type ultrasonic welding head arranged corresponding to the contoured groove carrier.
[0013] Furthermore, the coffee canning module includes an automatic feeding pump and a weighing coffee powder feeding bin arranged for the contoured slot carrier.
[0014] Furthermore, the upper cover blanking assembly module includes a vibration disc type upper cover feeding part, and a multi-axis movable upper cover grasping device is provided corresponding to the vibration disc type upper cover feeding part.
[0015] Furthermore, the isolation film blanking and assembly module includes an isolation film supply bin, and the isolation film supply bin is correspondingly provided with a multi-axis movable isolation film grabbing device.
[0016] Furthermore, the outer packaging cover sheet blanking assembly module includes an outer packaging sheet feeding bin, and the outer packaging sheet feeding bin is correspondingly provided with a multi-axis movable outer packaging cover sheet grabbing device.
[0017] Furthermore, the compaction detection module includes a lifting pressure head, and the lifting pressure head is correspondingly provided with an outer packaging cover detection sensor and an air port for blowing away the outer powder of the cup; the unloading module is a multi-axis unloading grabbing device, which is arranged corresponding to the unloading conveyor line.
[0018] Technical solution 2:
[0019] A method for preparing flying saucer drip coffee, comprising the following steps:
[0020] 1) The contoured slot carrier is transported to the bottom of the lower sheet blanking module, and the lower sheet blanking module performs corresponding blanking and loading of the lower sheet;
[0021] 2) The profiling slot carrier continues to be transported to the bottom of the coffee-loaded membrane stamping and forming module, and the profiling punching head stamps and forms the coffee-loaded membrane strip accordingly, and the formed coffee-loaded membrane is attached to the lower sheet body;
[0022] 3) The contoured slot carrier continues to be transported to the bottom of the upper sheet blanking cover module, and the corresponding blanking and loading of the upper sheet is carried out under the upper sheet blanking cover module;
[0023] 4) The contoured tank carrier continues to be transported to the bottom of the ultrasonic welding module, and the lifting ultrasonic welding head descends to weld the lower sheet, the coffee loading membrane, and the ends of the upper sheet into one;
[0024] 5) The contoured tank carrier continues to be transported to the bottom of the coffee canning module for weighing coffee canning;
[0025] 6) The contoured groove carrier continues to be transported to the bottom of the upper gland blanking assembly module, and the multi-axis movable upper gland grabbing device grabs the upper gland fed by the vibrating disc upper gland feeding part and presses it into the assembly accordingly;
[0026] 7) The contoured slot carrier continues to be transported to the bottom of the isolation membrane blanking assembly module, and the isolation membrane blanking assembly module performs the corresponding blanking and loading of the isolation membrane;
[0027] 8) The contoured slot carrier continues to be transported to the bottom of the outer packaging cover blanking assembly module, and the outer packaging cover blanking assembly module performs blanking and loading of the outer packaging cover;
[0028] 9) The contoured slot carrier continues to be transported to the bottom of the compaction detection module, and the lifting pressure head presses down to detect whether the outer packaging cover is loaded and compacted. At the same time, the air outlet for blowing away the excess coffee powder outside the cup blows away the excess coffee powder outside the cup;
[0029] 10) The contoured trough carrier continues to transport the finished product to the corresponding grabbing area of the unloading module, and the unloading module grabs the finished product to the unloading conveyor line to complete the preparation of the flying saucer drip coffee.
[0030] Compared with the prior art, the present invention can complete the preparation of packaging materials and automatic canning of flying saucer drip coffee, with high product preparation efficiency, while not requiring a large amount of manpower, effectively reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 This is a structural diagram of the Flying Saucer drip coffee.
[0032] Figure 2 It is a structural schematic diagram of the present invention.
[0033] Figure 3 It is a schematic diagram of the lower sheet blanking module.
[0034] Figure 4 It is a schematic diagram of a coffee loading membrane stamping and forming module.
[0035] Figure 5 It is a schematic diagram of the upper sheet blanking module.
[0036] Figure 6 It is a schematic diagram of a coffee canning module, an upper cover blanking assembly module, an isolation film blanking assembly module, and an outer packaging cover blanking assembly module.
[0037] Figure 7 It is a schematic diagram of the compaction detection module and the feeding module. DETAILED DESCRIPTION
[0038] Example:
[0039] See also Figure 2-7The present embodiment shows an integrated device for canning flying saucer drip coffee packaging materials, comprising a circulating conveyor belt 1, on which contoured groove carriers 1001 are evenly arranged, and a lower sheet blanking module 2, a coffee loading membrane stamping and forming module 3, an upper sheet blanking and upper cover module 4, an ultrasonic welding module 5, a coffee canning module 6, an upper pressure cover blanking assembly module 7, an isolation membrane blanking assembly module 8, and an outer packaging cover blanking assembly module 9 are sequentially arranged corresponding to the circular conveyor belt 1, and a compaction detection module 200 and a blanking module 300 are also arranged corresponding to the outer packaging cover blanking assembly module.
[0040] The lower sheet blanking module 2 comprises a lower sheet storage bin 21 , and a lifting lower sheet grabbing suction cup 22 is provided corresponding to the lower sheet storage bin 21 , and the lower sheet grabbing suction cup 22 is rotatably arranged.
[0041] The coffee-loaded film stamping and forming module 3 includes a coffee-loaded film strip supply unit 31, and a profiling punch head 32 is provided corresponding to the profiling slot carrier 1001. The profiling punch head 31 performs stamping and forming of the coffee-loaded film strip and makes the formed coffee-loaded film 103 attached to the lower sheet body.
[0042] The upper sheet blanking module 4 comprises a lower sheet storage bin 41 , and a lifting upper sheet grabbing suction cup 42 is provided corresponding to the upper sheet storage bin 41 , and the upper sheet grabbing suction cup 42 is rotatably arranged.
[0043] The ultrasonic welding module 5 includes a lifting type ultrasonic welding head 51 which is arranged corresponding to the contoured slot carrier 1001 .
[0044] The coffee canning module 6 comprises an automatic loading pump 61 and a weighing coffee powder feeding bin 62 provided for the contoured slot carrier 1001 .
[0045] The upper cover blanking assembly module 7 comprises a vibrating disc type upper cover feeding portion 71 , and a multi-axis movable upper cover grabbing device 72 is provided corresponding to the vibrating disc type upper cover feeding portion 71 .
[0046] The isolation film blanking assembly module 8 comprises an isolation film supply bin, and a multi-axis movable isolation film grabbing device is correspondingly provided in the isolation film supply bin.
[0047] The outer packaging cover sheet blanking assembly module 9 comprises an outer packaging sheet feeding bin, and a multi-axis movable outer packaging cover sheet grabbing device 91 is correspondingly provided in the outer packaging sheet feeding bin.
[0048] The compaction detection module 200 includes a lifting pressure head 201, and the lifting pressure head 201 is correspondingly provided with an outer packaging cover detection sensor and a cup outer material powder blowing air port 202; the unloading module 300 is a multi-axis unloading grasping device, which is arranged corresponding to the unloading conveyor line 400.
[0049] The preparation steps include:
[0050] 1) The contoured slot carrier 1001 is transported to the lower part 2 of the lower sheet blanking module, and the lower sheet blanking module 2 performs corresponding blanking and loading of the lower sheet 101;
[0051] 2) The profiling slot carrier 1001 is continuously transported to the bottom of the coffee-loaded film stamping and forming module 3, and the profiling punching head stamps and forms the coffee-loaded film strip accordingly, and the formed coffee-loaded film 103 is attached to the lower sheet body 101;
[0052] 3) The contoured slot carrier 1001 continues to be transported to the bottom of the upper sheet blanking cover module 4, and the upper sheet 102 is loaded correspondingly under the upper sheet blanking cover module 4;
[0053] 4) The contoured tank carrier 1001 is continuously transported to the lower part 5 of the ultrasonic welding module, and the lifting ultrasonic welding head descends to weld the ends of the lower sheet 101, the coffee loading membrane 103, and the upper sheet 102 into one body;
[0054] 5) The contoured tank carrier 1001 is continuously transported to the bottom of the coffee canning module 6 for weighing coffee canning;
[0055] 6) The contoured groove carrier 1001 is continuously transported to the bottom of the upper gland blanking assembly module 7, and the multi-axis movable upper gland grabbing device grabs the upper gland 104 loaded by the vibrating disc upper gland loading part, and presses it into the assembly accordingly;
[0056] 7) The contoured slot carrier 1001 is continuously transported to the bottom of the isolation film blanking assembly module 8, and the isolation film blanking assembly module performs corresponding blanking and loading of the isolation film 105;
[0057] 8) The contoured slot carrier 1001 is continuously transported to the bottom of the outer packaging cover blanking assembly module 9, and the outer packaging cover blanking assembly module performs blanking and loading of the outer packaging cover 106;
[0058] 9) The contoured slot carrier 1001 is continuously transported to the bottom of the compaction detection module 200, and the lifting pressure head presses down to detect whether the outer packaging cover sheet is loaded and compacted. At the same time, the coffee powder blowing port 202 blows away the excess coffee powder outside the cup;
[0059] 10) The contoured trough carrier 1001 continues to be transported to the corresponding grabbing area of the unloading module 300, and the unloading module grabs the finished product to the unloading conveyor line 400, completing the preparation of the flying saucer drip coffee.
[0060] Compared with the prior art, the present invention can complete the preparation of packaging materials and automatic canning of flying saucer drip coffee, with high product preparation efficiency, while not requiring a large amount of manpower, effectively reducing production costs.
[0061] The above are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the creative concept of the present invention, which all belong to the protection scope of the present invention.
Claims
1. A flying saucer drip coffee packaging material canning integrated equipment, characterized by: It includes a circulating conveyor belt, on which contoured groove carriers are evenly arranged, and the corresponding circular conveyor belt is sequentially provided with a lower sheet blanking module, a coffee loading membrane stamping and forming module, an upper sheet blanking and upper cover module, an ultrasonic welding module, a coffee canning module, an upper pressure cover blanking assembly module, an isolation membrane blanking assembly module, and an outer packaging cover blanking assembly module, and the corresponding outer packaging cover blanking assembly module is also provided with a compaction detection module and a blanking module.
2. The integrated device for packaging and canning drip coffee in a flying saucer according to claim 1, characterized in that: The lower sheet blanking module comprises a lower sheet storage bin, and a lifting lower sheet grabbing suction cup is arranged corresponding to the lower sheet storage bin, and the lower sheet grabbing suction cup is rotatably arranged.
3. The integrated device for packaging and canning drip coffee in a flying saucer according to claim 2, characterized in that: The coffee-loaded membrane stamping and forming module includes a coffee-loaded membrane material strip supply part, and a profiling punching head is provided corresponding to the profiling slot carrier. The profiling punching head performs stamping and forming of the coffee-loaded membrane material strip and makes the formed coffee-loaded membrane attached to the lower sheet body.
4. The integrated device for packaging and canning drip coffee in a flying saucer according to claim 3, characterized in that: The upper sheet blanking module comprises a lower sheet storage bin, and a lifting upper sheet grabbing suction cup is arranged corresponding to the upper sheet storage bin, and the upper sheet grabbing suction cup is arranged to rotate.
5. The integrated device for packaging and canning drip coffee in a flying saucer according to claim 4, characterized in that: The ultrasonic welding module comprises a lifting type ultrasonic welding head which is arranged corresponding to the contoured slot carrier.
6. The integrated device for packaging and canning drip coffee in a flying saucer according to claim 5, characterized in that: The coffee canning module comprises an automatic feeding pump and a weighing coffee powder feeding bin arranged for a contoured slot carrier.
7. The integrated device for packaging and canning drip coffee in a flying saucer according to claim 6, characterized in that: The upper cover blanking assembly module comprises a vibrating disc type upper cover feeding part, and a multi-axis movable upper cover grabbing device is arranged corresponding to the vibrating disc type upper cover feeding part.
8. The integrated device for packaging and canning drip coffee in a flying saucer according to claim 7, characterized in that: The isolation film blanking assembly module comprises an isolation film supply bin, and a multi-axis movable isolation film grabbing device is correspondingly arranged in the isolation film supply bin.
9. The integrated device for packaging and canning drip coffee in a flying saucer according to claim 8, characterized in that: The outer packaging cover sheet blanking assembly module includes an outer packaging sheet feeding bin, and the outer packaging sheet feeding bin is correspondingly provided with a multi-axis movable outer packaging cover sheet grabbing device; the compaction detection module includes a lifting pressure head, and the lifting pressure head is correspondingly provided with an outer packaging cover sheet detection sensor and a cup outer material powder blowing air port; the unloading module is a multi-axis unloading grabbing device, which is arranged corresponding to the unloading conveyor line.
10. A method for preparing flying saucer drip coffee, characterized in that: The method of preparing the flying saucer drip coffee by using the flying saucer drip coffee packaging and canning integrated equipment as claimed in claim 9 comprises the following steps: 1) The contoured slot carrier is transported to the bottom of the lower sheet blanking module, and the lower sheet blanking module performs corresponding blanking and loading of the lower sheet; 2) The profiling slot carrier continues to be transported to the bottom of the coffee-loaded membrane stamping and forming module, and the profiling punching head stamps and forms the coffee-loaded membrane strip accordingly, and the formed coffee-loaded membrane is attached to the lower sheet body; 3) The contoured slot carrier continues to be transported to the bottom of the upper sheet blanking cover module, and the corresponding blanking and loading of the upper sheet is carried out under the upper sheet blanking cover module; 4) The contoured tank carrier continues to be transported to the bottom of the ultrasonic welding module, and the lifting ultrasonic welding head descends to weld the lower sheet, the coffee loading membrane, and the ends of the upper sheet into one; 5) The contoured tank carrier continues to be transported to the bottom of the coffee canning module for weighing coffee canning; 6) The contoured groove carrier continues to be transported to the bottom of the upper gland blanking assembly module, and the multi-axis movable upper gland grabbing device grabs the upper gland fed by the vibrating disc upper gland feeding part and presses it into the assembly accordingly; 7) The contoured slot carrier continues to be transported to the bottom of the isolation membrane blanking assembly module, and the isolation membrane blanking assembly module performs the corresponding blanking and loading of the isolation membrane; 8) The contoured slot carrier continues to be transported to the bottom of the outer packaging cover blanking assembly module, and the outer packaging cover blanking assembly module performs blanking and loading of the outer packaging cover; 9) The contoured slot carrier continues to be transported to the bottom of the compaction detection module, and the lifting pressure head presses down to detect whether the outer packaging cover is loaded and compacted. At the same time, the air outlet for blowing away the excess coffee powder outside the cup blows away the excess coffee powder outside the cup; 10) The contoured trough carrier continues to transport the finished product to the corresponding grabbing area of the unloading module, and the unloading module grabs the finished product to the unloading conveyor line to complete the preparation of the flying saucer drip coffee.
Citation Information
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