Anti-blocking device of belt system
By designing a belt system anti-blocking device controlled by the support frame and pressure sensor, the problem of inability to prevent blocking in time in the prior art is solved, effective protection of the belt is achieved, and conveying stability is improved.
Patent Information
- Application Number
- CN202411542633.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-01-07
AI Technical Summary
The existing belt system cannot prevent blockage in time when materials continue to accumulate, resulting in belt wear.
An anti-blocking device including a support frame, a belt frame, a chute, a pushing ring, a floating column, a pushing ring, a motor and a pressure sensor is designed to clean the pushing plate and a telescopic rod through the pushing ring and a motor drive. Level and push, combined with pressure sensor to control belt rack shutdown to avoid belt wear.
It effectively prevents blockage of the belt system, protects the belt, improves conveying stability, and avoids belt wear.
Smart Images

Figure CN119262897A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of belt systems, and in particular to a belt system material blocking prevention device. Background Art
[0002] The material conveying process now requires the use of a belt system for transportation. When the belt system cooperates with the chute, the material inside the chute is prone to accumulation and friction with the belt when it continues to accumulate. Therefore, it is necessary to provide effective anti-blocking reminders for the belt system.
[0003] After searching, the announcement number CN218578851U discloses a belt conveyor head chute anti-blocking device and a coking coal conveying system. The device installs a high-frequency vibration detector on the side wall of the chute, and judges the height of the material in the chute by the amplitude of the vibration probe at the end of the high-frequency vibration detector. Since the height of the vibration probe is installed lower than the lower surface of the conveyor belt, when the material in the chute accumulates to the height of the vibration probe, the vibration probe touches the material, and the amplitude of the vibration probe changes greatly, and the signal is fed back to the electric control cabinet, and the electric control cabinet controls the belt conveyor body to stop.
[0004] However, when the material is transported into the chute, the material height near the belt side is higher, and the detection device is far away from the belt. When the detection device detects that the material height is high, the material near the belt side has already contacted the belt, and there will still be problems of belt system blockage and belt wear. Summary of the invention
[0005] In view of the above problems existing in the existing belt system anti-blocking device, the present invention is proposed.
[0006] Therefore, the purpose of the present invention is to provide a belt system anti-blocking device, which solves the problem that the belt cannot be timely and effectively prevented from being worn when materials continue to accumulate.
[0007] In order to achieve the above object, the present invention provides the following technical solutions:
[0008] A belt system anti-blocking device comprises a support frame and a belt frame arranged at the upper end of the support frame, a support plate is fixedly arranged at the upper end of the outer wall of the support frame, a rotating rod is rotatably penetrated inside the support plate, and the rotating rod is fixedly connected to the belt frame;
[0009] A bottom plate is fixedly provided at the lower end of the outer wall of the support frame, a chute is placed on the top of the bottom plate, a push ring is placed inside the chute, two symmetrically arranged floating columns are fixedly provided at the bottom of the push ring, a push ring is slidably penetrated through the outer wall of the chute, and a connecting rod is provided between the push ring and the push ring;
[0010] A horizontal plate is fixedly provided at the lower end of the inner wall of the push ring, a vertical rod is fixedly provided at the top of the horizontal plate, a cleaning push plate is fixedly provided on the rod wall of the vertical rod through a connecting rod, a cavity is opened at the bottom of the chute, a motor is fixedly provided in the cavity, an output shaft of the motor passes through the chute and is fixedly provided with a telescopic rod, and the top of the telescopic rod is fixedly connected to the vertical rod.
[0011] Preferably, a guide plate is fixedly provided on the upper end of the outer wall of the support frame, a pressure rod is slidably penetrated inside the guide plate, the pressure rod is fixedly connected to the outer wall of the belt frame, a guide groove is opened inside the guide plate, a pressure sensor is fixedly provided on the top of the inner wall of the guide groove, the pressure rod is slidably provided in the guide groove, and is arranged in cooperation with the pressure sensor.
[0012] Preferably, a buffer spring is provided at the inner lower end of the guide groove, and the bottom of the buffer spring is fixedly connected to the bottom of the inner wall of the guide groove.
[0013] Preferably, a guide ring is fixedly provided on the top of the pushing ring, and the inner wall of the guide ring is inclined.
[0014] Furthermore, a placement groove is provided on the top of the base plate, a cross bar is rotatably penetrated inside the placement groove, a baffle is fixedly provided on the rod wall of the cross bar, the baffle is arranged in the placement groove and cooperates with the chute, a limiting ring is sleeved on the end of the cross bar, the limiting ring is fixedly connected to the outer wall of the base plate, a clamping bolt is threadedly penetrated on the side of the limiting ring, and the end of the clamping bolt is cooperated with the rod wall of the cross bar.
[0015] Preferably, a connecting plate is fixedly sleeved on one end of the vertical rod and the output shaft of the motor, and a corrugated protective tube is fixedly provided between the two connecting plates.
[0016] Preferably, the telescopic rod is a square telescopic rod.
[0017] Preferably, a plurality of internally threaded discharge holes are provided at the bottom of the chute, and an externally threaded sealing plate is passed through the internal threads of the internally threaded discharge holes.
[0018] In the above technical solution, the technical effects and advantages provided by the present invention are:
[0019] 1. The present invention, through the support frame, belt frame, support plate, rotating rod, bottom plate, chute, push ring, floating column, push ring, connecting rod and cleaning and retreating plate, can level the material inside the chute when the material continues to flow into the chute, and when there is a lot of material in the chute, the belt system can be pushed to make the belt system away from the material, and the belt system can be closed to avoid material blockage as much as possible while the belt system can be effectively protected.
[0020] 2. The present invention can stably separate the chute from the belt system and collect the materials by means of the bottom plate, placement trough, chute, cross bar, baffle, limit ring and clamping bolt. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0022] Figure 1 It is a structural schematic diagram of the present invention;
[0023] Figure 2 For the present invention Figure 1 A magnified schematic diagram of part A;
[0024] Figure 3 For the present invention Figure 1 A magnified schematic diagram of part B;
[0025] Figure 4 It is a schematic diagram of the three-dimensional structure of the bottom plate and the chute of the present invention.
[0026] Description of reference numerals:
[0027] 1. Support frame; 2. Belt frame; 3. Support plate; 4. Rotating rod; 5. Bottom plate; 6. Chute; 7. Pushing ring; 8. Floating column; 9. Pushing ring; 10. Connecting rod; 11. Horizontal plate; 12. Vertical rod; 13. Connecting rod; 14. Cleaning and pushing plate; 15. Motor; 16. Telescopic rod; 17. Guide plate; 18. Pressure rod; 19. Pressure sensor; 20. Buffer spring; 21. Guide ring; 22. Placement groove; 23. Horizontal rod; 24. Baffle; 25. Limiting ring; 26. Clamping bolt; 27. Connecting plate; 28. Corrugated protective tube; 29. External thread sealing plate. DETAILED DESCRIPTION
[0028] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0029] The embodiment of the invention discloses a belt system material blocking prevention device.
[0030] The present invention provides Figure 1-4The belt system anti-blocking device shown comprises a support frame 1 and a belt frame 2 arranged at the upper end of the support frame 1, a support plate 3 is fixedly arranged at the upper end of the outer wall of the support frame 1, a rotating rod 4 is rotatably penetrated inside the support plate 3, and the rotating rod 4 is fixedly connected to the belt frame 2. When the belt frame 4 is pushed, it can rotate under the support of the rotating rod 4 and the support plate 3, so as to effectively protect the belt frame 4;
[0031] A bottom plate 5 is fixedly provided at the lower end of the outer wall of the support frame 1, a chute 6 is placed on the top of the bottom plate 5, a plurality of internal thread discharge holes are opened at the bottom of the chute 6, and an external thread sealing plate 29 is penetrated through the internal threads of the internal thread discharge holes. The chute 6 can be separated from the bottom plate 5, and the material inside the chute 6 can be discharged from the mobile phone through the setting of the internal thread discharge holes;
[0032] A push ring 7 is placed inside the chute 6, a guide ring 21 is fixed on the top of the push ring 7, the inner wall of the guide ring 21 is inclined, and two symmetrically arranged floating columns 8 are fixed on the bottom of the push ring 7. A push ring 9 is slidably penetrated through the outer wall of the chute 6, and a connecting rod 10 is provided between the push ring 9 and the push ring 7. As the amount of material inside the chute 6 increases, the push ring 7 is pushed by the material and drives the push ring 9 to move upward, so that the push ring 9 pushes the belt frame 4, so that the belt frame 4 is away from the material and the belt is worn;
[0033] A horizontal plate 11 is fixedly provided at the lower end of the inner wall of the push ring 7, a vertical rod 12 is fixedly provided at the top of the horizontal plate 11, a cleaning push plate 14 is fixedly provided on the rod wall of the vertical rod 12 through a connecting rod 13, a cavity is opened at the bottom of the chute 6, a motor 15 is fixedly provided in the cavity, the output shaft of the motor 15 passes through the chute 6 and is fixedly provided with a telescopic rod 16, the telescopic rod 16 is a square telescopic rod, the top of the telescopic rod 16 is fixedly connected to the vertical rod 12, the vertical rod 12 and the output shaft of the motor 15 are fixedly sleeved with a connecting plate 27 at one end close to each other, a corrugated protective tube 28 is fixedly provided between the two connecting plates 27, during the material receiving process, the motor 15 drives the vertical rod 12 to rotate, and enables the cleaning retreat plate 14 to clean the material sticking to the inner wall of the push ring 7, and at the same time makes the material leveled without exceeding the push ring 7, thereby ensuring the stable upward movement of the push ring 7.
[0034] In order to be able to shut down the belt system when the material gradually increases, try to avoid material blockage, such as Figure 1As shown, a guide plate 17 is fixedly provided on the upper end of the outer wall of the support frame 1, and a pressure rod 18 is slidably penetrated inside the guide plate 17. The pressure rod 18 is fixedly connected to the outer wall of the belt frame 2. A guide groove is opened inside the guide plate 17, and a pressure sensor 19 is fixedly provided on the top of the inner wall of the guide groove. The pressure rod 18 is slidably arranged in the guide groove and is arranged in cooperation with the pressure sensor 19. As the belt frame 4 is pushed and moves upward, the pressure rod 18 slides in the guide plate 17 and squeezes the pressure sensor 19, so that the pressure sensor 19 receives the pressure signal and closes the belt frame 4 through the external control device, so that the belt frame 4 stops working and the material is no longer transmitted, so as to avoid the material blockage in the chute 6 as much as possible;
[0035] A buffer spring 20 is provided at the inner lower end of the guide groove, and the bottom of the buffer spring 20 is fixedly connected to the bottom of the inner wall of the guide groove. The arrangement of the buffer spring 20 can enable the belt frame 4 to stably move back to the original position.
[0036] In order to determine the material receiving position of the chute 6 and facilitate the taking of the chute 6, Figure 3-4 As shown, a placement groove 22 is provided at the top of the bottom plate 5, a cross bar 23 is rotatably penetrated inside the placement groove 22, a baffle 24 is fixedly provided on the rod wall of the cross bar 23, and the baffle 24 can block the end of the placement groove 22 to determine the placement position of the chute 6;
[0037] The baffle 24 is arranged in the placement groove 22 and is matched with the chute 6. A limiting ring 25 is sleeved on the end of the cross bar 23. The limiting ring 25 is fixedly connected to the outer wall of the bottom plate 5. A clamping bolt 26 is threaded through the side of the limiting ring 25. The end of the clamping bolt 26 is matched with the rod wall of the cross bar 23. The clamping bolt 26 locks the cross bar 23, so as to fix the position of the baffle 24.
[0038] Working principle: When the material is conveyed by the belt system, the chute 6 is placed on the top of the bottom plate 5 and supported by the baffle 24. At this time, the floating column 8 supports the push ring 7 and is set under the chute 6. Then the belt frame 4 is started so that the material can be conveyed into the chute 6. As the material flows in, the motor 15 is started and the vertical rod 12 is driven to rotate through the telescopic rod 16. Under the support of the connecting rod 13, the cleaning push plate 14 is used to scrape off the material adhering to the inner wall of the push ring 7. At the same time, when the push ring 7 is pushed up by the material, the material inside the push ring 7 can be leveled to avoid the material from exceeding the push ring 7 as much as possible, so that the push ring 7 can be pushed by the continuously increasing 3 materials and move up stably. When the push ring 7 moves upward, the push ring 9 moves upward stably through the support of the connecting rod 10, and begins to push the belt frame 4, so that the belt frame 4 begins to swing under the rotation support of the rotating rod 3 and the support plate 4. As the belt frame 4 swings, the pressure rod 18 slides in the guide groove and gradually approaches the pressure sensor 19. When the pressure rod 18 squeezes the pressure sensor 19, the pressure sensor 19 receives the pressure signal and closes the belt frame 4 through an external control device, so that the belt frame 4 stops working and the material is no longer transmitted, and the material inside the chute 6 is avoided as much as possible. At this time, because the belt frame 4 is continuously pushed and away from the material, the belt inside the belt frame 4 cannot be worn by the friction of the material, thereby improving the stability of the belt system.
[0039] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A belt system anti-blocking device, comprising a support frame (1) and a belt frame (2) arranged on the upper end of the support frame (1), characterized in that: A support plate (3) is fixedly provided at the upper end of the outer wall of the support frame (1), a rotating rod (4) is rotatably penetrated inside the support plate (3), and the rotating rod (4) is fixedly connected to the belt frame (2); A bottom plate (5) is fixedly provided at the lower end of the outer wall of the support frame (1), a chute (6) is placed on the top of the bottom plate (5), a push ring (7) is placed inside the chute (6), two symmetrically arranged floating columns (8) are fixedly provided at the bottom of the push ring (7), a push ring (9) is slidably passed through the outer wall of the chute (6), and a connecting rod (10) is provided between the push ring (9) and the push ring (7); A horizontal plate (11) is fixedly provided at the lower end of the inner wall of the push ring (7), a vertical rod (12) is fixedly provided at the top of the horizontal plate (11), a cleaning push plate (14) is fixedly provided on the rod wall of the vertical rod (12) via a connecting rod (13), a cavity is opened at the bottom of the chute (6), a motor (15) is fixedly provided in the cavity, an output shaft of the motor (15) passes through the chute (6) and is fixedly provided with a telescopic rod (16), and the top of the telescopic rod (16) is fixedly connected to the vertical rod (12).
2. The belt system anti-blocking device according to claim 1, characterized in that: A guide plate (17) is fixedly provided at the upper end of the outer wall of the support frame (1), a pressure rod (18) is slidably penetrated inside the guide plate (17), the pressure rod (18) is fixedly connected to the outer wall of the belt frame (2), a guide groove is opened inside the guide plate (17), a pressure sensor (19) is fixedly provided at the top of the inner wall of the guide groove, the pressure rod (18) is slidably arranged in the guide groove, and is arranged in cooperation with the pressure sensor (19).
3. The belt system anti-blocking device according to claim 2, characterized in that: A buffer spring (20) is provided at the inner lower end of the guide groove, and the bottom of the buffer spring (20) is fixedly connected to the bottom of the inner wall of the guide groove.
4. The belt system anti-blocking device according to claim 1, characterized in that: A guide ring (21) is fixedly arranged on the top of the pushing ring (7), and the inner wall of the guide ring (21) is arranged inclined.
5. The belt system anti-blocking device according to claim 1, characterized in that: A placement groove (22) is provided on the top of the bottom plate (5), a cross bar (23) is rotatably penetrated inside the placement groove (22), a baffle (24) is fixedly provided on the rod wall of the cross bar (23), the baffle (24) is arranged in the placement groove (22) and is arranged in cooperation with the chute (6), a limiting ring (25) is sleeved on the end of the cross bar (23), the limiting ring (25) is fixedly connected to the outer wall of the bottom plate (5), a clamping bolt (26) is threadedly penetrated on the side of the limiting ring (25), and the end of the clamping bolt (26) is arranged in cooperation with the rod wall of the cross bar (23).
6. The belt system anti-blocking device according to claim 1, characterized in that: A connecting plate (27) is fixedly sleeved on the adjacent ends of the vertical rod (12) and the output shaft of the motor (15), and a corrugated protective tube (28) is fixedly disposed between the two connecting plates (27).
7. The belt system anti-blocking device according to claim 1, characterized in that: The telescopic rod (16) is a square telescopic rod.
8. The belt system anti-blocking device according to claim 1, characterized in that: A plurality of internal thread discharge holes are provided at the bottom of the chute (6), and an external thread sealing plate (29) is penetrated through the internal threads of the internal thread discharge holes.
Citation Information
Patent Citations
Belt conveyor head chute anti-blocking device and coking coal conveying system
CN218578851U