Annealing device for cold-roll steel sheet machining
By designing an automated annealing device, the problem of manual loading and unloading in bell-type annealing furnaces was solved, enabling continuous annealing of cold-rolled steel sheets, improving efficiency and safety, and allowing for precise temperature control.
Patent Information
- Application Number
- CN202411389998.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-01-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing bell-type annealing furnaces require manual loading and unloading by workers, resulting in low efficiency and a risk of burns.
An annealing device for cold-rolled steel sheet processing was designed, which includes an annealing treatment mechanism, an auxiliary limiting mechanism and a steel sheet conveying mechanism to realize automatic feeding, clamping and temperature monitoring, and to carry out continuous operation by using a rectangular plate and a micro motor.
It enables automated continuous annealing of cold-rolled steel sheets, improving efficiency, avoiding the safety risks of manual operation, and allowing for precise control of annealing temperature.
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Figure CN119265395A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of annealing devices, and in particular to an annealing device for cold-rolled steel plate processing. Background Art
[0002] During the production process of cold-rolled steel plates, due to the high processing intensity, residual stress is easily generated and the surface brittleness of the steel plates is aggravated. Therefore, in order to eliminate stress, increase the toughness of the steel plates, and make the mechanical properties of the steel plates reach a better state, people usually use a hood annealing furnace to anneal the cold-rolled steel plates.
[0003] However, most of the bell-type annealing furnaces in the prior art require workers to manually load and unload materials when in use, and cannot achieve continuous operation, which not only leads to low efficiency of annealing processing, but also easily burns workers and is inconvenient to use. Summary of the invention
[0004] In view of the shortcomings of the prior art, the present invention provides an annealing device for cold-rolled steel plate processing, which solves the technical problems of the hood-type annealing furnace in the prior art that workers need to manually unload materials when in use, which is inefficient and inconvenient to use. It has the advantage of being able to automatically complete loading and unloading of materials and achieve continuous operation.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: an annealing device for cold-rolled steel plate processing, comprising a processing platform, a steel plate body is placed on the processing platform, an annealing treatment mechanism for heating and insulating the steel plate is arranged on the processing platform, an auxiliary limiting mechanism for clamping the steel plate to complete automatic feeding is arranged inside the annealing treatment mechanism, a steel plate conveying mechanism is movably installed inside the processing platform, after the staff puts the steel plate body on the processing platform, it will move to the bottom of the annealing treatment mechanism under the action of the steel plate conveying mechanism, then, the auxiliary limiting mechanism will automatically clamp the steel plate body to the inside of the annealing treatment mechanism for annealing, the annealing treatment mechanism comprises a first guide rail and a second guide rail symmetrically installed on the processing platform, a smooth guide rod is vertically installed inside the first guide rail, a driving assembly is movably installed inside the second guide rail, an electric heating furnace is arranged above the first guide rail and the second guide rail, a heating cavity is opened at the lower end of the electric heating furnace, active protrusions are respectively arranged on the smooth guide rod and the driving assembly, a rectangular flat plate is arranged between the two active protrusions, when the active protrusion moves in the vertical direction, the rectangular flat plate will be moved synchronously, thereby completing the vertical conveying of the steel plate.
[0006] Preferably, the auxiliary limiting mechanism includes a telescopic strut symmetrically installed on a rectangular flat plate, a limiting protrusion fixedly installed on the telescopic strut, sliding straight rods are respectively arranged around the limiting protrusion, a clamping protrusion is detachably installed on the sliding straight rod, a fixed gear rod is arranged on the side of the sliding straight rod, a driving gear is movably installed inside the limiting protrusion, a temperature sensor is arranged inside the limiting protrusion, and when the telescopic strut is extended, the steel plate body will be transported to the inside of the heating cavity, and during the annealing process, the temperature sensor will monitor the temperature of the steel plate body in real time.
[0007] Preferably, the driving assembly includes a driving screw movably mounted on the second guide rail, the driving screw is threadedly matched with the movable protrusion, the smooth guide rod and the driving screw are in the same plane and parallel to each other, and the two movable protrusions are always at the same height.
[0008] Preferably, both sides of the rectangular plate are rotatably connected to movable protrusions respectively, and a micro motor for driving the rectangular plate is provided inside one of the movable protrusions. When the micro motor is powered on, the rectangular plate will rotate.
[0009] Preferably, the fixed gear rod is meshed with the driving gear, and when the driving gear rotates, the sliding straight rod moves horizontally through cooperation with the fixed gear rod.
[0010] Preferably, the temperature sensor is electrically connected to the electric heating furnace via a wire, and when the temperature of the steel plate body reaches a preset value, the electric heating furnace stops heating, and then the steel plate and the electric heating furnace slowly cool down synchronously.
[0011] Preferably, the steel plate conveying mechanism includes an installation cavity opened inside the processing platform, a left rotating shaft and a right rotating shaft are symmetrically arranged inside the installation cavity, a conveying mesh belt is arranged between the left rotating shaft and the right rotating shaft, and a driving motor for driving the left rotating shaft is arranged inside the processing platform. During the annealing process of the steel plate, the conveying mesh belt will move intermittently under the action of the left rotating shaft and the right rotating shaft.
[0012] Preferably, the conveyor mesh belt is made of high temperature resistant cloth, which can effectively increase the service life of the conveyor mesh belt.
[0013] By means of the above technical solution, the present invention provides an annealing device for cold-rolled steel plate processing, which has at least the following beneficial effects:
[0014] 1. The present invention sets an annealing treatment mechanism and utilizes the cooperation between the rectangular flat plate and the micro motor. When the rectangular flat plate is flipped, the steel plate after annealing will be automatically transferred to the bottom of the rectangular flat plate. After the annealing of the next steel plate is completed, the previous steel plate will be automatically unloaded, and the loading will be completed again while unloading, thus realizing continuous operation without stopping and waiting.
[0015] 2. The present invention sets up an annealing treatment mechanism and utilizes the mutual cooperation between the driving screw and the smooth guide rod to automatically transport the steel plate body to the interior of the electric heating furnace for annealing processing. There is no need for workers to manually put in the material, which can effectively improve the efficiency of the cold-rolled steel plate annealing processing and prevent the workers from being scalded.
[0016] 3. The present invention sets an auxiliary limiting mechanism and utilizes the mutual cooperation between the sliding straight rod and the driving gear to automatically limit and clamp the side of the steel plate body, thereby realizing automatic clamping and feeding of the steel plate. There is no need for the staff to manually place the steel plate body on the rectangular flat plate, and it is easy to use.
[0017] 4. The present invention sets an auxiliary limit mechanism and utilizes the cooperation between the temperature sensor and the limit protrusion to automatically measure the temperature of the steel plate body in real time during the annealing and heating process. Compared with the method of monitoring the furnace temperature in the prior art, the node for ending the heating can be grasped more accurately.
[0018] 5. The present invention provides a steel plate conveying mechanism and utilizes the cooperation between the left rotating shaft and the conveying mesh belt to intermittently feed the steel plate body, thereby providing a favorable guarantee for the subsequent continuous annealing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0020] Figure 1 It is a three-dimensional diagram of the overall structure of the present invention;
[0021] Figure 2 It is a structural schematic diagram of the electric heating furnace in the present invention;
[0022] Figure 3 It is a structural schematic diagram of the annealing treatment mechanism in the present invention;
[0023] Figure 4 It is a schematic diagram of the structure of the limiting protrusion in the present invention;
[0024] Figure 5 It is a structural schematic diagram of the auxiliary limiting mechanism in the present invention;
[0025] Figure 6 It is a structural schematic diagram of the steel plate conveying mechanism in the present invention.
[0026] In the figure: 1. Processing platform; 2. Steel plate body; 3. Annealing treatment mechanism; 301. First guide rail; 302. Second guide rail; 303. Smooth guide rod; 304. Driving assembly; 305. Electric heating furnace; 306. Heating cavity; 307. Movable protrusion; 308. Rectangular plate; 4. Auxiliary limiting mechanism; 401. Telescopic support rod; 402. Limiting protrusion; 403. Sliding straight rod; 404. Clamping protrusion; 405. Fixed gear rod; 406. Driving gear; 407. Temperature sensor; 5. Steel plate conveying mechanism; 501. Installation cavity; 502. Left rotating shaft; 503. Right rotating shaft; 504. Conveying mesh belt. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] Embodiment 1
[0029] Most bell-type annealing furnaces in the prior art require workers to load and unload materials manually, which cannot achieve continuous operation. This not only leads to low efficiency of annealing processing, but also easily burns workers and is inconvenient to use. In order to solve this technical defect in the prior art, Figure 1 , Figure 2 as well as Figure 3 As shown, this embodiment proposes an annealing device for cold-rolled steel plate processing, which can automatically transport the steel plate body 2 to the interior of the electric heating furnace 305 for annealing processing, without the need for manual material placement by the staff. The device has a steel plate body 2 placed on a processing platform 1, and is characterized in that: the processing platform 1 is provided with an annealing treatment mechanism 3 for heating and insulating the steel plate, the interior of the annealing treatment mechanism 3 is provided with an auxiliary limiting mechanism 4 for clamping the steel plate to complete automatic feeding, and the interior of the processing platform 1 is movably installed with a steel plate conveying mechanism 5. After the staff puts the steel plate body 2 on the processing platform 1, it will move to the bottom of the annealing treatment mechanism 3 under the action of the steel plate conveying mechanism 5, and then the auxiliary limiting mechanism 4 will automatically clamp the steel plate body 2 to the interior of the annealing treatment mechanism 3 for annealing processing.
[0030] In order to automatically transport the steel plate vertically and complete automatic feeding, the present embodiment is provided with an annealing treatment mechanism 3. Specifically, the annealing treatment mechanism 3 includes a first guide rail 301 and a second guide rail 302 symmetrically mounted on the processing platform 1. A smooth guide rod 303 is vertically mounted inside the first guide rail 301. A driving assembly 304 is movably mounted inside the second guide rail 302. The driving assembly 304 includes a driving screw rod movably mounted on the second guide rail 302. The driving screw rod and the movable protrusion 307 are threadedly matched. The smooth guide rod 303 and the driving screw rod are in the same plane and parallel to each other. The two movable protrusions 307 are always at the same height. The first guide rail An electric heating furnace 305 is arranged above the guide rail 301 and the second guide rail 302, and a heating cavity 306 is opened at the lower end of the electric heating furnace 305. Movable protrusions 307 are respectively arranged on the smooth guide rod 303 and the driving component 304, and a rectangular plate 308 is arranged between the two movable protrusions 307. When the movable protrusion 307 moves in the vertical direction, the rectangular plate 308 will move synchronously, thereby completing the vertical transportation of the steel plate. The two sides of the rectangular plate 308 are respectively connected to the movable protrusions 307 for rotation. A micro motor for driving the rectangular plate 308 is arranged inside one of the movable protrusions 307. When the micro motor is powered on, the rectangular plate 308 will rotate.
[0031] like Figure 1 As shown, when the steel plate is annealed, first, the steel plate body 2 will be moved to the bottom of the electric heating furnace 305 under the action of the steel plate conveying mechanism 5, and then the rectangular plate 308 will move downward under the action of the driving screw to make the auxiliary limiting mechanism 4 reach the specified position.
[0032] Subsequently, the auxiliary limiting mechanism 4 will clamp and fix the steel plate body 2 on the conveyor mesh belt 504. After clamping, the rectangular flat plate 308 will move upward under the action of the driving screw. At the same time, the rectangular flat plate 308 will flip one hundred and eighty degrees under the action of the micro motor, so that the steel plate body 2 is located above the rectangular flat plate 308.
[0033] Next, the rectangular plate 308 will continue to move upward under the action of the driving screw, thereby transporting the steel plate body 2 to the inside of the heating cavity 306. Subsequently, the electric heating furnace 305 will first heat the steel plate body 2 to a specified temperature and then keep it warm for a certain period of time to complete the annealing process.
[0034] After slow cooling, the rectangular flat plate 308 will move downward, thereby moving the steel plate body 2 out of the heating cavity 306 .
[0035] In this embodiment, an annealing treatment mechanism 3 is provided, and the cooperation between the rectangular plate 308 and the micro motor is utilized. When the rectangular plate 308 is flipped, the steel plate after annealing is automatically transferred to the bottom of the rectangular plate 308. After the annealing of the next steel plate is completed, the previous steel plate is automatically unloaded, and the loading is completed again while unloading, thereby realizing continuous operation without stopping and waiting. Moreover, in this embodiment, an annealing treatment mechanism 3 is provided, and the cooperation between the driving screw and the smooth guide rod 303 is utilized, so that the steel plate body 2 can be automatically transported to the interior of the electric heating furnace 305 for annealing processing, without the need for manual material discharge by the staff, which can effectively improve the efficiency of the annealing processing of the cold-rolled steel plate and prevent the staff from being scalded.
[0036] Embodiment 2
[0037] In order to automatically clamp and transport the steel plates and improve the automation level of the device, such as Figure 1-Figure 5 As shown, on the basis of the first embodiment, the present embodiment is provided with an auxiliary limiting mechanism 4, specifically, the auxiliary limiting mechanism 4 comprises a telescopic support rod 401 symmetrically mounted on the rectangular flat plate 308, a limiting protrusion 402 is fixedly mounted on the telescopic support rod 401, sliding straight rods 403 are respectively arranged around the limiting protrusion 402, a clamping protrusion 404 is detachably mounted on the sliding straight rod 403, a fixed gear rod 405 is arranged on the side of the sliding straight rod 403, a driving gear 406 is movably mounted inside the limiting protrusion 402, the fixed gear rod 405 is meshed with the driving gear 406, and the driving gear When 406 rotates, it will cooperate with the fixed gear rod 405 to make the sliding straight rod 403 move horizontally. A temperature sensor 407 is set inside the limiting protrusion 402. When the telescopic support rod 401 is extended, the steel plate body 2 will be transported to the inside of the heating cavity 306. During the annealing process, the temperature sensor 407 will monitor the temperature of the steel plate body 2 in real time. The temperature sensor 407 is electrically connected to the electric heating furnace 305 through a wire. When the temperature of the steel plate body 2 reaches the preset value, the electric heating furnace 305 will stop heating. Next, the steel plate will slowly cool down synchronously with the electric heating furnace 305.
[0038] According to the above content, after the annealing process is completed, the rectangular plate 308 will move vertically downward and automatically rotate one hundred and eighty degrees during the downward movement, thereby flipping the steel plate body 2 after annealing to the bottom of the rectangular plate 308.
[0039] When the rectangular plate 308 moves down to the specified position, the sliding rod 403 will move outward under the action of the driving gear 406, so that the clamping protrusion 404 is separated from the steel plate body 2. Next, the steel plate body 2 after annealing will fall onto the conveyor mesh belt 504.
[0040] At the same time, the conveyor belt 504 will convey another steel plate body 2 to the bottom of the rectangular flat plate 308. Then, the limiting protrusion 402 will move downward under the action of the telescopic support rod 401 and contact the steel plate body 2. Next, the four sliding straight rods 403 will move synchronously under the action of the corresponding driving gears 406, thereby quickly clamping and fixing the side of the steel plate body 2.
[0041] After clamping, the rectangular flat plate 308 will move upward again, and this process will be repeated until all the steel plate bodies 2 have completed the annealing process.
[0042] This embodiment sets an auxiliary limiting mechanism 4, and utilizes the mutual cooperation between the sliding straight rod 403 and the driving gear 406 to automatically limit and clamp the side of the steel plate body 2, thereby realizing automatic clamping and feeding of the steel plate. There is no need for the staff to manually place the steel plate body 2 on the rectangular flat plate 308, and it is easy to use. Moreover, this embodiment sets an auxiliary limiting mechanism 4, and utilizes the mutual cooperation between the temperature sensor 407 and the limiting protrusion 402 to automatically measure the temperature of the steel plate body 2 in real time during the annealing and heating process. Compared with the method of monitoring the furnace body temperature in the prior art, the node for ending the heating can be more accurately grasped.
[0043] Embodiment 3
[0044] In order to further improve the processing efficiency of annealing and realize continuous operation, such as Figure 1 and Figure 6 As shown, on the basis of the above-mentioned embodiment, the present embodiment is provided with a steel plate conveying mechanism 5. Specifically, the steel plate conveying mechanism 5 includes an installation cavity 501 opened inside the processing platform 1, and a left rotating shaft 502 and a right rotating shaft 503 are symmetrically arranged inside the installation cavity 501. A conveying mesh belt 504 is arranged between the left rotating shaft 502 and the right rotating shaft 503. A driving motor for driving the left rotating shaft 502 is arranged inside the processing platform 1. During the annealing process of the steel plate, the conveying mesh belt 504 will move intermittently under the action of the left rotating shaft 502 and the right rotating shaft 503. The conveying mesh belt 504 is made of high temperature resistant cloth, which can effectively improve the service life of the conveying mesh belt 504.
[0045] This embodiment provides a steel plate conveying mechanism 5 and utilizes the cooperation between the left rotating shaft 502 and the conveying mesh belt 504 to intermittently feed the steel plate body 2, thereby providing favorable protection for the subsequent continuous annealing process.
[0046] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.
[0047] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An annealing device for cold-rolled steel plate processing, comprising a processing platform (1), on which a steel plate body (2) is placed, characterized in that: The processing platform (1) is provided with an annealing treatment mechanism (3) for heating and insulating the steel plate, the interior of the annealing treatment mechanism (3) is provided with an auxiliary limiting mechanism (4) for clamping the steel plate to complete automatic feeding, and the interior of the processing platform (1) is movably provided with a steel plate conveying mechanism (5); The annealing treatment mechanism (3) comprises a first guide rail (301) and a second guide rail (302) symmetrically mounted on a processing platform (1); a smooth guide rod (303) is vertically mounted inside the first guide rail (301); a driving assembly (304) is movably mounted inside the second guide rail (302); an electric heating furnace (305) is arranged above the first guide rail (301) and the second guide rail (302); a heating cavity (306) is provided at the lower end of the electric heating furnace (305); movable protrusions (307) are respectively arranged on the smooth guide rod (303) and the driving assembly (304); and a rectangular flat plate (308) is arranged between the two movable protrusions (307).
2. The annealing device for cold-rolled steel sheet processing according to claim 1, characterized in that: The auxiliary limiting mechanism (4) comprises a telescopic support rod (401) symmetrically mounted on a rectangular flat plate (308); a limiting protrusion (402) is fixedly mounted on the telescopic support rod (401); sliding straight rods (403) are respectively arranged around the limiting protrusion (402); a clamping protrusion (404) is detachably mounted on the sliding straight rod (403); a fixed gear rod (405) is arranged on the side of the sliding straight rod (403); a driving gear (406) is movably mounted inside the limiting protrusion (402); and a temperature sensor (407) is arranged inside the limiting protrusion (402).
3. The annealing device for cold-rolled steel sheet processing according to claim 1, characterized in that: The driving assembly (304) comprises a driving screw rod movably mounted on the second guide rail (302), and the driving screw rod is threadably engaged with a movable protrusion (307).
4. The annealing device for cold-rolled steel sheet processing according to claim 1, characterized in that: The two sides of the rectangular flat plate (308) are respectively rotatably connected to the movable protrusions (307), and a micro motor for driving the rectangular flat plate (308) is arranged inside one of the movable protrusions (307).
5. The annealing device for cold-rolled steel sheet processing according to claim 2, characterized in that: The fixed gear rod (405) and the driving gear (406) are meshed with each other.
6. The annealing device for cold-rolled steel sheet processing according to claim 2, characterized in that: The temperature sensor (407) is electrically connected to the electric heating furnace (305) via a wire.
7. The annealing device for cold-rolled steel sheet processing according to claim 1, characterized in that: The steel plate conveying mechanism (5) comprises an installation cavity (501) opened inside the processing platform (1), a left rotating shaft (502) and a right rotating shaft (503) are symmetrically arranged inside the installation cavity (501), and a conveying mesh belt (504) is arranged between the left rotating shaft (502) and the right rotating shaft (503).
8. The annealing device for cold-rolled steel sheet processing according to claim 7, characterized in that: The conveyor mesh belt (504) is made of high temperature resistant cloth.