Adjustable aluminum foil processing device
By designing an adjustable aluminum foil processing device, the problems of complex cutting blade adjustment and inconsistent cutting quality were solved, thereby improving the efficiency of aluminum foil strip width adjustment and enhancing cutting quality.
Patent Information
- Application Number
- CN202411531221.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2044-10-30
AI Technical Summary
In the current aluminum foil production process, the adjustment of the cutting blade is complicated and cumbersome, resulting in low production efficiency and inconsistent cutting quality.
An adjustable aluminum foil processing device was designed. The spacing between the cutting blades is ensured by the adjustment mechanism, the pressing roller is used to prevent the aluminum foil strip from shifting laterally, and the drive mechanism realizes automatic switching of the cutting blades to ensure cutting quality.
It improves the efficiency of aluminum foil strip width adjustment, ensures the consistency of cutting width, avoids cutting burrs, and improves the cutting quality of aluminum foil strip.
Smart Images

Figure CN119283089A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum foil manufacturing, and in particular to an adjustable aluminum foil processing device. Background Art
[0002] At present, with the development of society, the use of aluminum foil is becoming more and more extensive in people's daily life. Due to its excellent properties, aluminum foil is widely used in food, beverages, cigarettes, medicines, photographic plates, household daily necessities, etc., and is usually used as their packaging material. Aluminum foil is a soft metal film, which not only has the advantages of moisture-proof, airtight, light-shielding, abrasion-resistant, fragrance-preserving, non-toxic and tasteless, but also because of its elegant silver-white luster, it is easy to process beautiful patterns and designs of various colors, so it is more likely to be favored by people.
[0003] At present, in the process of manufacturing aluminum foil, it is necessary to confirm the width of the aluminum foil before winding. The winding width of the aluminum foil is adjusted by using a cutting knife. At present, conventional cutting equipment adjusts the spacing of the cutting knives semi-automatically. At this time, the adjustment is made based on the cutting knife at one end, which requires confirming the moving distance of each cutting knife, making the adjustment process extremely complicated and cumbersome, greatly reducing production efficiency.
[0004] Based on this, the present invention designs an adjustable aluminum foil processing device to solve the above problems. Summary of the invention
[0005] The purpose of the embodiments of the present invention is to provide an adjustable aluminum foil processing device, aiming to solve the technical problems existing in the prior art mentioned in the background technology.
[0006] The embodiment of the present invention is implemented as follows: an adjustable aluminum foil processing device, the device comprising:
[0007] Main frame: comprising a mounting seat arranged on the main frame, a fixing frame is fixedly mounted on the surface of the mounting seat, and a guide roller is rotatably connected to the surface of the fixing frame;
[0008] The cutting mechanism includes an aluminum foil strip in contact with the surface of the guide roller, a plurality of cutting knives mounted on a fixed frame, and two pressing rollers corresponding to each cutting knife, and a connecting frame is rotatably mounted on the surface of the pressing roller;
[0009] Distance adjustment mechanism: used to drive the cutting knife to move horizontally to adjust the distance;
[0010] Elastic mechanism: used to drive the pressing roller to press the part of the aluminum foil strip;
[0011] Driving mechanism: used to drive the cutting knife to contact the aluminum foil strip.
[0012] Furthermore, the distance adjusting mechanism includes a rotating column installed on a fixed frame, and two first spiral slides and a second spiral slide with opposite directions are fixedly installed on the surface of the rotating column, and the surface of each of the first spiral slide and the second spiral slide is in contact with a moving block, and the surface of each moving block is in contact with a distance adjusting groove, and the distance adjusting groove is arranged inside the slide groove cylinder, and the rotating column passes through the slide groove cylinder and is rotatably connected to the slide groove cylinder, and a moving cylinder is fixedly installed on the surface of the moving block, and another moving cylinder is fixedly installed on the surface of the slide groove cylinder, and the moving cylinders are connected by connecting springs, and the surface of each moving cylinder is rotatably connected to a tool rotating cylinder, and a plurality of cutting knives are fixedly installed on the surface of the tool rotating cylinder.
[0013] Furthermore, the elastic mechanism includes a sliding rod fixedly connected to the surface of the connecting frame, the sliding rod passes through the tool drum and is slidably connected to the tool drum, and the connecting frame is connected to the surface of the tool drum through a compression spring.
[0014] Furthermore, the device also includes a rotating mechanism, which includes a rotating motor installed on a fixed frame, a rotating bevel gear is fixedly installed on the output end of the rotating motor, the rotating bevel gear is meshed with the driven bevel gear, and a rotating column is fixedly installed on the surface of the driven bevel gear.
[0015] Furthermore, the device also includes a tool changing mechanism, which includes two tool changing ratchets rotatably mounted on the slide groove cylinder, each tool changing ratchet is meshed with a tool changing rack, the tool changing rack is fixedly mounted on the surface of the fixed frame, four through rods are fixedly mounted on the surface of the tool changing ratchet, and the through rods penetrate the tool rotating cylinder and are slidably connected to the tool rotating cylinder, and the other end of the through rod is fixedly connected to another tool changing ratchet.
[0016] Furthermore, the driving mechanism includes a driving motor fixedly mounted on a fixed frame, an output end of the driving motor passes through the fixed frame and is rotatably connected to the fixed frame, a rotating screw is fixedly mounted on the output end of the driving motor, the rotating screw and the moving slider form a spiral pair transmission, a rotating motor is fixedly mounted on the moving slider, the output end of the rotating motor passes through the moving slider and is rotatably connected to the moving slider, and a slide groove cylinder is fixedly mounted on the inner wall of the moving slider.
[0017] Furthermore, a rubber soft sleeve is sleeved on the circumferential surface of the pressing roller.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. The present invention ensures that the cutting knife in the middle is always kept in the middle position when the device is running, that is, taking the middle position as a reference, the cutting knives on both sides move to both ends respectively, and under the action of the distance adjustment mechanism, the movement distance of the cutting knife close to the middle position is half of the movement distance of the adjacent moving cutting knives, thereby ensuring that the distance between adjacent cutting knives is always consistent, making the cutting width consistent, ensuring that there is no difference in the width of the cut aluminum foil strip, and improving the efficiency of adjusting the width of the aluminum foil strip.
[0020] 2. The present invention utilizes the local squeezing effect of the pressing roller to avoid lateral deviation of the aluminum foil tape during winding and cutting, resulting in cutting burrs and affecting the cutting quality of the aluminum foil tape. At the same time, the driving mechanism drives the distance adjustment mechanism to move upward, and then the distance adjustment mechanism automatically switches to a new cutting knife after the cutting knife completes a certain period of cutting, thereby ensuring the cutting quality of the aluminum foil tape. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A schematic structural diagram of an adjustable aluminum foil processing device provided by an embodiment of the present invention;
[0022] Figure 2 It is a schematic diagram of the cross-sectional structure of the present invention;
[0023] Figure 3 For the present invention Figure 2 A schematic diagram of the enlarged structure at point A;
[0024] Figure 4 For the present invention Figure 2 A schematic diagram of the enlarged structure at B;
[0025] Figure 5 It is a schematic cross-sectional structure diagram of an adjustable aluminum foil processing device from another perspective;
[0026] Figure 6 For the present invention Figure 5 A schematic diagram of the enlarged structure at C;
[0027] Figure 7 This is a schematic diagram of the installation position structure of the tool changing rack of the present invention;
[0028] Figure 8 For the present invention Figure 7 Enlarged structural diagram at D.
[0029] In the accompanying drawings: 1. main frame; 101. mounting seat; 102. fixing frame; 103. guide roller; 2. cutting mechanism; 201. aluminum foil strip; 202. cutting knife; 203. pressing roller; 204. connecting frame; 3. distance adjustment mechanism; 301. rotating column; 302. moving block; 303. slide cylinder; 304. distance adjustment groove; 305. moving cylinder; 306. tool rotating cylinder; 307. first spiral slideway; 308. second spiral slideway; 4. elastic mechanism; 401. sliding rod; 402. compression spring; 5. rotating mechanism; 501. rotating motor; 502. rotating bevel gear; 503. driven bevel gear; 6. tool changing mechanism; 601. tool changing ratchet; 602. tool changing rack; 603. through rod; 7. driving mechanism; 701. driving motor; 702. rotating screw rod; 703. moving slider. DETAILED DESCRIPTION
[0030] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0031] It can be understood that the terms "first", "second", etc. used in the present application can be used in this article to describe various elements, but unless otherwise specified, these elements are not limited by these terms. These terms are only used to distinguish the first element from another element.
[0032] like Figure 1 , Figure 2 and Figure 3 As shown, in one embodiment, an adjustable aluminum foil processing device is provided, the device comprising:
[0033] The main frame 1 comprises a mounting seat 101 arranged on the main frame 1, a fixing frame 102 is fixedly mounted on the surface of the mounting seat 101, and a guide roller 103 is rotatably connected to the surface of the fixing frame 102;
[0034] Cutting mechanism 2: includes an aluminum foil strip 201 in contact with the surface of the guide roller 103, a plurality of cutting knives 202 mounted on the fixing frame 102, and two pressing rollers 203 corresponding to each cutting knife 202, and a connecting frame 204 is rotatably mounted on the surface of the pressing roller 203;
[0035] Distance adjustment mechanism 3: used to drive the cutting knife 202 to move horizontally to adjust the distance;
[0036] Elastic mechanism 4: used to drive the pressing roller 203 to press the part of the aluminum foil strip 201;
[0037] Driving mechanism 7: used to drive the cutting knife 202 to contact the aluminum foil strip 201.
[0038] In practical application of the embodiment of the present invention, when the aluminum foil strip 201 is cut, Figure 2 and Figure 3 As shown, at this time, the cutting knife 202 is driven to move to the left and right ends respectively through the action of the distance adjustment mechanism 3. It should be noted here that the cutting knife 202 located in the middle is always kept in the middle position when the device is running, that is, taking the middle position as a reference, the cutting knives 202 on both sides move to the two ends respectively, and under the action of the distance adjustment mechanism 3, the movement distance of the cutting knife 202 close to the middle position is half of the movement distance of the adjacent moving cutting knife 202, thereby ensuring that the distance between adjacent cutting knives 202 is always consistent, so that the cutting width is consistent, ensuring that there is no difference in the width of the cut aluminum foil strip 201, and improving the efficiency of adjusting the width of the aluminum foil strip 201. When the distance adjustment is completed, as shown in FIG. Figure 2 As shown, from Figure 2 From the front view direction, at this time, the cutting knife 202 is driven to move downward under the action of the driving mechanism 7, and the downward movement of the cutting knife 202 contacts the aluminum foil strip 201. At the same time, the pressing roller 203 is driven to squeeze the surface of the aluminum foil strip 201 through the action of the elastic mechanism 4. At this time, the cutting action of the cutting knife 202 on the aluminum foil strip 201 is realized through the winding action of the aluminum foil strip 201, so as to achieve the purpose of automatically and equidistantly cutting the aluminum foil strip 201. At the same time, the local squeezing action of the pressing roller 203 is utilized to avoid the lateral deviation of the aluminum foil strip 201 during the winding cutting, resulting in cutting burrs, which affects the cutting quality of the aluminum foil strip 201. At the same time, the driving mechanism 7 drives the distance adjustment mechanism 3 to move upward, and then the distance adjustment mechanism 3 enables the cutting knife 202 to automatically switch to a new cutting knife 202 after completing a certain period of cutting, so as to ensure the cutting quality of the aluminum foil strip 201.
[0039] like Figure 2 , Figure 3 , Figure 7 and Figure 8As shown, as a preferred embodiment of the present invention, the distance adjustment mechanism 3 includes a rotating column 301 installed on the fixed frame 102, and two first spiral slideways 307 and second spiral slideways 308 with opposite directions are fixedly installed on the surface of the rotating column 301, and the surface of each first spiral slideway 307 and the second spiral slideway 308 is in contact with a moving block 302, and the surface of each moving block 302 is in contact with the distance adjustment groove 304, and the distance adjustment groove 304 is arranged inside the slide groove cylinder 303, and the rotating column 301 passes through the slide groove cylinder 303 and is rotatably connected to the slide groove cylinder 303, and a moving cylinder 305 is fixedly installed on the surface of the moving block 302, and another moving cylinder 305 is fixedly installed on the surface of the slide groove cylinder 303, and the moving cylinders 305 are connected by connecting springs, and the surface of each moving cylinder 305 is rotatably connected with a tool rotating cylinder 306, and a plurality of cutting knives 202 are fixedly installed on the surface of the tool rotating cylinder 306.
[0040] In actual application of the embodiment of the present invention, when the cutting blade 202 is adjusted, Figure 2 and Figure 3 As shown, at this time, the rotating column 301 starts to rotate, as shown in FIG. Figure 7 and Figure 8 As shown, the rotation of the rotating column 301 drives the first spiral slide 307 and the second spiral slide 308 to rotate synchronously, as shown in FIG. Figure 2 As shown, at this time, the first spiral slide 307 and the second spiral slide 308 push the moving block 302 to move to the right. Since the moving cylinder 305 in the middle position is fixed on the slide groove cylinder 303, and the first spiral slide 307 and the second spiral slide 308 at the symmetrical end have opposite spiral directions, the moving block 302 at the symmetrical end moves to the left. Since the moving block 302 is limited by the distance adjustment groove 304, the moving block 302 is driven by the first spiral slide 307 and the second spiral slide 308. The block 302 moves away from the middle moving cylinder 305, and then the moving block 302 drives the cutting knife 202 to move through the moving cylinder 305 and the tool rotating cylinder 306. Since the arc pitch of the second spiral slide 308 is twice that of the first spiral slide 307, the movement distance of the moving block 302 coordinated with the first spiral slide 307 is half of the movement distance of the moving block 302 coordinated with the second spiral slide 308, thereby ensuring the consistency of width adjustment and realizing equidistant cutting of the aluminum foil strip 201.
[0041] like Figure 2 and Figure 3 As shown, as another preferred embodiment of the present invention, the elastic mechanism 4 includes a sliding rod 401 fixedly connected to the surface of the connecting frame 204, the sliding rod 401 passes through the tool cylinder 306 and is slidably connected to the tool cylinder 306, and the connecting frame 204 is connected to the surface of the tool cylinder 306 through a compression spring 402.
[0042] In practical application, the embodiment of the present invention is as follows: Figure 3 As shown, when the cutting knife 202 is driven downward by the driving mechanism 7, the pressing roller 203 and the connecting frame 204 are simultaneously driven downward. At this time, after the pressing roller 203 contacts the aluminum foil strip 201, as shown in FIG. Figure 2 As shown, the sliding rod 401 is driven upward by the extrusion of the reaction force, and the compression spring 402 is compressed at the same time, thereby ensuring that when the aluminum foil strip 201 is wound and cut, the cutting position will not shift laterally to cause uneven cutting and burrs.
[0043] like Figure 4 As shown, as another preferred embodiment of the present invention, the device also includes a rotating mechanism 5, the rotating mechanism 5 includes a rotating motor 501 installed on the fixed frame 102, the output end of the rotating motor 501 is fixedly installed with a rotating bevel gear 502, the rotating bevel gear 502 is meshed with the driven bevel gear 503, and the surface of the driven bevel gear 503 is fixedly installed with a rotating column 301.
[0044] In actual application of the embodiment of the present invention, when the cutting blade 202 is adjusted, Figure 4 As shown, at this time, the rotating motor 501 starts to run, and the operation of the rotating motor 501 drives the rotating bevel gear 502 to rotate, and then drives the rotating column 301 to rotate through the gear meshing action, so that the equidistant adjustment is completed through the action of the distance adjustment mechanism 3.
[0045] like Figure 2 , Figure 5 and Figure 6 As shown, as another preferred embodiment of the present invention, the device also includes a tool changing mechanism 6, the tool changing mechanism 6 includes two tool changing ratchets 601 rotatably mounted on the slide groove cylinder 303, each tool changing ratchet 601 is meshed with a tool changing rack 602, the tool changing rack 602 is fixedly mounted on the surface of the fixed frame 102, four through rods 603 are fixedly mounted on the surface of the tool changing ratchet 601, and the through rods 603 penetrate the tool rotating cylinder 306 and are slidably connected to the tool rotating cylinder 306, and the other end of the through rod 603 is fixedly connected to another tool changing ratchet 601.
[0046] In practical application of the embodiment of the present invention, when the tool is switched after working for a long time, such as Figure 2 As shown, from Figure 2 From the front view direction, the driving mechanism 7 drives the chute cylinder 303 to move upward, and the movement of the chute cylinder 303 drives the tool changing ratchet 601 to move upward synchronously. At this time, under the action of the tool changing rack 602, the tool changing ratchet 601 is driven to rotate, such as Figure 6As shown, the rotation of the knife-changing ratchet 601 drives the tool drum 306 to rotate through the action of the through rod 603, and then drives the cutting knife 202 to rotate. At this time, the new cutting knife 202 set on the tool drum 306 moves to the position of the cutting knife 202 to be replaced, and under the action of the driving mechanism 7, it descends again to contact and cut the aluminum foil strip 201. It should be noted here that due to the ratchet characteristics of the knife-changing ratchet 601 itself, it will not rotate when moving downward under the action of the driving mechanism 7. At the same time, the knife-changing ratchet 601 will not rotate immediately when rising, so as to avoid the aluminum foil strip 201 being scraped and affecting the subsequent cutting quality of the aluminum foil strip 201.
[0047] like Figure 2 As shown, as another preferred embodiment of the present invention, the driving mechanism 7 includes a driving motor 701 fixedly mounted on the fixed frame 102, the output end of the driving motor 701 passes through the fixed frame 102 and is rotatably connected to the fixed frame 102, a rotating screw 702 is fixedly mounted on the output end of the driving motor 701, the rotating screw 702 and the moving slider 703 form a spiral pair transmission, a rotating motor 501 is fixedly mounted on the moving slider 703, the output end of the rotating motor 501 passes through the moving slider 703 and is rotatably connected to the moving slider 703, and a slide groove cylinder 303 is fixedly mounted on the inner wall of the moving slider 703.
[0048] In actual application of the embodiment of the present invention, when replacing a new cutting blade 202, as shown in FIG. Figure 2 As shown, at this time, the driving motor 701 starts to move, and the operation of the driving motor 701 drives the rotating screw 702 to rotate, and then drives the moving slider 703 to move upward through the action of the spiral pair transmission, and then drives the slide groove cylinder 303 to move upward. The movement of the slide groove cylinder 303 drives the cutting knife 202 to be replaced through the action of the knife changing mechanism 6. After the replacement is completed, the driving motor 701 runs in the reverse direction, driving the new cutting knife 202 to descend again to contact and cut with the aluminum foil strip 201 to ensure the cutting quality.
[0049] like Figure 2 As shown, as another preferred embodiment of the present invention, a rubber soft sleeve is sleeved on the circumferential surface of the pressing roller 203 .
[0050] In actual application, the rubber sleeve provided on the pressing roller 203 ensures that the pressing roller 203 will not scratch the surface of the aluminum foil strip 201 when squeezing the aluminum foil strip 201, thereby avoiding cutting quality problems of the aluminum foil strip 201.
[0051] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0052] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.
[0053] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An adjustable aluminum foil processing device, characterized in that: The device comprises: The main frame (1) comprises a mounting seat (101) arranged on the main frame (1), a fixing frame (102) being fixedly mounted on the surface of the mounting seat (101), and a guide roller (103) being rotatably connected to the surface of the fixing frame (102); The cutting mechanism (2) comprises an aluminum foil strip (201) in contact with the surface of the guide roller (103), a plurality of cutting knives (202) mounted on the fixing frame (102), and two pressing rollers (203) corresponding to each cutting knife (202), wherein a connecting frame (204) is rotatably mounted on the surface of the pressing roller (203); The spacing adjustment mechanism (3) is used to drive the cutting knife (202) to move horizontally to adjust the spacing; The elastic mechanism (4) is used to drive the pressing roller (203) to press the part of the aluminum foil strip (201); Driving mechanism (7): used to drive the cutting knife (202) to contact the aluminum foil strip (201).
2. The adjustable aluminum foil processing device according to claim 1, characterized in that: The pitch adjustment mechanism (3) comprises a rotating column (301) mounted on a fixed frame (102); two first spiral slideways (307) and second spiral slideways (308) with opposite directions are respectively fixedly mounted on the surface of the rotating column (301); the surface of each first spiral slideway (307) and second spiral slideway (308) is in contact with a moving block (302); the surface of each moving block (302) is in contact with a pitch adjustment groove (304); the pitch adjustment groove (304) is provided in a slideway barrel (303) Inside, a rotating column (301) passes through the slide groove cylinder (303) and is rotatably connected to the slide groove cylinder (303); a moving cylinder (305) is fixedly installed on the surface of the moving block (302); another moving cylinder (305) is fixedly installed on the surface of the slide groove cylinder (303); the moving cylinders (305) are connected to each other through connecting springs; the surface of each moving cylinder (305) is rotatably connected to a tool rotating cylinder (306); and a plurality of cutting knives (202) are fixedly installed on the surface of the tool rotating cylinder (306).
3. The adjustable aluminum foil processing device according to claim 2, characterized in that: The elastic mechanism (4) comprises a sliding rod (401) fixedly connected to the surface of the connecting frame (204); the sliding rod (401) passes through the tool rotating cylinder (306) and is slidably connected to the tool rotating cylinder (306); the connecting frame (204) is connected to the surface of the tool rotating cylinder (306) via a compression spring (402).
4. The adjustable aluminum foil processing device according to claim 2, characterized in that: The device further comprises a rotating mechanism (5), the rotating mechanism (5) comprising a rotating motor (501) mounted on a fixed frame (102), a rotating bevel gear (502) fixedly mounted on the output end of the rotating motor (501), the rotating bevel gear (502) meshing with a driven bevel gear (503), and a rotating column (301) fixedly mounted on the surface of the driven bevel gear (503).
5. The adjustable aluminum foil processing device according to claim 2, characterized in that: The device further comprises a tool changing mechanism (6), the tool changing mechanism (6) comprising two tool changing ratchets (601) rotatably mounted on the slide groove cylinder (303), each tool changing ratchets (601) meshing with a tool changing rack (602), the tool changing rack (602) being fixedly mounted on the surface of the fixing frame (102), four through rods (603) being fixedly mounted on the surface of the tool changing ratchets (601), the through rods (603) being penetrated through the tool rotating cylinder (306) and being slidably connected to the tool rotating cylinder (306), and the other end of the through rod (603) being fixedly connected to another tool changing ratchets (601).
6. The adjustable aluminum foil processing device according to claim 4, characterized in that: The driving mechanism (7) comprises a driving motor (701) fixedly mounted on a fixed frame (102); the output end of the driving motor (701) passes through the fixed frame (102) and is rotatably connected to the fixed frame (102); a rotating screw (702) is fixedly mounted on the output end of the driving motor (701); the rotating screw (702) and a moving slider (703) form a helical pair transmission; a rotating motor (501) is fixedly mounted on the moving slider (703); the output end of the rotating motor (501) passes through the moving slider (703) and is rotatably connected to the moving slider (703); and a sliding groove cylinder (303) is fixedly mounted on the inner wall of the moving slider (703).
7. The adjustable aluminum foil processing device according to claim 1, characterized in that: A rubber soft sleeve is sleeved on the circumferential surface of the pressing roller (203).
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