Automatic assembly equipment for selenium drum waste powder bin
By designing automated assembly equipment, using vibration discs, conveying mechanisms and clamping mechanisms, efficient assembly of the toner cartridge waste powder bin and copper sleeve end cap is achieved, solving the problem of low manual assembly efficiency and realizing automated assembly line production.
Patent Information
- Application Number
- CN202411478503.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-01-10
AI Technical Summary
During the production process of existing toner cartridge processing boxes, due to the low manual assembly efficiency, the assembly efficiency of the waste powder bin and the end cap equipped with copper sleeves is affected.
Design an automatic assembly equipment for toner cartridge waste powder bin, including a vibration disc, a conveying mechanism, a clamping mechanism and a flip mechanism. Through intermittent conveying, positioning, clamping and flip operations, the precise docking of the copper sleeve and the end cap is achieved.
The assembly efficiency of the waste powder bin and the end cover installed with copper sleeve is improved, and the displacement and drop of the copper sleeve during clamping is avoided, and automated assembly line production is realized.
Smart Images

Figure CN119282651A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automated equipment, in particular to automated assembly equipment for a toner cartridge waste toner bin. Background Art
[0002] Automation refers to the process in which machines, equipment, systems or processes (including production and management processes) can automatically detect, process information, analyze and judge, and manipulate and control according to preset requirements without direct human or small human involvement, so as to achieve the expected goals. The realization of such automation has greatly improved production efficiency, reduced labor costs, and improved the accuracy and reliability of work. Automation equipment is an indispensable and important part of the automation system. They usually refer to large-scale complete sets of equipment that integrate advanced sensors, controllers and actuators, etc., and can automatically complete a series of complex operation tasks.
[0003] Toner cartridge, also known as processing box or imaging box, is divided into two types according to its composition: integrated processing box and split processing box. The integrated processing box has a powder bin and a waste toner bin. The powder bin contains toner and is also equipped with a developing roller. The developing roller is used to carry toner and supply toner to the photosensitive drum. The waste toner bin is equipped with a photosensitive drum and is also used to hold waste toner. A driving assembly for driving the photosensitive drum to rotate is installed at the end of the photosensitive drum. The processing box needs to support the driving assembly through the supporting parts on the end cover. The split processing box divides the powder bin and the waste toner bin into two independent products. When in use, the user combines the two.
[0004] Since the supporting components are susceptible to greater wear when the driving assembly transmits driving force during use of the processing box, a copper sleeve is installed in the supporting component on the end cover of the existing processing box to reduce the adverse effects of the driving assembly on the supporting component during operation.
[0005] In the production process of existing processing boxes, the processing boxes are usually assembled and formed by manual labor and equipment. In the process of docking the waste powder bin in the processing box with the end cover, the copper sleeve needs to be installed on the end cover first, and then the end cover is pushed to dock with the end of the waste powder bin. However, in this process, due to the manual labor and equipment, the production efficiency of the processing box will be affected by human factors. Summary of the invention
[0006] The purpose of the present invention is to further improve the assembly efficiency between the waste toner bin and the end cover equipped with a copper sleeve. Based on this, an automatic assembly device for the waste toner bin of a toner cartridge is now provided to solve the problems in the background technology.
[0007] To achieve the above object, the present invention provides the following technical solutions:
[0008] A toner cartridge waste powder bin automated assembly device comprises a base, a first vibration plate is mounted on the top of the base, a second feed ramp is arranged at one end of the first vibration plate, a fixed bracket is arranged below the end of the second feed ramp away from the first vibration plate, a second vibration plate is arranged on one side of the fixed bracket, a second cross slide is arranged between the second vibration plate and the fixed bracket, a conveying mechanism for intermittently conveying the end cover is arranged on the fixed bracket; a clamping mechanism for clamping the copper sleeve is arranged on the second cross slide.
[0009] On the basis of the above technical solution, the present invention also provides the following optional technical solution:
[0010] In an optional solution: a first cross slide for preliminarily flipping an end cover equipped with a copper sleeve is arranged at one end of the fixed bracket away from the second feed ramp, a supporting base plate fixedly connected to the second vibration plate, the first cross slide and the second cross slide is fixedly connected at the bottom end of the fixed bracket, a pressing mechanism for second positioning the end cover equipped with the copper sleeve is arranged on one side of the fixed bracket, the pressing mechanism is located at one end of the second cross slide away from the second feed ramp, and a mechanism for second flipping the end cover equipped with the copper sleeve is arranged on one side of the fixed bracket away from the pressing mechanism The turning mechanism and the pressing mechanism are both fixedly connected to the supporting bottom plate; the conveying mechanism includes: a connecting bracket installed at the top of the fixed bracket, one end of the connecting bracket is equipped with a cylinder for preliminarily positioning the end cover without a copper sleeve, a limiting guide plate fixedly connected to the fixed bracket is arranged below the cylinder, the limiting guide plate is located at one end of the second feed ramp, the limiting guide plate is in contact with the outer wall of the second feed ramp, and the bottom end of the second feed ramp is provided with a hydraulic push rod for driving the second feed ramp to rise and fall and forming a step with the end of the limiting guide plate.
[0011] In an optional scheme: the conveying mechanism also includes: a detection component arranged on the connecting bracket, the detection component is used to detect the position of the end cover; the detection component includes: an infrared transmitter installed at the end of the connecting bracket away from the cylinder, the infrared transmitter is located above one end of the limiting guide plate, an infrared receiver is arranged below the infrared transmitter, the infrared receiver is fixedly connected to the connecting bracket, the infrared receiver is located below one end of the limiting guide plate; a limiting component is arranged on the limiting guide plate, and the limiting component is used to guide and limit the movement of the end cover.
[0012] In an optional solution: the limiting component includes: a guide slot opened at the top of the limiting guide plate, one side of the top of the guide slot is fixedly connected to a limiting baffle, and the limiting baffle is located above the guide slot; a conveying component is provided on the side of the limiting guide plate away from the connecting bracket, and the conveying component is used for intermittent conveying of the end cover.
[0013] In an optional scheme: the conveying component includes: a movable slide plate arranged on the side of the limiting guide plate away from the connecting bracket, a plurality of movable push blocks are arranged at equal intervals laterally on the top of the movable slide plate, the plurality of movable push blocks are longitudinally slidably connected to the movable slide plate, one side of the plurality of movable push blocks is fixedly connected to a limiting card plate, the limiting card plate is located above the limiting guide plate, and the limiting card plate is located above the guide slide groove; a first pushing component is arranged on the movable slide plate, and the first pushing component is used to drive the movable push block to move back and forth in the direction of the cylinder.
[0014] In an optional scheme: the first pushing component includes: a plurality of pneumatic push rods installed at a laterally equidistant position at the top end of one side of the moving slide, the plurality of pneumatic push rods are located on the side of the plurality of moving push blocks away from the limiting clamping plate, and the output ends of the plurality of pneumatic push rods are respectively fixedly connected to the plurality of moving push blocks; a guide component is provided at the bottom end of the moving slide, and the guide component is used to guide the movement of the moving slide.
[0015] In an optional scheme: the guide assembly includes: a slide rail arranged under the movable slide, the slide rail is fixedly connected to the fixed bracket, two connecting slides are laterally equidistantly arranged on the outer wall of the fixed bracket, the two connecting slides are slidably sleeved on the outer wall of the slide rail, and the two connecting slides are fixedly connected to the movable slide; a second pushing assembly is arranged on the side of the movable slide away from the connecting bracket, and the second pushing assembly is used to drive the movable slide to move back and forth in the direction of the first cross slide.
[0016] In an optional scheme: the second pushing component includes: a servo motor arranged on the side of the moving slide away from the connecting bracket, the servo motor is fixedly connected to the fixed bracket, the output end of the servo motor is fixedly connected to a screw rod, the screw rod is rotatably connected to the fixed bracket through a rotating shaft, the outer wall of the screw rod is sleeved with a moving sleeve, the moving sleeve is threadedly connected to the screw rod, and the moving sleeve is fixedly connected to the moving slide.
[0017] In an optional solution: the clamping mechanism includes: a fixed block fixedly connected to the second cross slide, a pneumatic clamp is installed at the bottom end of the fixed block, a positioning rod is fixedly connected to the bottom end of the pneumatic clamp, and two clamp bodies are symmetrically arranged on the outer side of the positioning rod, and both of the two clamp bodies are slidably connected to the pneumatic clamp.
[0018] In an optional solution: the outer wall of the second vibration plate is fixedly connected with a first feed ramp, the first feed ramp is located below the second cross slide, and a waste toner bin is installed at one end of the flip mechanism away from the base.
[0019] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0020] 1. The present invention can intermittently convey the end cap through the conveying mechanism, and perform positioning operation on the end cap during the conveying process of the end cap, so that the copper sleeve can be accurately connected to the supporting component on the end cap under the cooperation of the second cross slide, the clamping mechanism and the pressing mechanism, thereby further improving the assembly efficiency of the waste powder bin and the end cap equipped with the copper sleeve.
[0021] 2. The present invention uses a clamping mechanism to position the copper sleeve by inserting it when clamping it, so as to avoid displacement and falling of the copper sleeve during the clamping process. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 The present invention is a schematic structural diagram of an automatic assembly device for a toner cartridge waste toner bin.
[0023] Figure 2 It is a schematic diagram of the connection structure between the limiting guide plate and the second feed ramp of the present invention.
[0024] Figure 3 It is a schematic diagram of the structure of a conveying mechanism in one embodiment of the present invention.
[0025] Figure 4 It is a schematic diagram of the explosion structure of the conveying mechanism in one embodiment of the present invention.
[0026] Figure 5 It is a schematic diagram of the bottom structure of the conveying mechanism in one embodiment of the present invention.
[0027] Figure 6 It is a schematic diagram of the structure of a detection component in one embodiment of the present invention.
[0028] Figure 7 It is a schematic diagram of the structure of a clamping mechanism in one embodiment of the present invention.
[0029] Notes on reference numerals: 1. base; 201. servo motor; 202. moving slide plate; 203. pneumatic push rod; 204. screw rod; 205. moving push block; 206. slide rail; 207. limit guide plate; 208. connecting slide; 209. limit baffle plate; 2010. limit card plate; 2011. guide slide groove; 2012. moving sleeve; 2013. cylinder; 2014. infrared receiver; 2015 , connecting bracket; 2016, infrared transmitter; 301, fixing block; 302, positioning rod; 303, clamping jaw body; 304, pneumatic clamping jaw; 4, first vibration plate; 5, waste powder bin; 6, second vibration plate; 7, first feed ramp; 8, supporting bottom plate; 9, second feed ramp; 10, fixing bracket; 11, turning mechanism; 12, first cross slide; 13, pressing mechanism; 14, second cross slide. DETAILED DESCRIPTION
[0030] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0031] In one embodiment, Figure 1-Figure 7As shown, an automatic assembly device for a toner cartridge waste toner bin comprises a base 1, a first vibration plate 4 is installed on the top of the base 1, a second feed ramp 9 is arranged at one end of the first vibration plate 4, a fixed bracket 10 is arranged below the end of the second feed ramp 9 away from the first vibration plate 4, a first cross slide 12 for preliminarily flipping an end cover equipped with a copper sleeve is arranged at the end of the fixed bracket 10 away from the second feed ramp 9, a second vibration plate 6 is arranged on one side of the fixed bracket 10, a second cross slide 14 is arranged between the second vibration plate 6 and the fixed bracket 10, and the bottom end of the fixed bracket 10 is fixedly connected to the second vibration plate 6, the first cross slide 12, and the second A support base plate 8 is fixedly connected to the cross slide 14, and a pressing mechanism 13 for performing a second positioning of the end cover equipped with a copper sleeve is arranged on one side of the fixed bracket 10. The pressing mechanism 13 is located at the end of the second cross slide 14 away from the second feed ramp 9, and a flipping mechanism 11 for performing a second flipping of the end cover equipped with the copper sleeve is arranged on the side of the fixed bracket 10 away from the pressing mechanism 13. The flipping mechanism 11 and the pressing mechanism 13 are both fixedly connected to the support base plate 8, and the outer wall of the second vibrating disk 6 is fixedly connected to the first feed ramp 7, and the first feed ramp 7 is located below the second cross slide 14. A waste powder bin 5 is installed at the end of the flipping mechanism 11 away from the base 1, which is convenient for use. By using the automatic assembly equipment of the toner cartridge waste toner bin 5, the end cover is installed to the waste toner bin 5, and a conveying mechanism for intermittently conveying the end cover is arranged on the fixed bracket 10; the conveying mechanism comprises: a connecting bracket 2015 installed at the top of the fixed bracket 10, and a cylinder 2013 for preliminary positioning of the end cover not equipped with a copper sleeve is installed at one end of the connecting bracket 2015, and a limiting rod is fixedly connected to the output end of the cylinder 2013, and a limiting guide plate 207 fixedly connected to the fixed bracket 10 is arranged below the cylinder 2013, and the limiting guide plate 207 is located at one end of the second feed ramp 9, and the limiting guide plate 207 contacts the outer wall of the second feed ramp 9, The bottom end of the second feed ramp 9 is provided with a hydraulic push rod for driving the second feed ramp 9 to rise and fall and form a step with the end of the limit guide plate 207. The output end of the hydraulic push rod is fixedly connected to the second feed ramp 9, and the hydraulic push rod is fixedly connected to the base 1; the second cross slide 14 is provided with a clamping mechanism for clamping the copper sleeve, and the first cross slide 12 is provided with the same clamping mechanism as the second cross slide 14. Through the same clamping mechanism on the first cross slide 12 and the second cross slide 14, the parts can be of universal models, thereby effectively reducing the cost required for the equipment, and the first cross slide 12 is installed with a driving motor for driving the clamping mechanism to rotate.
[0032] In this embodiment, the first vibration plate 4 and the second vibration plate 6 are started synchronously during use. At this time, the first vibration plate 4 can transport the end covers one by one through the second feeding ramp 9, and at the same time, the second vibration plate 6 can transport the copper sleeves one by one through the first feeding ramp 7; in this process, the copper sleeve can be clamped by the clamping mechanism, and at this time, the copper sleeve can be transported by the clamping mechanism through the second cross slide 14, and at the same time, the second feeding ramp 9 is driven to rise and fall by the hydraulic push rod. During the lifting process of the second feeding ramp 9, the second feeding ramp 9 is driven by the second feeding ramp. The step formed by the descending material ramp 9 and the limit guide plate 207 blocks the subsequent end caps, thereby effectively controlling the feeding speed of the end caps and performing preliminary positioning on the end caps without copper sleeves installed; then the end caps can be intermittently conveyed by the conveying mechanism, and at the same time, the clamping mechanism is driven by the second cross slide 14, so that multiple copper sleeves can be docked with multiple end caps one by one, and then the copper sleeves are pressed by the pressing mechanism 13, and the end caps with copper sleeves installed are positioned for the second time, so that the copper sleeves can be installed on the end caps; when the end caps move When it reaches the bottom of the first cross slide 12, the first cross slide 12 is started to clamp the copper sleeve on the end cover with the copper sleeve through the clamping mechanism, and then the first cross slide 12 places the end cover with the copper sleeve inside the top of the flipping mechanism 11 through the clamping mechanism. In this process, the clamping mechanism can be driven to rotate by the driving motor, so that the clamping mechanism can transport the end cover with the copper sleeve while rotating the copper sleeve and the end cover, so that the end cover with the copper sleeve can be preliminarily flipped; then the flipping mechanism is started The mechanism 11 pushes the end cover with the copper sleeve to flip over, so that the end cover with the copper sleeve can be flipped for the second time until the end cover with the copper sleeve is docked with the end of the waste powder bin 5 under the push of the flipping mechanism 11. The flipping mechanism 11 can further reduce the space required for the end cover with the copper sleeve to dock with the waste powder bin 5, and then start the flipping mechanism 11 to reset. Thereafter, the above operation is repeated, so as to achieve the purpose of automatically assembling multiple toner cartridges in an assembly line manner, thereby further improving the efficiency of toner cartridge production.
[0033] In one embodiment, Figure 1-Figure 6As shown, the conveying mechanism also includes: a detection component arranged on the connecting bracket 2015, the detection component is used to detect the position of the end cover; the detection component includes: an infrared transmitter 2016 installed at the end of the connecting bracket 2015 away from the cylinder 2013, the infrared transmitter 2016 is located above one end of the limit guide plate 207, an infrared receiver 2014 is arranged below the infrared transmitter 2016, the infrared receiver 2014 is fixedly connected to the connecting bracket 2015, the infrared receiver 2014 is located below one end of the limit guide plate 207, the infrared receiver 2014 and the infrared transmitter 2016 and the hydraulic push rod are electrically connected to the external controller through wires. When the infrared receiver 2014 receives the infrared rays emitted by the infrared transmitter 2016 or fails to receive the infrared rays emitted by the infrared transmitter 2016, the external controller can control the push rod to drive the second feed ramp 9 to rise and fall stably, so that the end of the second feed ramp 9 can form a step with the cooperation of the limiting guide plate 207, and the unloading speed of the end cover can be controlled by blocking the limiting guide plate 207; a limiting component is arranged on the limiting guide plate 207, and the limiting component is used to guide and limit the movement of the end cover.
[0034] In one embodiment, Figure 1-Figure 5 As shown, the limiting component includes: a guide slot 2011 opened at the top of the limiting guide plate 207, one side of the top of the guide slot 2011 is fixedly connected to a limiting baffle 209, the limiting baffle 209 is located above the guide slot 2011, and the end cover can be moved and limited by the mutual cooperation between the guide slot 2011 and the limiting baffle 209; a conveying component is arranged on the side of the limiting guide plate 207 away from the connecting bracket 2015, and the conveying component is used for intermittently conveying the end cover.
[0035] In one embodiment, Figure 2-Figure 5 As shown, the conveying component includes: a moving slide 202 arranged on the side of the limiting guide plate 207 away from the connecting bracket 2015, a plurality of moving push blocks 205 are arranged at equal intervals laterally on the top of the moving slide 202, the plurality of moving push blocks 205 are all connected to the moving slide 202 for longitudinal sliding, a limiting card plate 2010 is fixedly connected to one side of the plurality of moving push blocks 205, the limiting card plate 2010 is located above the limiting guide plate 207, the limiting card plate 2010 is located above the guide slide groove 2011, a supporting component is formed on the top of the end cover, a positioning sleeve groove for sleeve-connecting the supporting component is provided at the position where the limiting card plate 2010 and the supporting component are connected, and the limiting card plate 2010 can limit the end cover through the mutual cooperation of the supporting component and the positioning sleeve groove; a first pushing component is arranged on the moving slide 202, and the first pushing component is used to drive the moving push block 205 to move back and forth in the direction of the cylinder 2013.
[0036] In one embodiment, Figure 2-Figure 5As shown, the first pushing component includes: a plurality of pneumatic push rods 203 installed at equal intervals laterally on the top of one side of the moving slide 202, the plurality of pneumatic push rods 203 are all located on the side of the plurality of moving push blocks 205 away from the limiting clamp 2010, and the output ends of the plurality of pneumatic push rods 203 are respectively fixedly connected to the plurality of moving push blocks 205; a guide component is provided at the bottom end of the moving slide 202, and the guide component is used to guide the moving slide 202.
[0037] In one embodiment, Figure 2-Figure 5 As shown, the guide assembly includes: a slide rail 206 arranged below the movable slide 202, the slide rail 206 is fixedly connected to the fixed bracket 10, and two connecting slides 208 are equidistantly arranged laterally on the outer wall of the fixed bracket 10, and the two connecting slides 208 are both slidably sleeved on the outer wall of the slide rail 206, and the two connecting slides 208 are both fixedly connected to the movable slide 202, and the connecting slides 208 can be slidably guided by the slide rail 206; a second pushing assembly is arranged on the side of the movable slide 202 away from the connecting bracket 2015, and the second pushing assembly is used to drive the movable slide 202 to move back and forth in the direction of the first cross slide 12.
[0038] In one embodiment, Figure 2-Figure 5 As shown, the second pushing component includes: a servo motor 201 arranged on the side of the moving slide 202 away from the connecting bracket 2015, the servo motor 201 is fixedly connected to the fixed bracket 10, the output end of the servo motor 201 is fixedly connected with a screw rod 204, the screw rod 204 is rotatably connected to the fixed bracket 10 through a rotating shaft, the outer wall of the screw rod 204 is sleeved with a moving sleeve 2012, the moving sleeve 2012 is threadedly connected to the screw rod 204, the moving sleeve 2012 is fixedly connected to the moving slide 202, the screw rod 204 is driven by the servo motor 201 to rotate forward and reverse, so that the moving slide 202 can reciprocate under the drive of the screw rod 204 through the moving sleeve 2012.
[0039] In one embodiment, Figure 1-Figure 7 As shown, the clamping mechanism includes: a fixed block 301 fixedly connected to the second cross slide 14, a pneumatic clamp 304 is installed at the bottom end of the fixed block 301, a positioning rod 302 is fixedly connected to the bottom end of the pneumatic clamp 304, two clamp bodies 303 are symmetrically arranged on the outer side of the positioning rod 302, and the two clamp bodies 303 are both slidably connected to the pneumatic clamp 304. The positioning rod 302 can make the two clamp bodies 303 insert and position the copper sleeve by inserting when clamping the copper sleeve, so as to avoid the copper sleeve from being displaced and falling during the clamping process.
[0040] The above embodiment discloses an automatic assembly device for a toner cartridge waste powder bin, wherein the first vibration plate 4 and the second vibration plate 6 are started synchronously when in use, and the first vibration plate 4 can transport the end caps one by one through the second feed ramp 9, and the second vibration plate 6 can transport the copper sleeves one by one through the first feed ramp 7; in this process, one end cap slides along the inner wall of the second feed ramp 9 into the inner cavity of the guide slot 2011 under the pressure of the next end cap, and when one end cap moves between the infrared receiver 2014 and the infrared transmitter 2016, at this time Since the infrared rays emitted by the infrared transmitter 2016 are blocked by the end cover, the infrared receiver 2014 cannot receive the infrared rays. Therefore, the external controller receives the signals transmitted by the infrared receiver 2014 and the infrared transmitter 2016 through the wire. At this time, the external controller controls the hydraulic push rod through the wire to drive the second feed ramp 9 to descend, so that the port of the second feed ramp 9 and the port of the guide chute 2011 can be misaligned, so that the end of the second feed ramp 9 can form a step by cooperating with the limit guide plate 207. At this time, the next end cover is on the limit guide plate 207. The outer wall of the first material feeding ramp 7 stops moving, thereby controlling the feeding speed of the end cap; at the same time, a copper sleeve is squeezed by the next copper sleeve and slides along the inner wall of the first material feeding ramp 7 to the bottom of the second cross slide 14. At this time, the second cross slide 14 pushes the pneumatic clamp 304 to descend through the fixed block 301, and at the same time, the pneumatic clamp 304 is started to drive the two clamp bodies 303 to move in the opposite direction, so that the two clamp bodies 303 and the positioning rod 302 are separated from each other, and then the positioning rod 302 is inserted into the inner cavity of a copper sleeve by descending, and then the pneumatic clamp 30 is started. 4 can drive the two clamping claw bodies 303 to squeeze the outer wall of the copper sleeve, so as to clamp the copper sleeve; then start the multiple pneumatic push rods 203 to push the multiple moving push blocks 205 to move respectively, at this time, the limit card plate 2010 moves to the top of the guide slide groove 2011 under the push of the moving push block 205, and at the same time, a limit card plate 2010 is sleeved on a support component on an end cover through the positioning sleeve groove, and at this time, the support component stops moving under the obstruction of the outer wall of the limit baffle 209, so as to realize the preliminary positioning of the end cover without the copper sleeve installed;Then start the servo motor 201 to drive the screw rod 204 to rotate. At this time, the movable sleeve 2012 is connected to the screw rod 204 through a thread, and drives the movable slide 202 to move. At the same time, the connecting slide 208 slides along the outer wall of the slide rail 206 driven by the movable slide 202. At this time, the pneumatic push rod 203 and the movable push block 205 are moved by the movable slide 202. At the same time, the limit card plate 2010 is driven by the movable push block 205 to drive the end cover to move through the supporting component, so that the end cover without the copper sleeve can be limited and transported. When an end cover is displaced with the infrared transmitter 2016 and the infrared receiver 2014 through movement, the infrared receiver 2014 receives the infrared rays. At the same time, the external controller controls the hydraulic push rod through the wire to drive the second feed ramp 9 to reset, so that the next end cover located inside the second feed ramp 9 can move to the inner cavity of the guide slide groove 2011; when an end cover moves to the bottom of the cylinder 2013 under the drive of the mobile push block 205, the servo motor 201 is stopped at this time, and the cylinder 2013 is started to push the limit rod into the hole groove of an end cover, and the pneumatic push rod 203 is started to drive the mobile push block 205 to reset. At this time, the limit clamping plate 2010 is separated from the supporting component under the drive of the mobile push block 205, and then the second cross slide 14 can make the clamp body 303 drive the copper sleeve to move to the top of an end cover through the fixed block 301, and then the second cross slide 14 is The pneumatic clamp 304 is pushed down by the fixed block 301 until the copper sleeve is sleeved on the supporting component on the end cover under the push of the positioning plug rod 302 and the clamp body 303, so that the copper sleeve and the end cover can be initially connected; then the servo motor 201 is started to drive the screw rod 204 to rotate in the opposite direction, so that the movable slide plate 202 can be reset through the movable sleeve 2012 under the drive of the screw rod 204, and the cylinder 2013 is started to reset the limit plug rod, so that the limit plug rod and the end cover can be separated from each other, and then the above operation is repeated, so that multiple end covers can be intermittently transported, and multiple copper sleeves can be connected with multiple end covers one by one; when an end cover is driven by the limit card plate 2010, it drives the copper sleeve to move to the pressing mechanism 13, the pressing mechanism 13 is started to press the copper sleeve, and the end cover with the copper sleeve is positioned for the second time, so that the copper sleeve can be installed on the end cover. After that, the end cover is driven by the limit clamping plate 2010 to move to the bottom of the first cross slide 12, and the first cross slide 12 is started to clamp the copper sleeve on one end cover through the clamping mechanism. Then, the first cross slide 12 places the end cover with the copper sleeve inside the top of the flipping mechanism 11 through the clamping mechanism. In this process, the clamping mechanism can be driven to rotate by the driving motor, so that the clamping mechanism can transport the end cover with the copper sleeve and rotate the copper sleeve and the end cover at the same time, so that the end cover with the copper sleeve can be preliminarily flipped.Then, the flip mechanism 11 is started to push the end cover with the copper sleeve to flip until the end cover with the copper sleeve is connected with the end of the waste toner bin 5 under the push of the flip mechanism 11. At this time, the end cover with the copper sleeve can be flipped for the second time. The flipping structure of the flip mechanism 11 can further reduce the space required when the end cover with the copper sleeve is connected with the waste toner bin 5. Then, the flip mechanism 11 is started to reset. After that, the above operation is repeated to achieve the purpose of automatically assembling multiple toner cartridges in an assembly line manner, thereby further improving the efficiency of toner cartridge production. ;
[0041] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. An automatic assembly device for a toner cartridge waste toner bin, comprising a base (1), a first vibration disk (4) being installed at the top of the base (1), a second feed ramp (9) being arranged at one end of the first vibration disk (4), a fixed bracket (10) being arranged below the end of the second feed ramp (9) away from the first vibration disk (4), a second vibration disk (6) being arranged at one side of the fixed bracket (10), a second cross slide (14) being arranged between the second vibration disk (6) and the fixed bracket (10), characterized in that: The fixed bracket (10) is provided with a conveying mechanism for intermittently conveying the end cover; and the second cross slide (14) is provided with a clamping mechanism for clamping the copper sleeve.
2. The automatic assembly equipment for toner cartridge waste toner bin according to claim 1, characterized in that: A first cross slide (12) for performing preliminary flipping of an end cover equipped with a copper sleeve is arranged at one end of the fixed bracket (10) away from the second feed ramp (9); a supporting base plate (8) fixedly connected to the second vibration plate (6), the first cross slide (12) and the second cross slide (14) is fixedly connected at the bottom end of the fixed bracket (10); a pressing mechanism (13) for performing a second positioning of the end cover equipped with the copper sleeve is arranged at one side of the fixed bracket (10); the pressing mechanism (13) is located at one end of the second cross slide (14) away from the second feed ramp (9); a flipping mechanism (11) for performing a second flipping of the end cover equipped with the copper sleeve is arranged at one side of the fixed bracket (10) away from the pressing mechanism (13); the flipping mechanism (11) and the pressing mechanism (13) are both fixedly connected to the supporting base plate (8); The conveying mechanism comprises: a connecting bracket (2015) installed at the top of a fixed bracket (10); a cylinder (2013) for preliminarily positioning an end cover not equipped with a copper sleeve is installed at one end of the connecting bracket (2015); a limiting guide plate (207) fixedly connected to the fixed bracket (10) is arranged below the cylinder (2013); the limiting guide plate (207) is located at one end of a second feeder inclined rail (9); the limiting guide plate (207) is in contact with an outer wall of the second feeder inclined rail (9); and a hydraulic push rod for driving the second feeder inclined rail (9) to rise and fall to form a step with the end of the limiting guide plate (207) is arranged at the bottom end of the second feeder inclined rail (9).
3. The automatic assembly equipment for toner cartridge waste toner bin according to claim 2, characterized in that: The conveying mechanism further comprises: a detection component arranged on the connecting bracket (2015), the detection component being used to detect the position of the end cover; The detection component comprises: an infrared transmitter (2016) installed at one end of the connecting bracket (2015) away from the cylinder (2013), the infrared transmitter (2016) being located above one end of the limiting guide plate (207), an infrared receiver (2014) being arranged below the infrared transmitter (2016), the infrared receiver (2014) being fixedly connected to the connecting bracket (2015), and the infrared receiver (2014) being located below one end of the limiting guide plate (207); The limiting guide plate (207) is provided with a limiting component, and the limiting component is used to guide and limit the movement of the end cover.
4. The automatic assembly equipment for toner cartridge waste toner bin according to claim 3, characterized in that: The limiting assembly comprises: a guide slot (2011) provided at the top of the limiting guide plate (207); a limiting baffle (209) is fixedly connected to one side of the top of the guide slot (2011); and the limiting baffle (209) is located above the guide slot (2011); A conveying assembly is provided on the side of the limiting guide plate (207) away from the connecting bracket (2015), and the conveying assembly is used to intermittently convey the end cover.
5. The automatic assembly equipment for toner cartridge waste toner bin according to claim 4, characterized in that: The conveying assembly comprises: a moving slide (202) arranged on a side of the limiting guide plate (207) away from the connecting bracket (2015); a plurality of moving push blocks (205) are arranged at equal intervals in the transverse direction on the top of the moving slide (202); the plurality of moving push blocks (205) are longitudinally slidably connected to the moving slide (202); one side of the plurality of moving push blocks (205) is fixedly connected to a limiting card plate (2010); the limiting card plate (2010) is located above the limiting guide plate (207); and the limiting card plate (2010) is located above the guide slot (211); The movable slide plate (202) is provided with a first pushing component, and the first pushing component is used to drive the movable push block (205) to move back and forth in the direction of the cylinder (2013).
6. The automatic assembly equipment for toner cartridge waste toner bin according to claim 5, characterized in that: The first pushing assembly comprises: a plurality of pneumatic push rods (203) installed at equal intervals laterally on the top of one side of the moving slide plate (202); the plurality of pneumatic push rods (203) are all located on a side of the plurality of moving push blocks (205) away from the limiting clamping plate (2010); and the output ends of the plurality of pneumatic push rods (203) are respectively fixedly connected to the plurality of moving push blocks (205); A guide component is provided at the bottom end of the movable slide plate (202), and the guide component is used to guide the movable slide plate (202) to move.
7. The automatic assembly equipment for toner cartridge waste toner bin according to claim 6, characterized in that: The guide assembly comprises: a slide rail (206) arranged below the movable slide plate (202), the slide rail (206) being fixedly connected to the fixed bracket (10), the outer wall of the fixed bracket (10) being laterally equidistantly provided with two connecting slides (208), the two connecting slides (208) being slidably sleeved on the outer wall of the slide rail (206), and the two connecting slides (208) being fixedly connected to the movable slide plate (202); A second pushing component is provided on a side of the movable slide (202) away from the connecting bracket (2015), and the second pushing component is used to drive the movable slide (202) to move back and forth in the direction of the first cross slide (12).
8. The automatic assembly equipment for toner cartridge waste toner bin according to claim 7, characterized in that: The second pushing component comprises: a servo motor (201) arranged on a side of the moving slide (202) away from the connecting bracket (2015); the servo motor (201) is fixedly connected to the fixed bracket (10); the output end of the servo motor (201) is fixedly connected to a screw rod (204); the screw rod (204) is rotatably connected to the fixed bracket (10) via a rotating shaft; the outer wall of the screw rod (204) is sleeved with a moving sleeve (2012); the moving sleeve (2012) is threadedly connected to the screw rod (204); and the moving sleeve (2012) is fixedly connected to the moving slide (202).
9. The automatic assembly equipment for toner cartridge waste toner bin according to claim 1, characterized in that: The clamping mechanism comprises: a fixed block (301) fixedly connected to the second cross slide (14); a pneumatic clamp (304) is installed at the bottom end of the fixed block (301); a positioning rod (302) is fixedly connected to the bottom end of the pneumatic clamp (304); two clamp bodies (303) are symmetrically arranged on the outer side of the positioning rod (302); and both of the two clamp bodies (303) are slidably connected to the pneumatic clamp (304).
10. The automatic assembly equipment for toner cartridge waste toner bin according to claim 2, characterized in that: The outer wall of the second vibration plate (6) is fixedly connected to a first feed ramp (7), the first feed ramp (7) is located below the second cross slide (14), and a waste powder bin (5) is installed at one end of the flip mechanism (11) away from the base (1).
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CN120080042A