Real-time collecting and particle size measuring device for crystal powder
By designing real-time acquisition and particle size measurement devices for crystal powders, automatic acquisition and measurement using conveyor belts, suction pumps and jet pumps, the problem of low efficiency in the prior art is solved, the measurement efficiency is improved and leakage is avoided suck.
Patent Information
- Application Number
- CN202411306889.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-01-07
AI Technical Summary
The crystal powder particle size measurement device in the prior art requires manual operation, resulting in low acquisition and measurement efficiency, and the real-time continuous automatic acquisition and measurement of crystal powder cannot be achieved.
A device including a conveyor belt, a collection housing, a suction pump, a storage tank and a measuring box is designed to convey crystal powder through the conveyor belt, store it with a suction pump and a jet pump and spray it on a rotating disc, using a Microscopes and AI automatically detect particle size to achieve automated measurement.
The efficiency of crystal powder collection and particle size measurement is improved, manual manual operation is avoided, real-time continuous acquisition and measurement is ensured, and the problems of low efficiency and partial suction in the prior art are solved.
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Figure CN119269348A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of crystal powder measurement, in particular to a device for real-time collection and particle size measurement of crystal powder. Background Art
[0002] Particle size measurement of crystalline powder is an important step, which depends on its application field, required performance and multiple aspects of the production process. Here are some of the main reasons for particle size measurement: Performance optimization: Particle size directly affects the physical and chemical properties of crystalline powder, such as specific surface area, solubility, reactivity, etc. By accurately measuring the particle size, these properties can be optimized to meet the needs of specific applications. Quality control: In the production and R&D process, the uniformity of particle size is crucial to ensure product quality. Particle size measurement helps monitor the production process, ensure the consistency between product batches, and detect possible quality problems. Application requirements: Different application fields have different requirements for the particle size of crystalline powder. For example, in pharmaceutical preparations, the particle size of crystalline powder affects the dissolution rate, bioavailability and stability of the drug; in the field of catalysts, the particle size may affect the catalytic activity and selectivity. Commonly used particle size measurement methods include laser particle size analyzer, scanning electron microscopy (SEM), transmission electron microscopy (TEM), dynamic light scattering (DLS), etc. Which method to choose depends on factors such as the nature of the sample, the required measurement accuracy, and experimental conditions.
[0003] The particle size measuring devices in the prior art are generally manually operated for collection and measurement during use, resulting in low efficiency in the collection and measurement of crystal powders, and the inability to continuously and automatically perform real-time collection and particle size measurement of crystal powders. Therefore, we propose a real-time collection and particle size measurement device for crystal powders. Summary of the invention
[0004] The purpose of the present invention is to overcome the shortcomings of the prior art, adapt to actual needs, and provide a real-time collection and particle size measurement device for crystal powder to solve the problem that the particle size measurement device in the current prior art is generally manually operated to collect and measure when in use, resulting in low efficiency in the collection and measurement of crystal powder, and the technical problem that the real-time collection and particle size measurement of crystal powder cannot be continuously and automatically performed.
[0005] In order to achieve the purpose of the present invention, the technical solution adopted by the present invention is: designing a crystal powder real-time collection and particle size measurement device, including a conveyor belt, a concave plate body passing through the inside of the conveyor belt, a collection shell attached to the top of the conveyor belt, an inclined groove integrally formed at the front end of the collection shell, a plurality of collection holes are opened on the surface of the inclined groove, both sides of the top of the collection shell are connected to an air suction pump, the top of the air suction pump is connected to a first connecting pipe, the top of the first connecting pipe extends into the collection shell, and is connected to a storage tank in the collection shell, and an injection mechanism is arranged inside the storage tank;
[0006] A measuring box is installed on the top of the collection shell, and a measuring component is arranged inside the measuring box.
[0007] Preferably, the jet mechanism comprises a jet pump installed at the top of the storage tank, a second connecting pipe connected to the bottom of the jet pump, and an L-shaped jet pipe connected to the top of the jet pump.
[0008] Preferably, the top of the L-shaped jet pipe passes through the storage tank and the collection shell and extends into the measuring box to spray the crystal powder into the measuring box.
[0009] Preferably, the measuring assembly comprises a motor installed on the top of the measuring box, a rotating disk connected to the motor, and a microscope installed at the rear end of the measuring box.
[0010] Preferably, the bottom of the motor extends into the measuring box and is connected to a rotating disk at the bottom of the measuring box, and a plurality of glass slides are placed around the surface of the rotating disk.
[0011] Preferably, one end of a hinge is rotatably connected to one side of the front end of the measuring box, and a box baffle is fixed to the other end of the hinge.
[0012] Preferably, square holes are opened on both sides of the front end of the collection box body, the storage tank passes through the square hole, and a front cover plate is installed at the front end of the storage tank.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. The present invention combines a collecting shell, a conveyor belt and an air suction pump, so that not only can the conveyor belt be used to continuously convey the crystal powder, but also, in the process of conveying the crystal powder, the air suction pump on the top of the collecting shell can be used to draw the crystal powder into a storage tank for storage, and the jet pump in the storage tank can be used to draw the crystal powder in the storage tank and spray it on multiple glass slides on the surface of the rotating disk. Since multiple jet pumps and air blowing pipes are provided, the crystal powder can be sprayed on multiple glass slides at the same time, which improves the spraying efficiency. The rotating disk drives the multiple glass slides to rotate, and the particle size of the crystal powder on the surface of the multiple glass slides can be measured separately through a microscope, which further improves the measurement efficiency and solves the problem that the particle size measuring device in the prior art is generally manually operated for collection and measurement during use, resulting in low collection and measurement efficiency for the crystal powder, and the technical problem that the crystal powder cannot be continuously and automatically collected in real time and the particle size measurement cannot be performed.
[0015] 2. The present invention combines a collection shell, an inclined slot and a collection hole, so that the crystal powder can be accumulated on the surface of the inclined slot during the process of conveying the crystal powder by the conveyor belt. The collection holes on the surface of the inclined slot are connected to an air suction pump to absorb the crystal powder at different positions on the surface of the conveyor belt, thereby solving the technical problem that the collection device in the prior art is prone to leaking a part of the crystal powder when directly extracting through a pipeline.
[0016] The present invention integrates a crystal powder collection device and a particle size measurement device, and does not require manual collection and particle size measurement, thereby improving the efficiency of crystal powder collection and particle size measurement. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the internal structure of the measuring box of the present invention;
[0018] Figure 2 It is a schematic diagram of the overall structure of the present invention;
[0019] Figure 3 It is a schematic diagram of the internal structure of the storage tank of the present invention.
[0020] In the figure: 1, conveyor belt; 2, concave plate; 201, collection shell; 202, inclined slot; 203, collection hole; 204, suction pump; 205, first connecting pipe; 206, collection shell; 207, measuring box; 208, L-shaped jet pipe; 209, microscope; 210, rotating disk; 211, square hole; 212, front cover; 213, box baffle; 214, storage tank; 215, jet pump; 216, second connecting pipe; 217, hinge; 218, motor. DETAILED DESCRIPTION
[0021] The present invention is further described below in conjunction with the accompanying drawings and embodiments:
[0022] Example 1: Crystal powder real-time collection and particle size measurement device, see Figures 1 to 3 , comprising a conveyor belt 1, a concave plate body 2 running through the inside of the conveyor belt 1, a collection shell 201 attached to the top of the conveyor belt 1, an inclined groove 202 integrally formed at the front end of the collection shell 201, a plurality of collection holes 203 are provided on the surface of the inclined groove 202, both sides of the top of the collection shell 201 are connected with an air suction pump 204, the top of the air suction pump 204 is connected with a first connecting pipe 205, the top of the first connecting pipe 205 extends into the collection shell 206, and is connected with a storage tank 214 in the collection shell 206, and an injection mechanism is arranged inside the storage tank 214; a measuring box 207 is installed on the top of the collection shell 201, and a measuring component is arranged inside the measuring box 207, firstly, the crystal powder is transported by the conveyor belt 1, and the crystal powder will be accumulated on the surface of the inclined groove 202 of the collection shell 201 during the transportation process, and after the air suction pump 204 is turned on, the crystal powder can be sucked through the plurality of collection holes 203, and the sucked crystal powder The bulk powder will enter the storage tank 214. When the crystal powder needs to be sprayed, the jet pump 215 can be turned on, and the jet pump 215 can be used to blow the crystal powder in the storage tank 214 into the measuring box 207, and spray it on the surfaces of multiple glass slides on the surface of the rotating disk 210. When the particle size of the crystal powder needs to be measured, the motor 218 can be turned on, and the motor 218 drives the rotating disk 210 to rotate, and the rotating disk 210 drives the multiple carrier sheets to rotate, so that the multiple glass slides pass through the bottom position detected by the microscope 209 respectively, and perform automatic image recognition and detection statistics based on AI, and measure the particle size of the crystal powder on the surface of multiple glass slides, which solves the problem that the particle size measuring device in the prior art is generally manually operated to collect and measure when in use, resulting in low efficiency in collecting and measuring the crystal powder, and the technical problem that the crystal powder cannot be collected and measured in real time and the particle size cannot be measured continuously and automatically.
[0023] For details, see Figure 1 and Figure 3 The jet mechanism includes a jet pump 215 installed at the top of the storage tank 214, a second connecting pipe 216 connected to the bottom of the jet pump 215, and an L-shaped jet pipe 208 connected to the top of the jet pump 215.
[0024] For further information, see Figure 1 The top of the L-shaped jet pipe 208 passes through the storage tank 214 and the collection shell 206 and extends into the measuring box 207 to spray the crystal powder into the measuring box 207 .
[0025] It is worth noting that see Figure 1The measuring assembly includes a motor 218 installed on the top of the measuring box 207 , a rotating disk 210 connected to the motor 218 , and a microscope 209 installed at the rear end of the measuring box 207 .
[0026] It is worth noting that see Figure 1 The bottom of the motor 218 extends into the measuring box 207 and is connected to the rotating disk 210 at the bottom of the measuring box 207. A plurality of slides are placed around the surface of the rotating disk 210.
[0027] It is worth mentioning that see Figure 2 One end of a hinge 217 is rotatably connected to one side of the front end of the measuring box 207 , and the other end of the hinge 217 is fixed with a box baffle 213 .
[0028] It is worth emphasizing that see Figure 2 Square holes 211 are provided on both sides of the front end of the collecting box body, and a storage tank 214 passes through the square hole 211 . A front cover plate 212 is installed at the front end of the storage tank 214 .
[0029] When using the crystal powder real-time collection and particle size measurement device, the crystal powder is first transported by the conveyor belt 1. During the transportation process, the crystal powder will accumulate on the surface of the chute 202 of the collection shell 201. After the suction pump 204 is turned on, the crystal powder can be sucked through the multiple collection holes 203, and the sucked crystal powder will enter the storage tank 214. When the crystal powder needs to be sprayed, the jet pump 215 can be turned on, and the jet pump 215 can be used to blow the crystal powder in the storage tank 214 into the measurement box 207 and spray it on the surface of multiple glass slides on the surface of the rotating disk 210. When the particle size of the crystal powder needs to be measured, the motor 218 can be turned on, and the motor 218 drives the rotating disk 210 to rotate, and the rotating disk 210 drives the multiple carrier slides to rotate, so that the multiple glass slides pass through the bottom position detected by the microscope 209 respectively, and automatic image recognition and detection statistics based on AI are performed to measure the particle size of the crystal powder on the surface of the multiple glass slides.
[0030] In addition, the components designed in the present invention are all universal standard parts or components known to technical personnel in this field. Their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods. They can be fully implemented by technical personnel in this field. Needless to say, the content protected by the present invention does not involve improvements to internal structures and methods.
[0031] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.
Claims
1. A device for real-time collection and particle size measurement of crystal powder, comprising a conveyor belt (1), wherein a concave plate (2) runs through the interior of the conveyor belt (1), characterized in that: A collection shell (201) is attached to the top of the conveyor belt (1), a chute (202) is integrally formed at the front end of the collection shell (201), a plurality of collection holes (203) are provided on the surface of the chute (202), both sides of the top of the collection shell (201) are connected to an air suction pump (204), the top of the air suction pump (204) is connected to a first connecting pipe (205), the top of the first connecting pipe (205) extends into the collection shell (206), and is connected to a storage tank (214) in the collection shell (206), and an air jet mechanism is provided inside the storage tank (214); A measuring box (207) is installed on the top of the collection housing (201), and a measuring component is arranged inside the measuring box (207).
2. The device for real-time collection and particle size measurement of crystal powder according to claim 1, characterized in that: The jet mechanism comprises a jet pump (215) installed at the top of the storage tank (214), a second connecting pipe (216) connected to the bottom of the jet pump (215), and an L-shaped jet pipe (208) connected to the top of the jet pump (215).
3. The device for real-time collection and particle size measurement of crystal powder according to claim 2, characterized in that: The top of the L-shaped jet pipe (208) passes through the storage tank (214) and the collection shell (206) and extends into the measuring box (207), spraying the crystal powder into the measuring box (207).
4. The device for real-time collection and particle size measurement of crystal powder according to claim 1, characterized in that: The measuring assembly comprises a motor (218) installed on the top of a measuring box (207), a rotating disk (210) connected to the motor (218), and a microscope (209) installed at the rear end inside the measuring box (207).
5. The device for real-time collection and particle size measurement of crystal powder according to claim 4, characterized in that: The bottom of the motor (218) extends into the measuring box (207) and is connected to the rotating disk (210) at the bottom end of the measuring box (207). A plurality of glass slides are placed around the surface of the rotating disk (210).
6. The device for real-time collection and particle size measurement of crystal powder according to claim 1, characterized in that: One end of a hinge (217) is rotatably connected to one side of the front end of the measuring box (207), and a box baffle (213) is fixed to the other end of the hinge (217).
7. The device for real-time collection and particle size measurement of crystal powder according to claim 1, characterized in that: Square holes (211) are provided on both sides of the front end of the collection box body, a storage tank (214) passes through the inside of the square hole (211), and a front cover plate (212) is installed at the front end of the storage tank (214).