Integrated cutting machine for closed floor support plate forming equipment
By integrating the electrical control system and automated equipment of the cutting machine, the problem of fixing the position of the forming wheel assembly was solved, realizing the functional integration of the forming equipment and improving production efficiency, while reducing maintenance costs.
Patent Information
- Application Number
- CN202411256547.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-01-10
AI Technical Summary
Commercially available molded wheel sets require the molding position and angle to be fixed during the initial installation stage, and cannot be quickly adjusted during the production process, resulting in high production limitations and high maintenance costs. Subsequent material feeding and placement operations rely on manual labor, leading to low production efficiency.
The integrated cutting machine includes a horizontal frame, electrically controlled forming wheels, a top lifting frame, a flip adjustment plate, and an elastic extrusion frame. The angle and position of the forming wheels can be quickly adjusted through an electronic control system. Combined with automated feeding equipment, it improves cutting efficiency and stability.
The system integrates the functions of the forming equipment, improves cutting efficiency and the quality of sheet metal cuts, reduces maintenance costs, and enables automated material feeding and placement, thereby increasing production efficiency.
Smart Images

Figure CN119282708A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of floor deck processing, in particular to an integrated cutting machine for closed floor deck forming equipment. Background Art
[0002] With the rapid development of the construction industry, the structural form of building materials is also constantly changing. New floor decking has emerged, which not only has excellent performance, but also improves the safety and stability of buildings. Compared with traditional concrete structures, closed floor decking can not only bear greater pressure, but also has good durability and fire resistance.
[0003] Floor decking is one of the main materials used in construction projects, with good waterproof and durable performance. In the existing closed floor decking processing and production process, in order to cooperate with the extrusion and closed molding of the two sides of the closed floor decking, a fixed wheel set is required to extrude it. However, the molding wheel set on the market needs to fix the molding position and angle at the initial installation, which makes it impossible to quickly adjust the extrusion molding position during the production process and cannot be quickly replaced, resulting in limited production and high maintenance costs in the later stage. In addition, the subsequent unloading and placing operations need to rely on manual labor, which greatly reduces production efficiency. Summary of the invention
[0004] The technical problem to be solved by the present invention is that the molding position and angle of the molding wheel set on the market need to be fixed at the initial stage of installation, which makes it impossible to quickly adjust the extrusion molding position during the production process and cannot be quickly replaced, resulting in low production limitations and high maintenance costs in the later stage. In addition, the subsequent unloading and placing operations need to rely on manual labor, which greatly reduces production efficiency.
[0005] The technical solution adopted by the present invention to solve its technical problems is: an integrated cutting machine for closed floor decking board forming equipment, including a horizontal frame for conveying floor decking boards and a conveying roller installed on the horizontal frame, an electrically controlled forming wheel is installed inside the horizontal frame at the outside of the conveying roller, an N-shaped top guide frame is fixedly installed at the opening position of the upper end of the horizontal frame, an electrically controlled flip adjustment plate is movably installed on the inner side of the horizontal frame at the lower end of the top guide frame, and an electrically controlled top lifting frame is installed inside the top guide frame.
[0006] Lateral transmission covers are fixedly mounted on both side walls of the horizontal frame.
[0007] The electrically controlled top lifting frame comprises an eccentric wheel disc movably mounted inside a lateral transmission cover, a control connecting rod movably mounted on an eccentric shaft outside the eccentric wheel disc, a lifting guide rail fixed inside the top guide frame, a sliding assembly seat slidably mounted inside the lifting guide rail, a top lifting frame fixed on the side wall of the sliding assembly seat, a strip cutting blade detachably mounted on the bottom of the top lifting frame, an elastic extrusion frame elastically mounted on both sides of the top lifting frame, and a driving motor fixedly mounted on the inner side of a horizontal frame.
[0008] The electrically controlled flip adjustment plate comprises a transverse electrically controlled guide rail fixedly mounted on the inner side of a horizontal frame, an inner frame movably mounted inside the transverse electrically controlled guide rail, a bottom support plate movably mounted on the inner side of the inner frame, and an electrically controlled flip support rod for controlling the bottom support plate.
[0009] The elastic extrusion frame comprises an external turning frame and a lateral telescopic extrusion rod movably mounted on the two side walls of the top lifting frame.
[0010] The bottom support plate comprises a flip outer frame movably mounted inside the inner frame, an inner support plate movably connected to the inner side of the flip outer frame, a limit plate fixed on the inner side of the flip outer frame and a material unloading adjustment support rod mounted on the limit plate.
[0011] A lateral assembly groove for mounting a strip cutting blade is provided at the bottom of the top lifting frame, and a plurality of transverse screws are provided on the inner side of the lateral assembly groove. The strip cutting blade is connected to the top lifting frame by being sleeved on the transverse screw through an assembly through hole at the upper end thereof, and a locking nut is threadedly mounted on the transverse screw.
[0012] The lower end of the right side of the horizontal frame is provided with a bottom limit frame of an inverted L-shaped structure, and the right side of the horizontal frame is slidably equipped with a lateral material placing vehicle through the bottom limit frame.
[0013] The upper end of the horizontal frame is fixedly equipped with an overhead adjustment frame at the position of the conveying roller, and both sides of the overhead adjustment frame are equipped with electrically controlled adjustment screws, and a translation adjustment seat is threadedly sleeved on the electrically controlled adjustment screws, and the lower end of the translation adjustment seat is movably equipped with an electrically controlled adjustment arm for installing an electrically controlled forming wheel.
[0014] A flip notch for installing an electric control adjustment arm is provided on the side wall of the translation adjustment seat.
[0015] The beneficial effects of the present invention are:
[0016] (1) The integrated cutting machine for closed floor deck forming equipment of the present invention integrates the conveying equipment, forming equipment and cutting equipment into one, thereby greatly improving the functionality of a single device;
[0017] (2) By using an eccentric wheel to control cutting, cutting efficiency can be improved;
[0018] (3) Coordinating the unloading equipment with the cutting equipment can improve the stability of the sheet during cutting and ensure the quality of the sheet cut;
[0019] (4) The unloading equipment with electronically controlled flipping and translation design can not only ensure cutting stability, but also adjust the position of the sheet after cutting, so as to coordinate unloading and placement operations;
[0020] (5) The angle and position of the electrically controlled forming wheel in the present application are easy to adjust, easy to load and unload, and have low subsequent costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0022] Figure 1 It is a structural schematic diagram of the present invention.
[0023] Figure 2 It is a schematic diagram of the internal structure of the present invention.
[0024] Figure 3 It is a structural schematic diagram of the assembly end of the electronically controlled forming wheel in the present invention.
[0025] Figure 4 It is a structural schematic diagram of the electric-controlled top lifting frame in the present invention.
[0026] Figure 5 It is a structural schematic diagram of the electrically controlled flip adjustment plate in the present invention. DETAILED DESCRIPTION
[0027] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0028] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5An integrated cutting machine for closed floor decking forming equipment is shown, comprising a horizontal frame 1 for conveying floor decking and a conveying roller 2 installed on the horizontal frame 1, an electrically controlled forming wheel 3 is installed inside the horizontal frame 1 and located outside the conveying roller 2, a top guide frame 4 with an N-shaped structure is fixedly mounted at the upper opening position of the horizontal frame 1, an electrically controlled flip adjustment plate 5 is movably installed on the inner side surface of the horizontal frame 1 and located at the lower end of the top guide frame 4, and an electrically controlled top lifting frame 6 is installed inside the top guide frame 4.
[0030] Working principle: The closed floor decking is translated along the conveyor roller 2, and is extruded and deformed by the electrically-controlled forming wheels 3 on both sides during the translation, and the openings on both sides are closed. Then it is translated to the cutting position, and then the electrically-controlled top lifting frame 6 descends to cut the closed floor decking. After cutting, the floor decking is lowered and slid to a low position through the electrically-controlled flip adjustment plate 5 for unloading.
[0031] In order to improve the safety of the transmission mechanism, lateral transmission covers 7 are fixedly mounted on both side walls of the horizontal frame 1 .
[0032] In order to cooperate with the electric control lifting and cutting adjustment, the electric control top lifting frame 6 includes an eccentric wheel disc 61 movably installed inside the lateral transmission cover 7, a control connecting rod 62 movably installed on the eccentric shaft outside the eccentric wheel disc 61, a lifting guide rail 63 fixed inside the top guide frame 4, a sliding assembly seat 64 slidably installed inside the lifting guide rail 63, a top lifting frame 65 fixed on the side wall of the sliding assembly seat 64, a strip cutting blade 66 detachably installed at the bottom of the top lifting frame 65, an elastic extrusion frame elastically mounted on both sides of the sliding assembly seat 64 and a drive motor 67 fixedly installed on the inner side of the horizontal frame 1.
[0033] In order to cooperate with support and unloading, the electrically controlled flip adjustment plate 5 includes a transverse electrically controlled guide rail 51 fixedly installed on the inner side of the horizontal frame 1, an inner frame 52 movably installed inside the transverse electrically controlled guide rail 51, a bottom support plate 53 movably installed on the inner side of the inner frame 52, and an electrically controlled flip support rod 54 for controlling the bottom support plate 53.
[0034] In order to cooperate with the extrusion adjustment, the elastic extrusion frame includes an external flip frame 68 and a lateral telescopic extrusion rod 69 movably mounted on the two side walls of the sliding assembly seat 64.
[0035] The lateral telescopic extrusion rod 69 is an elastic telescopic rod, which is used to ensure the extrusion elasticity of the external flip frame 68 .
[0036] In order to cooperate with the flipping and separation, the bottom support plate 53 includes a flipping outer frame 531 movably installed inside the inner frame 52, an internal support plate 532 movably connected to the inner side of the flipping outer frame 531, a limiting plate 533 fixed on the inner side of the flipping outer frame 531, and a material unloading adjustment support rod 534 installed on the limiting plate 533.
[0037] In order to facilitate loading and unloading, a lateral assembly groove for installing a strip cutting blade 66 is opened at the bottom of the top lifting frame 65, and five transverse screws 8 are opened on the inner side of the lateral assembly groove. The strip cutting blade 66 is connected to the top lifting frame 65 by being sleeved on the transverse screw 8 through the assembly through hole at the upper end of the interior, and a locking nut is threadedly assembled on the transverse screw 8.
[0038] In order to facilitate lateral feeding and stacking, the lower right end of the horizontal frame 1 has a bottom limit frame 9 with an inverted L-shaped structure, and a lateral material placement vehicle 10 is slidably assembled on the right side of the horizontal frame 1 through the bottom limit frame 9.
[0039] The electrically-controlled flip adjustment plate 5 slides down by flipping the closed floor decking plate, and then slides onto the lateral material placement vehicle 10. The internal support plate 532 is separated from the limit plate 533 by extending the material-discharging adjustment strut 534. Then the electrically-controlled flip adjustment plate 5 translates to the left along the horizontal electrically-controlled guide rail 51. The material-discharging adjustment strut 534 is closed to flip the internal support plate 532. Then the outer end of the internal support plate 532 is flipped downward. Then the electrically-controlled flip adjustment plate 5 translates to the right along the horizontal electrically-controlled guide rail 51 to squeeze the closed floor decking plate on the lateral material placement vehicle 10, so as to ensure sufficient flatness of the stacked plates.
[0040] In order to facilitate the control of the angle and position of the electrically-controlled forming wheel 3 and to facilitate operation and maintenance, an overhead adjustment frame 11 is fixedly installed at the upper end of the horizontal frame 1 at the position of the conveyor roller 2, and electrically-controlled adjusting screws 12 are installed on both sides of the overhead adjustment frame 11. A translation adjustment seat 13 is threadedly sleeved on the electrically-controlled adjusting screw 12, and an electrically-controlled adjusting arm 14 for installing the electrically-controlled forming wheel 3 is movably installed at the lower end of the translation adjustment seat 13.
[0041] The electrically controlled adjusting screw 12 is controlled by an overhead motor installed inside the overhead adjusting frame 11, and drives the translation adjustment seat 13 to translate by rotation. The electrically controlled adjusting arm 14 is composed of a flip arm and an adjusting strut installed on the translation adjustment seat 13. The angle of the flip arm is changed by adjusting the extension and retraction of the strut, thereby changing the extrusion angle of the electrically controlled forming wheel 3.
[0042] In order to facilitate assembly and adjustment, a flip notch for installing the electric control adjustment arm 15 is opened on the side wall of the translation adjustment seat 13.
[0043] The translation adjustment seat 13 is movably connected with the flip notch through the rotating shafts on both sides of the assembly surface, and then the electric control adjustment arm 14 is used to control the angle adjustment, and the electric control adjustment screw rod 12 is used to control the horizontal adjustment.
[0044] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the technical concept of the present invention through the above description. The technical scope of the present invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. An integrated cutting machine for closed floor decking forming equipment, comprising a horizontal frame (1) for conveying floor decking and a conveying roller (2) mounted on the horizontal frame (1), wherein: An electrically controlled forming wheel (3) is installed inside the horizontal frame (1) and located outside the conveying roller. An N-shaped top guide frame (4) is fixedly installed at the upper opening of the horizontal frame (1). An electrically controlled flip adjustment plate (5) is movably installed at the lower end of the top guide frame (4) on the inner side of the horizontal frame (1). An electrically controlled top lifting frame (6) is installed inside the top guide frame (4).
2. The integrated cutting machine for closed floor decking forming equipment according to claim 1 is characterized by: Lateral transmission covers (7) are fixedly mounted on both side walls of the horizontal frame (1).
3. The integrated cutting machine for closed floor decking forming equipment according to claim 2 is characterized by: The electrically controlled top lifting frame (6) comprises an eccentric wheel disc (61) movably mounted inside a lateral transmission cover (7), a control connecting rod (62) movably mounted on an eccentric shaft outside the eccentric wheel disc (61), a lifting guide rail (63) fixed inside a top guide frame (4), a sliding assembly seat (64) slidably mounted inside the lifting guide rail (63), a top lifting frame (65) fixed on a side wall of the sliding assembly seat (64), a strip cutting blade (66) detachably mounted on the bottom of the top lifting frame (65), an elastic extrusion frame elastically mounted on both sides of the sliding assembly seat (64), and a driving motor (67) fixedly mounted on the inner side of the horizontal frame (1).
4. The integrated cutting machine for closed floor decking forming equipment according to claim 1 is characterized by: The electrically controlled flip adjustment plate (5) comprises a transverse electrically controlled guide rail (51) fixedly mounted on the inner side of a horizontal frame (1), an inner frame (52) movably mounted inside the transverse electrically controlled guide rail (51), a bottom support plate (53) movably mounted on the inner side of the inner frame (52), and an electrically controlled flip support rod (54) for controlling the bottom support plate (53).
5. The integrated cutting machine for closed floor decking forming equipment according to claim 1 is characterized by: The elastic extrusion frame comprises an external turning frame (68) and a lateral telescopic extrusion rod (69) movably mounted on the two side walls of the sliding assembly seat (64).
6. The integrated cutting machine for closed floor decking forming equipment according to claim 4 is characterized by: The bottom support plate (53) comprises a flip outer frame (531) movably mounted inside the inner frame (52), an inner support plate (532) movably connected to the inner side of the flip outer frame (531), a limit plate (533) fixed on the inner side of the flip outer frame (531), and a material unloading adjustment support rod (534) mounted on the limit plate (533).
7. The integrated cutting machine for closed floor decking forming equipment according to claim 1 is characterized by: The bottom of the top lifting frame (65) is provided with a lateral assembly groove for mounting a strip cutting blade (66), and the inner side of the lateral assembly groove is provided with a plurality of transverse screws (8). The strip cutting blade (66) is connected to the top lifting frame (65) by being sleeved on the transverse screw (8) through an assembly through hole at the upper end thereof, and a locking nut is threadedly mounted on the transverse screw (8).
8. The integrated cutting machine for closed floor decking forming equipment according to claim 1 is characterized by: The lower right end of the horizontal frame (1) is provided with a bottom limit frame (9) of an inverted L-shaped structure, and the right side of the horizontal frame (1) is slidably equipped with a lateral material placing vehicle (10) through the bottom limit frame (9).
9. The integrated cutting machine for closed floor decking forming equipment according to claim 1 is characterized by: The upper end of the horizontal frame (1) is fixedly mounted at the position of the conveying roller, and an overhead adjustment frame (11) is mounted on both sides of the overhead adjustment frame (11). A translation adjustment seat (13) is threadedly sleeved on the upper end of the overhead adjustment screw (12), and an overhead adjustment arm (14) for mounting an electrically controlled forming wheel (3) is movably mounted on the lower end of the translation adjustment seat (13).
10. The integrated cutting machine for closed floor decking forming equipment according to claim 9, characterized in that: A flip notch for installing an electric control adjustment arm (14) is provided on the side wall of the translation adjustment seat (13).
Citation Information
Patent Citations
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