CS outer coil superconductor forming machine
By setting up the primary pressing, secondary pressing and shaping devices in the superconducting conductor forming machine, the circular conductor is gradually pressed into a square shape by using the three-roller and cross-shaped roller assembly, which solves the problem of low production efficiency and accuracy in the prior art. , achieving a more efficient and even conductor forming process.
Patent Information
- Application Number
- CN202411641734.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-11-18
AI Technical Summary
The existing superconducting conductor modification processing devices have low production efficiency and low processing accuracy, and are prone to conductor damage and stress recovery and deformation, resulting in low yield and product accuracy.
A CS outer coil superconducting conductor molding machine is designed. By sequentially setting the primary pressing device, the secondary pressing device and the shaping device along the feed port to the discharge port, the three-roller centering pressing mechanism and The cross-shaped pressing roller assembly gradually presses the circular conductor into an approximately square shape, ensuring uniformity and tightness of the pressing process.
Improves production efficiency, reduces costs, ensures the integrity of the conductor and the precision of the finished product, and reduces errors and waste.
Smart Images

Figure CN119274874A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of four-side extrusion molding machines, and more specifically to a CS outer coil superconducting conductor molding machine. Background Art
[0002] The modification of superconducting conductors is an important and frequently used manufacturing process in the manufacture of superconducting conductors. It modifies a formed product into another shape according to application requirements. For example, a round or square tube-shaped superconducting conductor is modified into a square or round tube-shaped superconducting conductor. At present, this process uses a modification manufacturing device composed of a planar pressure wheel. By setting a planar pressure wheel modification manufacturing device at a certain part or point of the superconducting conductor, the planar modification manufacturing device forms a threshold modification manufacturing method for the superconducting conductor, thereby realizing a one-time modification manufacturing method of the superconducting conductor. The existing modification and processing manufacturing devices and the manufacturing methods thereof have low production efficiency and low product processing precision. In particular, if a large variable expansion and contraction rate deformation is used in one step, it may not only affect and change the original performance of the material of the superconducting conductor, but also easily cause conductor damage during the manufacturing process, resulting in a reduced yield and a waste of raw materials. Moreover, the modified superconducting conductor is also very likely to undergo stress recovery deformation, so that the modified product has low precision, large errors and a low product qualification rate.
[0003] Therefore, in view of the current problems, how to provide a CS outer coil superconducting conductor forming machine that can ensure is an issue that technical personnel in this field urgently need to solve. Summary of the invention
[0004] Therefore, the present invention provides a CS outer coil superconducting conductor forming machine, which can improve the efficiency of pressing and forming, effectively optimize the process flow, and solve the problem of large space occupation.
[0005] In order to achieve the above object, the present invention adopts the following technical solution:
[0006] A CS outer coil superconducting conductor forming machine, comprising: a forming machine body, a feed inlet and a discharge outlet are respectively provided on both sides of the forming machine body, and a primary pressing device, a secondary pressing device and a shaping device are sequentially arranged in the forming machine body along the direction from the feed inlet to the discharge outlet;
[0007] The primary pressing device comprises two groups of three-roller centering pressing mechanisms and a first transmission mechanism, the two groups of three-roller centering pressing mechanisms are respectively installed on both sides of the first support plate, each group of the three-roller centering pressing mechanisms comprises three first pressing roller assemblies, the three first pressing roller assemblies are rotatably abutted at one end close to each other and surround a first forming hole, and a first through hole is opened on the first support plate corresponding to the first forming hole; the output end of the first transmission mechanism is respectively connected to the input end of the two groups of three-roller centering pressing mechanisms in transmission connection;
[0008] The secondary pressing device comprises four second pressing roller assemblies and a second transmission mechanism, the four second pressing roller assemblies are cross-shaped and mounted on a second support plate, and a second forming hole is formed in the middle, and a second through hole is opened on the second support plate corresponding to the second forming hole; the number of the second transmission mechanism is four, and the power output end thereof is correspondingly connected to the power input end of each second pressing roller assembly;
[0009] The shaping device comprises four shaping rollers, which are all mounted on the second supporting plate, and one end of the four shaping rollers are close to each other to form a third forming hole corresponding to the second through hole.
[0010] Through the above technical scheme, the present invention provides a CS outer coil superconducting conductor forming machine, which realizes the sequential pressing of the conductor by sequentially arranging a primary pressing device, a secondary pressing device and a shaping device in the forming machine body along the direction from the feed port to the discharge port, and gradually transitions the circular conductor cross-section to an approximately elliptical cross-section by using two sets of three-roller centering pressing mechanisms, and then gradually presses the conductor from a circular shape to a square shape by cooperating with four second pressing roller assemblies and four shaping rollers to reduce the diameter to a square conductor cross-section, thereby ensuring that the conductor will not be damaged during the overall pressing process, and at the same time, it can ensure that it can be more uniform during the pressing process, thereby reducing the production cost and improving the production efficiency, and at the same time, the close cooperation between the primary pressing device, the secondary pressing device and the shaping device can also realize the overall tightness of the conductor forming machine, and at the same time, it can ensure that each structure can closely cooperate with each other.
[0011] Preferably, in the above-mentioned CS outer coil superconducting conductor forming machine, each of the first pressing roller wheel assemblies includes a first mounting seat, a first mounting shaft and a first pressing roller wheel, the first mounting seat is mounted on the first supporting plate, and a mounting cavity is provided on the first mounting seat; both ends of the first mounting shaft are rotatably connected to the first mounting seat, and the ends close to each other are rotatably abutted; the first pressing roller wheel is located in the mounting cavity and fixedly connected to the first mounting shaft, and one end of each first pressing roller wheel surrounds a first forming hole. The cross section of the conductor can be pressed from a circular cross section to an approximately elliptical cross section.
[0012] Preferably, in the above-mentioned CS outer coil superconducting conductor forming machine, the first transmission mechanism includes a first driving motor, a transmission gear and a first driven gear, the mounting end of the first driving motor is fixed on the upper part of the first supporting plate; the transmission gear includes a main gear, a transmission shaft and a slave gear, the main gear is fixed on the output shaft of the first driving motor; the number of the transmission shafts is two, and one end is respectively connected to the first mounting shaft of each group of the three-roller centering and pressing mechanism; the number of the slave gears is two, which are respectively fixed on the transmission shaft and meshed with the main gear; each of the first mounting shafts connected to the transmission shaft is fixed with a first driven gear on both sides of the first pressing roller, and the first mounting shaft close to the first mounting shaft connected to the transmission shaft is fixed with a first driven gear and meshed with each other. The synchronous rotation of the two groups of three-roller centering and pressing mechanisms is realized.
[0013] Preferably, in the above-mentioned CS outer coil superconducting conductor forming machine, each of the second pressing roller assemblies comprises a second mounting seat, a second mounting shaft and a second pressing roller, wherein the second mounting seat is vertically mounted on a side of the second support plate close to the feed port; one end of the second mounting shaft is vertically rotatably connected to the second mounting seat; and the second pressing roller is fixed to the second mounting shaft, so as to realize pressing the conductor's approximately elliptical cross section into an approximately square shape.
[0014] Preferably, in the above-mentioned CS outer coil superconducting conductor forming machine, the second transmission mechanism includes a second drive motor, a driving wheel, a power transmission shaft and a driven wheel, the mounting end of the second drive motor is fixed to the side of the second support plate close to the discharge port; the driving wheel is fixed to the output end of the second drive motor; the power transmission shaft is rotatably connected to the side of the second support plate close to the feed port through a support seat; the driven wheel is fixedly sleeved on one end of the power transmission shaft and meshed with the driving wheel, the other end of the power transmission shaft is provided with a tooth pattern 1, the other end of the second mounting shaft is provided with a tooth pattern 2, and the tooth pattern 1 is meshed with the tooth pattern 2. The rotation of each second pressing roller is realized.
[0015] Preferably, in the above-mentioned CS outer coil superconducting conductor forming machine, the shaping device further comprises a shaping bracket and four shaping support seats, the shaping bracket is provided with four mounting grooves, the four mounting grooves are connected in a cross shape; each shaping support seat is respectively arranged in the four mounting grooves, and is respectively rotatably connected with a roller shaft, and each roller shaft is connected to a shaping roller through a rolling bearing, so as to realize pressing the conductor from an approximately square shape into a square shape.
[0016] Preferably, in the above-mentioned CS outer coil superconducting conductor forming machine, it also includes a roller adjustment device, the number of the roller adjustment devices is four, and they are respectively located in the installation groove, each of the roller adjustment devices includes an active inclined wedge and a passive inclined wedge, the inclined surface of the active inclined wedge contacts the inclined surface of the passive inclined wedge, the active inclined wedge is provided with an adjustment threaded hole, and an adjustment screw is threadedly connected to the adjusting threaded hole; the active inclined wedge is also provided with a long hole, and the passive inclined wedge is provided with a limiting hole, and a limiting rod is inserted in the long hole and the limiting hole. It realizes driving the shaping roller and the second pressing roller to move towards or away from the conductor.
[0017] Preferably, in the above-mentioned CS outer coil superconducting conductor forming machine, a straightening guide device is provided between the primary pressing device and the secondary pressing device and at the discharge port, and the straightening guide device includes a plurality of vertical straightening roller groups and a plurality of horizontal straightening rollers, the vertical straightening roller groups and the horizontal straightening rollers are arranged alternately, and each of the vertical straightening roller groups includes two vertical rollers, so as to realize the function of straightening the conductor.
[0018] Preferably, in the above-mentioned CS outer coil superconducting conductor forming machine, the forming machine body includes a front fixed plate, a rear fixed plate, an intermediate fixed plate and a supporting base, the feed port is arranged on the front fixed plate, the discharge port is arranged on the rear fixed plate, the intermediate fixed plate is arranged between the front fixed plate and the rear fixed plate, and the front fixed plate, the rear fixed plate and the intermediate fixed plate are all fixed on the supporting base.
[0019] Preferably, in the above-mentioned CS outer coil superconducting conductor forming machine, a water injection hole is provided on the side wall of the second mounting seat, and a circle of annular water injection grooves is provided on the inner wall of the second mounting seat, the water injection hole is connected to the water outlet of the water reservoir through a water injection pipe, and a water injection pump is provided on the water injection pipe. A filtering device is provided at the water outlet of the water reservoir, and the water inlet of the water reservoir is connected to the water receiving tank through a return pipe, and a return pipe is provided with a return pump, and the water receiving tank is located at the bottom of the forming machine body.
[0020] It can be seen from the above technical solutions that, compared with the prior art, the present invention discloses a CS outer coil superconducting conductor forming machine, which has the following beneficial effects:
[0021] The present invention realizes sequential pressing of the conductor by sequentially arranging a primary pressing device, a secondary pressing device and a shaping device in the direction from the feed port to the discharge port on the main body of the forming machine, and gradually transitions the circular conductor cross section to an approximately elliptical cross section by using two sets of three-roller centering pressing mechanisms, and then gradually presses the conductor from a circular shape to a square shape by cooperating with four second pressing roller assemblies and four shaping rollers to reduce the diameter of the conductor cross section to a square shape, thereby ensuring that the conductor will not be damaged during the overall pressing process, and at the same time, ensuring that the pressing process can be more uniform, thereby reducing the production cost and improving the production efficiency, and at the same time, the close cooperation between the primary pressing device, the secondary pressing device and the shaping device can also realize the overall tightness of the conductor forming machine, and at the same time, can ensure that each structure can closely cooperate with each other. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0023] Figure 1 The accompanying drawing is a schematic structural diagram of a CS outer coil superconducting conductor forming machine provided by the present invention;
[0024] Figure 2 The accompanying drawing is an exploded view of the structure of the primary pressing device provided by the present invention;
[0025] Figure 3 The accompanying drawing is a front view of the three-roller centering pressing mechanism provided by the present invention;
[0026] Figure 4 The accompanying drawing is a front view of the first transmission mechanism provided by the present invention;
[0027] Figure 5 The accompanying drawings are schematic structural diagrams of a secondary pressing device and a shaping device provided by the present invention;
[0028] Figure 6 The accompanying drawing is a structural cross-sectional view of a second transmission mechanism provided by the present invention;
[0029] Figure 7 The accompanying drawing is a structural cross-sectional view of the shaping device provided by the present invention;
[0030] Figure 8 The accompanying drawing is a schematic structural diagram of a roller adjustment device provided by the present invention;
[0031] Fig. 9 The accompanying drawing is a structural front view of the straightening guide device provided by the present invention;
[0032] Fig.10 The accompanying drawing is a schematic structural diagram of a second mounting base provided by the present invention;
[0033] Fig.11 The accompanying drawing is a diagram showing the variation of the conductor cross section provided by the present invention.
[0034] in:
[0035] 1-primary pressing device; 11-three-roller centering pressing mechanism; 111-first pressing roller assembly; 1111-first mounting seat; 1112-first mounting shaft; 1113-first pressing roller; 12-first transmission mechanism; 121-first driving motor; 122-transmission gear; 1221-main gear; 1222-transmission shaft; 1223-slave gear; 123-first driven gear; 13-first support plate; 14-first forming hole; 2-secondary pressing device; 21-second pressing roller assembly; 211-second mounting shaft; 2111-tooth pattern 2; 212-second pressing roller; 213-second mounting seat; 2131-water injection hole; 2132-water injection trough; 22-second transmission mechanism; 22 1-second driving motor; 222-driving wheel; 223-power transmission shaft; 2231-tooth pattern one; 224-driven wheel; 225-support seat; 23-second support plate; 3-shaping device; 31-shaping roller; 32-shaping bracket; 33-shaping support seat; 34-mounting slot; 35-roller shaft; 36-third forming hole; 4-roller adjustment device; 41-active inclined wedge; 42-passive inclined wedge; 43-adjusting screw; 44-limiting rod; 45-micrometer; 5-straightening guide device; 51-vertical straightening roller group; 52-horizontal straightening roller; 6-molding machine body; 61-front fixed plate; 62-rear fixed plate; 63-middle fixed plate; 64-support base; 7-feed port; 8-discharge port. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] Example:
[0038] See attached Figure 1-11 The embodiment of the present invention discloses a CS outer coil superconducting conductor forming machine, comprising:
[0039] A molding machine body 6, with a feed port 7 and a discharge port 8 respectively provided on both sides of the molding machine body 6, and a primary pressing device 1, a secondary pressing device 2 and a shaping device 3 sequentially arranged in the molding machine body 6 along the direction from the feed port 7 to the discharge port 8;
[0040] The primary pressing device 1 includes two groups of three-roller centering pressing mechanisms 11 and a first transmission mechanism 12. The two groups of three-roller centering pressing mechanisms 11 are respectively installed on both sides of the first support plate 13. Each group of three-roller centering pressing mechanisms 11 includes three first pressing roller assemblies 111. The three first pressing roller assemblies 111 are rotatably abutted at one end close to each other and surround a first forming hole 14. The first support plate 13 is provided with a first through hole corresponding to the first forming hole 14. The output ends of the first transmission mechanism 12 are respectively connected to the input ends of the two groups of three-roller centering pressing mechanisms 11.
[0041] The secondary pressing device 2 includes four second pressing roller assemblies 21 and a second transmission mechanism 22. The four second pressing roller assemblies 21 are cross-shaped and mounted on a second support plate 23, and a second forming hole is formed in the middle. A second through hole is opened on the second support plate corresponding to the second forming hole. There are four second transmission mechanisms 22, and the power output ends thereof are correspondingly connected to the power input end of each second pressing roller assembly 21.
[0042] The shaping device 3 includes four shaping rollers 31 . The four shaping rollers 31 are all mounted on the second support plate 23 . One ends of the four shaping rollers 31 are close to each other to form a third shaping hole 36 corresponding to the second through hole.
[0043] In order to further optimize the above technical solution, each first pressing roller assembly 111 includes a first mounting seat 1111, a first mounting shaft 1112 and a first pressing roller 1113. The first mounting seat 1111 is installed on the first support plate 13, and a mounting cavity is opened on the first mounting seat 1111; both ends of the first mounting shaft 1112 are rotatably connected to the first mounting seat 1111, and the ends close to each other are rotatably abutted; the first pressing roller 1113 is located in the mounting cavity and is fixedly connected to the first mounting shaft 1112, and one end of each first pressing roller 1113 is surrounded by a first forming hole 14.
[0044] In order to further optimize the above technical solution, the first transmission mechanism 12 includes a first driving motor 121, a transmission gear 122 and a first driven gear 123, and the mounting end of the first driving motor 121 is fixed to the upper part of the first support plate 13; the transmission gear 122 includes a main gear 1221, a transmission shaft 1222 and a slave gear 1223, and the main gear 1221 is fixed on the output shaft of the first driving motor 121; there are two transmission shafts 1222, and one end of each group of three-roller centering pressing mechanisms 11 is respectively connected to the first mounting shaft 1112 of each group; there are two slave gears 1223, which are respectively fixed on the transmission shaft 1222 and meshed with the main gear 1221; each first mounting shaft 1112 connected to the transmission shaft 1222 is fixed with a first driven gear 123 on both sides of the first pressing roller 1113, and the first driven gear 123 is fixed on the first mounting shaft 1112 close to the first mounting shaft 1112 connected to the transmission shaft 1222 and meshed with each other.
[0045] In order to further optimize the above technical solution, each second pressing roller assembly 21 includes a second mounting seat 213, a second mounting shaft 211 and a second pressing roller 212. The second mounting seat 213 is vertically mounted on the side of the second support plate 23 close to the feed port 7; one end of the second mounting shaft 211 is vertically rotatably connected to the second mounting seat; the second pressing roller 212 is fixed on the second mounting shaft 211.
[0046] Specifically, the second pressing roller 212 is made of high-quality alloy tool steel, and is processed by forging, carburizing, etc. to optimize the crystal structure inside the material and strengthen the surface material hardness, thereby improving the rigidity and fatigue resistance of the second pressing roller 212.
[0047] In order to further optimize the above technical scheme, the second transmission mechanism 22 includes a second drive motor 221, a driving wheel 222, a power transmission shaft 223 and a driven wheel 224. The mounting end of the second drive motor 221 is fixed on the side of the second support plate 23 close to the discharge port 8; the driving wheel 222 is fixed on the output end of the second drive motor 221; the power transmission shaft 223 is rotatably connected to the side of the second support plate 23 close to the feed port 7 through a support seat 225; the driven wheel 224 is fixedly sleeved on one end of the power transmission shaft 223 and meshed with the driving wheel 222. A tooth pattern 1 2231 is provided on the circumferential side of the other end of the power transmission shaft 223, and a tooth pattern 2 2111 is provided on the other end of the second mounting shaft 211, and the tooth pattern 1 2231 is meshed with the tooth pattern 2111.
[0048] Specifically, a bearing is respectively provided at both ends of the power transmission shaft 223, and the rotation connection of the power transmission shaft 223 is achieved through the bearings.
[0049] In order to further optimize the above technical solution, the shaping device 3 also includes a shaping bracket 32 and four shaping support seats 33. The shaping bracket 32 is provided with four mounting grooves 34, and the four mounting grooves 34 are connected in a cross shape; each shaping support seat 33 is respectively arranged in the four mounting grooves 34, and is respectively rotatably connected with a roller shaft 35, and each roller shaft 35 is connected to a shaping roller 31 through a rolling bearing 37.
[0050] Specifically, the shaping roller 31, as the core part of the shaping device, is made of high-quality alloy tool steel, and is processed by forging, carburizing, etc. to optimize the crystal structure inside the material and strengthen the surface material hardness. The conductor size and surface roughness after shaping can well meet the needs.
[0051] In order to further optimize the above technical solution, it also includes a roller adjustment device 4. There are four roller adjustment devices 4, which are respectively located in the installation groove 34. Each roller adjustment device 4 includes an active inclined wedge 41 and a passive inclined wedge 42. The inclined surface of the active inclined wedge 41 contacts the inclined surface of the passive inclined wedge 42. The active inclined wedge 41 is provided with an adjustment threaded hole, and an adjustment screw 43 is threadedly connected in the adjustment threaded hole; the active inclined wedge 41 is also provided with a long hole, and the passive inclined wedge 42 is provided with a limiting hole. A limiting rod 44 is inserted in the long hole and the limiting hole.
[0052] Specifically, the passive wedge 42 in the secondary pressing device 2 is fixed to a surface of the second mounting seat 213 away from the second pressing roller 212 .
[0053] The passive wedge 42 in the shaping device 3 is fixed to a surface of the shaping support seat 33 away from the shaping roller 31 .
[0054] When it is necessary to drive the second pressing roller 212 or the shaping roller 31 to move toward the position where the center conductor is located, it is only necessary to rotate the adjusting screw 43. Since the adjusting screw 43 itself does not move axially, it is possible to drive the active wedge 41 to move along the axial direction of the adjusting screw 43, thereby pushing the passive wedge 42 to move toward the position where the center conductor is located, thereby reducing the gap between the second pressing rollers 212 or the shaping rollers 31. If the gap between the second pressing rollers 212 or the shaping rollers 31 is required, it is only necessary to rotate the adjusting screw 43 in the opposite direction. When the conductor passes through the second pressing rollers 212 or the shaping rollers 31, the second pressing rollers 212 or the shaping rollers 31 can be pushed to move outward, thereby increasing the gap between each second pressing roller 212 or the shaping rollers 31.
[0055] In addition, a long hole is provided on the active wedge 41, and a limiting hole is provided on the passive wedge 42. The diameter of the long hole is larger than that of the limiting hole, and the axial directions of the long hole and the limiting hole are both Figure 6In addition, a limiting rod 44 is provided in the long hole and the limiting hole, and the purpose of the limiting rod 44 is to enable the passive wedge 42 to move only along the axial direction of the limiting rod 44.
[0056] It should be noted here that even when adjusting the position of the second pressing roller 21, due to the small size of the adjustment required, the gear 1 2231 on the power transmission shaft 223 and the gear 2 2111 on the second installation shaft 211 will not be relatively disengaged, thereby achieving normal power transmission between the power transmission shaft 223 and the second installation shaft 211.
[0057] In addition, the second mounting seat 213 and the shaping support seat 33 are also provided with a measuring rod, and a micrometer 45 is provided on the outside of the molding machine body 6. The measuring end of the micrometer 45 can be against the measuring rod, so that the specific position of the second pressing roller 212 or the shaping roller 31 can be monitored in real time.
[0058] In order to further optimize the above technical solution, a straightening guide device 5 is provided between the primary pressing device 1 and the secondary pressing device 2 and at the discharge port 8. The straightening guide device 5 includes a plurality of vertical straightening roller groups 51 and a plurality of horizontal straightening rollers 52. The vertical straightening roller groups 51 and the horizontal straightening rollers 52 are alternately arranged, and each vertical straightening roller group 51 includes two vertical rollers.
[0059] Specifically, the number of horizontal straightening rollers 52 and vertical straightening roller groups 51 in the straightening guide device 5 between the primary pressing device 1 and the secondary pressing device 2 is different from that in the straightening guide device 5 provided at the discharge port 8. Three horizontal straightening rollers 52 and two groups of vertical straightening roller groups 51 are provided in the straightening guide device 5 between the primary pressing device 1 and the secondary pressing device 2 to ensure that the conductor enters the correct position. The number of horizontal straightening rollers 52 and vertical straightening roller groups 51 in the straightening guide device 5 provided at the discharge port 8 is greater than that of the horizontal straightening rollers 52 and vertical straightening roller groups 51 in the straightening guide device 5 between the primary pressing device 1 and the secondary pressing device 2, and the specific number can be adjusted according to actual needs.
[0060] Specifically, in addition, the horizontal straightening roller 52 and the vertical straightening roller set 51 are fixed to the bottom plate by screws, and the screw connection facilitates the adjustment of the positions of the horizontal straightening roller 52 and the vertical straightening roller set 51. In addition, the roller parts of the horizontal straightening roller 52 and the vertical roller are hard plastic rollers with rolling bearings installed inside, which can not only play the role of straightening the conductor, but also protect the conductor surface from damage.
[0061] In order to further optimize the above technical solution, the molding machine body 6 includes a front fixed plate 61, a rear fixed plate 62 and a support base 63, the feed port 7 is arranged on the front fixed plate 61, the discharge port 8 is arranged on the rear fixed plate 62, and the front fixed plate 61, the rear fixed plate 62 and the second support plate 23 are all fixed on the support base 63.
[0062] In order to further optimize the above technical solution, a water injection hole 2131 is provided on the side wall of the second mounting seat 213, and a ring-shaped water injection groove 2132 is provided on the inner wall of the second mounting seat 213. The water injection hole 2131 is connected to the water outlet of the water reservoir through an injection pipe, and a water injection pump is provided on the water injection pipe. A filtering device is provided at the water outlet of the water reservoir, and the water inlet of the water reservoir is connected to the water receiving tank through a return pipe, and a return pipe is provided with a return pump. The water receiving tank is located at the bottom of the molding machine body 6.
[0063] In actual use, the water in the water reservoir flows to the water injection hole 2131 through the water injection pump and the water injection pipe, and the high-pressure water flows into the water injection tank 2132 through the water injection hole 2131, and the copper sleeve sliding bearing is flushed by the water in the water injection hole 2131 and the water injection tank 2132. The sewage after flushing falls downward and falls into the water receiving tank in the support base, and the water in the water receiving tank flows into the water reservoir through the return pipe and the return water pump, thereby forming a complete water circulation process.
[0064] The use method and working principle of the present invention are:
[0065] In actual use, the conductor is put in from the feed port 7, and the first drive motor 121 is started. At the same time, through the cooperation between the main gear 1221 and the two slave gears 1223 and the two transmission shafts 1222, and the first driven gear 123 is installed at the position close to each other by the first installation shaft 1112, so that the two sets of three-roller centering pressing mechanisms 11 can be driven to rotate at the same time. The rotating first pressing roller 1113 can not only drive the conductor to be transported in the direction of the secondary pressing device 2, but also press the conductor, perform preliminary extrusion and compression on the conductor, and preliminarily press it into a shape similar to an ellipse. The conductor after the primary pressing device 1 enters the secondary pressing device 2 again, and by starting the four second drive motors 221 at the same time, through the transmission between the driving wheel 222, the power transmission shaft 223 and the driven wheel 224, the four second pressing rollers 212 can simultaneously perform a second pressing on the conductor, and press the conductor into a shape similar to a square. Finally, after being shaped by the four shaping rollers 31 , the approximately square conductor is shaped and pressed into a square and is transported out from the discharge port 8 .
[0066] Specifically, the cross-sectional change of the conductor from the feed port 7 to the discharge port 8 can be referred to Fig.11 shown.
[0067] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.
[0068] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A CS outer coil superconducting conductor forming machine, characterized in that: include: A molding machine body (6), wherein a feed port (7) and a discharge port (8) are respectively provided on both sides of the molding machine body (6), and a primary pressing device (1), a secondary pressing device (2) and a shaping device (3) are sequentially arranged in the molding machine body (6) along the direction from the feed port (7) to the discharge port (8); The primary pressing device (1) comprises two groups of three-roller centering pressing mechanisms (11) and a first transmission mechanism (12); the two groups of the three-roller centering pressing mechanisms (11) are respectively installed on both sides of a first support plate (13); each group of the three-roller centering pressing mechanisms (11) comprises three first pressing roller assemblies (111); the three first pressing roller assemblies (111) are rotatably abutted at one end close to each other and surround a first forming hole (14); a first through hole is provided on the first support plate (13) corresponding to the first forming hole (14); the output end of the first transmission mechanism (12) is respectively connected to the input end of the two groups of the three-roller centering pressing mechanisms (11) in a transmission manner; The secondary pressing device (2) comprises four second pressing roller assemblies (21) and a second transmission mechanism (22); the four second pressing roller assemblies (21) are mounted on a second support plate (23) in a cross shape, and a second forming hole is formed in the middle; a second through hole is opened on the second support plate corresponding to the second forming hole; the number of the second transmission mechanisms (22) is four, and the power output ends thereof are correspondingly connected to the power input end of each second pressing roller assembly (21) for transmission; The shaping device (3) comprises four shaping rollers (31), and the four shaping rollers (31) are all mounted on the second support plate (23). One ends of the four shaping rollers (31) are close to each other to form a third shaping hole (36) corresponding to the second through hole.
2. A CS outer coil superconducting conductor forming machine according to claim 1, characterized in that: Each of the first pressing roller assemblies (111) comprises a first mounting seat (1111), a first mounting shaft (1112) and a first pressing roller (1113); the first mounting seat (1111) is mounted on the first support plate (13), and a mounting cavity is provided on the first mounting seat (1111); both ends of the first mounting shaft (1112) are rotatably connected to the first mounting seat (1111), and the ends close to each other are rotatably abutted; the first pressing roller (1113) is located in the mounting cavity and is fixedly connected to the first mounting shaft (1112); one end of each of the first pressing rollers (1113) forms a first forming hole (14).
3. A CS outer coil superconducting conductor forming machine according to claim 2, characterized in that: The first transmission mechanism (12) comprises a first driving motor (121), a transmission gear (122) and a first driven gear (123); the mounting end of the first driving motor (121) is fixed to the upper part of the first supporting plate (13); the transmission gear (122) comprises a main gear (1221), a transmission shaft (1222) and a driven gear (1223); the main gear (1221) is fixed to the output shaft of the first driving motor (121); the transmission shaft (1222) is two in number, and one end of each of the three-roller centering pressing mechanisms (11) is connected to the first driven gear (123); The first mounting shaft (1112) is connected in transmission with the first mounting shaft (1112); there are two slave gears (1223), which are respectively fixed on the transmission shaft (1222) and meshed with the main gear (1221); each of the first mounting shafts (1112) connected in transmission with the transmission shaft (1222) has a first driven gear (123) fixed on both sides of the first pressing roller (1113) corresponding to the first mounting shaft (1112), and the first driven gear (123) is fixed on the first mounting shaft (1112) connected in transmission with the transmission shaft (1222) and meshed with each other.
4. A CS outer coil superconducting conductor forming machine according to claim 1, characterized in that: Each of the second pressing roller assemblies (21) comprises a second mounting seat (213), a second mounting shaft (211) and a second pressing roller (212); the second mounting seat (213) is vertically mounted on a side of the second support plate (23) close to the feed port (7); one end of the second mounting shaft (211) is vertically rotatably connected to the second mounting seat; and the second pressing roller (212) is fixed on the second mounting shaft (211).
5. A CS outer coil superconducting conductor forming machine according to claim 4, characterized in that: The second transmission mechanism (22) comprises a second driving motor (221), a driving wheel (222), a power transmission shaft (223) and a driven wheel (224); the mounting end of the second driving motor (221) is fixed to a side of the second support plate (23) close to the material outlet (8); the driving wheel (222) is fixed to the output end of the second driving motor (221); the power transmission shaft (223) is rotatably connected to a side of the second support plate (23) close to the material inlet (7) through a support seat (225); the driven wheel (224) is fixedly sleeved on one end of the power transmission shaft (223) and meshed with the driving wheel (222); a tooth pattern 1 (2231) is provided on the circumference of the other end of the power transmission shaft (223); a tooth pattern 2 (2111) is provided on the other end of the second mounting shaft (211); the tooth pattern 1 (2231) and the tooth pattern 2 (2111) are meshed.
6. A CS outer coil superconducting conductor forming machine according to claim 1, characterized in that: The shaping device (3) further comprises a shaping bracket (32) and four shaping support seats (33); the shaping bracket (32) is provided with four mounting grooves (34), and the four mounting grooves (34) are connected in a cross shape; each shaping support seat (33) is respectively arranged in the four mounting grooves (34) and is rotatably connected to a roller shaft (35) respectively; each roller shaft (35) is connected to a shaping roller (31) via a rolling bearing (37).
7. A CS outer coil superconducting conductor forming machine according to claim 6, characterized in that: The invention also comprises a roller adjustment device (4), wherein the number of the roller adjustment devices (4) is four and they are respectively located in the installation groove (34), each of the roller adjustment devices (4) comprises an active inclined wedge (41) and a passive inclined wedge (42), the inclined surface of the active inclined wedge (41) contacts the inclined surface of the passive inclined wedge (42), the active inclined wedge (41) is provided with an adjustment threaded hole, and an adjustment screw (43) is threadedly connected in the adjustment threaded hole; the active inclined wedge (41) is also provided with a long hole, and the passive inclined wedge (42) is provided with a limiting hole, and a limiting rod (44) is inserted in the long hole and the limiting hole.
8. A CS outer coil superconducting conductor forming machine according to claim 1, characterized in that: A straightening guide device (5) is provided between the primary pressing device (1) and the secondary pressing device (2) and at the discharge port (8), wherein the straightening guide device (5) comprises a plurality of vertical straightening roller groups (51) and a plurality of horizontal straightening rollers (52), wherein the vertical straightening roller groups (51) and the horizontal straightening rollers (52) are arranged alternately, and each of the vertical straightening roller groups (51) comprises two vertical rollers.
9. A CS outer coil superconducting conductor forming machine according to claim 1, characterized in that: The molding machine body (6) comprises a front fixing plate (61), a rear fixing plate (62) and a support base (63); the feed port (7) is arranged on the front fixing plate (61); the discharge port (8) is arranged on the rear fixing plate (62); the front fixing plate (61), the rear fixing plate (62) and the second support plate (23) are all fixed on the support base (63).
10. A CS outer coil superconducting conductor forming machine according to claim 4, characterized in that: A water injection hole (2131) is provided on the side wall of the second mounting seat (213), and a ring-shaped water injection groove (2132) is provided on the inner wall of the second mounting seat (213). The water injection hole (2131) is connected to the water outlet of the water reservoir through a water injection pipe, and a water injection pump is provided on the water injection pipe. A filtering device is provided at the water outlet of the water reservoir. The water inlet of the water reservoir is connected to the water receiving tank through a return pipe, and a return pipe is provided with a return pump. The water receiving tank is located at the bottom of the molding machine body (6).
Citation Information
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