Smelting furnace feeding device

By using a combination of strip conveyor channels and flip buckets in the furnace loading device, using cylinders, conveyor belts and motor drives, combined with buffer plates and spring structures, the problem of poor furnace loading control is solved and the material is realized Safe and stable transportation and avoidance of slurry splash improve production safety.

CN119268349AInactive Publication Date: 2025-01-07ANHUI QINGYU NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411533922.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-01-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the casting production process, the material addition control at the furnace feeding port is poor, resulting in slurry splashing, affecting production safety. In addition, traditional equipment lacks the positioning and clamping function of materials, making it difficult to avoid slurry splashing caused by excessive addition.

Method used

A furnace loading device is designed, which uses a strip conveying and flip bucket to combine with a flip bucket. The top plate and conveying belt are driven by a cylinder to transport and clamp materials, and the flip bucket is driven by a motor to rotate, combining the buffer plate and spring structure to control the material. Fall into the furnace to avoid slurry splashing.

Benefits of technology

The addition amount and transportation process of materials are effectively controlled, ensuring the safe and stable transportation of materials, avoiding slurry splashing, and improving production safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The smelting furnace feeding device comprises a strip-shaped conveying plate, the top end of a strip-shaped conveying channel is rotationally connected with an overturning hopper, a mounting table is mounted at the tail end of the strip-shaped conveying channel, an air cylinder is mounted on the mounting table, a top plate is fixedly connected to the top of the mounting table, and a sliding plate is mounted on the side wall of the end, close to the mounting table, of the strip-shaped conveying channel; side plates are vertically installed on the two sides of the upper surface of the strip-shaped conveying channel, conveying belts are installed on the inner side walls of the two side plates, the surfaces of belt bodies of the two conveying belts are opposite, a motor is installed at the bottom of the strip-shaped conveying channel, and one end of the motor is connected with an overturning hopper through a rotating shaft. Compared with a traditional conveying belt, when the inclination angle of the strip-shaped conveying channel is too large, slipping is avoided, and when the materials slip off from the overturning hopper, the buffer plate plays a blocking role, and molten slurry is prevented from splashing when the materials fall into a smelting furnace.
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Description

Technical Field

[0001] The present invention relates to the technical field of furnace charging, and in particular to a furnace charging device. Background Art

[0002] During the casting production process, it is necessary to add metal raw materials to the casting furnace from time to time. The casting furnace feed port is at the top of the furnace body. In the process of adding materials into the furnace, it is difficult to control the amount of addition. In the process of conveying the materials, there is no positioning and clamping function for the materials. The materials may fall directly into the furnace, causing the slurry to splash, affecting production safety. Adding too much material at one time may cause the slurry to splash. Summary of the Invention

[0003] In order to solve the technical problems existing in the background technology, the present invention proposes a furnace charging device.

[0004] The present invention proposes a furnace loading device, which includes a strip conveyor plate, the top of the strip conveyor is rotatably connected to a tipping bucket, the end of the strip conveyor is installed with a mounting platform, the mounting platform is installed with a cylinder, the top of the cylinder is fixedly connected with a top plate, and the side wall of the strip conveyor close to one end of the mounting platform is installed with a slide plate, the slide plate transports the material into the strip conveyor, and the top plate pushes the material toward the tipping bucket, side plates are vertically installed on both sides of the upper surface of the strip conveyor, the two groups of side plates are parallel to each other, and the inner side walls of the two groups of side plates are installed with conveyor belts, the belt surfaces of the two groups of conveyor belts are opposite, and a motor is installed at the bottom of the strip conveyor, and one end of the motor is connected to the tipping bucket through a rotating shaft.

[0005] Preferably, the slide plate is inclined toward the strip conveying path.

[0006] Preferably, limit plates are vertically installed on both sides of the slide, a number of rollers are rotatably connected between the two groups of limit plates, and a baffle is installed on the side of the top plate close to the slide.

[0007] Preferably, the two groups of side plates are slidably connected to the strip conveyor, and the spacing between the two groups of side plates can be adjusted on the strip conveyor.

[0008] Preferably, two groups of slide grooves are horizontally opened on the upper surface of the strip conveyor, and the bottoms of the two groups of side plates are connected with card keys, and the card keys are engaged with the corresponding slide grooves. The outer side walls of the side plates are provided with guide slopes, and the thickness of the side plates gradually narrows from top to bottom. Two groups of telescopic rods are vertically installed on the top of the strip conveyor, and top rollers are installed on the tops of the two groups of telescopic rods. The two groups of top rollers are respectively located below the guide slopes of the side plates, and elastic members are provided in the slide grooves;

[0009] When the two groups of telescopic rods are pushed upward, the two groups of side plates approach each other, and when the two groups of telescopic rods are retracted, the elastic members separate the two groups of side plates.

[0010] Preferably, the belt surfaces of the two groups of conveyor belts are both provided with multiple groups of latching teeth.

[0011] Preferably, a buffer plate is rotatably connected to the upper portion of the inner wall of the tipping bucket, and the axis of the rotating shaft of the buffer plate is parallel to the axis of the rotating shaft.

[0012] Preferably, a spring is provided between a surface of the buffer plate facing the guide outlet and an inner wall of the tipping bucket.

[0013] In the present invention, a furnace loading device is proposed. The strip conveyor extends the tipping bucket into the inner cavity of the furnace. The slide guides the material to be melted to the strip conveyor. The top plate is driven forward by the cylinder. The strip conveyor is clamped and transported forward by the conveyor belts on both sides to push the material into the tipping bucket. The tipping bucket rotates to drop the material into the furnace. The roller can convert sliding friction into rolling friction. While the top plate pushes the material into the strip conveyor, the baffle blocks the material on the slide from continuing to load, and can also control the loading amount. When the top plate retreats, the loading channel on the slide The road opens and the material enters the strip conveyor. When the two sets of telescopic rods are lifted up and the top roller pushes upward, the distance between the two sets of side plates decreases and moves closer under the guidance of the guide slope. The two sets of conveyor belts clamp the material and convey it forward. The distance between the two sets of conveyor belts can be adjusted according to the amount of material, and the material can be clamped and conveyed during the conveying process. Compared with traditional conveyor belts, when the inclination angle of the strip conveyor is too large, to avoid slipping, the motor drives the tipping bucket to rotate through the rotating shaft. When the material slips from the tipping bucket, the buffer plate acts as a barrier to prevent the molten slurry from splashing when it falls into the furnace.

[0014] Additional aspects and advantages of the present invention will be set forth in part in the description which follows and, in part, will be obvious from the description which follows, or may be learned by practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the present invention;

[0016] Figure 2 A top view of the present invention;

[0017] Figure 3 A side view of the strip conveyor of the present invention;

[0018] Figure 4 A top view of the strip conveyor in the present invention;

[0019] Figure 5 Schematic diagram of the structure of the side plate in the present invention;

[0020] Figure 6 Schematic diagram of the structure of the tipping bucket in the present invention;

[0021] Explanation of the numbers in the figure: 1. Strip conveyor; 101. Side plate; 102. Conveyor belt; 103. Key; 104. Slide; 105. Elastic member; 106. Telescopic rod; 107. Top roller; 2. Slide plate; 201. Roller; 3. Mounting table; 301. Cylinder; 302. Top plate; 303. Baffle; 4. Flip bucket; 401. Buffer plate; 402. Spring; 403. Motor; 404. Rotating shaft. DETAILED DESCRIPTION

[0022] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar symbols throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention, and are not to be construed as limiting the present invention.

[0023] like Figures 1-6 The furnace loading device shown includes a strip conveyor plate, the top of the strip conveyor 1 is rotatably connected to the tipping bucket 4, the end of the strip conveyor 1 is installed with a mounting platform 3, a cylinder 301 is installed on the mounting platform 3, the top of the cylinder 301 is fixedly connected to the top of the top plate 302, and a slide 2 is installed on the side wall of the strip conveyor 1 close to the mounting platform 3. The slide 2 transports the material into the strip conveyor 1, and the top plate 302 pushes the material toward the tipping bucket 4. Side plates 101 are vertically installed on both sides of the upper surface of the strip conveyor 1, and the two groups of side plates 101 are parallel to each other. Conveyor belts 102 are installed on the inner side walls of the two groups of side plates 101, and the belt surfaces of the two groups of conveyor belts 102 are opposite. A motor 403 is installed at the bottom of the strip conveyor 1, and one end of the motor 403 is connected to the tipping bucket 4 through a rotating shaft 404.

[0024] The strip conveyor 1 extends the tipping bucket 4 into the inner cavity of the furnace, and the slide 2 guides the material to be melted to the strip conveyor 1. The cylinder 301 drives the top plate 302 to push forward, and the conveyor belts 102 on both sides clamp the strip conveyor 1 and convey it forward, pushing the material into the tipping bucket 4. The tipping bucket 4 rotates and drops the material into the furnace.

[0025] Preferably, the slide plate 2 is inclined toward the strip conveyor 1 , and gradually guides the material into the strip conveyor 1 under the action of gravity.

[0026] Preferably, limit plates are vertically installed on both sides of the slide 2, and a number of rollers 201 are rotatably connected between the two groups of limit plates. A baffle 303 is installed on the side of the top plate 302 close to the slide 2. The roller 201 can convert sliding friction into rolling friction. When the top plate 302 pushes the material into the strip conveyor 1, the baffle 303 blocks the material on the slide 2 from continuing to be loaded, and can also control the loading amount. When the top plate 302 retracts, the loading channel on the slide 2 opens, and the material enters the strip conveyor 1.

[0027] Preferably, the two groups of side plates 101 are slidably connected to the strip conveyor 1 , and the spacing between the two groups of side plates 101 can be adjusted on the strip conveyor 1 .

[0028] Preferably, two groups of slide grooves 104 are horizontally opened on the upper surface of the strip conveyor 1, and the bottoms of the two groups of side plates 101 are connected with keys 103, and the keys 103 are engaged with the corresponding slide grooves 104. The outer side walls of the side plates 101 are provided with guide slopes, and the thickness of the side plates 101 gradually narrows from top to bottom. Two groups of telescopic rods 106 are vertically installed on the top of the strip conveyor 1, and top rollers 107 are installed on the tops of the two groups of telescopic rods 106. The two groups of top rollers 107 are respectively located below the guide slopes of the side plates 101, and elastic members 105 are provided in the slide grooves 104;

[0029] When the two groups of telescopic rods 106 are pushed upward, the two groups of side panels 101 are moved closer to each other. When the two groups of telescopic rods 106 are retracted, the elastic members 105 separate the two groups of side panels 101.

[0030] When the two sets of telescopic rods 106 are lifted up, the top roller 107 is pushed upward, and under the guidance of the guide slope, the distance between the two sets of side plates 101 is reduced and brought closer together. The two sets of conveyor belts 102 clamp the materials and convey them forward. The distance between the two sets of conveyor belts 102 can be adjusted according to the amount of materials, and the materials can be clamped and conveyed during the conveying process. Compared with the traditional conveyor belt 102, when the inclination angle of the strip conveyor 1 is too large, it can avoid slipping.

[0031] Preferably, the surfaces of the two groups of conveyor belts 102 are provided with multiple groups of latching teeth to enhance the clamping effect.

[0032] Preferably, a buffer plate 401 is rotatably connected to the upper part of the inner wall of the tipping bucket 4, and the axis of the rotating shaft of the buffer plate 401 is parallel to the axis of the rotating shaft 404. The motor 403 drives the tipping bucket 4 to rotate through the rotating shaft 404. When the material slides from the tipping bucket 4, the buffer plate 401 acts as a barrier to prevent the molten slurry from splashing when it falls into the furnace.

[0033] Preferably, a spring 402 is provided between the side of the buffer plate 401 facing the guide outlet and the inner wall of the tipping bucket 4 to enhance the barrier effect of the buffer plate 401 .

[0034] It should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the present invention.

[0035] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0036] In the present invention, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0037] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0038] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A furnace loading device, comprising a strip conveying plate, characterized in that: The top of the strip conveyor (1) is rotatably connected to a tipping bucket (4), the end of the strip conveyor (1) is installed with a mounting platform (3), a cylinder (301) is installed on the mounting platform (3), the top of the cylinder (301) is fixedly connected to a top plate (302), a slide plate (2) is installed on the side wall of one end of the strip conveyor (1) close to the mounting platform (3), the slide plate (2) transports materials into the strip conveyor (1), and the top plate (302) pushes the materials toward the tipping bucket (4); Side plates (101) are vertically installed on both sides of the upper surface of the strip conveyor (1), and the two groups of side plates (101) are parallel to each other. Conveyor belts (102) are installed on the inner side walls of the two groups of side plates (101), and the belt surfaces of the two groups of conveyor belts (102) are opposite. A motor (403) is installed at the bottom of the strip conveyor (1), and one end of the motor (403) is connected to the tipping bucket (4) through a rotating shaft (404).

2. A furnace charging device according to claim 1, characterized in that: The slide plate (2) is inclined toward the strip conveying path (1).

3. A furnace charging device according to claim 2, characterized in that: Limiting plates are vertically installed on both sides of the slide plate (2), a plurality of rollers (201) are rotatably connected between the two groups of limiting plates, and a baffle (303) is installed on the side of the top plate (302) close to the slide plate (2).

4. A furnace charging device according to claim 1, characterized in that: The two groups of side plates (101) are slidably connected to the strip conveyor (1), and the spacing between the two groups of side plates (101) can be adjusted on the strip conveyor (1).

5. A furnace charging device according to claim 4, characterized in that: Two groups of slide grooves (104) are transversely opened on the upper surface of the strip conveyor (1), and the bottoms of the two groups of side plates (101) are connected with clamping keys (103), and the clamping keys (103) are clamped with the corresponding slide grooves (104). The outer wall of the side plate (101) is provided with a guide slope, and the thickness of the side plate (101) gradually narrows from top to bottom. Two groups of telescopic rods (106) are vertically installed on the top of the strip conveyor (1), and top rollers (107) are installed on the tops of the two groups of telescopic rods (106). The two groups of top rollers (107) are respectively located below the guide slope of the side plate (101), and an elastic member (105) is provided in the slide groove (104); When the two groups of telescopic rods (106) are pushed upward, the two groups of side plates (101) are moved closer to each other, and when the two groups of telescopic rods (106) are contracted, the elastic member (105) separates the two groups of side plates (101).

6. A furnace charging device according to claim 1, characterized in that: The surfaces of the belt bodies of the two groups of conveyor belts (102) are both provided with a plurality of groups of latching teeth.

7. A furnace charging device according to claim 1, characterized in that: A buffer plate (401) is rotatably connected to the upper portion of the inner wall of the tipping bucket (4), and the axis of the rotating shaft of the buffer plate (401) is parallel to the axis of the rotating shaft (404).

8. A furnace charging device according to claim 7, characterized in that: A spring (402) is provided between the side of the buffer plate (401) facing the guide outlet and the inner wall of the tipping bucket (4).