Kitchen waste rapid treatment method, equipment and system
By using high-precision microporous filters and hydraulic rods in kitchen waste dehydration equipment, the problem of garbage cannot be discharged in sewage is solved, effective filtration and discharge of garbage is achieved, the service life of the equipment is extended and drained is improved efficiency.
Patent Information
- Application Number
- CN202411485832.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2044-10-23
AI Technical Summary
During the dehydration process of kitchen waste, some smaller garbage will flow into the drainage tank along with the sewage. Due to the slow flow rate of sewage, it cannot be driven to discharge, resulting in garbage accumulation in the dead corners of the drainage tank, speeding up corrosion and affecting drainage efficiency. .
A fast food waste treatment equipment is designed, including dehydration treatment components and filtration components. It uses high-precision microporous filters and hydraulic rods to ensure that smaller waste in the sewage is filtered and discharged, avoiding blind spots and passing through high pressure The nozzle is flushed through the filter to keep the system open.
It effectively avoids the accumulation of garbage in sewage, extends the service life of the drainage tank, and improves the drainage efficiency of the dehydration equipment and the normal operation of the system.
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Figure CN119283424A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of restaurant kitchen waste treatment, and more specifically, to a restaurant kitchen waste rapid treatment method, equipment and system. Background Art
[0002] Kitchen waste refers to organic waste generated during daily eating, including food scraps, expired food, fruit and vegetable residues, and waste generated during kitchen cleaning. At present, the amount of kitchen waste in my country is increasing year by year, and the pollution to the environment is getting worse and worse. Kitchen waste usually has a high water content and is easy to rot. If it is not handled in time, it is easy to breed bacteria and odor, causing environmental pollution. Its leachate may pollute the soil and water, affecting the ecological balance. After treatment, kitchen waste can also greatly reduce the volume of garbage, making it easier to transport and manage.
[0003] In the prior art, during the treatment of food waste, it is usually necessary to first crush it, then dehydrate it, and finally dry it. Crushing can reduce the size of the food waste and increase its surface area. Then it is dehydrated by a spiral extrusion dehydrator, and finally dried to reduce the moisture content, reduce the possibility of bacterial growth, and prevent the waste from spoiling during storage and transportation. A drainage box will be installed at the bottom of the spiral extrusion dehydrator. The drainage box is connected to a drainage pipe, and the extruded sewage flows into the drainage box and then discharged through the drainage pipe. However, the crushed food waste will contain smaller garbage. During the dehydration process, some of the smaller garbage will accidentally flow into the drainage box with the sewage. Due to the slow flow rate of the sewage, the garbage that accidentally flows to the dead corner inside the drainage box cannot be driven by the flow force of the sewage, resulting in the garbage in the dead corner cannot be discharged outward, and thus remain in the drainage box. As time goes by, the small garbage remaining in the dead corner of the drainage box will gradually accumulate, accelerating the corrosion of the drainage box, affecting the service life of the drainage box, and also affecting the normal drainage efficiency of the drainage box, which is not conducive to the normal operation of the dehydration equipment. Summary of the invention
[0004] In order to overcome the defects of the prior art, the technical problem to be solved by the present invention is to propose a method, equipment and system for quickly processing kitchen waste, which can solve the problem that during the dehydration process of kitchen waste, some smaller garbage will flow into the drainage box together with sewage. Since the sewage flows at a slow speed, the garbage flowing to the dead corners of the drainage box cannot be discharged by the sewage, resulting in the gradual accumulation of small garbage in the dead corners of the drainage box, accelerating the corrosion of the drainage box, affecting the normal drainage efficiency of the drainage box, and being detrimental to the normal operation of the dehydration equipment.
[0005] To achieve this object, the present invention adopts the following technical solutions:
[0006] The present invention provides a fast processing device for kitchen waste, comprising a base, a dehydration processing component is arranged on the top of the base, a filter component is arranged on the bottom of the dehydration processing component, and a debris removal component is arranged on the outer surface of the filter component;
[0007] The dehydration treatment assembly comprises two frames, a barrel is fixedly installed inside the two frames, a drainage hole is opened on the outer surface of the barrel near the bottom surface, and a pollution guide cover is fixedly installed on the outer surface of the barrel near the drainage hole;
[0008] The filter assembly includes a drain cylinder, a fixed plate is fixedly installed on the outer surface of one side of the drain cylinder, a servo motor is arranged inside the fixed plate, two rotating plates are movably embedded inside the drain cylinder, a high-precision microporous filter is fixedly installed on the opposite sides of the two rotating plates, a plurality of first reinforcing ribs are fixedly installed on the outer surface of the high-precision microporous filter, a plurality of second reinforcing ribs are fixedly installed on the inner wall of the high-precision microporous filter, a cleaning pipe is arranged inside the drain hole, a plurality of high-pressure nozzles are fixedly connected to the outer surface of the cleaning pipe, a protective cover is arranged on the outer surface of the cleaning pipe, and sewage pipes are fixedly connected to the outer surfaces of both sides of the drain cylinder near the edges.
[0009] In a preferred technical solution of the present invention, the outer surfaces of both sides of the protective cover are respectively fixedly mounted on the two sides inside the drain hole, wherein the outer surfaces of the two first reinforcing ribs are fixedly mounted with scrapers, and the outer surfaces of the two scrapers are in contact with the inner wall of the drain cylinder, one end of the cleaning tube is fixedly mounted on one side inside the drain hole, and the other end of the cleaning tube is fixedly penetrated to the bottom of the cylinder, and a rotating shaft is fixedly mounted on the other side of one of the rotating plates.
[0010] In a preferred technical solution of the present invention, one end of the rotating shaft movably penetrates the outer surface of the drainage cylinder, the output end of the servo motor is fixedly connected to one end of the rotating shaft, a rotating column is fixedly installed on the other outer surface of the other rotating plate, one end of the rotating column is movably embedded in one side of the interior of the drainage cylinder, and both ends of the plurality of first reinforcing ribs and the plurality of second reinforcing ribs are respectively fixedly installed on the opposite sides of the two rotating plates.
[0011] In a preferred technical solution of the present invention, the debris removal component includes two hydraulic rods, a mobile frame is fixedly installed on the top of the two hydraulic rods, a slag discharge hole is opened at the bottom of the mobile frame, a garbage basket is arranged at the bottom of the mobile frame, a forward and reverse motor is installed inside the mobile frame through an auxiliary plate, and a rotating rod is fixedly installed at the output end of the forward and reverse motor.
[0012] In a preferred technical solution of the present invention, a gear is fixedly installed on the outer surface of the rotating rod, and an annular tooth is meshingly connected on the outer surface of the gear. The inner wall of the annular tooth is fixedly installed on the outer surface of the drainage cylinder, and a support plate is fixedly installed on the bottom surface of the movable frame near the rear wall, and one end of the rotating rod is movably embedded in the outer surface of the support plate.
[0013] In a preferred technical solution of the present invention, a first central axis is fixedly installed on the outer surface of the other side of the drainage cylinder, a second central axis is fixedly installed on the outer surface of the fixed plate, the bottom ends of the two hydraulic rods are respectively installed on the top of the base by bolts, one end of the first central axis and one end of the second central axis are respectively movably embedded in both sides of the interior of the movable frame, arc-shaped holes are opened on the outer surfaces of both sides of the movable frame, and the outer surfaces of the two sewage pipes are respectively movably embedded in the two arc-shaped holes.
[0014] In a preferred technical solution of the present invention, a filter cartridge is arranged inside the barrel, a spiral shaft is arranged inside the filter cartridge, a mounting frame is installed on the top of the base near the edge by bolts, a driving device is arranged on the top of the mounting frame, an output end of the driving device is fixedly connected to one end of the spiral shaft, one end of the spiral shaft movably penetrates to the outer surface of the barrel, and an upper hopper is fixedly connected to the outer surface of the filter cartridge near one side.
[0015] In a preferred technical solution of the present invention, a mounting hole is provided on the outer surface of the barrel near the driving device, the outer surface of the upper hopper is fixedly installed inside the mounting hole, a discharge port is provided on the outer surface of the filter cartridge near the other side, a discharge pipe is fixedly connected to the outer surface of the barrel near the discharge port, the bottoms of the two frames are fixedly installed on the top of the base, and the outer surface of the pollution guide cover is movably embedded in the interior of the drainage cartridge.
[0016] A method for quickly processing kitchen waste comprises the following steps:
[0017] S1. Feed the food waste into the filter cartridge through the upper hopper, start the driving device, drive the spiral shaft to rotate, and push the food waste to move. During the pushing process, the spiral blades of the spiral shaft exert an extrusion force on the waste, so that the water in the waste flows out through the filter cartridge, while the solid waste is blocked in the filter cartridge and continues to be pushed to the discharge port by the spiral shaft and discharged through the discharge pipe;
[0018] S2, sewage and smaller garbage flow down into the drainage tube through the drainage hole and the pollution guide cover, and the smaller garbage is filtered and intercepted by the high-precision microporous filter. The filtered sewage is discharged outward through two sewage pipes;
[0019] S3, start two hydraulic rods at the same time, pull the moving frame downward, so that the drainage tube leaves the outer surface of the dirt guide cover, start the forward and reverse motors, drive the rotating rod and gear to rotate, and drive the drainage tube to rotate 180 degrees through the annular gear, and then the forward and reverse motors are automatically closed. At this time, the high-precision microporous filter is tilted over, so that the garbage inside falls downward and falls into the garbage basket through the slag discharge hole;
[0020] S4. Start the servo motor to drive the rotating shaft, rotating plate and high-precision microporous filter to rotate slowly inside the drain cylinder. The clean tap water is transported to the cleaning pipe through the high-pressure water supply equipment. The high-pressure water is sprayed downward through the high-pressure nozzle to rinse the rotating high-precision microporous filter.
[0021] A fast processing system for kitchen waste, comprising: a rotation speed detection module, an image detection module, an operation input unit, a data acquisition unit, a data processing unit, a control core unit and a display unit, wherein the rotation speed detection module is installed on the outside of a driving device, and a detection end of the rotation speed detection module is located on the outside of a spiral shaft, and the detection end of the rotation speed detection module is slidably matched with the outside of the spiral shaft, and a plurality of image detection modules are used, and the image detection modules are installed on the upper side of the inner wall of a filter cartridge, and the image detection modules are evenly distributed on the upper side of the inner wall of the filter cartridge;
[0022] It also includes a mounting seat, which is mounted on the base, and the operation input unit, the data acquisition unit, the data processing unit, the control core unit and the display unit are all mounted on the mounting seat;
[0023] The output end of the rotation speed detection module is electrically connected to the input end of the data acquisition unit, the output end of the image detection module is electrically connected to the input end of the data acquisition unit, the output end of the data acquisition unit is electrically connected to the input end of the data processing unit, the output end of the operation input unit is electrically connected to the input end of the control core unit, and the output end of the control core unit is electrically connected to the input end of the display unit.
[0024] The beneficial effects of the present invention are:
[0025] The rapid kitchen waste processing equipment provided by the present invention delivers the kitchen waste into the interior of the filter cartridge through an upper hopper, starts a driving device, drives the spiral shaft to rotate, and pushes the kitchen waste to move. During the pushing process, the spiral blades of the spiral shaft exert an extruding force on the waste, so that the water in the waste flows out through the filter cartridge, while the solid waste is blocked in the filter cartridge and continues to be pushed to the discharge port by the spiral shaft and discharged through the discharge pipe, thereby realizing the dehydration treatment of the kitchen waste, and the sewage and smaller garbage flow downward into the drainage cylinder through the drainage hole and the sewage guide cover, and the smaller garbage is filtered and intercepted by a high-precision microporous filter screen, and the filtered sewage is discharged outwardly through two sewage pipes, thereby achieving the effect of filtering the sewage. The drainage cylinder is arranged in a circular shape to avoid dead corners. The filtering component can effectively prevent the smaller garbage carried in the sewage from accumulating in the dead corners of the drainage box and affecting the normal drainage of the drainage box.
[0026] Start the two hydraulic rods at the same time, pull the mobile frame downward, so that the drainage tube leaves the outer surface of the sewage hood, start the forward and reverse motors, drive the rotating rod and gear to rotate, and drive the drainage tube to rotate 180 degrees through the annular gear, then the forward and reverse motors are automatically turned off, and the high-precision microporous filter is tilted over, so that the garbage inside falls down and falls into the garbage basket through the slag discharge hole, which is convenient for discharging the filtered garbage. Start the forward and reverse motors again, drive the gear to rotate in the opposite direction, and drive the drainage tube to reset through the annular gear. Start the hydraulic rod again, push the mobile frame upward, so that the drainage tube is again covered on the outer surface of the sewage hood.
[0027] Start the servo motor to drive the rotating shaft, rotating plate and high-precision microporous filter to rotate slowly inside the drain barrel. The clean tap water is delivered to the cleaning pipe through the external high-pressure water supply equipment. The high-pressure water is sprayed downward through the high-pressure nozzle to flush the rotating high-precision microporous filter to prevent blockage and ensure the continuous effectiveness of its filtering function, which is conducive to ensuring that the drainage system of the dehydrator is always unobstructed and improves the dehydration efficiency. The first and second reinforcing ribs are conducive to improving the rigidity and strength of the high-precision microporous filter, so that it is not easy to deform or damage when it is washed with high-pressure water, and provides additional support. The sewage accidentally attached to the inner wall of the drain barrel is removed by the scraper and discharged with the fast-flowing water, reducing the sewage residue on the inner wall of the drain barrel and preventing the accumulation of sewage dirt.
[0028] The operation input unit provides a human-computer interaction interface for the operator. The control core unit centrally controls the entire dehydration system. The data acquisition unit collects various data in the system and transmits the data to the data processing unit for analysis and processing. The data processing unit analyzes and processes the data to extract useful information. The speed detection module detects the speed of the spiral shaft in real time to monitor and adjust the operation of the equipment. The image detection module captures the dehydration status of the food waste inside the filter cartridge in real time so that the operator can understand the dehydration process and effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a front perspective view of a device for rapid processing of kitchen waste according to the present invention;
[0030] Figure 2 A rear perspective view of a device for rapidly processing kitchen waste according to the present invention;
[0031] Figure 3 It is a schematic diagram of a cross-sectional expansion of the structure of a rapid kitchen waste processing device of the present invention;
[0032] Figure 4 It is a schematic diagram of the structure of a dehydration treatment component in a rapid treatment device for food waste of the present invention;
[0033] Figure 5 It is a schematic diagram of the structure of a sectional expansion of a pollution guide cover in a fast kitchen waste processing device of the present invention;
[0034] Figure 6 It is a schematic diagram of the structure of a filter assembly in a fast processing device for kitchen waste according to the present invention;
[0035] Figure 7 It is a schematic diagram of the structure of the sectional expansion of the impurity removal component in the rapid processing equipment for food and kitchen waste of the present invention;
[0036] Figure 8 It is a schematic diagram of a cross-sectional expansion of the structure of a movable frame in a fast kitchen waste processing device of the present invention;
[0037] Fig. 9 It is a schematic diagram of the structure of the gears in a fast processing device for kitchen waste of the present invention;
[0038] Fig.10 It is a schematic diagram of the structure of a drainage cylinder in a rapid kitchen waste treatment device of the present invention;
[0039] Fig.11 It is a schematic diagram of the structure of a high-precision microporous filter in a fast kitchen waste processing device of the present invention;
[0040] Fig.12 This is a system diagram of a rapid kitchen waste processing device of the present invention.
[0041] In the figure:
[0042] 1. Base; 2. Dehydration treatment component; 201. Frame; 202. Cylinder; 203. Filter cartridge; 204. Screw shaft; 205. Mounting frame; 206. Driving device; 207. Upper hopper; 208. Mounting hole; 209. Discharge port; 210. Discharge pipe; 211. Drain hole; 212. Pollution guide cover; 3. Filter component; 301. Drain cylinder; 302. Fixed plate; 303. Servo motor; 304. Rotating plate; 305. High-precision microporous filter; 306. First reinforcing rib; 307. Second reinforcing rib; 308. Scraper; 309. Rotating shaft; 310. Rotating column; 311. Sewage pipe; 312. First central axis; 313. Second central axis; 314. Cleaning pipe; 315. High-pressure nozzle; 316. Protective cover; 4. Debris removal component; 401. Hydraulic rod; 402. Moving frame; 403. Arc hole; 404. Forward and reverse motor; 405. Rotating rod; 406. Gear; 407. Ring gear; 408. Support plate; 409. Slag discharge hole; 5. Trash basket; 6. Speed detection module; 7. Image detection module; 8. Operation input unit; 9. Data acquisition unit; 10. Data processing unit; 11. Control core unit; 12. Display unit. DETAILED DESCRIPTION
[0043] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.
[0044] like Figure 1-Figure 12As shown, an embodiment provides a fast kitchen waste treatment device, including a base 1, a dehydration treatment component 2 is arranged on the top of the base 1, a filter component 3 is arranged on the bottom of the dehydration treatment component 2, and a debris removal component 4 is arranged on the outer surface of the filter component 3; the dehydration treatment component 2 includes two frames 201, a barrel 202 is fixedly installed inside the two frames 201, a drainage hole 211 is opened on the outer surface of the barrel 202 near the bottom surface, and a dirt guide cover 212 is fixedly installed on the outer surface of the barrel 202 near the drainage hole 211;The filter assembly 3 includes a drain cylinder 301, a fixed plate 302 is fixedly installed on the outer surface of one side of the drain cylinder 301, a servo motor 303 is arranged inside the fixed plate 302, two rotating plates 304 are movably embedded inside the drain cylinder 301, a high-precision microporous filter 305 is fixedly installed on the opposite side of the two rotating plates 304, a plurality of first reinforcing ribs 306 are fixedly installed on the outer surface of the high-precision microporous filter 305, a plurality of second reinforcing ribs 307 are fixedly installed on the inner wall of the high-precision microporous filter 305, a cleaning pipe 314 is arranged inside the drain hole 211, a plurality of high-pressure nozzles 315 are fixedly connected to the outer surface of the cleaning pipe 314, and the outer surface of the cleaning pipe 314 is fixedly connected to the outer surface of the cleaning pipe 314. A protective cover 316 is provided on the surface, and sewage pipes 311 are fixedly connected to the outer surfaces of both sides of the drainage cylinder 301 near the edges. The outer surfaces of both sides of the protective cover 316 are respectively fixedly installed on the two sides of the inside of the drainage hole 211, wherein the outer surfaces of the two first reinforcing ribs 306 are fixedly installed with scraping strips 308, and the outer surfaces of the two scraping strips 308 are in contact with the inner wall of the drainage cylinder 301, one end of the cleaning pipe 314 is fixedly installed on one side of the inside of the drainage hole 211, and the other end of the cleaning pipe 314 is fixedly penetrated to the bottom of the cylinder 202, and a rotating shaft 309 is fixedly installed on the other side of one of the rotating plates 304, and one end of the rotating shaft 309 is movably penetrated to the drainage cylinder 30 1, the output end of the servo motor 303 is fixedly connected to one end of the rotating shaft 309, a rotating column 310 is fixedly installed on the outer surface of the other side of the other rotating plate 304, one end of the rotating column 310 is movably embedded in one side of the inside of the drainage cylinder 301, and the two ends of the plurality of first reinforcing ribs 306 and the plurality of second reinforcing ribs 307 are respectively fixedly installed on the opposite sides of the two rotating plates 304, a filter cartridge 203 is arranged inside the cylinder 202, and a spiral shaft 204 is arranged inside the filter cartridge 203, a mounting frame 205 is installed near the edge of the top of the base 1 by bolts, a driving device 206 is arranged on the top of the mounting frame 205, and the output end of the driving device 206 is connected to the spiral shaft 204. One end of the shaft 204 is fixedly connected, and one end of the spiral shaft 204 is movably connected to the outer surface of the barrel 202. The outer surface of the filter cartridge 203 is fixedly connected to the upper hopper 207 near one side. The outer surface of the barrel 202 is provided with a mounting hole 208 near the driving device 206. The outer surface of the upper hopper 207 is fixedly installed inside the mounting hole 208. The outer surface of the filter cartridge 203 is provided with a discharge port 209 near the other side. The outer surface of the barrel 202 is fixedly connected to the discharge port 209. The bottoms of the two frames 201 are fixedly installed on the top of the base 1, and the outer surface of the pollution guide cover 212 is movably embedded in the inside of the drainage cylinder 301. ;
[0045] In this embodiment, when in use, the crushed food waste is sent into the filter cartridge 203 through the upper hopper 207, and the driving device 206 is started. The screw shaft 204 is driven to rotate by the driving device 206, and the food waste is pushed to the right inside the filter cartridge 203 by the screw shaft 204. During the pushing process, the spiral blades of the screw shaft 204 exert an extruding force on the waste, so that the water in the waste flows out through the filter cartridge 203, while the solid waste is blocked in the filter cartridge 203 and continues to be pushed to the discharge port 209 by the screw shaft 204, and discharged through the discharge pipe 210, thereby realizing the dehydration of the food waste. The squeezed sewage and some smaller waste flow downward into the drainage cylinder 301 through the drainage hole 211 and the pollution guide cover 212, and the bottom of the protective cover 316 and the high-pressure nozzle 315 is flush with the bottom of the pollution guide cover 212. Figure 5As shown, the nozzle of the high-pressure nozzle 315 is protected by a protective cover 316 to prevent sewage and some smaller garbage from flowing into the nozzle of the high-pressure nozzle 315, causing garbage residue to accumulate at the nozzle of the high-pressure nozzle 315, affecting the normal use of the high-pressure nozzle 315. When the sewage drives some smaller garbage to flow downward, it will fall into the high-precision microporous filter 305. The aperture of the high-precision microporous filter 305 is very small, which can effectively block tiny particles from passing through and only allow water to pass through, thereby intercepting and filtering the sewage, and intercepting smaller garbage in the high-precision microporous filter 305. One end of the two sewage pipes 311 is connected to the drainage hose through a flange, and the filtered sewage is discharged outward through the two sewage pipes 311, thereby achieving sewage treatment. The effect of filtration treatment, the drainage tube 301 is arranged in a circular shape to avoid dead corners. The filtering component 3 can effectively prevent the smaller garbage carried in the sewage from accumulating in the dead corners of the drainage box and affecting the normal drainage of the drainage box. The high-precision microporous filter 305, the first reinforcement rib 306, the second reinforcement rib 307 and the drainage tube 301 are all made of stainless steel with good corrosion resistance. This solves the problem that during the dehydration process of kitchen waste, some smaller garbage will flow into the drainage box along with the sewage. Due to the slow flow speed of sewage, the garbage flowing to the dead corners of the drainage box cannot be discharged by the sewage, resulting in the gradual accumulation of small garbage in the dead corners of the drainage box, accelerating the corrosion of the drainage box, affecting the normal drainage efficiency of the drainage box, and being unfavorable for the normal operation of the dehydration equipment. The other end of the cleaning pipe 314 is connected to an external high-pressure water supply device. After the kitchen waste is dehydrated, the waste in the high-precision microporous filter 305 is discharged through the impurity discharge component 4. Then, after the filter component 3 is reset, the servo motor 303 is started, and the output end of the servo motor 303 drives the rotating shaft 309 and one of the rotating plates 304 to rotate, and then drives the high-precision microporous filter 305, the first reinforcing rib 306 and the second reinforcing rib 307 to rotate slowly inside the drainage tube 301, and the clean tap water is delivered through the external high-pressure water supply equipment. To the cleaning pipe 314, and then multiple high-pressure nozzles 315 spray high-pressure water downward to flush the rotating high-precision microporous filter 305, and wash down the garbage remaining on the inner wall of the high-precision microporous filter 305 and some impurities stuck in the mesh, so as to clean the high-precision microporous filter 305 and prevent blockage, ensure the continuous effectiveness of its filtering function, and help to ensure that the drainage system of the dehydrator is always unobstructed and improve the dehydration efficiency. The garbage and impurities washed down by the high-pressure water flow are carried to the two sewage pipes 311 by the fast-flowing water flow, and then discharged outward. The outer surface of the high-precision microporous filter 305 is installed with a first reinforcing rib 306, and the inner wall is installed with a second reinforcing rib 307. The positions of the first reinforcing rib 306 and the second reinforcing rib 307 are staggered, such as Fig. 9As shown, the first reinforcing rib 306 and the second reinforcing rib 307 are conducive to improving the rigidity and strength of the high-precision microporous filter 305, so that it is not easy to deform or damage when subjected to high-pressure water washing, and provide additional support. During the rotation process, the high-precision microporous filter 305 will drive the two scraping bars 308 to rotate together, scraping together the sewage accidentally attached to the inner wall of the drainage tube 301, and under the flushing of tap water, the sewage on the scraping bars 308 is cleaned and discharged with the fast-flowing water, thereby reducing the sewage residue on the inner wall of the drainage tube 301 and preventing the accumulation of sewage dirt.
[0046] Embodiment 2: Figure 1-Figure 3 and Figure 7-Figure 11 As shown, a filter assembly 3 is arranged at the bottom of the dehydration treatment assembly 2, and a debris removal assembly 4 is arranged on the outer surface of the filter assembly 3. The debris removal assembly 4 includes two hydraulic rods 401, and a movable frame 402 is fixedly installed on the top of the two hydraulic rods 401. A slag removal hole 409 is opened at the bottom of the movable frame 402, and a garbage basket 5 is arranged at the bottom of the movable frame 402. A forward and reverse motor 404 is installed inside the movable frame 402 through an auxiliary plate, and a rotating rod 405 is fixedly installed at the output end of the forward and reverse motor 404. A gear 406 is fixedly installed on the outer surface of the rotating rod 405, and an annular gear 407 is meshed and connected on the outer surface of the gear 406. The inner wall of the annular gear 407 is fixedly installed on the outer surface of the drainage cylinder 301. A support plate 408 is fixedly installed on the bottom surface of the movable frame 402 near the rear wall, one end of the rotating rod 405 is movably embedded in the outer surface of the support plate 408, a first central axis 312 is fixedly installed on the outer surface of the other side of the drainage cylinder 301, a second central axis 313 is fixedly installed on the outer surface of the fixed plate 302, the bottom ends of the two hydraulic rods 401 are respectively mounted on the top of the base 1 by bolts, one end of the first central axis 312 and one end of the second central axis 313 are respectively movably embedded in both sides of the movable frame 402, arc holes 403 are opened on the outer surfaces of both sides of the movable frame 402, and the outer surfaces of the two sewage pipes 311 are respectively movably embedded in the two arc holes 403.
[0047] In this embodiment, when in use, after the food waste is dehydrated, the two hydraulic rods 401 are started at the same time, pulling the movable frame 402 to move downward, so that the drainage barrel 301 leaves the outer surface of the pollution guide cover 212, and then the forward and reverse motors 404 are started, and the rotating rod 405 and the gear 406 are driven to rotate through the output end of the forward and reverse motors 404, and then the annular gear 407 is driven to rotate, and further drive the drainage barrel 301 to rotate one hundred and eighty degrees with the first central axis 312 and the second central axis 313 as the center of the circle. Then the forward and reverse motors 404 are automatically closed. At this time, the top of the drainage barrel 301 rotates to above the slag discharge hole 409, and the high-precision microporous filter 305 also rotates one hundred and eighty degrees and tilts over, so that the garbage inside the high-precision microporous filter 305 falls downward and falls into the garbage basket 5 through the slag discharge hole 409, so that the filtered garbage is conveniently discharged. Restart the forward and reverse motor 404 to drive the gear 406 to rotate in the opposite direction, thereby driving the annular gear 407 to rotate in the opposite direction, thereby driving the drainage tube 301 to reset, and start the hydraulic rod 401 again to push the movable frame 402 to move upward, so that the drainage tube 301 is again covered on the outer surface of the sewage guide cover 212.
[0048] Embodiment 3: Fig.12 As shown, the present invention also includes a fast processing system for restaurant kitchen waste, including: a rotation speed detection module 6, an image detection module 7, an operation input unit 8, a data acquisition unit 9, a data processing unit 10, a control core unit 11 and a display unit 12, the rotation speed detection module 6 is installed on the outside of the driving device 206, and the detection end of the rotation speed detection module 6 is located on the outside of the spiral shaft 204, the detection end of the rotation speed detection module 6 is slidably matched with the outside of the spiral shaft 204, a plurality of image detection modules 7 are used, and the image detection modules 7 are installed on the upper side of the inner wall of the filter cartridge 203, and the image detection modules 7 are evenly distributed on the upper side of the inner wall of the filter cartridge 203;
[0049] It also includes a mounting base (not shown in the figure), which is installed on the base 1, and the operation input unit 8, the data acquisition unit 9, the data processing unit 10, the control core unit 11 and the display unit 12 are all installed on the mounting base; the output end of the speed detection module 6 is electrically connected to the input end of the data acquisition unit 9, the output end of the image detection module 7 is electrically connected to the input end of the data acquisition unit 9, the output end of the data acquisition unit 9 is electrically connected to the input end of the data processing unit 10, the output end of the operation input unit 8 is electrically connected to the input end of the control core unit 11, and the output end of the control core unit 11 is electrically connected to the input end of the display unit 12.
[0050] The effect achieved by the entire system is that the operation input unit 8 provides a human-computer interaction interface for the operator and receives the operator's command input, such as start, stop, parameter setting and other operation instructions. The control core unit 11 centrally controls the entire dehydration system and coordinates the work of each unit according to the preset program and parameters to ensure the stable operation of the system. The data acquisition unit 9 collects various data in the system, such as the data of the speed detection module 6 and the data of the image detection module 7, and transmits these data to the data processing unit 10 for analysis and processing. The data processing unit 10 analyzes and processes the data collected by the data processing unit 10 to extract useful information. The speed detection module 6 detects the speed of the spiral shaft 204 in real time and transmits the speed data to the data acquisition unit 9 so as to monitor and adjust the operation of the equipment. The image detection module 7 takes real-time photos of the dehydration of the food waste inside the filter cartridge 203 and transmits the image data to the data acquisition unit 9 so that the operator can understand the dehydration process and effect.
[0051] The method of use and working principle of the present invention are as follows: when in use, the crushed food waste is fed into the filter cartridge 203 through the upper hopper 207, the driving device 206 is started, the screw shaft 204 is driven to rotate by the driving device 206, and the food waste is pushed to the right inside the filter cartridge 203 by the screw shaft 204. During the pushing process, the spiral blades of the screw shaft 204 exert an extruding force on the waste, so that the water in the waste flows out through the filter cartridge 203, while the solid waste is blocked in the filter cartridge 203 and continues to be pushed to the discharge port 209 by the screw shaft 204, and is discharged through the discharge pipe 210, thereby realizing the dehydration of the food waste. The squeezed sewage and some smaller waste flow downward into the drainage cylinder 301 through the drainage hole 211 and the pollution guide cover 212, and the bottom of the protective cover 316 and the high-pressure nozzle 315 is flush with the bottom of the pollution guide cover 212. Figure 5As shown, the nozzle of the high-pressure nozzle 315 is protected by a protective cover 316 to prevent sewage and some smaller garbage from flowing into the nozzle of the high-pressure nozzle 315, causing garbage residue to accumulate at the nozzle of the high-pressure nozzle 315, affecting the normal use of the high-pressure nozzle 315. When the sewage drives some smaller garbage to flow downward, it will fall into the high-precision microporous filter 305. The aperture of the high-precision microporous filter 305 is very small, which can effectively block tiny particles from passing through and only allow water to pass through, thereby intercepting and filtering the sewage, and intercepting smaller garbage in the high-precision microporous filter 305. One end of the two sewage pipes 311 is connected to the drainage hose through a flange, and the filtered sewage is discharged outward through the two sewage pipes 311, thereby achieving the effect of filtering and treating the sewage. The drainage cylinder 301 is arranged in a circular shape to avoid dead corners. The filtering component 3 can effectively prevent the smaller garbage carried in the sewage from accumulating in the dead corners of the drainage box, affecting the normal use of the drainage box. Drainage, the high-precision microporous filter 305, the first reinforcing rib 306, the second reinforcing rib 307 and the drainage barrel 301 are all made of stainless steel and have good corrosion resistance. After the kitchen waste is dehydrated, the two hydraulic rods 401 are started at the same time to pull the movable frame 402 downward so that the drainage barrel 301 leaves the outer surface of the pollution guide cover 212, and then the forward and reverse motors 404 are started, and the rotating rod 405 and the gear 406 are driven to rotate through the output end of the forward and reverse motors 404, and then the annular gear 407 is driven to rotate, and further drive the drainage barrel 301 to rotate 180 degrees with the first central axis 312 and the second central axis 313 as the center of the circle, and then the forward and reverse motors 404 are automatically closed. At this time, the top of the drainage barrel 301 rotates to above the slag discharge hole 409, and the high-precision microporous filter 305 also rotates 180 degrees and tilts over, so that the garbage inside the high-precision microporous filter 305 falls downward and falls into the garbage basket 5 through the slag discharge hole 409, so that the filtered garbage is conveniently discharged. Restart the forward and reverse motor 404 to drive the gear 406 to rotate in the opposite direction, thereby driving the annular gear 407 to rotate in the opposite direction, thereby driving the drainage tube 301 to reset, and start the hydraulic rod 401 again to push the movable frame 402 to move upward, so that the drainage tube 301 is again covered on the outer surface of the sewage guide cover 212. The servo motor 303 is started to drive the rotating shaft 309 and one of the rotating plates 304 to rotate, and then the high-precision microporous filter 305, the first reinforcing rib 306 and the second reinforcing rib 307 are driven to slowly rotate inside the drainage tube 301, and clean tap water is delivered to the cleaning pipe 314 through the external high-pressure water supply equipment, and then high-pressure water is sprayed downward through multiple high-pressure nozzles 315 to flush the rotating high-precision microporous filter 305, and the garbage remaining on the inner wall of the high-precision microporous filter 305 and some impurities stuck in the mesh are flushed down, thereby cleaning the high-precision microporous filter 305, and the garbage and impurities flushed down by the high-pressure water flow are carried to the two sewage pipes 311 by the fast-flowing water flow, and then discharged outward.The first reinforcing rib 306 and the second reinforcing rib 307 are conducive to improving the rigidity and strength of the high-precision microporous filter 305, so that it is not easy to deform or damage when subjected to high-pressure water washing, and provide additional support. During the rotation process, the high-precision microporous filter 305 will drive the two scraping bars 308 to rotate together, scraping together the sewage accidentally attached to the inner wall of the drainage tube 301, and under the flushing of tap water, the sewage on the scraping bars 308 is cleaned and discharged with the fast-flowing water, thereby reducing the sewage residue on the inner wall of the drainage tube 301. The operation input unit 8 provides a human-computer interaction interface for the operator and receives the operator's command input, such as start, stop, parameter setting and other operation instructions. The control core unit 11 centrally controls the entire dehydration system and coordinates the work of each unit according to the preset programs and parameters to ensure the stable operation of the system. The data acquisition unit 9 collects various data in the system, such as the data of the speed detection module 6 and the data of the image detection module 7, and transmits these data to the data processing unit 10 for analysis and processing. The data processing unit 10 analyzes and processes the data collected by the data processing unit 10 to extract useful information. The speed detection module 6 detects the speed of the spiral shaft 204 in real time and transmits the speed data to the data acquisition unit 9 so as to monitor and adjust the operation of the equipment. The image detection module 7 takes real-time photos of the dehydration of the food waste inside the filter cartridge 203 and transmits the image data to the data acquisition unit 9 so that the operator can understand the dehydration process and effect.
[0052] Among them, the driving device 206, the servo motor 303, the hydraulic rod 401 and the forward and reverse motor 404 are all existing technologies, and their components and operating principles are all public technologies, which will not be explained in detail here.
[0053] Other technologies of this embodiment adopt existing technologies.
[0054] The present invention is described by preferred embodiments, and those skilled in the art will appreciate that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. The present invention is not limited to the specific embodiments disclosed herein, and other embodiments falling within the claims of this application are within the scope of protection of the present invention.
Claims
1. A fast food waste treatment device, comprising a base (1), a dehydration treatment component (2) is arranged on the top of the base (1), and is characterized in that: A filter assembly (3) is arranged at the bottom of the dehydration treatment assembly (2), and a debris removal assembly (4) is arranged on the outer surface of the filter assembly (3); The dehydration treatment assembly (2) comprises two frames (201), a barrel (202) is fixedly installed inside the two frames (201), a drainage hole (211) is opened on the outer surface of the barrel (202) near the bottom surface, and a pollution guide cover (212) is fixedly installed on the outer surface of the barrel (202) near the drainage hole (211); The filter assembly (3) comprises a drainage cylinder (301), a fixed plate (302) is fixedly mounted on the outer surface of one side of the drainage cylinder (301), a servo motor (303) is arranged inside the fixed plate (302), two rotating plates (304) are movably embedded inside the drainage cylinder (301), a high-precision microporous filter (305) is fixedly mounted on the opposite side of the two rotating plates (304), a plurality of first reinforcing ribs (306) are fixedly mounted on the outer surface of the high-precision microporous filter (305), a plurality of second reinforcing ribs (307) are fixedly mounted on the inner wall of the high-precision microporous filter (305), a cleaning pipe (314) is arranged inside the drainage hole (211), a plurality of high-pressure nozzles (315) are fixedly connected to the outer surface of the cleaning pipe (314), a protective cover (316) is arranged on the outer surface of the cleaning pipe (314), and sewage pipes (311) are fixedly connected to the outer surfaces of both sides of the drainage cylinder (301) near the edges.
2. The rapid processing equipment for kitchen waste according to claim 1, characterized in that: The outer surfaces of both sides of the protective cover (316) are respectively fixedly mounted on the two sides inside the drainage hole (211), wherein the outer surfaces of the two first reinforcing ribs (306) are fixedly mounted with scrapers (308), and the outer surfaces of the two scrapers (308) are in contact with the inner wall of the drainage cylinder (301), one end of the cleaning tube (314) is fixedly mounted on one side inside the drainage hole (211), and the other end of the cleaning tube (314) is fixedly penetrated to the bottom of the barrel (202), and a rotating shaft (309) is fixedly mounted on the other side of one of the rotating plates (304).
3. The rapid processing equipment for kitchen waste according to claim 2 is characterized in that: One end of the rotating shaft (309) is movably inserted into the outer surface of the drain cylinder (301), the output end of the servo motor (303) is fixedly connected to one end of the rotating shaft (309), and a rotating column (310) is fixedly installed on the other outer surface of the other rotating plate (304), and one end of the rotating column (310) is movably embedded in one side of the drain cylinder (301), and the two ends of the plurality of first reinforcing ribs (306) and the plurality of second reinforcing ribs (307) are respectively fixedly installed on the opposite side of the two rotating plates (304).
4. The rapid processing equipment for kitchen waste according to claim 3 is characterized in that: The debris removal component (4) comprises two hydraulic rods (401), a movable frame (402) is fixedly mounted on the top of the two hydraulic rods (401), a slag removal hole (409) is opened at the bottom of the movable frame (402), a garbage basket (5) is arranged at the bottom of the movable frame (402), a forward and reverse motor (404) is installed inside the movable frame (402) through an auxiliary plate, and a rotating rod (405) is fixedly mounted on the output end of the forward and reverse motor (404).
5. The rapid processing equipment for kitchen waste according to claim 4 is characterized in that: A gear (406) is fixedly mounted on the outer surface of the rotating rod (405), and an annular gear (407) is meshingly connected to the outer surface of the gear (406). The inner wall of the annular gear (407) is fixedly mounted on the outer surface of the drainage cylinder (301). A support plate (408) is fixedly mounted on the bottom surface of the interior of the movable frame (402) near the rear wall, and one end of the rotating rod (405) is movably embedded in the outer surface of the support plate (408).
6. The rapid processing equipment for kitchen waste according to claim 5, characterized in that: A first central axis (312) is fixedly mounted on the outer surface of the other side of the drainage cylinder (301), a second central axis (313) is fixedly mounted on the outer surface of the fixed plate (302), the bottom ends of the two hydraulic rods (401) are respectively mounted on the top of the base (1) by bolts, one end of the first central axis (312) and one end of the second central axis (313) are respectively movably embedded in the two sides of the movable frame (402), arc-shaped holes (403) are provided on the outer surfaces of both sides of the movable frame (402), and the outer surfaces of the two sewage pipes (311) are respectively movably embedded in the two arc-shaped holes (403).
7. The rapid processing equipment for kitchen waste according to claim 6, characterized in that: A filter cartridge (203) is arranged inside the barrel (202), a spiral shaft (204) is arranged inside the filter cartridge (203), a mounting frame (205) is installed on the top of the base (1) near the edge by bolts, a driving device (206) is arranged on the top of the mounting frame (205), an output end of the driving device (206) is fixedly connected to one end of the spiral shaft (204), one end of the spiral shaft (204) movably penetrates the outer surface of the barrel (202), and an upper hopper (207) is fixedly connected to one side of the outer surface of the filter cartridge (203).
8. The rapid processing equipment for kitchen waste according to claim 7, characterized in that: The outer surface of the barrel (202) is provided with a mounting hole (208) near the driving device (206); the outer surface of the upper hopper (207) is fixedly mounted inside the mounting hole (208); the outer surface of the filter cartridge (203) is provided with a discharge port (209) near the other side; the outer surface of the barrel (202) is fixedly connected with a discharge pipe (210) near the discharge port (209); the bottoms of the two frames (201) are fixedly mounted on the top of the base (1); and the outer surface of the dirt guide cover (212) is movably embedded in the interior of the drainage cylinder (301).
9. A method for rapid treatment of kitchen waste, characterized in that: The kitchen waste rapid processing device according to claim 8 is used, comprising the following steps: S1, feeding the food waste into the filter cartridge (203) through the upper hopper (207), starting the driving device (206), driving the spiral shaft (204) to rotate, and pushing the food waste to move. During the pushing process, the spiral blades of the spiral shaft (204) exert a squeezing force on the waste, so that the water in the waste flows out through the filter cartridge (203), while the solid waste is blocked in the filter cartridge (203), and continues to be pushed by the spiral shaft (204) to the discharge port (209), and discharged through the discharge pipe (210); S2, sewage and smaller garbage flow downward into the drainage cylinder (301) through the drainage hole (211) and the pollution guide cover (212), and the smaller garbage is filtered and intercepted by the high-precision microporous filter (305), and the filtered sewage is discharged to the outside through two sewage pipes (311); S3, simultaneously starting the two hydraulic rods (401), pulling the moving frame (402) to move downward, so that the drainage tube (301) leaves the outer surface of the dirt guide cover (212), starting the forward and reverse motors (404), driving the rotating rod (405) and the gear (406) to rotate, driving the drainage tube (301) to rotate 180 degrees through the annular gear (407), and then the forward and reverse motors (404) are automatically turned off, at which time the high-precision microporous filter (305) is tilted over, causing the garbage inside to fall downward and fall into the garbage basket (5) through the slag discharge hole (409); S4, starting the servo motor (303), driving the rotating shaft (309), the rotating plate (304) and the high-precision microporous filter (305) to slowly rotate inside the drainage cylinder (301), delivering clean tap water to the cleaning pipe (314) through the high-pressure water supply equipment, and spraying high-pressure water downward through the high-pressure nozzle (315) to rinse the rotating high-precision microporous filter (305).
10. A rapid kitchen waste treatment system, characterized in that: The rapid kitchen waste processing device according to claim 8 is used, comprising: a rotation speed detection module (6), an image detection module (7), an operation input unit (8), a data acquisition unit (9), a data processing unit (10), a control core unit (11) and a display unit (12), wherein the rotation speed detection module (6) is installed on the outside of the driving device (206), and the detection end of the rotation speed detection module (6) is located on the outside of the spiral shaft (204), and the detection end of the rotation speed detection module (6) is slidably matched with the outside of the spiral shaft (204), and the image detection module (7) is used in plurality, and the image detection module (7) is installed on the upper side of the inner wall of the filter cartridge (203), and the image detection modules (7) are evenly distributed on the upper side of the inner wall of the filter cartridge (203); It also comprises a mounting seat, the mounting seat being mounted on the base (1), and the operation input unit (8), the data acquisition unit (9), the data processing unit (10), the control core unit (11) and the display unit (12) being all mounted on the mounting seat; The output end of the rotation speed detection module (6) is electrically connected to the input end of the data acquisition unit (9), the output end of the image detection module (7) is electrically connected to the input end of the data acquisition unit (9), the output end of the data acquisition unit (9) is electrically connected to the input end of the data processing unit (10), the output end of the operation input unit (8) is electrically connected to the input end of the control core unit (11), and the output end of the control core unit (11) is electrically connected to the input end of the display unit (12).
Citation Information
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