Automatic longitudinal and transverse lace slitting machine for weft knitting fabric

By using the stable components of rubber rollers and springs to fix the fabric in the automatic vertical and horizontal lace opening machine for weft knitting fabric, the problem of insufficient stability in the middle area of ​​the fabric is solved, the cutting accuracy is improved, and it is achieved through special-shaped card blocks and baffles. The rapid replacement of the cutting head improves the overall performance of the equipment.

CN119265914APending Publication Date: 2025-01-07HAINING JIAYANG TEXTILE CO LTD
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Patent Information

Application Number
CN202411463503.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

When cutting traditional weft knitting fabrics with automatic vertical and horizontal lace stripping machine, the stability of the middle area of ​​the fabric is insufficient, resulting in inaccurate cutting and affecting the aesthetics and quality of the product.

Method used

The stable components including rubber rollers and springs are adopted to extrude and roll fix the fabric through the spring, enhancing the stability of the cutting head to the fabric, and quickly replace the cutting head through special-shaped blocks and baffles.

Benefits of technology

It improves the cutting accuracy and product quality of the fabric, simplifies the replacement process of the cutting head, and improves the replacement efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of slitting machines, and discloses an automatic longitudinal and transverse lace slitting machine for weft knitting fabric, which comprises a bottom plate, a connecting shell is arranged at the top of the bottom plate, a cutting head is arranged in the connecting shell, a stabilizing component is arranged on the outer wall of the cutting head, and the stabilizing component is used for clamping and fixing the fabric. The stabilizing assembly comprises a plurality of rubber rolling wheels, the rubber rolling wheels are arranged on the outer wall of the cutting head, second fixing blocks are rotationally connected into the rubber rolling wheels, first connecting blocks are fixedly connected to one sides of the second fixing blocks, connecting plates are rotationally connected into the first connecting blocks, and sliding blocks are rotationally connected to the outer walls of the connecting plates. A first spring is fixedly connected between the sliding blocks on the two sides. According to the fabric cutting device, a rubber roller is driven by elasticity of a first spring to extrude fabric, meanwhile, a cutting area on the surface of the fabric is fixed through rolling of the rubber roller on the outer wall of the fabric, and the fabric cutting effect of the fabric cutting device is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of strip cutting machines, in particular to an automatic vertical and horizontal lace strip cutting machine for weft knitted fabrics. Background Art

[0002] The automatic vertical and horizontal lace slitting machine for weft knitted fabrics is an advanced equipment specially used for lace slitting of weft knitted fabrics. In the modern textile industry, the demand for processing weft knitted fabrics is growing, and high-quality lace slitting can add unique decorative effects to the fabrics and enhance the added value of the products. The equipment has a high degree of automation, which can greatly improve production efficiency and reduce the tediousness and errors of manual operations. At the same time, through precise control and advanced technology, it can achieve high-quality cutting effects, making the lace lines more neat and beautiful. In addition, the equipment has strong stability and reliability, can operate stably for a long time, and reduce maintenance costs;

[0003] Existing automatic vertical and horizontal lace slitting machines for weft knitted fabrics usually consist of multiple parts, including a feeding device, a cutting device, a clamping device, etc. The feeding device is responsible for smoothly conveying the weft knitted fabric to the cutting area, the cutting device cuts the fabric with a specific cutter, and the clamping device is used to fix the fabric to ensure the stability of the cutting process. When working, the weft knitted fabric is first placed on the feeding device, and the feeding device conveys the fabric to the cutting area. Then, the clamping device fixes the fabric, and the cutting device starts working to cut the fabric. After the cutting is completed, the feeding device continues to convey the fabric for the next round of cutting operation;

[0004] However, when cutting the fabric, the traditional automatic vertical and horizontal lace slitting machine for weft knitted fabrics usually clamps and fixes the two sides of the fabric. Although this fixing method can prevent the fabric from moving in the lateral direction to a certain extent, it is difficult to effectively guarantee the stability of the middle area of ​​the fabric. In the actual cutting process, the force between the cutting head and the fabric will cause the fabric to deform and displace to a certain extent. Due to the lack of sufficient support and fixation in the middle area, it is easy to move under the action of the cutting head. This movement will not only cause uneven cutting lines and affect the aesthetics of the product, but also cause deviations in the cutting size and reduce the quality of the product. Therefore, an automatic vertical and horizontal lace slitting machine for weft knitted fabrics is proposed to solve the above problems. Summary of the invention

[0005] In order to make up for the above shortcomings, the present invention provides an automatic vertical and horizontal lace cutting machine for weft knitted fabrics, which aims to improve the problem that traditional equipment usually clamps and fixes the two sides of the fabric, resulting in poor stability in the middle area. During the fabric cutting process of the cutting head, it is easy to drive the fabric to move, resulting in inaccurate cutting.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] An automatic vertical and horizontal lace stripping machine for weft knitted fabrics, comprising a bottom plate, a second support seat is fixedly connected to the top of the bottom plate, a first fixing block is fixedly connected to the top of the second support seat, a telescopic cylinder is fixedly connected to the inside of the first fixing block, a connecting shell is fixedly connected to the output end of the telescopic cylinder, a cutting head is arranged inside the connecting shell, a replacement assembly is arranged on one side of the cutting head, the replacement assembly is used for fast replacement of the cutting head, a stabilizing assembly is arranged on the outer wall of the cutting head, and the stabilizing drum assembly is used for clamping and fixing the fabric;

[0008] The stabilizing assembly comprises a plurality of rubber rollers, the rubber rollers are arranged on the outer wall of the cutting head, the inside of the rubber rollers are rotatably connected with a fixing block 2, one side of the fixing block 2 is fixedly connected with a connecting block 1, the inside of the connecting block 1 is rotatably connected with a connecting plate, the outer wall of the connecting plate is rotatably connected with a slider, the inside of the sliders on both sides are slidably connected with a limit rod, the limit rod is fixedly connected to the inner wall of the connecting shell, and a spring 1 is fixedly connected between the sliders on both sides;

[0009] As a further description of the above technical solution:

[0010] The replacement assembly includes a truncated cone block, the truncated cone block is fixedly connected to the outer wall of the cutting head, and one side of the support seat 2 is fixedly connected to the support seat 1;

[0011] As a further description of the above technical solution:

[0012] A fabric rotating shaft is rotatably connected to one side of the support seat, a guide rotating shaft is rotatably connected to the other side of the support seat, and a collection box is fixedly connected to the top of the bottom plate;

[0013] As a further description of the above technical solution:

[0014] The outer walls of the truncated cone blocks are all provided with special-shaped blocks, and the insides of the special-shaped blocks are all provided with oblique angled sliding grooves;

[0015] As a further description of the above technical solution:

[0016] The outer wall of the truncated cone block is provided with a connection block three, the connection block three is fixedly connected to the outer wall of the connection shell, and the outer wall of the connection block three is slidably connected with the connection block two;

[0017] As a further description of the above technical solution:

[0018] A plurality of slide bars are fixedly connected to the inner wall of the second connecting block, and the slide bars are slidably connected to the inner wall of the angled slide groove;

[0019] As a further description of the above technical solution:

[0020] One side of the connecting block 2 is fixedly connected to a spring 2, one side of the spring 2 is fixedly connected to a fixing block 3, and the fixing block 3 is fixedly connected to the outer wall of the connecting block 3;

[0021] As a further description of the above technical solution:

[0022] A baffle is provided on one side of the truncated cone block, a latch is slidably connected inside the baffle, and the latch is slidably connected inside the connection block three.

[0023] The present invention has the following beneficial effects:

[0024] 1. In the present invention, the elasticity of spring 1 drives the rubber roller to squeeze the fabric, and the rubber roller rolls on the outer wall of the fabric to fix the cutting area of ​​the cutting head on the surface of the fabric, which solves the problem that traditional equipment usually clamps and fixes the two sides of the fabric, resulting in poor stability in the middle area. During the fabric cutting process of the cutting head, the fabric is easily moved, resulting in inaccurate cutting, thereby improving the cutting effect of the equipment on the fabric.

[0025] 2. In the present invention, the truncated cone block is fixed in place by means of a special-shaped block and a baffle, so that the cutting head can be quickly installed. This solves the problem that when the cutting head of traditional equipment needs to be replaced, it is usually necessary to use a specific tool to remove the screws on the surface of the cutting head, and the screws are easily blocked by surrounding components during removal, thereby causing certain obstacles to the replacement of the cutting head. This improves the efficiency of the equipment in replacing the cutting head. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 A three-dimensional schematic diagram of an automatic vertical and horizontal lace cutting machine for weft-knitted fabrics proposed by the present invention;

[0027] Figure 2 This is a schematic diagram of the telescopic cylinder structure of an automatic vertical and horizontal lace cutting machine for weft knitted fabrics proposed by the present invention;

[0028] Figure 3 This is a schematic diagram of the structure of a rubber roller of an automatic vertical and horizontal lace opening machine for weft knitted fabrics proposed by the present invention;

[0029] Figure 4 The present invention provides a schematic diagram of the special-shaped card block structure of an automatic vertical and horizontal lace cutting machine for weft-knitted fabrics.

[0030] Legend:

[0031] 1. Bottom plate; 2. Support seat 1; 3. Fabric shaft; 4. Guide shaft; 5. Support seat 2; 6. Collection box; 7. Fixed block 1; 8. Telescopic cylinder; 9. Connecting shell; 10. Spring 1; 11. Rubber roller; 12. Fixed block 2; 13. Connecting block 1; 14. Connecting plate; 15. Slider; 16. Limit rod; 17. Cutting head; 18. Round table block; 19. Special-shaped block; 20. Angled slide; 21. Slide; 22. Fixed block 3; 23. Spring 2; 24. Connecting block 2; 25. Baffle; 26. Latch; 27. Connecting block 3. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] Reference Figure 1 - Figure 3 , an embodiment provided by the present invention: an automatic vertical and horizontal lace cutting machine for weft knitted fabrics, comprising a bottom plate 1, a support seat 2 5 is fixedly connected to the top of the bottom plate 1, the support seat 2 5 is made of solid cast iron material, and the surface is finely polished and smooth, a fixed block 1 7 is fixedly connected to the top of the support seat 2 5, a telescopic cylinder 8 is fixedly connected inside the fixed block 1 7, and a connecting shell 9 is fixedly connected to the output end of the telescopic cylinder 8, the connecting shell 9 is made of aluminum alloy, has light weight and high strength, and its internal structure is reasonably designed to effectively transmit power, a cutting head 17 is arranged inside the connecting shell 9, a replacement assembly is arranged on one side of the cutting head 17, and the replacement assembly is used for quickly replacing the cutting head 17, and a stabilizing assembly is arranged on the outer wall of the cutting head 17, and the stabilizing drum assembly is used for clamping and fixing the fabric;

[0034] The stabilizing component includes a plurality of rubber rollers 11, which are made of high-quality wear-resistant rubber and have good elasticity and friction. The rubber rollers 11 are arranged on the outer wall of the cutting head 17, and the rubber rollers 11 are rotatably connected with fixed blocks 2 12 inside, and one side of the fixed blocks 2 12 is fixedly connected with connecting blocks 13, which are made of aluminum alloy and have good strength and toughness. The connecting blocks 13 are rotatably connected with connecting plates 14 inside, and the outer walls of the connecting plates 14 are rotatably connected with sliders 15, which are made of wear-resistant plastic material with a smooth surface and can slide smoothly in a specific track. The sliders 15 on both sides are slidably connected with limit rods 16 inside, and the limit rods 16 are fixedly connected to the inner wall of the connecting shell 9. A spring 10 is fixedly connected between the sliders 15 on both sides, and one side of the support seat 2 5 is fixedly connected with the support seat 1 2, one side of the support seat 2 is rotatably connected with the fabric shaft 3, and the other side of the support seat 2 is rotatably connected with the guide shaft 4, and the top of the bottom plate 1 is fixedly connected with a collection box 6.

[0035] Specifically, in the process of the equipment cutting the fabric, the output end of the telescopic cylinder 8 is used to push the connecting shell 9 to slide on the top of the support seat 2 5. When the connecting shell 9 slides under the drive of the telescopic cylinder 8, it will drive the cutting head 17 to accurately cut the fabric. When the cutting head 17 moves, it will drive the rubber roller 11 to push the fabric to fit the outer wall of the support seat 1 2. When the rubber roller 11 contacts the outer wall of the support seat 1 2, it will be subjected to the reaction force from the outer wall of the support seat 1 2. This reaction force will push the connecting block 13 to move through the fixed block 2. When the connecting block 13 moves, When the connecting plate 14 moves, it will drive the connecting plate 14 to rotate. When the connecting plate 14 rotates, it will cause the sliders 15 on both sides to move to the opposite side. The movement of the sliders 15 will compress the spring 10. The rebound characteristic of the spring 10 is used to rebound the compression force, thereby increasing the squeezing force of the outer wall of the rubber roller 11 on the surface of the fabric. At the same time, the connecting shell 9 will also drive the rubber roller 11 to roll on the fabric while moving, thereby enhancing the stability of the cutting head 17 on the fabric cutting area, preventing the fabric position from moving, and enhancing the cutting effect of the equipment on the fabric.

[0036] Reference Figure 1 and Figure 4The replacement component includes a truncated cone block 18, which is fixedly connected to the outer wall of the cutting head 17. The outer wall of the truncated cone block 18 is provided with a special-shaped block 19. The special-shaped block 19 is made of high-strength engineering plastic and has a special shape design. It can be closely matched with the truncated cone block 18 to achieve fixed positioning. An angled slide groove 20 is opened inside the special-shaped block 19. The outer wall of the truncated cone block 18 is provided with a connecting block three 27. The connecting block three 27 is fixedly connected to the outer wall of the connecting shell 9. The outer wall of the connecting block three 27 is slidably connected with a connecting block two 24. The connecting block two 24 is made of high-strength plastic material and has good toughness and wear resistance. The surface of the connecting block 24 is designed with anti-skid patterns, which is convenient for operators to grasp and apply force. The inner wall of the connecting block 24 is fixedly connected with a plurality of slide bars 21, which are made of wear-resistant alloy steel and have a smooth surface, and can slide smoothly in the beveled slide groove 20. The slide bar 21 is slidably connected to the inner wall of the beveled slide groove 20. A spring 23 is fixedly connected to one side of the connecting block 24, and a fixed block 3 22 is fixedly connected to one side of the spring 23. The fixed block 3 22 is fixedly connected to the outer wall of the connecting block 3 27. A baffle 25 is arranged on one side of the truncated table block 18. The baffle 25 is made of a thick aluminum alloy plate, has a certain strength and weight, and can effectively block the movement of the cutting head 17. A latch 26 is slidably connected inside the baffle 25. The latch 26 is made of high-strength stainless steel, and the surface is finely polished, smooth and strong. The head of the latch 26 is designed with a ring structure that is easy to grasp, which is convenient for operators to plug and unplug. The latch 26 is slidably connected to the inside of the connecting block 3 27.

[0037] Specifically, in the process of replacing the cutting head 17, first, when the operator moves the pin 26 out of the baffle plate 25 and the connecting block three 27, the baffle plate 25 loses the fixing effect of the pin 26, and the baffle plate 25 without the fixing of the pin 26 can be smoothly moved out of the connecting block three 27, thereby providing space for the movement of the cutting head 17. Next, the operator pulls the connecting block two 24. When the connecting block two 24 is pulled, the spring two 23 will be driven to rebound. At the same time, the movement of the connecting block two 24 will also cause the slide bar 21 to slide inside the angled slide groove 20. As the slide bar 21 slides, the special-shaped blocks 19 on both sides will be moved out from the outer wall of the truncated cone block 18. When the truncated cone block 18 loses the blocking effect of the special-shaped block 19, the operator can smoothly pull the cutting head 17 out from the inside of the connecting shell 9. In the process of installing another cutting head 17, the special-shaped block 19 is used to fix one side of the truncated cone block 18 in the same way. During the installation process, the special-shaped block 19 can be accurately inserted into the specific position of the truncated cone block 18 to ensure firm fixation. At the same time, the baffle 25 is used to fix the other side of the truncated cone block 18, thereby realizing the rapid installation of the cutting head 17 and improving the efficiency of replacing the cutting head 17 of the equipment.

[0038] Working principle: When the equipment is cutting the fabric, the output end of the telescopic cylinder 8 is used to drive the connecting shell 9 to slide on the top of the support seat 2 5, thereby driving the cutting head 17 to cut the fabric. While the cutting head 17 is moving, it will drive the rubber roller 11 to push the fabric to fit the outer wall of the support seat 2. During this process, the rubber roller 11 will be subjected to the reaction force from the outer wall of the support seat 2, thereby pushing the connecting block 13 to move through the fixed block 2 12. While the connecting block 13 is moving, it will drive the connecting plate 14 to rotate, causing the sliders 15 on both sides to move to the opposite side, thereby compressing the spring 10. The rebound characteristics of the spring 10 are used to rebound this compression force, thereby increasing the squeezing force of the outer wall of the rubber roller 11 on the surface of the fabric. While the connecting shell 9 is moving, it will also drive the rubber roller 11 to roll on the fabric, thereby enhancing the stability of the cutting area of ​​the fabric by the cutting head 17 and preventing the fabric position from moving, making it difficult to In order to achieve a good cutting effect, the cutting effect of the equipment on the fabric is enhanced. In the process of replacing the cutting head 17, the pin 26 is first moved out from the baffle plate 25 and the connecting block three 27. The baffle plate 25 loses the fixing effect of the pin 26, so that it can be smoothly moved out from the connecting block three 27, providing space for the cutting head 17 to move. Then the connecting block two 24 is pulled, thereby driving the spring two 23 to rebound and the slide bar 21 to slide inside the bevel slide groove 20, so that the special-shaped blocks 19 on both sides are moved out from the outer wall of the truncated cone block 18. When the truncated cone block 18 loses the locking effect of the special-shaped block 19, the cutting head 17 can be smoothly pulled out from the connecting shell 9. In the process of installing another cutting head 17, the special-shaped block 19 is used to fix one side of the truncated cone block 18, and the baffle plate 25 is used to fix the other side of the truncated cone block 18, thereby realizing the installation of the cutting head 17 and improving the efficiency of the equipment in replacing the cutting head 17.

[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic vertical and horizontal lace cutting machine for weft-knitted fabrics, comprising a bottom plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected to a support seat 2 (5), the top of the support seat 2 (5) is fixedly connected to a fixing block 1 (7), the inside of the fixing block 1 (7) is fixedly connected to a telescopic cylinder (8), the output end of the telescopic cylinder (8) is fixedly connected to a connecting shell (9), a cutting head (17) is arranged inside the connecting shell (9), a replacement component is arranged on one side of the cutting head (17), the replacement component is used for quickly replacing the cutting head (17), and a stabilizing component is arranged on the outer wall of the cutting head (17), the stabilizing drum component is used for clamping and fixing the fabric; The stabilizing component comprises a plurality of rubber rollers (11), the rubber rollers (11) being arranged on the outer wall of the cutting head (17), the rubber rollers (11) being rotatably connected to fixed blocks 2 (12) inside, the fixed blocks 2 (12) being fixedly connected to connecting blocks 1 (13) on one side, the connecting blocks 1 (13) being rotatably connected to connecting plates (14) inside, the connecting plates (14) being rotatably connected to the outer wall thereof, the limiting rods (16) being slidably connected inside the sliders (15) on both sides, the limiting rods (16) being fixedly connected to the inner wall of the connecting shell (9), and springs 1 (10) being fixedly connected between the sliders (15) on both sides.

2. The automatic vertical and horizontal lace cutting machine for weft knitted fabrics according to claim 1, characterized in that: The replacement assembly comprises a truncated cone block (18), wherein the truncated cone block (18) is fixedly connected to the outer wall of the cutting head (17), and one side of the support seat 2 (5) is fixedly connected to the support seat 1 (2).

3. The automatic vertical and horizontal lace cutting machine for weft knitted fabrics according to claim 2, characterized in that: One side of the support seat (2) is rotatably connected to a fabric rotating shaft (3), the other side of the support seat (2) is rotatably connected to a guide rotating shaft (4), and the top of the bottom plate (1) is fixedly connected to a collection box (6).

4. The automatic vertical and horizontal lace cutting machine for weft knitted fabrics according to claim 2, characterized in that: The outer wall of the truncated cone block (18) is provided with a special-shaped block (19), and the inside of the special-shaped block (19) is provided with an oblique angle slide groove (20).

5. The automatic vertical and horizontal lace cutting machine for weft knitted fabrics according to claim 4, characterized in that: The outer wall of the truncated cone block (18) is provided with a connecting block three (27), the connecting block three (27) is fixedly connected to the outer wall of the connecting shell (9), and the outer wall of the connecting block three (27) is slidably connected with a connecting block two (24).

6. The automatic vertical and horizontal lace cutting machine for weft knitted fabrics according to claim 5, characterized in that: The inner wall of the second connecting block (24) is fixedly connected with a plurality of slide bars (21), and the slide bars (21) are slidably connected to the inner wall of the angled slide groove (20).

7. The automatic vertical and horizontal lace cutting machine for weft knitted fabrics according to claim 6, characterized in that: One side of the connecting block 2 (24) is fixedly connected to a spring 2 (23), one side of the spring 2 (23) is fixedly connected to a fixing block 3 (22), and the fixing block 3 (22) is fixedly connected to the outer wall of the connecting block 3 (27).

8. The automatic vertical and horizontal lace cutting machine for weft-knitted fabrics according to claim 5, characterized in that: A baffle (25) is provided on one side of the truncated cone block (18), a latch (26) is slidably connected inside the baffle (25), and the latch (26) is slidably connected inside the connection block three (27).

Citation Information

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