Control system of double-bag type table grape packaging and grading device

By designing a control system for the double-bag table grape packaging and grading, automated packaging and grading are realized, solving the problems of low efficiency and high cost in the packaging and grading of table grapes, and improving production efficiency and mechanization are improved.

CN119284288AActive Publication Date: 2025-01-10CHINA AGRI UNIV
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Patent Information

Application Number
CN202411402428.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-01-10
Estimated Expiration
2044-10-09

AI Technical Summary

Technical Problem

In the prior art, the packaging and grading process of table grapes relies on manual operations, which is inefficient and lacks automation, resulting in large labor consumption and high cost, and the existing fruit and vegetable packaging machines have not achieved full process automation.

Method used

Design a double-bag type fresh grape packaging grading device control system, including rack, cutting device, transparent bag packaging device, paper bag packaging device, mouth tying device and weighing grading device, automatic packaging and Grading, using synchronization belts and guide rails to achieve multi-functional operation, realize automatic packaging of transparent bags and paper bags and gold wire tying, and grading according to weight through weighing and grading device.

Benefits of technology

Automatic packaging and grading of table grapes is realized, production efficiency is improved, labor investment is reduced, costs are reduced, and packaging can be carried out according to different varieties, which is easy to use and the entire machine size is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a double-bag type table grape packaging and grading device control system. The double-bag type table grape packaging and grading device control system comprises a rack, a discharging device, a transparent bag packaging device, a paper bag packaging device, a tying device and a weighing and grading device. The discharging device can complete storage and discharging movement of table grapes, the transparent bag packaging device and the paper bag packaging device can complete packaging work of table grape transparent bags and paper bags through existing packaging bags respectively, the whole packaging work can be completed on one station, the size of the whole machine is reduced, and the packaging efficiency is improved. The tying device can conduct gold wire tying on the packaged table grapes, so that the whole process of packaging the table grapes is completed, and the weighing and grading device can complete the two processes of weighing and grading the table grapes at the same time. The table grape packaging and grading machine can be used for packaging and grading various table grapes, has the advantages of convenience, rapidness, high automation degree and the like, fills the blank of the machine in the market, and is beneficial to promoting the development of the table grape industry.
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Description

Technical Field

[0001] The invention belongs to the technical field of agricultural machinery and relates to a control system of a double-bag type fresh grape packaging and grading device. Background Art

[0002] In the grape production cycle, packaging and grading of fresh grapes after picking is one of the important links in the grape production process, which plays an important role in improving the quality of grapes and the economic benefits of the grape industry. Fresh grapes are thin and juicy, and they will be damaged by wear, collision and threshing due to lack of effective protection during the harvesting, packaging and transportation. If not handled in time, the grapes will be infected by bacteria and spoil, causing a lot of economic losses. Packaging fresh grapes can maintain the quality of fresh grapes and extend the shelf life, and can also increase the added value and production value of fresh grapes. At present, the grading and packaging process of fresh grapes is mainly completed manually by experienced workers, which has low production efficiency and high labor consumption.

[0003] Most of the existing fruit and vegetable packaging machines are still in the experimental stage, and the full process automation of packaging machinery has not been realized. Therefore, it is of great significance to study the automatic packaging device for fresh grapes, which can not only reduce the labor input and cost, but also improve the mechanization degree in the field of grape production. Summary of the invention

[0004] The problem to be solved by the present invention is: to provide a device, how to complete the packaging process of fresh grapes at the same workstation while ensuring that the packaging requirements of fresh grapes are met; how to complete the tying action; and how to grade the fresh grapes according to their weight.

[0005] In order to solve the above technical problems, the present invention provides a control system for a double-bag fresh grape packaging and grading device, and the specific technical solution is as follows:

[0006] A double-bag fresh grape packaging and grading device and control system, comprising: a frame, a feeding device, a transparent bag packaging device, a paper bag packaging device, a tying device and a weighing and grading device;

[0007] The frame comprises: a frame body, a supporting top plate, a supporting bottom plate and a feeding conveyor belt;

[0008] The supporting top plate is installed on the top of the frame body;

[0009] The support base plate is fixed horizontally in the frame to facilitate placement of various working parts;

[0010] The feeding conveyor belt is installed above the supporting top plate;

[0011] The unloading device comprises: a material channel, two material doors, a material door opening and closing cylinder, a front cylinder bracket, two rear cylinder brackets, two material door connecting pieces, two hopper lifting connecting sheet metals, a hopper lifting cylinder, two slide seats and a linear bearing;

[0012] The unloading device is installed above the frame and connected to the feeding conveyor belt;

[0013] The transparent bag packaging device comprises: a transparent bag storage box, a transparent bag gripper, a synchronous belt slide A, a transparent bag taking cylinder, two transparent bag opening cylinders, a sheet metal fixed to the bag taking cylinder, a sheet metal fixed to the bag opening cylinder A, a sheet metal fixed to the bag opening cylinder B, four vacuum suction cups A and two suction cup fixing plates A;

[0014] The transparent bag storage box comprises: a bag storage box body, a bag pushing plate and four buffer springs;

[0015] The transparent bag packaging device is installed below the unloading device, and the transparent bag storage box is fixed on the supporting bottom plate;

[0016] The transparent bag gripper comprises: a gripper main board, a guide rail, a steering gear, a gripper fixing plate, a slider connecting plate, a steering gear connecting plate, a steering plate, a gripper cylinder, an upper gripper, a lower gripper and a guide rail slider;

[0017] The paper bag packaging device comprises: a bag taking motor, a motor fixing plate A, a motor fixing plate B, a paper bag taking cylinder mounting plate, a paper bag taking cylinder, two suction cup fixing plates B, a paper bag storage box, four bag box brackets, two synchronous belt slides B, four vacuum suction cups B, two paper bag opening cylinder fixing plates A, two paper bag opening cylinders and two paper bag opening cylinder fixing plates B;

[0018] The paper bag packaging device is installed on the supporting bottom plate and is installed on the same horizontal plane as the transparent bag packaging device;

[0019] The tying device comprises: a gripper rotating motor, a gripper fixing plate, a tying gripper and a wire tying machine;

[0020] The weighing and grading device comprises: a weighing box, a pressure plate, a pressure sensor, a weighing bottom sheet metal and a grading cylinder;

[0021] The tying device is installed above the grading device and connected to the frame body.

[0022] In the improved solution, the frame body is constructed of aluminum profiles; the support base plate is horizontally fixed in the frame using a plurality of aluminum profiles; and the tying device is connected to the aluminum profiles of the frame body.

[0023] In the improved scheme, two material doors of the unloading device are installed under the material channel and connected by cylindrical pins to ensure that the material doors can rotate; the material door opening and closing cylinder is fixed to the material channel through the front cylinder bracket and the rear cylinder bracket, and the cylinder push rod is connected to the material door connecting plate and the material door through a joint bearing, and the opening and closing of the material door can be controlled by the extension and contraction of the cylinder; the hopper lifting connection sheet metal on one side is connected to the hopper lifting cylinder, and the hopper lifting connection sheet metal on the other side is connected to the linear bearing, and the up and down movement of the unloading device can be controlled by the up and down movement of the cylinder push rod, thereby assisting the opening of the transparent bag and the unloading of fresh grapes.

[0024] In the improved scheme, the fixed sheet metal of the bag taking cylinder of the transparent bag packaging device is connected to the push plates of the transparent bag taking cylinder and the bag opening cylinder respectively, thereby connecting the transparent bag taking cylinder with the slide of the synchronous belt slide A; the movement of the push plate of the transparent bag taking cylinder brings the vacuum suction cup A into contact with the transparent bag stored in the transparent bag storage box, and a vacuum is generated inside the vacuum suction cup A, and the transparent bag is sucked up by the vacuum suction cup under the action of atmospheric pressure; the slide of the synchronous belt slide A drives the transparent bag taking cylinder that sucks the transparent bag to move to the bottom of the unloading device for the convenience of subsequent Bag opening and material dropping action; two transparent bag opening cylinders are installed on the bag opening cylinder fixing sheet metal A and the bag opening cylinder fixing sheet metal B respectively. After the transparent bag is taken out, the transparent bag is sucked by the vacuum suction cup and moved to the bottom of the material dropping device. The transparent bag opening cylinder on the opposite side of the transparent bag is also installed with a suction cup fixing plate A and a vacuum suction cup A. The vacuum suction cup is pressed against the bag opening of the transparent bag through the movement of the cylinder push plate, and then the cylinder push plate is retracted to complete the bag opening action; the transparent bag gripper can grab both sides of the transparent bag after the bag opening action is completed to withstand the impact force generated when the grapes are dropped.

[0025] In the improved solution, four buffer springs of the transparent bag storage box are respectively installed on the bag pushing plate, which can make the transparent bag close to the front plate of the bag storage box body, facilitating the subsequent bag taking action.

[0026] In the improved scheme, the push plate of the gripper cylinder of the transparent bag gripper can control the rotation of the upper gripper to cooperate with the lower gripper to complete the gripping action; a guide rail and a guide rail slider are installed on the gripper main board, and the guide rail slider is connected to the transparent bag gripper through the gripper fixing plate. The movement of the slider is controlled by the rotational movement of the servo, and then the horizontal movement of the transparent bag gripper is controlled to cooperate with the change of the diameter of the transparent bag mouth.

[0027] In the improved scheme, the bag taking motor is fixed to the paper bag taking cylinder through the motor fixing plate A and the motor fixing plate B; the suction cup fixing plate B of the paper bag packaging device is installed on the push plate of the paper bag taking cylinder, and each suction cup fixing plate B is respectively installed with two vacuum suction cups B, and the two suction cup fixing plates B are respectively connected to the paper bag opening cylinder through the profile and the paper bag opening cylinder fixing plate B; the two paper bag opening cylinders are installed on the synchronous belt slide B through the paper bag opening cylinder fixing plate A; the bag taking motor can control the paper bag taking cylinder to rotate, and the rotational movement of the bag taking motor cooperates with the linear movement of the paper bag taking cylinder push plate to take out the paper bag horizontally placed in the paper bag storage box; the vacuum suction cup B is respectively contacted to the two sides of the paper bag opening and sucked by the movement of the two paper bag opening cylinder push plates, and the paper bag opening action is completed by the contraction of the paper bag taking cylinder push plate; the opened paper bag is moved to the packaging station by the movement of the two synchronous belt slides B to complete the packaging action of the paper bag.

[0028] In the improved scheme, the tying gripper of the tying device is connected to the gripper rotating motor and installed on the gripper fixing plate; the tying gripper can clamp the mouth of the packaging bag, and the rotation of the tying gripper is controlled by the gripper rotating motor to tighten the bag mouth, and then the gold wire tying machine performs the tying action.

[0029] In the improved scheme, the winding motor, wire feeding motor and wire folding motor of the gold wire tying machine are respectively fixed on the side plate A of the tying machine; the side plate A of the tying machine is fixed to the side plate B of the tying machine, and the travel switch is installed on the side plate B of the tying machine. When the bag mouth moves to the tying position after tightening, the travel switch is triggered to execute the tying action; the wire feeding motor drives the wire feeding gear to feed the gold wire into the machine through the wire feeding tube A and the wire feeding tube B; the wire folding motor drives the wire folding shaft to fold the gold wire and wrap the tightened bag mouth; the winding motor drives the wire reel through the synchronous pulley to roll and tie the folded gold wire tightly;

[0030] In the improved scheme, the weighing and grading device uses a cantilever beam strain gauge sensor as a pressure sensor to measure the weight of fresh grapes. The upper part of the pressure sensor is connected to the pressure plate, and the lower part is connected to the weighing bottom sheet metal. When the fresh grapes fall onto the pressure plate, the weight of the fresh grapes can be measured and graded according to relevant agronomic standards. The opening and closing of the weighing bottom sheet metal is controlled by the grading cylinder, and the weighing box is connected to the synchronous belt slide. The movement of the synchronous belt slide is coordinated with the opening and closing of the weighing bottom sheet metal to put fresh grapes of different qualities into different grading boxes.

[0031] The beneficial technical effects of the present invention are as follows:

[0032] 1. The present invention applies for a double-bag fresh grape packaging and grading device and control system, which simultaneously realizes the three links of transparent bag packaging, paper bag packaging and gold wire tying in the fresh grape packaging process, and can grade the fresh grapes according to their weight.

[0033] 2. The double-bag fresh grape packaging and grading device and control system proposed by the present invention can package fresh grapes of different varieties and can use ready-made packaging bags for packaging, which is convenient to use.

[0034] 3. The transparent bag packaging device and the paper bag packaging device proposed in the present invention can complete the two processes of transparent bag packaging and paper bag packaging at the same workstation, thereby reducing the size of the entire machine.

[0035] 4. The feeding device proposed in the present invention uses a cylinder to control the feeding device to move up and down. When the fresh grapes are dropped, the feeding device descends to assist in opening the transparent bag and reduce the impact force generated when dropping. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] The present invention has the following accompanying drawings:

[0037] Figure 1 It is a schematic diagram of the whole structure of the present invention;

[0038] Figure 2 It is a schematic diagram of the main structure of the whole machine of the present invention;

[0039] Figure 3 It is a schematic diagram of the top view of the whole machine of the present invention;

[0040] Figure 4 It is a side view structural schematic diagram of the whole machine of the present invention;

[0041] Figure 5 It is a structural schematic diagram of the frame of the present invention;

[0042] Figure 6 It is a schematic diagram of a material discharging mechanism of the present invention;

[0043] Figure 7 The transparent bag packaging device of the present invention is schematically shown in FIG. Figure 1 ;

[0044] Figure 8 The transparent bag packaging device of the present invention is schematically shown in FIG. Figure 2 ;

[0045] Fig. 9 It is a schematic diagram of a transparent bag storage box of the present invention;

[0046] Fig.10 is a schematic diagram of a transparent bag gripper of the present invention;

[0047] Fig.11 is a bottom view of the transparent bag gripper of the present invention;

[0048] Fig.12 is a schematic diagram of a paper bag packaging device of the present invention;

[0049] Fig.13 It is a schematic diagram of the tying device of the present invention;

[0050] Fig.14 It is a schematic diagram of a gold wire tying machine of the present invention;

[0051] Fig.15 It is a side view of the gold wire tying machine of the present invention;

[0052] Fig.16 is a schematic diagram of a weighing and grading device of the present invention;

[0053] Reference numerals

[0054] 1. Frame, 2. Unloading device, 3. Transparent bag packaging device, 4. Paper bag packaging device, 5. Tying device, 6. Weighing and grading device, 1-1. Frame body, 1-2. Support top plate, 1-3. Support bottom plate, 1-4. Feeding conveyor belt, 2-1. Material channel, 2-2. Material door, 2-3. Material door opening and closing cylinder, 2-4. Front cylinder bracket, 2-5. Rear cylinder bracket, 2-6. Material door connecting piece, 2-7. Hopper lifting cylinder connecting sheet metal, 2-8. Hopper lifting cylinder, 2-9. Slide seat, 2-10. Linear bearing, 3-1. Transparent belt bag storage box, 3-2. Transparent bag gripper, 3-3 , synchronous belt slide A, 3-4, transparent bag taking cylinder, 3-5, transparent bag opening cylinder, 3-6, bag taking cylinder fixing sheet metal, 3-7, bag opening cylinder fixing sheet metal A, 3-8, bag opening cylinder fixing sheet metal B, 3-9, vacuum suction cup A, 3-10, suction cup fixing plate A, 3-1-1, bag storage box body, 3-1-2, bag pushing plate, 3-1-3, buffer spring, 3-2-1, gripper main board, 3-2-2, guide rail, 3-2-3, steering gear, 3-2-4, gripper fixing plate, 3-2-5, slider connecting plate, 3-2-6, steering plate connecting plate, 3-2-7, steering plate, 3-2-8 , gripper cylinder, 3-2-9, upper gripper, 3-2-10, lower gripper, 3-2-11, guide rail slider, 4-1, bag taking motor, 4-2, motor fixing plate A, 4-3, motor fixing plate B, 4-4, paper bag taking cylinder mounting plate, 4-5, paper bag taking cylinder, 4-6, suction cup fixing plate B, 4-7, paper bag storage box, 4-8, bag box bracket, 4-9, synchronous belt slide B, 4-10, vacuum suction cup B, 4-11, paper bag opening cylinder fixing plate A, 4-12, paper bag opening cylinder, 4-13, paper bag opening cylinder fixing plate B, 5-1, gripper rotation motor, 5-2, gripper Hand fixing plate, 5-3, tying gripper, 5-4, wire tying machine, 5-4-1, winding motor, 5-4-2, wire feeding motor, 5-4-3, wire folding motor, 5-4-4, tying machine side plate A, 5-4-5, tying machine side plate B, 5-4-6, travel switch, 5-4-7, wire reel, 5-4-8, synchronous pulley, 5-4-9, wire folding shaft, 5-4-10, wire feeding gear, 5-4-11, wire feeding tube A, 5-4-12, wire feeding tube B, 6-1, weighing box, 6-2, pressure plate, 6-3, pressure sensor, 6-4, weighing bottom sheet metal, 6-5, grading cylinder. DETAILED DESCRIPTION

[0055] The following is combined with Figures 1 to 16 The present invention is further described in detail with reference to the accompanying drawings and embodiments.

[0056] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, a double-bag fresh grape packaging and grading device and control system mainly comprises a frame 1, a feeding device 2, a transparent bag packaging device 3, a paper bag packaging device 4, a tying device 5 and a weighing and grading device 6. The feeding device 2 can feed the fresh grapes and put the fresh grapes into the transparent bag after the bag is opened. The transparent bag packaging device 2 and the paper bag packaging device 3 can take out the transparent bag and the paper bag stored in the bag storage box and package them. The tying device 5 can realize the tightening of the packaging bag mouth and perform the golden wire tying through the golden wire tying machine. The weighing and grading device 6 uses a pressure sensor to measure the weight of the fresh grapes and grade the fresh grapes according to the agronomic standard.

[0057] like Figure 5 As shown, the frame 1 includes: a frame body 1-1, a support top plate 1-2, a support bottom plate 1-3 and a feeding conveyor belt 1-4;

[0058] The frame body 1-1 is constructed of aluminum profiles;

[0059] The supporting top plate 1-2 is installed on the top of the frame body;

[0060] The support base plates 1-3 are horizontally fixed in the frame using a number of aluminum profiles to facilitate placement of various working parts;

[0061] The feeding conveyor belt 1-4 is installed above the supporting top plate;

[0062] like Figure 6 As shown, the unloading device 2 includes: a material channel 2-1, two material doors 2-2, a material door opening and closing cylinder 2-3, a front cylinder bracket 2-4, two rear cylinder brackets 2-5, two material door connecting pieces 2-6, two hopper lifting connecting sheet metals 2-7, a hopper lifting cylinder 2-8, two slide seats 2-9 and a linear bearing 2-10;

[0063] The unloading device is installed above the frame and connected to the feeding conveyor belt;

[0064] like Figure 7 and Figure 8 As shown, the transparent bag packaging device 3 includes: a transparent bag storage box 3-1, a transparent bag gripper 3-2, a synchronous belt slide A 3-3, a transparent bag taking cylinder 3-4, two transparent bag opening cylinders 3-5, a bag taking cylinder fixing sheet metal 3-6, a bag opening cylinder fixing sheet metal A 3-7, a bag opening cylinder fixing sheet metal B 3-8, four vacuum suction cups A 3-9 and two suction cup fixing plates A 3-10;

[0065] like Fig. 9 As shown, the transparent bag storage box 3-1 includes: a bag storage box body 3-1-1, a bag pushing plate 3-1-2 and four buffer springs 3-1-3;

[0066] The transparent bag packaging device is installed below the unloading device 2, and the transparent bag storage box 3-1 is fixed on the supporting bottom plate 1-3;

[0067] like Fig.10 and Fig.11 As shown, the transparent bag gripper 3-2 includes: a gripper main board 3-2-1, a guide rail 3-2-2, a steering gear 3-2-2, a gripper fixing plate 3-2-4, a slider connecting plate 3-2-5, a steering gear connecting plate 3-2-6, a steering wheel 3-2-7, a gripper cylinder 3-2-8, an upper gripper 3-2-9, a lower gripper 3-2-10 and a guide rail slider 3-2-11;

[0068] like Fig.12 As shown, the paper bag packaging device 4 includes: a bag taking motor 4-1, a motor fixing plate A4-2, a motor fixing plate B4-3, a paper bag taking cylinder mounting plate 4-4, a paper bag taking cylinder 4-5, two suction cup fixing plates B 4-6, a paper bag storage box 4-7, four bag box brackets 4-8, two synchronous belt slides B 4-9, four vacuum suction cups B 4-10, two paper bag opening cylinder fixing plates A4-11, two paper bag opening cylinders 4-12 and two paper bag opening cylinder fixing plates B 4-13;

[0069] The paper bag packaging device is installed on the supporting base plate 1-3 and is installed on the same horizontal plane as the transparent bag packaging device 3;

[0070] like Fig.13 The tying device 5 shown includes: a gripper rotating motor 5-1, a gripper fixing plate 5-2, a tying gripper 5-3 and a gold wire tying machine 5-4;

[0071] like Fig.16 As shown, the weighing and grading device 6 includes: a weighing box 6-1, a pressure plate 6-2, a pressure sensor 6-3, a weighing bottom sheet metal 6-4 and a grading cylinder 6-5;

[0072] The tying device is installed above the grading device 6 and is connected to the aluminum profile of the frame body 1-1.

[0073] like Figure 6As shown, the two material doors 2-2 of the unloading device 2 are installed under the material channel 2-1 and connected by cylindrical pins to ensure that the material doors can rotate; the material door opening and closing cylinder 2-3 is fixed on the material channel 2-1 through the front cylinder bracket 2-4 and the rear cylinder bracket 2-5, and the cylinder push rod is connected to the material door connecting plate 2-6 and the material door through a joint bearing, and the opening and closing of the material door can be controlled by the extension and contraction of the cylinder; the hopper lifting connection sheet metal 2-7 on one side is connected to the hopper lifting cylinder 2-8, and the hopper lifting connection sheet metal on the other side is connected to the linear bearing 2-10, and the up and down movement of the unloading device can be controlled by the up and down movement of the cylinder push rod, thereby assisting the opening action of the transparent bag and the unloading of fresh grapes.

[0074] like Figure 7 and Figure 8 As shown, the bag-taking cylinder fixing sheet metal 3-6 of the transparent bag packaging device 3 is respectively connected to the transparent bag-taking cylinder 3-4 and the push plate of the bag-opening cylinder, thereby connecting the transparent bag-taking cylinder 3-4 to the slide of the synchronous belt slide A 3-3; the movement of the push plate of the transparent bag-taking cylinder 3-4 brings the vacuum suction cup A 3-9 into contact with the transparent bag stored in the transparent bag storage box 3-1, and a vacuum is generated inside the vacuum suction cup A, and the transparent bag is sucked up by the vacuum suction cup under the action of atmospheric pressure; the slide of the synchronous belt slide A 3-3 drives the transparent bag-taking cylinder 3-4 that sucks the transparent bag to move to the bottom of the unloading device 2 to facilitate the subsequent bag opening and blanking actions; the bag-opening cylinder fixing sheet metal A 3-7 and the bag-opening cylinder fixing sheet metal B 3-8 are respectively equipped with two transparent bag opening cylinders 3-5. After the transparent bag is taken out, it is sucked by the vacuum suction cup and moved to the bottom of the unloading device 2. The transparent bag opening cylinder 3-5 on the opposite side of the transparent bag is also equipped with a suction cup fixing plate A 3-10 and a vacuum suction cup A 3-9. The vacuum suction cup is pressed against the bag opening of the transparent bag through the movement of the cylinder push plate, and then the cylinder push plate is retracted to complete the bag opening action; the transparent bag gripper 3-2 can grab the two sides of the transparent bag after the bag opening action is completed to withstand the impact force generated when the grapes are unloaded.

[0075] like Fig. 9 As shown, the four buffer springs 3-1-3 of the transparent bag storage box 3-1 are respectively installed on the bag pushing plate 3-1-2, which can make the transparent bag close to the front plate of the bag storage box body 3-1-1, facilitating the subsequent bag taking action.

[0076] like Fig.10 and Fig.11As shown, the push plate of the gripper cylinder 3-2-8 of the transparent bag gripper 3-2 can control the rotation of the upper gripper 3-2-9 to cooperate with the lower gripper 3-2-10 to complete the gripping action; the guide rail 3-2-2 and the guide rail slider 3-2-11 are installed on the gripper main board 3-2-1, and the guide rail slider 3-2-11 is connected to the transparent bag gripper through the gripper fixing plate 3-2-4. The movement of the slider is controlled by the rotational movement of the servo 3-2-3, and then the horizontal movement of the transparent bag gripper is controlled to cooperate with the change of the diameter of the transparent bag mouth.

[0077] like Fig.12 As shown, the bag taking motor 4-1 is fixed to the paper bag taking cylinder 4-5 through the motor fixing plate A4-2 and the motor fixing plate B4-3; the suction cup fixing plate B4-6 of the paper bag packaging device 4 is installed on the push plate of the paper bag taking cylinder 4-5, and each suction cup fixing plate B4-6 is respectively installed with two vacuum suction cups B4-10, and the two suction cup fixing plates B4-6 are respectively connected to the paper bag opening cylinder fixing plate B4-3 through the profile and the paper bag opening cylinder fixing plate B4-4. 4-13 is connected to the paper bag opening cylinder 4-12; the two paper bag opening cylinders 4-12 are installed on the synchronous belt slide B4-9 through the paper bag opening cylinder fixing plate A4-11; the bag taking motor 4-1 can control the paper bag taking cylinder 4-5 to rotate, and the rotational movement of the bag taking motor 4-1 cooperates with the linear movement of the push plate of the paper bag taking cylinder 4-5 to take out the paper bags horizontally placed in the paper bag storage box 4-7; through the movement of the push plates of the two paper bag opening cylinders 4-12, the vacuum suction cup B 4-10 is respectively contacted with the two sides of the paper bag mouth and sucked tightly, and then the paper bag opening action is completed by the contraction of the push plate of the paper bag taking cylinder 4-5; the opened paper bag is moved to the packaging station by the movement of the two synchronous belt slides B to complete the packaging action of the paper bag.

[0078] like Fig.13 As shown, the tying gripper 5-3 of the tying device 5 is connected to the gripper rotating motor 5-1 and installed on the gripper fixing plate 5-2; the tying gripper 5-3 can clamp the packaging bag mouth, and control the rotation of the tying gripper through the gripper rotating motor 5-1 to tighten the bag mouth, and then the gold wire tying machine 5-4 performs the tying action.

[0079] like Fig.14 and Fig.15As shown, the winding motor 5-4-1, the wire feeding motor 5-4-2 and the wire folding motor 5-4-3 of the gold wire tying machine 5-4 are respectively fixed on the side plate A 5-4-4 of the tying machine; the side plate A 5-4-4 of the tying machine is fixed to the side plate B 5-4-5 of the tying machine, and the travel switch 5-4-3 is installed on the side plate B 5-4-5 of the tying machine. When the bag mouth moves to the tying position after tightening, the travel switch is triggered to execute the tying action; the wire feeding motor 5-4-2 drives the wire feeding gear 5-4-10 to feed the gold wire into the machine through the wire feeding tube A 5-4-11 and the wire feeding tube B 5-4-12; the wire folding motor 5-4-3 drives the wire folding shaft 5-4-9 to fold the gold wire and wrap the tightened bag mouth; the winding motor 5-4-1 drives the wire reel 5-4-7 through the synchronous pulley 5-4-8 to roll and tie the folded gold wire;

[0080] like Fig.16 As shown, the weighing and grading device 6 uses a cantilever beam strain gauge sensor as a pressure sensor 6-3 to measure the weight of fresh grapes. The upper part of the pressure sensor is connected to the pressure plate 6-2, and the lower part is connected to the weighing bottom sheet metal 6-4. When the fresh grapes fall onto the pressure plate 6-2, the weight of the fresh grapes can be measured and graded according to relevant agronomic standards; the opening and closing of the weighing bottom sheet metal 6-4 is controlled by the grading cylinder 6-5, and the weighing box body 6-1 is connected to the synchronous belt slide. Through the movement of the synchronous belt slide and the opening and closing of the weighing bottom sheet metal, fresh grapes of different qualities are put into different grading boxes.

[0081] The working process of the present invention is as follows:

[0082] After power is turned on, the feeding conveyor belt 1-4 starts to move, and the worker puts the fresh grapes on the feeding conveyor belt 1-4. The fresh grapes fall into the unloading device 2 along the conveyor belt and wait for the fresh grapes to be unloaded; the transparent bag is taken out from the transparent bag storage box 3-1 by using the synchronous belt slide A 3-3, the transparent bag taking cylinder 3-4 and the vacuum suction cup A 3-9 and moved to the bottom of the unloading device 2, and the transparent bag opening cylinder 3-5 and the vacuum suction cup A 3-9 completes the bag opening action. After the bag opening is completed, the transparent bag gripper 3-2 is used to grasp the two ends of the transparent bag and wait for the grapes to fall. The hopper lifting cylinder 2-8 controls the material discharge device 2 to descend, so that the material door 2-2 is close to the transparent bag opening, and then controls the material door opening and closing cylinder 2-3 to open the material door 2-2, so that the fresh grapes stored in the material discharge device 2 fall into the transparent bag. The transparent bag gripper 3-2 clamps the transparent bag containing the fresh grapes to keep the grapes in position for subsequent paper bag packaging. The paper bag is taken out of the paper bag storage box 4-7 by the paper bag taking cylinder 4-5, and the two ends of the paper bag are clamped by the paper bag opening cylinder 4-12 and the vacuum suction cup B 4-10 to complete the paper bag opening, and then the synchronous belt slide B 4-9 controls the horizontal movement of the paper bag after opening, wraps the paper bag around the transparent bag, and completes the packaging of the paper bag; after packaging, the fresh grapes fall into the weighing and grading device 6, and the fresh grapes move with the weighing and grading device 6 to the bottom of the tying device 6, and the bag mouth is grasped by the tying gripper 5-3, and then the bag mouth is driven to rotate by the gripper rotating motor 5-1 to make the bag mouth tight, and then the travel switch 5-4-6 is triggered, and the gold wire tying machine 5-4 completes the tying action; the pressure sensor 6-3 is used to transmit the weight information electrical signal to the host computer, and after being processed by the host computer, the grading instruction is sent to the grading cylinder 6-5, and the grading cylinder 6-5 controls the opening and closing of the weighing bottom sheet metal 6-4 to drop the fresh grapes into the corresponding material basket.

[0083] Finally, it should be noted that the above implementation modes are only used to illustrate the technical solutions of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, ordinary technicians in this technical field can make various changes and modifications without departing from the essence and scope of the present invention. Therefore, all equivalent technical solutions also belong to the scope of the present invention, and the patent protection scope of the present invention should be defined by the claims.

[0084] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

Claims

1. A control system for a double-bag fresh grape packaging and grading device, characterized in that: include: A frame (1), a feeding device (2), a transparent bag packaging device (3), a paper bag packaging device (4), a tying device (5) and a weighing and grading device (6); The frame (1) comprises: a frame body (1-1), a supporting top plate (1-2), a supporting bottom plate (1-3) and a feeding conveyor belt (1-4); The supporting top plate (1-2) is installed on the top of the frame body; The supporting bottom plate (1-3) is fixed horizontally in the frame to facilitate placement of working parts; The feeding conveyor belt (1-4) is installed above the supporting top plate; The material unloading device (2) comprises: a material channel (2-1), two material doors (2-2), a material door opening and closing cylinder (2-3), a front cylinder bracket (2-4), two rear cylinder brackets (2-5), two material door connecting pieces (2-6), two hopper lifting connecting sheet metals (2-7), a hopper lifting cylinder (2-8), two slide seats (2-9) and a linear bearing (2-10); The unloading device is installed above the frame and connected to the feeding conveyor belt; The transparent bag packaging device (3) comprises: a transparent bag storage box (3-1), a transparent bag gripper (3-2), a synchronous belt slide A (3-3), a transparent bag taking cylinder (3-4), two transparent bag opening cylinders (3-5), a bag taking cylinder fixing sheet metal (3-6), a bag opening cylinder fixing sheet metal A (3-7), a bag opening cylinder fixing sheet metal B (3-8), four vacuum suction cups A (3-9) and two suction cup fixing plates A (3-10); The transparent bag storage box (3-1) comprises: a bag storage box body (3-1-1), a bag pushing plate (3-1-2) and four buffer springs (3-1-3); The transparent bag packaging device is installed below the unloading device (2), and the transparent bag storage box (3-1) is fixed on the supporting bottom plate (1-3); The transparent bag gripper (3-2) comprises: a gripper mainboard (3-2-1), a guide rail (3-2-2), a steering gear (3-2-2), a gripper fixing plate (3-2-4), a slider connecting plate (3-2-5), a steering gear connecting plate (3-2-6), a steering plate (3-2-7), a gripper cylinder (3-2-8), an upper gripper (3-2-9), a lower gripper (3-2-10) and a guide rail slider (3-2-11); The paper bag packaging device (4) comprises: a bag taking motor (4-1), a motor fixing plate A (4-2), a motor fixing plate B (4-3), a paper bag taking cylinder mounting plate (4-4), a paper bag taking cylinder (4-5), two suction cup fixing plates B (4-6), a paper bag storage box (4-7), four bag box brackets (4-8), two synchronous belt slides B (4-9), four vacuum suction cups B (4-10), two paper bag opening cylinder fixing plates A (4-11), two paper bag opening cylinders (4-12) and two paper bag opening cylinder fixing plates B (4-13); The paper bag packaging device is installed on the supporting bottom plate (1-3) and is installed on the same horizontal plane as the transparent bag packaging device (3); The tying device (5) comprises: a gripper rotating motor (5-1), a gripper fixing plate (5-2), a tying gripper (5-3) and a gold wire tying machine (5-4); The weighing and grading device (6) comprises: a weighing box (6-1), a pressure plate (6-2), a pressure sensor (6-3), a weighing bottom sheet metal (6-4) and a grading cylinder (6-5); The tying device is installed above the grading device (6) and is connected to the frame body (1-1).

2. A control system for a double-bag fresh grape packaging and grading device as claimed in claim 1, characterized in that: The frame body (1-1) is constructed of aluminum profiles; the support base plate (1-3) is horizontally fixed in the frame using a plurality of aluminum profiles; and the tying device is connected to the aluminum profile of the frame body (1-1).

3. A control system for a double-bag fresh grape packaging and grading device as claimed in claim 2, characterized in that: The two material doors (2-2) of the material discharge device (2) are installed below the material channel (2-1) and connected by a cylindrical pin to ensure that the material doors can rotate; the material door opening and closing cylinder (2-3) is fixed on the material channel (2-1) by a front cylinder bracket (2-4) and a rear cylinder bracket (2-5); the cylinder push rod is connected to the material door connecting plate (2-6) and the material door by a joint bearing, and the opening and closing of the material door can be controlled by the extension and contraction of the cylinder; the hopper lifting connection sheet metal (2-7) on one side is connected to the hopper lifting cylinder (2-8), and the hopper lifting connection sheet metal on the other side is connected to the linear bearing (2-10), and the up and down movement of the material discharge device is controlled by the up and down movement of the cylinder push rod, thereby assisting the opening action of the transparent bag and the discharge of fresh grapes.

4. A control system for a double-bag fresh grape packaging and grading device as claimed in claim 3, characterized in that: The fixing sheet metal (3-6) of the bag taking cylinder of the transparent bag packaging device (3) is respectively connected to the push plates of the transparent bag taking cylinder (3-4) and the bag opening cylinder, thereby connecting the transparent bag taking cylinder (3-4) to the slide of the synchronous belt slide A (3-3); the movement of the push plate of the transparent bag taking cylinder (3-4) brings the vacuum suction cup A (3-9) into contact with the transparent bag stored in the transparent bag storage box (3-1), and a vacuum is generated inside the vacuum suction cup A, and the transparent bag is sucked up by the vacuum suction cup under the action of atmospheric pressure; the slide of the synchronous belt slide A (3-3) drives the transparent bag taking cylinder (3-4) that sucks the transparent bag to move to the bottom of the unloading device (2) so as to facilitate Subsequent bag opening and material dropping actions; the bag opening cylinder fixing sheet metal A (3-7) and the bag opening cylinder fixing sheet metal B (3-8) are respectively installed with two transparent bag opening cylinders (3-5). After the transparent bag is taken out, the transparent bag is sucked by the vacuum suction cup and moved to the bottom of the material dropping device (2). The transparent bag opening cylinder (3-5) on the opposite side of the transparent bag is also installed with a suction cup fixing plate A (3-10) and a vacuum suction cup A (3-9). The vacuum suction cup is pressed against the bag opening of the transparent bag through the movement of the cylinder push plate, and then the cylinder push plate is retracted to complete the bag opening action; the transparent bag gripper (3-2) can grasp the two sides of the transparent bag after the bag opening action is completed to withstand the impact force generated when the grapes are dropped.

5. A control system for a double-bag fresh grape packaging and grading device as claimed in claim 4, characterized in that: The four buffer springs (3-1-3) of the transparent bag storage box (3-1) are respectively mounted on the bag pushing plate (3-1-2), which can make the transparent bag close to the front plate of the bag storage box body (3-1-1), thus facilitating the subsequent bag taking action.

6. A control system for a double-bag fresh grape packaging and grading device as claimed in claim 5, characterized in that: The push plate of the gripper cylinder (3-2-8) of the transparent bag gripper (3-2) controls the rotation of the upper gripper (3-2-9) to cooperate with the lower gripper (3-2-10) to complete the gripping action; a guide rail (3-2-2) and a guide rail slider (3-2-11) are installed on the gripper main board (3-2-1); the guide rail slider (3-2-11) is connected to the transparent bag gripper through a gripper fixing plate (3-2-4); the movement of the slider is controlled by the rotational movement of the steering gear (3-2-3), thereby controlling the horizontal movement of the transparent bag gripper to cooperate with the change in the diameter of the transparent bag mouth.

7. A control system for a double-bag fresh grape packaging and grading device as claimed in claim 6, characterized in that: The bag taking motor (4-1) is fixed to the paper bag taking cylinder (4-5) through a motor fixing plate A (4-2) and a motor fixing plate B (4-3); the suction cup fixing plate B (4-6) of the paper bag packaging device (4) is installed on the push plate of the paper bag taking cylinder (4-5); each suction cup fixing plate B (4-6) is respectively installed with two vacuum suction cups B (4-10); the two suction cup fixing plates B (4-6) are respectively connected to the paper bag opening cylinder (4-12) through a profile and a paper bag opening cylinder fixing plate B (4-13); the two paper bag opening cylinders (4-12) are installed on the synchronous belt slide through the paper bag opening cylinder fixing plate A (4-11). The paper bag is placed on a platform B (4-9); the bag taking motor (4-1) can control the paper bag taking cylinder (4-5) to rotate, and the rotational movement of the bag taking motor (4-1) cooperates with the linear movement of the push plate of the paper bag taking cylinder (4-5) to take out the paper bags horizontally placed in the paper bag storage box (4-7); the vacuum suction cup B (4-10) is respectively contacted with the two sides of the paper bag opening opening by the movement of the push plates of the two paper bag opening cylinders (4-12) and sucked tightly, and then the paper bag opening action is completed by the contraction of the push plate of the paper bag taking cylinder (4-5); the opened paper bag is moved to the packaging station by the movement of the two synchronous belt slides B to complete the packaging action of the paper bag.

8. A control system for a double-bag fresh grape packaging and grading device as claimed in claim 7, characterized in that: The tying gripper (5-3) of the tying device (5) is connected to the gripper rotating motor (5-1) and installed on the gripper fixing plate (5-2); the tying gripper (5-3) clamps the packaging bag opening, and the rotation of the tying gripper is controlled by the gripper rotating motor (5-1) to tighten the bag opening, and then the gold wire tying machine (5-4) performs the tying action.

9. A control system for a double-bag fresh grape packaging and grading device as claimed in claim 8, characterized in that: The winding motor (5-4-1), the wire feeding motor (5-4-2) and the wire folding motor (5-4-3) of the gold wire tying machine (5-4) are respectively fixed on the tying machine side plate A (5-4-4); the tying machine side plate A (5-4-4) is fixed to the tying machine side plate B (5-4-5), and the travel switch (5-4-3) is installed on the tying machine side plate B (5-4-5); when the tightened bag mouth moves to the tying position, the travel switch is triggered to execute The wire feeding motor (5-4-2) drives the wire feeding gear (5-4-10) to feed the gold wire into the machine through the wire feeding tube A (5-4-11) and the wire feeding tube B (5-4-12); the wire folding motor (5-4-3) drives the wire folding shaft (5-4-9) to fold the gold wire and wrap the tightened bag mouth; the wire winding motor (5-4-1) drives the wire winding device (5-4-7) through the synchronous pulley (5-4-8) to roll and tie the folded gold wire.

10. A control system for a double-bag fresh grape packaging and grading device as claimed in claim 9, characterized in that: The weighing and grading device (6) uses a cantilever beam strain gauge sensor as a pressure sensor (6-3) to measure the weight of fresh grapes. The upper part of the pressure sensor is connected to a pressure plate (6-2), and the lower part is connected to a weighing bottom sheet metal (6-4). When the fresh grapes fall onto the pressure plate (6-2), the weight of the fresh grapes can be measured, and the fresh grapes can be graded according to relevant agronomic standards. The weighing bottom sheet metal (6-4) is opened and closed by a grading cylinder (6-5), and the weighing box (6-1) is connected to a synchronous belt slide. The movement of the synchronous belt slide cooperates with the opening and closing of the weighing bottom sheet metal, so that fresh grapes of different qualities are placed in different grading boxes.

Citation Information

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