Efficient industrial design grinding equipment
By using automation technology of transport components and docking components in industrial design grinding equipment, the problem of cumbersome replacement of grinding rollers and dust pollution is solved, and efficient grinding operation and precision control is achieved.
Patent Information
- Application Number
- CN202411659216.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the polishing process of industrial design, different models of polishing rollers need to be frequently replaced to meet different precision requirements, resulting in cumbersome operation, large space occupied by the equipment and loose structure.
An efficient industrial design grinding equipment is designed, using transport components and docking components to realize automatic transport and fixing of grinding rollers, rapid replacement and safe fixing of grinding rollers through cross drive shafts and electromagnets, and through dust removal water tanks and cleaning spray pipes Reduce dust pollution and improve dust removal effect.
It realizes rapid replacement and automated operation of grinding rollers, reduces replacement time, reduces dust pollution, and improves grinding accuracy and overall efficiency of the equipment.
Smart Images

Figure CN119282891A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of grinding equipment, and in particular to a high-efficiency industrially designed grinding equipment. Background Art
[0002] The major of industrial design is a fusion of multiple disciplines such as technology and art, science and humanities. It is an interdisciplinary subject closely related to the product development and production of enterprises. Industrial design itself refers to a creative activity of designing industrial products based on disciplines such as engineering, aesthetics, and economics. The design object is a mass-produced product. It is necessary to separate design from manufacturing, sales from manufacturing, and implement a strict division of labor. Through practical operations in the course projects, the production process can be optimized, product quality can be improved, product services can be improved, and project products can be efficiently mass-produced. Special polishing equipment is required in the course practice activities of industrial design.
[0003] At present, when industrial design is grinding some relatively delicate products, small grinding rollers are often used for grinding. Since the product structure of such industrial design is more complicated than that of ordinary industrial products, when grinding the same product, in order to meet the needs of different grinding accuracies, multiple types of grinding rollers are needed. Therefore, it is necessary to frequently replace grinding parts or set up multiple groups of grinders with different grinding accuracies, which leads to cumbersome operation, excessive space occupied by the overall equipment and loose structure. Therefore, an efficient industrial design grinding equipment is proposed. Summary of the invention
[0004] The purpose of the present invention is to solve the problem that when grinding the same industrial design product, in order to meet the requirements of different grinding precisions, multiple types of grinding rollers need to be used, so the grinding parts need to be frequently replaced or multiple groups of grinders with different grinding precisions need to be set up, which leads to cumbersome operation, the overall space occupied by the equipment is too large and the structure is loose. The present invention provides a high-efficiency industrial design grinding equipment.
[0005] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:
[0006] A high-efficiency industrial design grinding equipment, comprising a main control machine, a tooling electric slide rail is fixedly installed on the top of the main control machine, a tooling electric slide seat is driven and installed on the top of the tooling electric slide rail, a transfer tool is fixedly installed on the top of the tooling electric slide seat, a first bracket corresponding to the position of the transfer tool is fixedly installed on the top of the main control machine, a grinding electric slide rail is fixedly installed on the top of the first bracket, a grinding electric slide seat is driven and installed on one side of the grinding electric slide rail, a grinding motor is fixedly installed on one side of the grinding electric slide seat, a cross drive shaft is driven and installed on the output shaft of the grinding motor, a driving wheel is fixedly installed on the top of the main control machine, a plurality of grinding rollers are arranged on the side of the driving wheel close to the transfer tool, and a transfer component is arranged on one side of the driving wheel;
[0007] The transfer assembly is used to alternately transport each of the grinding rollers to one side of the grinding motor and is installed on the cross drive shaft;
[0008] The transfer assembly includes a plurality of hanging ring frames fixedly installed on one side of the driving wheel, the hanging ring frames are evenly distributed along the axis of the driving wheel, and a plurality of grinding rollers are fixedly installed with docking posts at one end away from each other, a cross plug hole is opened at one end of the docking post, a cross slot is opened at one end of the grinding roller close to the docking post, and the cross plug hole and the cross slot are both adapted to the cross driving shaft, a transfer ring is fixedly sleeved on one end of the docking post close to the grinding roller, and a plurality of transfer slots evenly distributed along the axis of the grinding roller are opened on the side of the transfer ring close to the grinding roller, a second bracket is fixedly installed on the top of the main control machine, a transfer electric push rod is fixedly installed on the top of the second bracket, and a docking frame is fixedly installed on the telescopic end of the transfer electric push rod, a plurality of magnetic suction plug plates are fixedly installed on one side of the docking frame and inside the hanging ring frame, and the magnetic suction plug plates are adapted to the transfer slots, and a docking assembly for installing each grinding roller on the cross driving shaft is provided on the cross driving shaft;
[0009] The docking assembly includes a docking plate fixedly sleeved on the cross drive shaft, fixed sockets are provided on both sides of the docking plate, fixed slots corresponding to the positions of the fixed sockets are provided on both sides of the docking column, gear slides are fixedly installed on both sides of the docking plate, fixed rods are slidably installed inside the gear slides, the fixed rods are adapted to the fixed slots and the fixed sockets, a fixed retaining ring is fixedly sleeved on one end of the fixed rod close to the docking plate, a return spring is fixedly installed between the fixed retaining ring and the gear slide, the return spring is movably sleeved on the fixed rod, magnetic blocks are fixedly installed on the ends of the two fixed rods away from each other, a third bracket is fixedly installed on one side of the grinding electric slide, an electromagnet is fixedly installed on one end of the third bracket, and the position of the electromagnet corresponds to the position of the magnetic block.
[0010] Furthermore, a dust removal water tank is fixedly installed on the top of the main control machine, a water pump is fixedly installed on the top of the dust removal water tank, a water pipe is driven and installed on the output end of the water pump, a telescopic nozzle is fixedly installed on one end of the water pipe, the telescopic end of the telescopic nozzle is bent obliquely downward and toward the position of the transfer tooling, a main water pool is opened on the top of the main control machine, and the main water pool is located between the tooling electric slide rail and the first bracket.
[0011] Furthermore, a three-way water pipe is fixedly installed at the bottom of the water supply pipe, and an auxiliary water tank is opened on the top of the main control machine. The auxiliary water tank is located at the bottom of the driving wheel. Both ends of the three-way water pipe extend to the inside of the auxiliary water tank and bend toward the driving wheel. Cleaning nozzles are fixedly installed at both ends of the three-way water pipe located inside the auxiliary water tank.
[0012] Furthermore, an adjusting electric push rod is fixedly installed on one end of the water delivery pipe, and the telescopic end of the adjusting electric push rod is fixedly connected to the telescopic end of the telescopic nozzle.
[0013] Furthermore, a water retaining inclined plate is fixedly installed at the bottom of the transfer tooling, and the water retaining inclined plate is located on the top of the tooling electric slide seat and the tooling electric slide rail and faces the main water pool.
[0014] Furthermore, a magnetic attraction ring is fixedly sleeved on one end of the fixed insertion rod close to the docking plate, and magnetic attraction grooves adapted to the magnetic attraction ring are provided on both sides of the docking plate.
[0015] Furthermore, positioning laser pens are fixedly installed on both sides of the docking plate, a signal collector is fixedly installed on the top of the polishing electric slide, a lighting cantilever is fixedly installed on the top of the signal collector, a photoreceptor is fixedly installed on one end of the lighting cantilever, the position of the photoreceptor corresponds to the position of the positioning laser pen, and the photoreceptor and the electromagnet are electrically connected to the signal collector.
[0016] Furthermore, a dustproof shell adapted to the main control machine is fixedly installed on the top of the main control machine, and a sliding door is slidably installed on one side of the dustproof shell.
[0017] The beneficial effects of the present invention are as follows:
[0018] 1. When the present invention is in use, the transfer component will transfer the specified model of the grinding roller to the cross drive shaft, and then the docking component will fix the grinding roller on the cross drive shaft. The grinding motor drives the grinding roller to rotate, and the tooling electric slide rail drives the tooling electric slide seat to carry the transfer tooling to move toward the grinding motor, so that the rotating grinding roller grinds the workpiece, realizing the rapid replacement of various models of grinding rollers to meet the requirements of different grinding accuracies;
[0019] 2. The present invention sets a transfer assembly so that the transfer electric push rod drives the docking frame to carry the grinding roller and sleeve it on the cross drive shaft, and the transfer ring is plugged into the docking plate and finally fixed by the docking assembly. Similarly, when the grinding roller on the cross drive shaft needs to be removed, the transfer electric push rod also drives the docking frame to carry the grinding roller back to the inside of the hanging ring frame to complete the retrieval of the grinding roller, thereby realizing the automatic transportation of the grinding roller and greatly reducing the time spent on replacing the grinding roller.
[0020] 3. The present invention sets a docking assembly so that when installing the grinding roller, the electromagnet is powered off to limit the grinding roller to prevent the grinding roller from falling off when the cross drive shaft rotates at high speed. When the grinding roller needs to be removed, the electromagnet is powered on to release the limit so that the transfer assembly can smoothly remove the grinding roller, thereby realizing automatic fixing and releasing of the grinding roller, reducing the time spent on the installation of the grinding roller and accelerating the actual operation speed of the overall grinding process of the grinding equipment;
[0021] 4. The present invention provides a dust removal water tank, so that when the grinding motor drives the grinding roller to grind the workpiece, the water delivery pump draws the grinding liquid from the dust removal water tank and sprays it to the grinding contact surface through the water delivery pipe and the telescopic nozzle, so as to prevent the powder generated by the grinding of the workpiece from scattering, and make the powder mixed with the grinding liquid flow to the inside of the main water pool for collection, which not only reduces the dust pollution in the grinding process, but also can recycle the grinding liquid for subsequent reuse;
[0022] 5. The present invention provides a cleaning nozzle so that when the grinding roller at the bottom is between two cleaning nozzles, the water pipe sprays the grinding liquid on the grinding roller at the bottom through the cleaning nozzles at both ends of the three-way water pipe, so that the grinding roller and the hanging ring frame are cleaned together, and the grinding liquid mixed with residual dust flows into the interior of the auxiliary water tank and finally converges into the interior of the main water tank for collection;
[0023] 6. The present invention is provided with an adjustable electric push rod, so that the adjustable electric push rod can control the telescopic length of the telescopic nozzle, so that after the grinding roller is replaced, the position of the bottom end of the telescopic nozzle can be adjusted, so that the telescopic nozzle can be adjusted according to the specifications of the grinding roller, so that the telescopic nozzle can always be kept in the best position obliquely above the grinding roller, ensuring the dust removal effect;
[0024] 7. The present invention sets a positioning laser pen, so that when the grinding roller on the cross-drive shaft needs to be replaced, the grinding motor drives the cross-drive shaft to rotate slowly. When the positions of the positioning laser pen and the lighting cantilever correspond, the photoreceptor transmits an electrical signal to the signal collector, and the signal collector controls the electromagnet to energize, releases the limit on the grinding roller, starts replacement, realizes automatic positioning, and ensures that the process of replacing the grinding roller proceeds smoothly. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0026] Figure 2 It is a schematic diagram of the internal three-dimensional structure of the dustproof housing of the present invention;
[0027] Figure 3 It is a schematic diagram of the three-dimensional structure of the transfer tooling and the tooling electric slide rail of the present invention;
[0028] Figure 4 It is a schematic diagram of the three-dimensional structure of the polishing electric slide rail and the polishing motor of the present invention;
[0029] Figure 5 It is a schematic diagram of the three-dimensional structure of the grinding motor and the cross drive shaft of the present invention;
[0030] Figure 6 It is a schematic diagram of the three-dimensional structure of the docking plate and the fixed plug rod of the present invention;
[0031] Figure 7 It is a schematic diagram of the three-dimensional structure of the driving wheel of the present invention;
[0032] Figure 8 This is a schematic diagram of the three-dimensional structure of the grinding roller of the present invention from a first viewing angle;
[0033] Fig. 9 is a schematic diagram of the three-dimensional structure of the grinding roller of the present invention from a second viewing angle;
[0034] Fig.10 It is a schematic diagram of the three-dimensional structure of the suspension ring frame of the present invention;
[0035] Fig.11 It is a schematic diagram of the three-dimensional structure of the dust removal water tank of the present invention;
[0036] Fig.12 The present invention Figure 2 Schematic diagram of the structure at A in the middle;
[0037] Figure numerals: 1, main control machine; 2, tooling electric slide rail; 3, tooling electric slide seat; 4, transfer tooling; 5, first bracket; 6, grinding electric slide rail; 7, grinding electric slide seat; 8, grinding motor; 9, cross drive shaft; 10, driving wheel; 11, hanging ring frame; 12, grinding roller; 13, docking column; 14, cross socket; 15, transfer ring; 16, transfer slot; 17, second bracket; 18, transfer electric push rod; 19, docking frame; 20, magnetic suction plug plate; 21, docking plate; 22, fixed slot; 2 3. Fixed plug rod; 24. Magnetic block; 25. Shift slide; 26. Fixed retaining ring; 27. Reset spring; 28. Third bracket; 29. Electromagnet; 30. Magnetic ring; 31. Positioning laser pen; 32. Signal collector; 33. Lighting cantilever; 34. Dust removal water tank; 35. Water pump; 36. Water pipe; 37. Telescopic nozzle; 38. Main water tank; 39. Adjustable electric push rod; 40. Three-way water pipe; 41. Auxiliary water tank; 42. Cleaning nozzle; 43. Water retaining ramp; 44. Dustproof shell; 45. Sliding door. DETAILED DESCRIPTION
[0038] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0039] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0041] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the inventive product is usually placed when used. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0042] like Figures 1 to 12 As shown, a high-efficiency industrial design polishing equipment includes a main control machine 1, such as Figure 2 As shown, a tooling electric slide rail 2 is fixedly installed on the top of the main control machine 1. Figure 3 As shown, the top of the tooling electric slide rail 2 is driven and installed with a tooling electric slide seat 3, and the top of the tooling electric slide seat 3 is fixedly installed with a transfer tool 4. In this embodiment, the transfer tool 4 can fix the workpiece by using a sliding clamp, a bolt group, an elastic clamp, etc. commonly used in the prior art, and can adjust the height of the workpiece, which will not be described in detail in this solution. Figure 4 As shown, a first bracket 5 corresponding to the position of the transfer tooling 4 is fixedly installed on the top of the main control machine 1, a grinding electric slide rail 6 is fixedly installed on the top of the first bracket 5, a grinding electric slide seat 7 is driven and installed on one side of the grinding electric slide rail 6, and a grinding motor 8 is fixedly installed on one side of the grinding electric slide seat 7, as shown in FIG. Figure 5 As shown, the output shaft of the grinding motor 8 is driven by a cross drive shaft 9, as shown in FIG. Figure 7 As shown, a driving wheel 10 is fixedly installed on the top of the main control machine 1, and a plurality of grinding rollers 12 are arranged on the side of the driving wheel 10 close to the transfer fixture 4, and a transfer component is arranged on one side of the driving wheel 10; specifically, when the high-efficiency industrial design grinding equipment is in use, the workpiece is first fixed on the transfer fixture 4, and then the grinding electric slide rail 6 drives the grinding electric slide seat 7 to carry the grinding motor 8 to move to one side of the vertical plane where the driving wheel 10 is located. According to the grinding requirements of the workpiece, the driving wheel 10 drives the rotation to rotate the designated grinding roller 12 to a position flush with the cross drive shaft 9, so that the grinding The roller 12 keeps the same axis position as the cross drive shaft 9. At this time, the transfer component will transfer the grinding roller 12 to the cross drive shaft 9, and then the docking component will fix the grinding roller 12 on the cross drive shaft 9. The grinding electric slide 7 drives the grinding motor 8 to move to the front of the workpiece. The grinding motor 8 drives the cross drive shaft 9 to drive the grinding roller 12 to rotate. The tooling electric slide rail 2 drives the tooling electric slide 3 to carry the transfer tooling 4 to move toward the grinding motor 8, so that the rotating grinding roller 12 grinds the workpiece, and the rapid replacement of various types of grinding rollers 12 can be achieved to meet the requirements of different grinding accuracies.
[0043] The transfer assembly is used to alternately transport each grinding roller 12 to one side of the grinding motor 8 and is installed on the cross drive shaft 9;
[0044] like Figure 7 As shown, the transfer assembly includes a plurality of suspension ring frames 11 fixedly mounted on one side of the driving wheel 10, and the suspension ring frames 11 are evenly distributed along the axis of the driving wheel 10, as shown in FIG. Figure 8 As shown, a plurality of grinding rollers 12 are fixedly mounted with docking posts 13 at their ends away from each other. Fig. 9 As shown, a cross socket 14 is provided at one end of the docking column 13, and a cross slot is provided at one end of the grinding roller 12 close to the docking column 13. Both the cross socket 14 and the cross slot are adapted to the cross drive shaft 9. A transfer ring 15 is fixedly sleeved on one end of the docking column 13 close to the grinding roller 12. A plurality of transfer slots 16 evenly distributed along the axis of the grinding roller 12 are provided on the side of the transfer ring 15 close to the grinding roller 12. A second bracket 17 is fixedly installed on the top of the main control machine 1, and a transfer electric push rod 18 is fixedly installed on the top of the second bracket 17. A docking frame 19 is fixedly installed on the telescopic end of the transfer electric push rod 18. Fig.10As shown, a plurality of magnetic plug-in plates 20 are fixedly installed on one side of the docking frame 19 and inside the suspension ring frame 11, and the magnetic plug-in plates 20 are adapted to the transfer slots 16. A docking assembly for installing each grinding roller 12 on the cross drive shaft 9 is provided on the cross drive shaft 9. In this embodiment, the driving wheel 10 can be supported by a bracket, and the motor is driven to rotate in a manner of cooperating with a reducer. The axis of the driving wheel 10 is perpendicular to the axis of the cross drive shaft 9 and is located at the same height. The number of the transfer slots 16 is an even number, taking four as an example, and there are two magnetic plug-in plates 20 on the docking frame 19 and the suspension ring frame 11, respectively, located at two The four magnetic suction plug plates 20 on the side are staggered with each other and correspond to the positions of the four transfer slots 16 respectively. The overall outer diameter of the front end of the docking frame 19 is smaller than the inner diameter of the suspension ring frame 11. When the grinding roller 12 is replaced, the front end length of the docking frame 19 is greater than the moving distance of the grinding roller 12; specifically, by setting the transfer component, when the grinding roller 12 is installed, the transfer electric push rod 18 will drive the docking frame 19 to move to the grinding roller 12 that has been rotated into place and translate to the inner ring of the suspension ring frame 11, so that the two magnetic suction plug plates 20 on the front end of the docking frame 19 are inserted into the remaining two transfer slots 16 on the transfer ring 15, and continue to push the transfer ring 15 so that the other The two outer transfer slots 16 are disengaged from the magnetic plug plates 20 inside the suspension ring frame 11, so that the suspension ring frame 11 is disengaged from the transfer ring 15, and the grinding roller 12 is fixed to the front end of the docking frame 19 through the transfer slots 16 and the magnetic plug plates 20 and continues to move toward the cross drive shaft 9 until it is sleeved on the cross drive shaft 9, and the transfer ring 15 is plugged into the docking plate 21 and finally fixed by the docking assembly. Similarly, when it is necessary to remove the grinding roller 12 on the cross drive shaft 9, the transfer electric push rod 18 also drives the front end of the docking frame 19 to pass through the inner ring of the suspension ring frame 11 and insert the two magnetic plug plates 20 on the front end of the docking frame 19 into the transfer ring 15. The two transfer slots 16 are inserted into the two transfer slots 16, so that the transfer slot 16 absorbs the transfer ring 15, the docking assembly releases the docking column 13, and then the docking frame 19 carries the grinding roller 12 back to the inside of the hanging ring frame 11, so that the magnetic suction plug plate 20 of the inner circle of the hanging ring frame 11 is plugged and adsorbed with the remaining two transfer slots 16, and the docking frame 19 is continuously retracted, and the transfer ring 15 is blocked by the hanging ring frame 11, so that the magnetic suction plug plate 20 on the docking frame 19 is disengaged from the transfer slot 16, so that the docking frame 19 is separated from the grinding roller 12, the retrieval of the grinding roller 12 is completed, and the automatic transportation of the grinding roller 12 is realized, which greatly reduces the time consumed in replacing the grinding roller 12;
[0045] like Figure 6 As shown, the docking assembly includes a docking plate 21 fixedly sleeved on the cross drive shaft 9, and fixed sockets are provided on both sides of the docking plate 21. Fig. 9As shown, both sides of the docking column 13 are provided with fixed slots 22 corresponding to the positions of the fixed sockets, both sides of the docking plate 21 are fixedly installed with gear slides 25, and the interior of the gear slides 25 is slidably installed with fixed plug rods 23, which are adapted to the fixed slots 22 and the fixed sockets, and the fixed plug rods 23 are fixedly sleeved with a fixed retaining ring 26 at one end close to the docking plate 21, and a return spring 27 is fixedly installed between the fixed retaining ring 26 and the gear slide 25, and the return spring 27 is movably sleeved on the fixed plug rods 23, and the ends of the two fixed plug rods 23 away from each other are fixedly installed with magnetic blocks 24, as shown in FIG. Figure 5 As shown, a third bracket 28 is fixedly installed on one side of the polishing electric slide 7, and an electromagnet 29 is fixedly installed on one end of the third bracket 28, and the position of the electromagnet 29 corresponds to the position of the magnetic block 24; specifically, by setting a docking component, after the transfer ring 15 is plugged into the docking plate 21, the fixed slot 22 on the transfer ring 15 and the fixed socket on the docking plate 21 are docked with each other, and the electromagnet 29 is powered off and loses its adsorption force on the magnetic block 24, so that one of the fixed plug rods 23 slides in the fixed socket under the elastic action of the reset spring 27 and is inserted into the fixed slot 22, thereby the transfer ring 15 is stuck on the docking plate The interior of 21 limits the grinding roller 12 to prevent the grinding roller 12 from falling off the cross drive shaft 9 when the grinding motor 8 drives the cross drive shaft 9 to rotate at high speed. When the grinding roller 12 needs to be removed, the electromagnet 29 will be energized and overcome the elastic force of the reset spring 27 to re-absorb the magnetic block 24, so that the fixed plug rod 23 there is disengaged from the fixed slot 22, and the limit on the transfer ring 15 and the grinding roller 12 is released, so that the transfer component can smoothly remove the grinding roller 12, realize the automatic fixing and release of the grinding roller 12, reduce the time consumed in the installation of the grinding roller 12, and speed up the actual operation speed of the overall grinding process of the grinding equipment.
[0046] like Figure 2 As shown, a dust removal water tank 34 is fixedly installed on the top of the main control machine 1. Fig.11 As shown, a water pump 35 is fixedly installed on the top of the dust removal water tank 34, and a water pipe 36 is driven to be installed on the output end of the water pump 35. A telescopic nozzle 37 is fixedly installed on one end of the water pipe 36. The telescopic end of the telescopic nozzle 37 is bent obliquely downward and toward the position of the transfer tooling 4. A main water pool 38 is opened on the top of the main control machine 1, and the main water pool 38 is located between the tooling electric slide rail 2 and the first bracket 5; specifically, by setting the dust removal water tank 34, when the grinding motor 8 drives the grinding roller 12 to grind the workpiece, the water pump 35 will draw the grinding liquid from the dust removal water tank 34 and spray it to the grinding contact surface through the water pipe 36 and the telescopic nozzle 37, so as to prevent the powder generated by the grinding of the workpiece from scattering, and make the powder mixed with the grinding liquid flow to the inside of the main water pool 38 for collection, which not only reduces the dust pollution during the grinding process, but also can recycle the grinding liquid for subsequent reuse.
[0047] like Fig.11 As shown, a three-way water pipe 40 is fixedly installed at the bottom of the water delivery pipe 36. Figure 2 As shown, a secondary water tank 41 is provided on the top of the main control machine 1, and the secondary water tank 41 is located at the bottom of the driving wheel 10. Fig.12 As shown, both ends of the three-way water pipe 40 extend to the inside of the auxiliary water tank 41 and bend toward the driving wheel 10. Cleaning nozzles 42 are fixedly installed at both ends of the three-way water pipe 40 located inside the auxiliary water tank 41. In the present embodiment, a bottom section of the driving wheel 10 is located inside the auxiliary water tank 41. The number of grinding rollers 12 arranged on the driving wheel 10 is a multiple of four. Therefore, when one of the grinding rollers 12 rotates to a horizontal position and is aligned with the cross drive shaft 9, there will be a grinding roller 12 located exactly at the center of the auxiliary water tank 41, that is, between the two cleaning nozzles 42, so that the grinding roller 12 can be flushed by the cleaning nozzles 42 on both sides. At the same time, the depth of the auxiliary water tank 41 is less than the depth of the main water tank 38, and the bottom of the auxiliary water tank 41 is connected to the inside of the main water tank 38. Therefore, the sewage accumulated inside the auxiliary water tank 41 will gather in The interior of the main water tank 38 is convenient for subsequent direct sewage treatment. At the same time, a control valve is provided inside the three-way water pipe 40 to control the connection of the cleaning nozzle 42; specifically, by providing the cleaning nozzle 42, when one of the grinding rollers 12 is rotated to a horizontal position and aligned with the cross drive shaft 9, the grinding roller 12 located at the bottom will be located exactly in the middle position inside the auxiliary water tank 41, that is, between the two cleaning nozzles 42. At this time, the water pipe 36 will synchronously transport the grinding liquid to the interior of the auxiliary water tank 41 through the two ends of the three-way water pipe 40, so that the grinding liquid is sprayed on the grinding roller 12 at the bottom through the cleaning nozzles 42 on both sides, so that the grinding roller 12 is cleaned together with the suspension ring frame 11 here, and the grinding liquid mixed with residual dust will flow to the inside of the auxiliary water tank 41 and finally converge into the inside of the main water tank 38 for collection.
[0048] like Fig.11 As shown, an adjusting electric push rod 39 is fixedly installed at one end of the water supply pipe 36, and the telescopic end of the adjusting electric push rod 39 is fixedly connected to the telescopic end of the telescopic nozzle 37. In this embodiment, a damping hose can be provided at the nozzle at the front end of the telescopic nozzle 37 to manually adjust the angle of spraying of the polishing liquid; specifically, by providing the adjusting electric push rod 39, the adjusting electric push rod 39 can control the telescopic length of the telescopic nozzle 37, so that after replacing the grinding roller 12, the position of the bottom end of the telescopic nozzle 37 can be adjusted, so that the telescopic nozzle 37 can be adjusted according to the specifications of the grinding roller 12, so that the telescopic nozzle 37 can always be maintained at the optimal position obliquely above the grinding roller 12 to ensure the dust removal effect.
[0049] like Figure 3As shown, a water retaining inclined plate 43 is fixedly installed at the bottom of the transfer tooling 4, and the water retaining inclined plate 43 is located on the top of the tooling electric slide 3 and the tooling electric slide rail 2 and faces the main water pool 38; specifically, by setting the water retaining inclined plate 43, the water retaining inclined plate 43 can block the mixture of splashed polishing liquid and waste chips when the telescopic nozzle 37 sprays polishing liquid onto the polishing contact surface, thereby preventing the mixture from falling on the tooling electric slide rail 2 and affecting the transportation of the transfer tooling 4 and the workpiece.
[0050] like Figure 6 As shown, a magnetic ring 30 is fixedly sleeved on one end of the fixed plug rod 23 close to the docking plate 21, and magnetic grooves compatible with the magnetic ring 30 are opened on both sides of the docking plate 21; specifically, by providing the magnetic ring 30, the magnetic ring 30 can use its own magnetic force and the elastic force of the reset spring 27 to press the fixed plug rod 23, so that the fixed plug rod 23 can be firmly inserted into the fixed slot 22 during the high-speed rotation of the cross drive shaft 9 and the grinding roller 12, and will not be disengaged from the fixed slot 22 due to the centrifugal force.
[0051] like Figure 6 As shown, positioning laser pens 31 are fixedly installed on both sides of the docking plate 21. Figure 5 As shown, a signal collector 32 is fixedly installed on the top of the polishing electric slide 7, and a lighting cantilever 33 is fixedly installed on the top of the signal collector 32. A photoreceptor is fixedly installed on one end of the lighting cantilever 33. The position of the photoreceptor corresponds to the position of the positioning laser pen 31. The photoreceptor and the electromagnet 29 are electrically connected to the signal collector 32. In this embodiment, the positions of the two water pipes 36 main control machine 1 and the two fixed plug rods 23 are staggered to Figure 6 For example, two positioning laser pens 31 are respectively located at the top and bottom of the docking plate 21, and two fixed plug rods 23 are respectively located on both sides of the docking plate 21. The main component of the photoreceptor is a photoresistor, which automatically adjusts the resistance value by sensing the change in light intensity, and then transmits an electrical signal corresponding to the change in resistance value to the signal collector 32; specifically, by setting the positioning laser pen 31, the positioning laser pen 31 and the photoreceptor at the bottom of the lighting cantilever 33 can cooperate with each other to detect the position of the docking plate 21 and the cross drive shaft 9. When the grinding roller 12 on the cross drive shaft 9 needs to be replaced, the grinding motor 8 drives the cross drive shaft 9 to rotate slowly, and the photoreceptor senses the light emitted by the positioning laser pen 31. When the positions of the positioning laser pen 31 and the lighting cantilever 33 correspond, the photoreceptor transmits an electrical signal to the signal collector 32, and the signal collector 32 then controls the electromagnet 29 to energize, releases the limit on the grinding roller 12, and starts to replace, thereby realizing automatic positioning and ensuring that the process of replacing the grinding roller 12 proceeds smoothly.
[0052] like Figure 1As shown, a dustproof casing 44 matched with the main control machine 1 is fixedly installed on the top of the main control machine 1, and a sliding door 45 is slidably installed on one side of the dustproof casing 44; specifically, by setting the dustproof casing 44, all components and workpieces of the grinding equipment except the main control machine 1 can be covered inside, so that when grinding, the sliding door 45 can be slid closed to prevent a small amount of waste chips generated by grinding from splashing, thereby ensuring the cleanliness of the course project working environment.
[0053] In summary: before grinding: open the sliding door 45, first fix the workpiece on the transfer tooling 4, then close the sliding door 45, and then the grinding electric slide rail 6 drives the grinding electric slide seat 7 to carry the grinding motor 8 to move to one side of the vertical plane where the driving wheel 10 is located. According to the grinding requirements of the workpiece, the driving wheel 10 drives the rotation to turn the designated grinding roller 12 to a position flush with the cross drive shaft 9, so that the axial position of the grinding roller 12 and the cross drive shaft 9 are consistent, and the transfer electric push rod 18 drives the docking frame 19 to move to the grinding roller 12 that has been rotated into place and translate to the inner ring of the hanging ring frame 11, so that the two magnetic suction plug plates 20 on the front end of the docking frame 19 are inserted into the remaining two transfer slots 16 on the transfer ring 15, and continue to push the transfer. The ring 15 disengages the other two transfer slots 16 from the magnetic plug plate 20 inside the suspension ring frame 11, thereby disengaging the suspension ring frame 11 from the transfer ring 15. The grinding roller 12 is fixed to the front end of the docking frame 19 through the transfer slot 16 and the magnetic plug plate 20 and continues to move toward the cross drive shaft 9 until it is sleeved on the cross drive shaft 9. The transfer ring 15 is plugged into the docking plate 21, and the fixed slot 22 on the transfer ring 15 and the fixed socket on the docking plate 21 are docked with each other. The electromagnet 29 is powered off and loses its adsorption force on the magnetic block 24, so that one of the fixed plug rods 23 slides in the fixed socket under the elastic action of the reset spring 27 and is inserted into the fixed slot 22, thereby clamping the transfer ring 15 inside the docking plate 21;
[0054] During grinding: the grinding electric slide 7 drives the grinding motor 8 to move to the front of the workpiece, the grinding motor 8 drives the cross drive shaft 9 to drive the grinding roller 12 to rotate, the tooling electric slide rail 2 drives the tooling electric slide 3 to carry the transfer tooling 4 to move toward the grinding motor 8, so that the rotating grinding roller 12 grinds the workpiece, and the water delivery pump 35 draws the grinding liquid from the dust removal water tank 34 and sprays it to the grinding contact surface through the water delivery pipe 36 and the telescopic nozzle 37 to prevent the powder generated by the grinding of the workpiece from scattering, so that the powder mixed with the grinding liquid flows to the inside of the main water pool 38 for collection;
[0055] After grinding: the transfer tooling 4 is reset, the sliding door 45 is opened, the workpiece is taken out, the grinding motor 8 drives the cross drive shaft 9 to rotate slowly, and the photoreceptor senses the light emitted by the positioning laser pen 31. When the positions of the positioning laser pen 31 and the lighting cantilever 33 correspond, the photoreceptor transmits an electrical signal to the signal collector 32. The signal collector 32 then controls the electromagnet 29 to be energized and overcome the elastic force of the reset spring 27, so that the magnetic block 24 is re-adsorbed, so that the fixed plug rod 23 at this location is separated from the fixed slot 22, and the limit of the transfer ring 15 and the grinding roller 12 is released. The transfer electric push rod 18 also drives the front end of the docking frame 19 to pass through the suspension ring frame 11. The inner circle and the two magnetic suction plug plates 20 on the front end of the docking frame 19 are inserted into the two transfer slots 16 on the transfer ring 15, so that the transfer slot 16 absorbs the transfer ring 15, and the docking assembly releases the docking column 13. Then the docking frame 19 carries the grinding roller 12 back to the inside of the hanging ring frame 11, so that the magnetic suction plug plates 20 on the inner circle of the hanging ring frame 11 are plugged into and adsorbed with the remaining two transfer slots 16, and the docking frame 19 continues to be retracted, and the transfer ring 15 is blocked by the hanging ring frame 11, so that the magnetic suction plug plates 20 on the docking frame 19 are disengaged from the transfer slots 16, thereby separating the docking frame 19 from the grinding roller 12 to prepare for the next round of replacement of the grinding roller 12.
[0056] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A highly efficient industrial design polishing equipment, characterized in that: The invention comprises a main control machine (1), a tooling electric slide rail (2) is fixedly installed on the top of the main control machine (1), a tooling electric slide seat (3) is driven and installed on the top of the tooling electric slide rail (2), a transfer tool (4) is fixedly installed on the top of the tooling electric slide seat (3), a first bracket (5) corresponding to the position of the transfer tool (4) is fixedly installed on the top of the main control machine (1), a polishing electric slide rail (6) is fixedly installed on the top of the first bracket (5), and the polishing electric slide rail (6) is fixedly installed on the top of the polishing electric slide seat (3). A grinding electric slide seat (7) is driven and installed on one side of the grinding electric slide rail (6), a grinding motor (8) is fixedly installed on one side of the grinding electric slide seat (7), a cross driving shaft (9) is driven and installed on the output shaft of the grinding motor (8), a driving wheel (10) is fixedly installed on the top of the main control machine (1), a plurality of grinding rollers (12) are arranged on one side of the driving wheel (10) close to the transfer tooling (4), and a transfer component is arranged on one side of the driving wheel (10); The transfer assembly is used to alternately transport each of the grinding rollers (12) to one side of the grinding motor (8) and is installed on the cross drive shaft (9); The transfer assembly comprises a plurality of suspension ring frames (11) fixedly mounted on one side of the driving wheel (10), the suspension ring frames (11) being evenly distributed along the axis of the driving wheel (10), a docking column (13) being fixedly mounted on one end of each of the plurality of grinding rollers (12) which are away from each other, a cross plug hole (14) being provided at one end of the docking column (13), a cross slot being provided at one end of the grinding roller (12) close to the docking column (13), the cross plug hole (14) and the cross slot both being adapted to the cross driving shaft (9), a transfer ring (15) being fixedly sleeved on one end of the docking column (13) close to the grinding roller (12), the transfer ring (15) being close to the grinding roller (12) and the transfer ring (15) being fixedly sleeved on one end of the grinding roller (12). A plurality of transfer slots (16) are evenly distributed along the axis of the grinding roller (12) on one side of the grinding roller (12); a second bracket (17) is fixedly installed on the top of the main control machine (1); a transfer electric push rod (18) is fixedly installed on the top of the second bracket (17); a docking frame (19) is fixedly installed on the telescopic end of the transfer electric push rod (18); a plurality of magnetic suction plug plates (20) are fixedly installed on one side of the docking frame (19) and inside the suspension ring frame (11); the magnetic suction plug plates (20) are adapted to the transfer slots (16); and a docking assembly for mounting each grinding roller (12) on the cross drive shaft (9) is provided on the cross drive shaft (9); The docking assembly comprises a docking plate (21) fixedly sleeved on the cross drive shaft (9), both sides of the docking plate (21) are provided with fixed sockets, both sides of the docking column (13) are provided with fixed slots (22) corresponding to the positions of the fixed sockets, both sides of the docking plate (21) are fixedly installed with gear slides (25), and the interior of the gear slides (25) is slidably installed with fixed rods (23), the fixed rods (23) are adapted to the fixed slots (22) and the fixed sockets, and the fixed rods (23) are close to the docking plate (21). ) is fixedly sleeved with a fixed retaining ring (26) at one end, a return spring (27) is fixedly installed between the fixed retaining ring (26) and the gear slide (25), and the return spring (27) is movably sleeved on the fixed plug rod (23), and a magnetic block (24) is fixedly installed at one end of the two fixed plug rods (23) away from each other, and a third bracket (28) is fixedly installed on one side of the polishing electric slide (7), and an electromagnet (29) is fixedly installed at one end of the third bracket (28), and the position of the electromagnet (29) corresponds to the position of the magnetic block (24).
2. The high-efficiency industrial design polishing equipment according to claim 1, characterized in that: A dust removal water tank (34) is fixedly installed on the top of the main control machine (1), a water pump (35) is fixedly installed on the top of the dust removal water tank (34), a water pipe (36) is driven to be installed on the output end of the water pump (35), a telescopic nozzle (37) is fixedly installed on one end of the water pipe (36), the telescopic end of the telescopic nozzle (37) is bent obliquely downward and toward the position of the transfer tooling (4), a main water pool (38) is opened on the top of the main control machine (1), and the main water pool (38) is located between the tooling electric slide rail (2) and the first bracket (5).
3. The high-efficiency industrial design polishing equipment according to claim 2, characterized in that: A three-way water pipe (40) is fixedly installed at the bottom of the water delivery pipe (36); a secondary water pool (41) is provided on the top of the main control machine (1); the secondary water pool (41) is located at the bottom of the driving wheel (10); both ends of the three-way water pipe (40) extend into the interior of the secondary water pool (41) and bend toward the driving wheel (10); and cleaning nozzles (42) are fixedly installed at both ends of the three-way water pipe (40) located inside the secondary water pool (41).
4. The high-efficiency industrial design polishing equipment according to claim 2, characterized in that: An adjusting electric push rod (39) is fixedly mounted on one end of the water delivery pipe (36), and the telescopic end of the adjusting electric push rod (39) is fixedly connected to the telescopic end of the telescopic nozzle (37).
5. The high-efficiency industrial design polishing equipment according to claim 2, characterized in that: A water retaining inclined plate (43) is fixedly installed at the bottom of the transfer tool (4), and the water retaining inclined plate (43) is located on the top of the tool electric slide seat (3) and the tool electric slide rail (2) and faces the main water pool (38).
6. The high-efficiency industrial design polishing equipment according to claim 1, characterized in that: A magnetic attraction ring (30) is fixedly sleeved on one end of the fixed insertion rod (23) close to the docking plate (21), and magnetic attraction grooves matching the magnetic attraction ring (30) are provided on both sides of the docking plate (21).
7. The high-efficiency industrial design polishing equipment according to claim 1, characterized in that: Positioning laser pens (31) are fixedly mounted on both sides of the docking plate (21); a signal collector (32) is fixedly mounted on the top of the polishing electric slide seat (7); a lighting cantilever (33) is fixedly mounted on the top of the signal collector (32); a photoreceptor is fixedly mounted on one end of the lighting cantilever (33); the position of the photoreceptor corresponds to the position of the positioning laser pen (31); the photoreceptor and the electromagnet (29) are electrically connected to the signal collector (32).
8. The high-efficiency industrial design polishing equipment according to claim 1, characterized in that: A dustproof housing (44) adapted to the main control machine (1) is fixedly mounted on the top of the main control machine (1), and a sliding door (45) is slidably mounted on one side of the dustproof housing (44).