Winding roller adjusting mechanism for cold water tank

By designing the lifting plate and driving mechanism in the cold water tank to adjust the position of the winding roller, the problem of unstable winding tightness during the cooling process of the packaging belt is solved, and the stable form and efficient winding of the packaging belt are achieved during the cooling process. Reduces downtime and failure rates in production.

CN119284605APending Publication Date: 2025-01-10CHANGZHOU XINJING TECH CO LTD
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Patent Information

Application Number
CN202411578872.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-01-10

AI Technical Summary

Technical Problem

Changes in physical properties of the packaging tape during cooling process lead to unstable tightness in the rolling, affecting the packaging effect, and it is difficult for the prior art to effectively adjust.

Method used

A reel roller adjustment mechanism for cold water tanks is designed, including two symmetrical lifting plates and a driving mechanism. The movement of the lifting plate is synchronized by the cylinder and the traction mechanism to ensure that the positioning of the reel roller and the conveying reel roller are on the same horizontal line. Adjust the tightness of the wrapping belt.

Benefits of technology

The contact time between the packaging belt and cooling water is improved, ensuring that the packaging belt maintains a stable form during the winding process, avoid deformation and quality problems, reduce production downtime and failure rate, and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of wind-up roller adjustment, and discloses a wind-up roller adjusting mechanism for a cold water tank, the wind-up roller adjusting mechanism for the cold water tank comprises two symmetrically arranged lifting plates, the lifting plates are slidably connected to the side wall of a cold water tank body, and one side of one lifting plate is provided with a set of positioning wind-up rollers for positioning a packing belt; the two lifting plates are driven by the driving mechanism to synchronously reciprocate, the positioning winding roller and the conveying winding roller move along with the lifting plates to adjust the winding tightness of the packing belt, the product quality is guaranteed, the packing belt can be kept in a stable state in the winding process through the proper tightness, the quality problems of bulging, adhesion and wrinkling are avoided, and the production efficiency is improved. According to the packing belt winding device, the packing belt can smoothly move in the winding process, the clamping or slipping phenomenon caused by improper tightness is avoided, the downtime and the failure rate in the production process can be reduced, and the production efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of winding roller adjustment, and in particular to a winding roller adjustment mechanism for a cold water tank. Background Art

[0002] During the production process, especially in the cooling and shaping stage, strapping tape is usually transported to a cold water trough via conveyor rollers for cooling. The cold water trough provides a low-temperature environment, allowing the strapping tape to cool down rapidly in a very short time, thereby fixing its shape and size and avoiding deformation or dimensional changes at high temperatures.

[0003] During the cooling process, the physical properties of the strapping tape may change. Adjusting the tightness of the strapping tape winding can ensure that the strapping tape maintains a stable shape during transportation and avoid deformation or relaxation caused by excessive or insufficient tension, thereby affecting the subsequent packaging effect.

[0004] Therefore, it is necessary to provide a winding roller adjustment mechanism for a cold water tank to solve the above technical problems. Summary of the invention

[0005] The object of the present invention is to provide a winding roller adjustment mechanism for a cold water tank to solve the defects of the prior art mentioned in the above background technology. During the cooling process, the physical properties of the strapping tape may change. Adjusting the tightness of the strapping tape winding can ensure that the strapping tape maintains a stable shape during the transportation process, avoiding deformation or relaxation caused by excessive or insufficient tension, thereby affecting the subsequent packaging effect and other problems.

[0006] Based on the above ideas, the present invention provides the following technical solutions: comprising two symmetrically arranged lifting plates, the lifting plates are slidably connected to the side walls of the cold water tank body, a group of positioning winding rollers for positioning the strapping tape is installed on one side of one of the lifting plates, and a group of conveying winding rollers for supporting the strapping tape is installed on the same side of the other lifting plate, and the positioning winding rollers and the conveying winding rollers are always located on the same horizontal line; a driving mechanism is arranged on the other side of the two lifting plates, and the two lifting plates are driven by the driving mechanism to synchronously reciprocate to adjust the tightness of the strapping tape winding; the driving mechanism comprises a cylinder and a traction mechanism, the output end of the cylinder is connected to the traction mechanism, and the two lifting plates are connected through the traction mechanism.

[0007] As a further solution of the present invention: the traction mechanism includes a downward traction component and an upward traction component, the downward traction component is arranged close to the cylinder, and the upward traction component is arranged far away from the cylinder; the downward traction component is driven by the cylinder to pull the two lifting plates to move downward synchronously, and the upward traction component positions the lifting plate far away from the cylinder; the upward traction component is driven by the cylinder to pull the two lifting plates to move upward synchronously, and the downward traction component positions the lifting plate close to the cylinder.

[0008] As a further solution of the present invention: the downward traction assembly includes a horizontal plate, the number of which is set to two, and the horizontal plate is fixed to the lifting plate; one of the horizontal plates is connected to the output end of the cylinder, and the top end of the horizontal plate is fixedly connected to a first steel wire rope, and the other end of the first steel wire rope is installed at the bottom end of another horizontal plate through a first fixed pulley and a second fixed pulley.

[0009] As a further solution of the present invention: the upward traction component includes a second steel wire rope, the number of the first fixed pulley and the second fixed pulley are both set to two, and the two first fixed pulleys and the two second fixed pulleys are symmetrically arranged; the second steel wire rope is fixedly connected to one end of the cross plate close to the cylinder, and the second steel wire rope passes through the second fixed pulley and the first fixed pulley and is installed at the top of another cross plate.

[0010] As a further solution of the present invention: through holes are formed on the two transverse plates, and the first steel wire rope and the second steel wire rope pass through the two through holes respectively.

[0011] As a further solution of the present invention: the number of the cylinders is set to two, and the other cross plate is fixedly connected to the output end of the cylinder.

[0012] As a further solution of the present invention: the transverse plate is centrally arranged on the side wall of the lifting plate.

[0013] As a further solution of the present invention: the two lifting plates are arranged on one side of the cold water trough body, and the driving mechanisms are arranged on the other side of the cold water trough body; two slide grooves are penetrated through the side wall of the cold water trough body, and one end of the horizontal plate is arranged in the slide groove and slides with it.

[0014] As a further solution of the present invention: two sets of limiting grooves are installed by bolts on one side of the cold water tank body close to the lifting plate, and both sides of the lifting plate are located in the limiting grooves and slidably cooperate with them.

[0015] Compared with the prior art, the present invention has the beneficial effect that the positioning winding roller and the conveying winding roller arranged on the same horizontal line can increase the contact time between the strapping tape and the cooling water, so that the strapping tape passing through the positioning winding roller and the conveying winding roller can be effectively cooled down. At the same time, the two lifting plates are driven to reciprocate synchronously by the driving mechanism, and the positioning winding roller and the conveying winding roller move together with the lifting plates to adjust the tightness of the strapping tape winding to ensure product quality. Appropriate tightness can ensure that the strapping tape maintains a stable shape during the winding process, avoids quality problems such as bulging, adhesion, and wrinkles, ensures that the strapping tape can move smoothly during the winding process, and avoids jamming or slipping caused by improper tightness. This helps to reduce downtime and failure rate in the production process and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0017] Figure 1 It is a main structural schematic diagram of the present invention;

[0018] Figure 2 It is a schematic diagram of the structure of the cold water tank body of the present invention;

[0019] Figure 3 The present invention Figure 2 A schematic diagram of the enlarged structure at point A;

[0020] Figure 4 It is a schematic diagram of the structure of the traction mechanism of the present invention;

[0021] Figure 5 It is a schematic diagram of the structure of the downward traction component of the present invention.

[0022] In the figure: 1. cold water tank body; 2. lifting plate; 3. positioning winding roller; 4. conveying winding roller; 5. cylinder; 6. traction mechanism; 601. cross plate; 602. first steel wire rope; 603. second steel wire rope; 604. first fixed pulley; 605. second fixed pulley; 606. through hole. DETAILED DESCRIPTION

[0023] like Figures 1 to 5 As shown, a winding roller adjustment mechanism for a cold water tank comprises two symmetrically arranged lifting plates 2, which are slidably connected to the side walls of the cold water tank body 1, one side of one of the lifting plates 2 is provided with a group of rotatable positioning winding rollers 3 for positioning the strapping tape, and the same side of the other lifting plate 2 is provided with a group of rotatable conveying winding rollers 4 for supporting the strapping tape; the other side of the two lifting plates 2 is provided with a driving mechanism.

[0024] In this embodiment, a group of positioning winding rollers 3 for positioning the strapping tape and a group of conveying winding rollers 4 for supporting the strapping tape are located on the same horizontal line, and in the working state, the positioning winding rollers 3 and the conveying winding rollers 4 are both submerged in the water in the cold water tank body 1. The positioning winding rollers 3 and the conveying winding rollers 4 arranged on the same horizontal line can increase the contact time between the strapping tape and the cooling water, so that the strapping tape passing through the positioning winding rollers 3 and the conveying winding rollers 4 can be effectively cooled down;

[0025] While ensuring that the strapping tape is in contact with the cooling water for a sufficient time, the two lifting plates 2 are driven to move back and forth synchronously through the driving mechanism, and the positioning winding roller 3 and the conveying winding roller 4 move together with the lifting plate 2 to adjust the tightness of the strapping tape to ensure product quality. Appropriate tightness can ensure that the strapping tape maintains a stable shape during the winding process, avoiding quality problems such as bulging, adhesion, and wrinkles. For example, when the winding is too tight, the thicker parts of the strapping tape are superimposed together, which will cause edge thickness or bulging, affecting the quality of use; and when the winding is too loose, the strapping tape is prone to displacement, core pulling, end face wrinkling and other problems, which will also affect the appearance and use effect of the product. By adjusting the height of the positioning winding roller 3 and the conveying winding roller 4, adjusting the angle between the positioning winding roller 3, the conveying winding roller 4 and other winding rollers, and then changing the tightness of the winding roller, it can be ensured that the strapping tape can move smoothly during the winding process, avoiding jamming or slipping caused by improper tightness, which helps to reduce downtime and failure rate in the production process and improve production efficiency.

[0026] Before the strapping tape is wound, the positioning winding roller 3 and the conveying winding roller 4 are driven by the driving mechanism to move upward and away from the water surface, so as to facilitate winding the strapping tape onto the surfaces of the positioning winding roller 3 and the conveying winding roller 4. At the same time, it can avoid placing hands in cold water when installing the strapping tape in cold winter, causing discomfort to the operator.

[0027] The specific structure of the driving mechanism in this embodiment is that the driving mechanism includes a cylinder 5 and a traction mechanism 6. The output end of the cylinder 5 is connected to the traction mechanism 6. The two lifting plates 2 are connected through the traction mechanism 6. The traction mechanism 6 includes a downward traction component and an upward traction component. The downward traction component is arranged close to the cylinder 5, and the upward traction component is arranged far away from the cylinder 5.

[0028] In this embodiment, the cylinder 5 drives the downward traction component to pull the two lifting plates 2 to move downward synchronously, and the upward traction component positions the lifting plate 2 away from the cylinder 5; the cylinder 5 drives the upward traction component to pull the two lifting plates 2 to move upward synchronously, and the downward traction component positions the lifting plate 2 close to the cylinder 5.

[0029] The specific structure of the downward traction component and the upward traction component in this embodiment is that the downward traction component includes a horizontal plate 601, the number of the horizontal plates 601 is set to two, and the horizontal plates 601 are fixed to the lifting plate 2; one of the horizontal plates 601 is connected to the output end of the cylinder 5, and the top of the horizontal plate 601 is fixedly connected to the first steel wire rope 602, and the other end of the first steel wire rope 602 is installed on the bottom end of the other horizontal plate 601 through the first fixed pulley 604 and the second fixed pulley 605.

[0030] The upward traction component includes a second steel wire rope 603, the number of the first fixed pulley 604 and the second fixed pulley 605 are both set to two, and the two first fixed pulleys 604 and the second fixed pulleys 605 are symmetrically arranged; the second steel wire rope 603 is fixedly connected to one end of the cross plate 601 close to the cylinder 5, and the second steel wire rope 603 passes through the second fixed pulley 605 and the first fixed pulley 604 and is installed on the top of another cross plate 601.

[0031] In this embodiment, the cylinder 5 is started to drive the horizontal plate 601 to move downward, and the horizontal plate 601 moves downward to pull one end of the first steel wire rope 602 to move downward along with the horizontal plate 601. The first steel wire rope 602 changes the direction of force after passing through the first fixed pulley 604 and the second fixed pulley 605 fixedly installed on the cold water tank body 1, and then pulls the horizontal plate 601 away from the cylinder 5 to move downward synchronously. The synchronous downward movement of the two horizontal plates 601 drives the two symmetrically arranged lifting plates 2 to move downward synchronously, and a group of positioning winding rollers 3 and a group of conveying winding rollers 4 are accompanied by the two lifting plates 2 to move downward, thereby changing the tension of the strapping tape winding;

[0032] At the same time, a second steel wire rope 603 is installed at the top of the transverse plate 601 away from the cylinder 5. The second steel wire rope 603 is also tightened after passing through the first fixed pulley 604 and the second fixed pulley 605 to change the direction of the force, so that the transverse plate 601 away from the cylinder 5 is limited by the tightening of the second steel wire rope 603, so that the transverse plate 601 away from the cylinder 5 can maintain this height and ensure the stability of the lifting plate 2;

[0033] When the cylinder 5 drives the first steel wire rope 602 to move upward, the horizontal plate 601 moves upward according to the same working principle, driving the second steel wire rope 603 to pull the horizontal plate 601 away from the cylinder 5 to move upward. At this time, the horizontal plate 601 is tightened by the first steel wire rope 602 to ensure the stability of the lifting plate 2 away from the cylinder 5.

[0034] Furthermore, through holes 606 are provided on both transverse plates 601, and the first steel wire rope 602 and the second steel wire rope 603 pass through the two through holes 606 respectively. In the present embodiment, the through holes 606 are arranged symmetrically with one end of the first steel wire rope 602 and the second steel wire rope 603 installed on the top of the transverse plate 601, so that when the first steel wire rope 602 and the second steel wire rope 603 change the direction of the force through the first fixed pulley 604 and the second fixed pulley 605, the stability is further improved.

[0035] Furthermore, the number of cylinders 5 is set to two, and another horizontal plate 601 is fixedly connected to the output end of the cylinder 5. In this embodiment, the lifting and lowering of the two lifting plates 2 can be driven by the two cylinders 5, further improving the accuracy of the synchronous adjustment of the winding roller.

[0036] Furthermore, the transverse plate 601 is centrally disposed on the side wall of the lifting plate 2. In this embodiment, the transverse plate 601 is centrally disposed in the center of the lifting plate 2, so that the lifting plate 2 is more stable when moving.

[0037] like Figures 1 to 3 As shown, the two lifting plates 2 are arranged on one side of the cold water trough body 1, and the driving mechanisms are arranged on the other side of the cold water trough body 1; two slide grooves are opened through the side wall of the cold water trough body 1, and one end of the cross plate 601 is arranged in the slide groove and slides with it. In this embodiment, the driving mechanism is arranged on the back side of the cold water trough body 1, which is not only convenient for maintenance, but also prevents the driving mechanism from hindering the normal operation of the strapping tape when the strapping tape is rolled up.

[0038] Furthermore, two sets of limit grooves are installed on one side of the cold water tank body 1 close to the lifting plate 2 through bolts, and both sides of the lifting plate 2 are located in the limit grooves and slide together with them. In this embodiment, the movement of the lifting plate 2 is further limited by two sets of symmetrically arranged limit grooves, thereby further improving the stability of the movement of the lifting plate 2.

[0039] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A winding roller adjustment mechanism for a cold water tank, characterized in that: The invention comprises two symmetrically arranged lifting plates (2), wherein the lifting plates (2) are slidably connected to the side walls of the cold water tank body (1), wherein a group of positioning winding rollers (3) for positioning the strapping tape are installed on one side of one of the lifting plates (2), and a group of conveying winding rollers (4) for supporting the strapping tape are installed on the same side of the other lifting plate (2), wherein the positioning winding rollers (3) and the conveying winding rollers (4) are always located on the same horizontal line; A driving mechanism is provided on the other side of the two lifting plates (2), and the driving mechanism drives the two lifting plates (2) to move back and forth synchronously to adjust the tightness of the winding of the strapping tape; The driving mechanism comprises a cylinder (5) and a traction mechanism (6); the output end of the cylinder (5) is connected to the traction mechanism (6); and the two lifting plates (2) are connected via the traction mechanism (6).

2. The cold water tank winding roller adjustment mechanism according to claim 1, characterized in that: The traction mechanism (6) comprises a downward traction component and an upward traction component, wherein the downward traction component is arranged close to the cylinder (5) and the upward traction component is arranged far away from the cylinder (5); The cylinder (5) drives the downward traction assembly to pull the two lifting plates (2) to move downward synchronously, and the upward traction assembly positions the lifting plate (2) away from the cylinder (5); The cylinder (5) drives the upward traction component to pull the two lifting plates (2) to move upward synchronously, while the downward traction component positions the lifting plate (2) close to the cylinder (5).

3. The cold water tank winding roller adjustment mechanism according to claim 2, characterized in that: The downward pulling assembly comprises a transverse plate (601), the number of the transverse plates (601) is set to two, and the transverse plates (601) are fixed to the lifting plate (2); One of the transverse plates (601) is connected to the output end of the cylinder (5), and a first steel wire rope (602) is fixedly connected to the top of the transverse plate (601). The other end of the first steel wire rope (602) is installed at the bottom end of another transverse plate (601) via a first fixed pulley (604) and a second fixed pulley (605).

4. The cold water tank winding roller adjustment mechanism according to claim 3, characterized in that: The upward traction assembly comprises a second steel wire rope (603), the number of the first fixed pulley (604) and the second fixed pulley (605) are both set to two, and the two first fixed pulleys (604) and the two second fixed pulleys (605) are both symmetrically arranged; The second steel wire rope (603) is fixedly connected to one end of the transverse plate (601) close to the cylinder (5), and the second steel wire rope (603) is installed on the top of another transverse plate (601) through a second fixed pulley (605) and a first fixed pulley (604).

5. The cold water tank winding roller adjustment mechanism according to claim 4, characterized in that: Through holes (606) are provided on both of the two transverse plates (601), and the first steel wire rope (602) and the second steel wire rope (603) pass through the two through holes (606) respectively.

6. The cold water tank winding roller adjustment mechanism according to claim 5, characterized in that: The number of the cylinders (5) is set to two, and the other transverse plate (601) is fixedly connected to the output end of the cylinder (5).

7. The cold water tank winding roller adjustment mechanism according to claim 6, characterized in that: The transverse plate (601) is centrally arranged on the side wall of the lifting plate (2).

8. The cold water tank winding roller adjustment mechanism according to claim 7, characterized in that: The two lifting plates (2) are both arranged on one side of the cold water tank body (1), and the driving mechanisms are both arranged on the other side of the cold water tank body (1); Two slide grooves are formed through the side wall of the cold water tank body (1), and one end of the horizontal plate (601) is arranged in the slide groove and slidably cooperates with the slide groove.

9. The cold water tank winding roller adjustment mechanism according to claim 8, characterized in that: Two groups of limit grooves are installed on one side of the cold water tank body (1) close to the lifting plate (2) by means of bolts, and both sides of the lifting plate (2) are located in the limit grooves and slidably cooperate with them.