Energy confluence test device

By designing an energy convergence test device, the energy of the dual-power output engine is crowded to the dynamometer through gears and couplings, solving the problem that traditional tests cannot evaluate engine performance, and achieving effective measurement of engine performance and device stability and ease of use.

CN119269106APending Publication Date: 2025-01-07CHINA NORTH ENGINE RES INST
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Patent Information

Application Number
CN202411557405.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

Traditional engine bench tests cannot conduct whole-machine simulation tests on engines with dual-power output methods, and cannot evaluate engine performance.

Method used

An energy bus testing device is designed, including a sealed box, bus shaft, gear and coupling joint. Through gear meshing and coupling connection, the energy from the dual power output terminal is flooded to the dynamometer to achieve performance measurement.

Benefits of technology

The whole machine simulation test of the dual-power output engine is realized, which can evaluate the engine performance. The device is simple in structure, easy to install, and is easy to maintain and maintain during use.

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Abstract

The invention provides an energy confluence test device which comprises a sealed box body, confluence shafts, a left confluence gear, an intermediate gear and a right confluence gear, the confluence shafts, the left confluence gear, the intermediate gear and the right confluence gear are arranged in the sealed box body, the left confluence gear, the intermediate gear and the right confluence gear are respectively connected with one confluence shaft to form a bearing pair, and each confluence shaft is movably connected with the box body. The left confluence gear and the right confluence gear are respectively connected with a power output end, and the energy of the power output ends is converged through the intermediate gear and then transmitted to the dynamometer. An oil spraying hole, an oil return hole and an oil inlet hole are formed in the box body. According to the energy confluence test device, torque transmission is achieved in a gear meshing mode, so that energy is confluence to the dynamometer, and the purpose of measuring the performance of an engine is achieved.
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Description

Technical Field

[0001] The invention belongs to the field of energy and power, and in particular relates to an energy confluence test device. Background Art

[0002] The engine bench test is a key link in the development of the engine. It is not only an important means to verify the performance and reliability of the engine, but also the basis for ensuring that the engine can operate efficiently and safely. In the test, the engine's operation under different working conditions is simulated to measure and evaluate its performance parameters such as speed, torque, power, fuel consumption, and vibration, so as to ensure that the engine can operate reliably and efficiently when it is delivered to the customer. In the traditional engine bench test, the dynamometer is connected to the engine output end through an elastic coupling to measure performance parameters such as engine speed, torque, and power. Generally, only one dynamometer can be arranged in the whole machine bench test room, and it is impossible to perform whole machine simulation tests on engines with dual power output modes, and it is impossible to evaluate the performance of the engine. Summary of the invention

[0003] In view of this, the present invention aims to propose an energy convergence test device to solve the problem that the existing test cannot perform a whole-machine simulation test on an engine with dual power output mode and cannot evaluate the engine performance.

[0004] To achieve the above object, the technical solution of the present invention is achieved as follows:

[0005] An energy confluence test device comprises a sealed box body and a confluence shaft, a left confluence gear, an intermediate gear and a right confluence gear arranged therein; the left confluence gear, the intermediate gear and the right confluence gear are respectively connected with a confluence shaft to form a bearing pair; each confluence shaft is movably connected with the box body; the left confluence gear and the right confluence gear are respectively connected with a power output end, and the energy of the power output end is transferred to a dynamometer after confluence through the intermediate gear; the box body is provided with an oil injection hole, an oil return hole and an oil inlet hole.

[0006] Furthermore, the left converging gear, the middle gear and the right converging gear are meshed in sequence. The left converging gear is connected to the No. 1 power output terminal through the No. 1 coupling, and the energy of the No. 1 power output terminal is transmitted to the middle gear; the right converging gear is connected to the No. 2 power output terminal through the No. 2 coupling, and the energy of the No. 2 power output terminal is transmitted to the middle gear; the middle gear is connected to the dynamometer through the No. 3 coupling, and the energy from the left converging gear and the right converging gear is transmitted to the dynamometer after being converged.

[0007] Furthermore, the right converging gear and the right converging shaft are connected by interference fit to form a whole; the middle gear and the middle converging shaft are connected by interference fit to form a whole; and the left converging gear and the left converging shaft are connected by interference fit to form a whole.

[0008] Furthermore, each of the busbars is equipped with two pairs of sliding bearings to form a bearing pair.

[0009] Furthermore, the box body includes an upper box body and a lower box body that are fixedly connected.

[0010] Furthermore, the upper housing is provided with two oil spray holes and three lubricating oil passages, and the lower housing is provided with an oil return hole. External lubricating oil enters from the oil spray holes and is sprayed onto the tooth surfaces of the left converging gear, the middle gear, and the right converging gear.

[0011] Furthermore, a sealing seat is installed on one side of the box body, and a rubber ring groove is provided on the outer circle of the sealing seat for placing the rubber ring. The sealing seat and the rubber ring cooperate to seal the box body, and a shaft lip ring is also installed on the other side of the box body.

[0012] Compared with the prior art, the energy confluence test device of the present invention has the following advantages:

[0013] (1) The energy confluence test device described in the present invention realizes torque transmission by means of gear meshing, thereby converging energy to the dynamometer to achieve the purpose of measuring engine performance.

[0014] (2) The energy confluence test device described in the present invention has a simple structure and is easy to install. It can be fixed on the laboratory floor plate through an interface to keep the device stable. The method of use is simple and easy to maintain and service during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:

[0016] Figure 1 A connection diagram of an energy confluence test device according to an embodiment of the present invention;

[0017] Figure 2 A cross-sectional view of the energy confluence test device according to an embodiment of the present invention Figure 1 ;

[0018] Figure 3 A cross-sectional view of the energy confluence test device according to an embodiment of the present invention Figure 2 .

[0019] Description of reference numerals:

[0020] 1-left confluence gear, 2-oil injection hole, 3-intermediate gear, 4-right confluence gear, 5-upper housing, 6-nut, 7-long stud of main bearing, 8-right confluence shaft, 9-intermediate confluence shaft, 10-oil return hole, 11-left confluence shaft, 12-lower housing, 13-seal seat fastening screw, 14-seal seat, 15-rubber ring, 16-sliding bearing, 17-shaft lip ring, 18-lubricating oil channel, 19-oil inlet hole, 20-No. 1 power output terminal; 21-No. 1 coupling; 22-No. 2 coupling; 23-No. 2 power output terminal; 24-No. 3 coupling; 25-dynamometer; A-energy confluence test device. DETAILED DESCRIPTION

[0021] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.

[0022] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and the like are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", and the like may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0024] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0025] An energy confluence test device, such as Figures 1 to 3As shown, it includes a sealed box and a converging shaft, a left converging gear 1, an intermediate gear 3 and a right converging gear 4 arranged inside thereof. The left converging gear 1, the intermediate gear 3 and the right converging gear 4 are respectively connected with a converging shaft to form a bearing pair. Each converging shaft is movably connected with the box. The left converging gear 1 and the right converging gear 4 are respectively connected with a power output end, and the energy of the power output end is transferred to the dynamometer after converging through the intermediate gear 3. The box is provided with an oil injection hole 2, an oil return hole 10 and an oil inlet hole 19. The oil inlet hole 19 is used as the inlet of the engine oil in the box, and its function is to provide lubricating oil for the bearing pair to ensure the normal operation of the bearing pair.

[0026] Specifically, the left converging gear 1, the middle gear 3, and the right converging gear 4 are meshed in sequence. The left converging gear 1 is connected to the No. 1 power output terminal 20 through the No. 1 coupling 21, and the energy of the No. 1 power output terminal 20 is transmitted to the middle gear 3; the right converging gear 4 is connected to the No. 2 power output terminal 23 through the No. 2 coupling 22, and the energy of the No. 2 power output terminal is transmitted to the middle gear 3; the middle gear 3 is connected to the dynamometer 25 through the No. 3 coupling 24, and the energy from the left converging gear 1 and the right converging gear 4 is transmitted to the dynamometer after converging. Preferably, the right converging gear 4 is interference-connected with the right converging shaft 8 to form a whole; the middle gear 3 is interference-connected with the middle converging shaft 9 to form a whole; the left converging gear 1 is interference-connected with the left converging shaft 11 to form a whole.

[0027] The box body and the busbar shaft are connected by a sliding bearing 16, and each busbar shaft is equipped with two pairs of sliding bearings to form a bearing pair with the busbar shaft to ensure the normal operation of the busbar shaft. In one or more embodiments, the right busbar shaft 8, the middle busbar shaft 9 and the left busbar shaft 11 are all equipped with two pairs of sliding bearings 16.

[0028] The housing is used to provide a bearing hole for the crankshaft, a space for the gears to move, and a space and channel for the oil to flow through. The housing includes an upper housing 5 and a lower housing 12 that are fixedly connected. Preferably, the upper housing 5 and the lower housing 12 are connected by nuts 6 and long main bearing studs 7. The number of long main bearing studs 7 is 16. The lower housing 12 is fastened to the laboratory floor plate by multiple mounting bolts to fix the entire test device.

[0029] In one or more embodiments, the upper housing 5 is provided with two oil spray holes 2 for lubricating the tooth surfaces of the converging gears; the upper portion of the upper housing is provided with three lubricating oil passages 18, the function of the lubricating oil passages 18 is to provide a channel for the lubricating oil to flow through, and to provide lubricating oil to the sliding bearing 16, and the oil in the device enters the oil tank from the oil return hole 10 at the bottom of the lower housing, so as to realize the recycling of the oil. The lower housing 12 is provided with an oil return hole 10, and the external lubricating oil enters from the oil spray hole 2 and is sprayed onto the tooth surfaces of the left converging gear 1, the intermediate gear 3, and the right converging gear 4, so as to lubricate the tooth surfaces of the converging gears and take away the heat from the tooth surfaces. The function of the oil return hole 10 is to provide an outlet for the oil in the housing, so as to facilitate the oil to flow into the oil tank, so as to realize the recycling of the oil.

[0030] A sealing seat 14 is installed on one side of the box body. A rubber ring groove is provided on the outer circumference of the sealing seat 14 for placing a rubber ring 15. The sealing seat 14 and the rubber ring 15 cooperate to seal the box body to prevent oil leakage. A shaft lip ring 17 is also installed on the other side of the box body. The function of the shaft lip ring 17 is to seal the box body to prevent oil leakage. The sealing seat 14 is connected to the box body through the sealing seat fastening screw 13.

[0031] An energy confluence test device has a simple structure and is easy to install. It can be fixed on a laboratory floor plate through an interface to keep the device stable. The method of use is simple and maintenance is convenient during use.

[0032] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An energy confluence test device, characterized in that: It includes a sealed box body and a converging shaft, a left converging gear, an intermediate gear and a right converging gear arranged inside thereof. The left converging gear, the intermediate gear and the right converging gear are respectively connected to a converging shaft to form a bearing pair. Each converging shaft is movably connected to the box body. The left converging gear and the right converging gear are respectively connected to a power output end, and the energy of the power output end is transferred to the dynamometer after converging through the intermediate gear. The box body is provided with an oil injection hole, an oil return hole and an oil inlet hole.

2. An energy confluence test device according to claim 1, characterized in that: The left converging gear, the middle gear, and the right converging gear are meshed in sequence, and the left converging gear is connected to the No. 1 power output end through the No. 1 coupling to transmit the energy of the No. 1 power output end to the middle gear; The right confluence gear is connected to the No. 2 power output terminal through the No. 2 coupling, and transmits the energy of the No. 2 power output terminal to the intermediate gear; the intermediate gear is connected to the dynamometer through the No. 3 coupling, and transmits the energy from the left confluence gear and the right confluence gear to the dynamometer after converging.

3. The energy confluence test device according to claim 1, characterized in that: The right confluence gear and the right confluence shaft are connected by interference fit to form a whole; the intermediate gear and the intermediate confluence shaft are connected by interference fit to form a whole; and the left confluence gear and the left confluence shaft are connected by interference fit to form a whole.

4. The energy confluence test device according to claim 1, characterized in that: Each busbar is equipped with two pairs of sliding bearings to form a bearing pair.

5. The energy confluence test device according to claim 1, characterized in that: The box body comprises an upper box body and a lower box body which are fixedly connected.

6. The energy confluence test device according to claim 5, characterized in that: The upper box body is provided with 2 oil spray holes and 3 lubricating oil channels, and the lower box body is provided with an oil return hole. External lubricating oil enters from the oil spray holes and sprays onto the tooth surfaces of the left converging gear, the middle gear and the right converging gear.

7. The energy confluence test device according to claim 1, characterized in that: A sealing seat is installed on one side of the box body, and a rubber ring groove is provided on the outer circle of the sealing seat for placing the rubber ring. The sealing seat and the rubber ring cooperate to seal the box body, and a shaft lip ring is also installed on the other side of the box body.