Inspection method and system based on fusion of production inspection APP and personnel positioning

By integrating APP and personnel positioning technology in the production inspection system, inspection point labeling, area drawing and route inspection have been realized, which has solved the problem that the existing system cannot effectively monitor the behavior of inspection personnel, and improved the seriousness of inspection and Quality ensures production safety.

CN119273221APending Publication Date: 2025-01-07CHINA PETROLEUM & CHEMICAL CORP +2
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Patent Information

Application Number
CN202411341210.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

The existing production inspection system is unable to respond when facing inspection personnel using technical loopholes to forge records, resulting in a reduction in the seriousness and effectiveness of the inspection system, failure to detect production risks in a timely manner, and increasing safety risks.

Method used

Adopt the integration method based on the production inspection APP and the personnel positioning system, and through basic data management, task issuance, inspection display, KPI statistics and APP application modules, combined with personnel positioning map services, the inspection point marking, area drawing, and routes are realized. Inspection and trajectory inspections ensure that inspections are strictly carried out in accordance with the route and that production hazards are discovered in a timely manner.

Benefits of technology

It ensures that employees' inspections are strictly inspected in accordance with the inspection routes and points, improves the comprehensiveness and quality of inspections, promptly detects production hazards, and ensures the safe operation of the equipment.

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Abstract

The invention relates to the technical field of safety management, in particular to an inspection method and system based on fusion of a production inspection APP and personnel positioning. The system comprises a basic data management module used for managing inspection point information and inspection area information; the task issuing management module is used for managing troubleshooting routes and tracks; the inspection display module is used for displaying the inspection completion condition; the KPI statistical module is used for carrying out statistical analysis and troubleshooting on track abnormity and generating a thermodynamic diagram; the APP application module is used for abnormity reminding, task assignment and abnormity statistics of the mobile terminal; the inspection method comprises the following steps: marking inspection points; drawing an inspection area; checking a route; and track checking. According to the invention, workers can be ensured to inspect according to inspection routes and inspection points strictly, production hidden dangers can be found in time, and safe operation of the device is ensured.
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Description

Technical Field

[0001] The present invention relates to the field of safety management technology, and in particular to an inspection method and system based on the integration of production inspection APP and personnel positioning. Background Art

[0002] The production inspection system that we currently rely on has achieved basic monitoring of the inspection process to a certain extent, such as ensuring the rationality of the inspection time interval, the adequacy of the total inspection time, and the compliance of the inspection route. However, its limitations are becoming increasingly prominent, especially when dealing with complex and changeable inspection scenarios. Specifically, the system is particularly powerless when faced with individual inspectors who use technical loopholes, such as forging inspection records through NFC copying, to avoid actually going to the site for detailed inspections. This blind spot in supervision not only weakens the seriousness and effectiveness of the inspection system, but also directly leads to the slipping of potential hidden dangers at the production site. Failure to discover and deal with these hidden dangers in a timely manner has undoubtedly planted a time bomb for the company's safe production, increased the possibility of accidents, seriously threatened personnel safety and equipment stability, and posed a safety risk that cannot be ignored. Summary of the invention

[0003] The technical problem to be solved by the present invention is: to overcome the shortcomings of the existing technology and provide an inspection method based on the integration of production inspection APP and personnel positioning system, to ensure that employees' inspections are strictly carried out according to the inspection routes and inspection points, to help timely discover production hazards and ensure the safe operation of the equipment.

[0004] The technical solution of the present invention is:

[0005] A system based on the integration of production inspection APP and personnel positioning, including the following modules:

[0006] Basic data management module, used to manage inspection point information and inspection area information;

[0007] Task distribution management module, used to manage inspection routes and trajectories;

[0008] Inspection display module, used to display the completion status of inspection;

[0009] KPI statistics module, used for statistical analysis to troubleshoot trajectory anomalies and generate heat maps;

[0010] APP application module, used for abnormal reminders, task assignment and abnormal statistics on mobile terminals.

[0011] A system inspection method based on the integration of production inspection APP and personnel positioning, the method comprising:

[0012] Inspection point marking;

[0013] Inspection area drawing;

[0014] Route investigation;

[0015] Track investigation.

[0016] As a further optimization of the present invention, the inspection point management collects longitude and latitude information and elevation information by calling personnel positioning map services or unified map services. The inspection points have two-dimensional coordinates and three-dimensional coordinates. The two-dimensional coordinates include longitude and latitude, and the three-dimensional coordinates include longitude, latitude and altitude.

[0017] As a further optimization of the present invention, the inspection area drawing calls the personnel positioning electronic fence function to perform polygonal area drawing and elevation modification, and the polygonal area drawing includes multi-level area equipment information electronic fence drawing.

[0018] As a further optimization of the present invention, the route inspection formulates a standard inspection route for each route by calling a personnel positioning map or a unified map service, and performs two-dimensional standard route drawing and three-dimensional standard route drawing; each standard inspection route sets the inspection interval for each inspection point and the total time for the inspection route.

[0019] As a further optimization of the present invention, the trajectory checking includes trajectory checking and trajectory abnormality description.

[0020] As a further optimization of the present invention, the types of trajectory abnormalities include detention, overcrowding, undercrowding, crossing the boundary, stationary, and one-button alarm.

[0021] As a further optimization of the present invention, the trajectory anomaly description statistical level is department, workshop, device, and team. When the statistical level is department, the workshop name, device name and team are automatically hidden; when the statistical level is department and workshop, the device name and team are automatically hidden; when the statistical level is device, the team is automatically hidden; when the statistical level is group level, all are displayed.

[0022] As a further optimization of the present invention, it also includes a large-screen inspection display:

[0023] The inspection screen displays various inspection routes, with standard route layers displayed and different routes distinguished by different colors;

[0024] Dynamically display the completion status of each inspection point area, inspection point arrival time, time consumption, average time consumption, current problems, and historical problems;

[0025] Match the real-time location of all personnel in the corresponding team, the number of inspection tasks completed on the day, and the balloon icon shows the personnel workload, monthly workload, and annual workload.

[0026] Compared with the prior art, the present invention has the following beneficial effects:

[0027] By integrating the production inspection APP with the personnel positioning system, it can ensure that employees conduct inspections strictly according to the inspection routes and inspection points, which helps to timely discover production hazards and ensure the safe operation of the equipment; the system ensures that each inspection point receives sufficient attention and inspection through standardized inspection routes and inspection interval settings, thereby improving the comprehensiveness and quality of inspections. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0029] Figure 1 It is a schematic diagram of the system structure of the present invention.

[0030] Figure 2 It is a flow chart of the inspection method of the present invention. DETAILED DESCRIPTION

[0031] In order to enable those skilled in the art to better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0032] Example 1

[0033] Figure 1 The embodiment shown in the figure details a production inspection system and its inspection method. The system deeply integrates the production inspection APP and personnel positioning technology. The method has a rigorous process and covers four core links:

[0034] Precise marking of inspection points: By integrating personnel positioning map services or unified map interfaces, the system can automatically collect and mark the latitude, longitude and elevation information of inspection points, and build an inspection point system that includes two-dimensional (longitude, latitude) and three-dimensional (longitude, latitude, altitude) coordinates. This link not only supports flexible adjustment of elevation information, but also allows batch import of inspection point location information, and can set a unique circular monitoring radius for each inspection point to ensure that nothing is missed.

[0035] Intelligent drawing of inspection areas: Using advanced personnel positioning electronic fence technology, the system can easily draw polygonal inspection areas and support the construction of electronic fences with multi-level regional equipment information. It also provides elevation adjustment functions to adapt to complex and changing on-site environments and achieve accurate division and management of inspection areas.

[0036] Careful planning of route inspection: Combined with the personnel positioning map service, the system tailors a standard inspection path for each inspection route, including two-dimensional and three-dimensional intuitive displays. Each route is set with detailed inspection point inspection intervals and total time limits to ensure that the inspection work is carried out efficiently and orderly.

[0037] In-depth analysis of track investigation: The system has built-in powerful track viewing and abnormal description functions. Users can replay the investigation track with one click to clearly understand the action route of the inspection personnel; for track abnormalities, the system provides a detailed abnormal description interface, supports reason explanation and process approval options, and supports viewing historical track overlap and inspection coverage to ensure inspection quality.

[0038] As a further optimization of the present invention:

[0039] Comprehensive coverage of trajectory anomaly types: including detention, overcrowding, undercrowding, crossing the boundary, stationary, one-click alarm and other abnormal situations, as well as multi-dimensional statistical classifications such as departments, workshops, devices, and teams, to facilitate rapid location of the source of the problem.

[0040] Flexible switching of statistical levels: According to different management needs, the system supports flexible switching of four statistical levels: department, workshop, device, and team, automatically adjusts the display content, and improves management efficiency.

[0041] Real-time inspection display on the large screen: Equipped with inspection large screen display function, it can intuitively display information such as each inspection route, standard route layer, completion status of inspection points and real-time location of personnel, distinguish different routes through color coding, supplemented by workload and efficiency data, to provide managers with a comprehensive inspection overview.

[0042] Embodiment 2:

[0043] Based on the system architecture integrating production inspection APP and personnel positioning, this system consists of five core modules, aiming to achieve comprehensive digital management of inspection work:

[0044] Basic data management module: responsible for the centralized management and maintenance of inspection point information and inspection area information.

[0045] Task distribution management module: Efficiently manage the distribution of inspection tasks, route planning and trajectory tracking.

[0046] Inspection display module: real-time display of inspection progress and completion status, providing intuitive basis for on-site supervision.

[0047] KPI statistics module: In-depth analysis to troubleshoot trajectory anomalies, generate heat maps and other visual reports to help optimize decision-making.

[0048] APP application module: As the mobile entrance, it provides convenient functions such as abnormal reminders, task assignment and statistical query to improve inspection efficiency and response speed.

[0049] Although the present invention has been described in detail by referring to the accompanying drawings and in combination with the preferred embodiments, the present invention is not limited thereto. Without departing from the spirit and essence of the present invention, a person of ordinary skill in the art may make various equivalent modifications or substitutions to the embodiments of the present invention, and these modifications or substitutions shall be within the scope of the present invention. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, and all of these shall be within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be subject to the scope of protection of the claims.

Claims

1. A system inspection method based on the integration of production inspection APP and personnel positioning, characterized in that: The method comprises: Inspection point marking; Inspection area drawing; Route investigation; Track investigation.

2. The inspection method based on the system integrating production inspection APP and personnel positioning as claimed in claim 1 is characterized in that: The inspection point marking collects latitude and longitude information and elevation information by calling a personnel positioning map service or a unified map service. The inspection point has two-dimensional coordinates and three-dimensional coordinates. The two-dimensional coordinates include longitude and latitude, and the three-dimensional coordinates include longitude, latitude, and altitude.

3. The inspection method based on the system integrating production inspection APP and personnel positioning according to claim 1 is characterized in that: The inspection area drawing calls the personnel positioning electronic fence function to perform polygonal area drawing and elevation modification. The polygonal area drawing includes multi-level area equipment information electronic fence drawing.

4. The inspection method based on the system integrating production inspection APP and personnel positioning according to claim 1 is characterized in that: The route inspection formulates a standard inspection route for each route by calling a personnel positioning map or a unified map service, and performs two-dimensional standard route drawing and three-dimensional standard route drawing; Each standard inspection route sets the inspection interval for each inspection point and the total inspection time for the route.

5. The inspection method based on the system integrating production inspection APP and personnel positioning according to claim 1 is characterized in that: The track checking includes track checking and track abnormality description.

6. The inspection method based on the system integrating production inspection APP and personnel positioning as claimed in claim 5 is characterized in that: The types of trajectory abnormalities include detention, overcrowding, undercrowding, crossing the boundary, stationary, and one-button alarm.

7. The inspection method based on the system integrating production inspection APP and personnel positioning as claimed in claim 5 is characterized in that: The trajectory anomaly indicates that the statistical level is department, workshop, device, and team. When the statistical level is department, the workshop name, device name, and team are automatically hidden; when the statistical level is department and workshop, the device name and team are automatically hidden; when the statistical level is device, the team is automatically hidden; when the statistical level is group level, all are displayed.

8. The inspection method based on the system integrating production inspection APP and personnel positioning as claimed in claim 1 is characterized in that: Also includes inspection large screen display: The inspection screen displays various inspection routes, with standard route layers displayed and different routes distinguished by different colors; Dynamically display the completion status of each inspection point area, inspection point arrival time, time consumption, average time consumption, current problems, and historical problems; Match the real-time location of all personnel in the corresponding team, the number of inspection tasks completed on the day, and the balloon icon shows the personnel workload, monthly workload, and annual workload.

9. A system based on the integration of production inspection APP and personnel positioning, applying the inspection method of the system based on the integration of production inspection APP and personnel positioning as described in any one of claims 1-8, characterized in that: It includes the following components: Basic data management module, used to manage inspection point information and inspection area information; Task distribution management module, used to manage inspection routes and trajectories; Inspection display module, used to display the completion status of inspection; KPI statistics module, used for statistical analysis to troubleshoot trajectory anomalies and generate heat maps; APP application module, used for abnormal reminders, task assignment and abnormal statistics on mobile terminals.

Citation Information

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