Environment-friendly enzyme production equipment

By designing environmentally friendly enzyme production equipment, assembly-line production is achieved, solving the problems of cumbersome production process and high labor costs, improving production efficiency and product quality, and is suitable for different formulas and fermentation barrels.

CN119286631APending Publication Date: 2025-01-10PANZHIHUA ACAD OF AGRI & FORESTRY SCI

Patent Information

Application Number
CN202411291888.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-01-10

AI Technical Summary

Technical Problem

The production process of environmentally friendly enzymes is cumbersome, the labor cost is high, and it is difficult to efficiently standardize the production of different formulas.

Method used

An environmentally friendly enzyme production equipment is designed, including transportation device, chopping device, material collection device, weighing device, feeding device, sugar adding device, water adding device and agitating device. Through assembly line production, it replaces complicated manual production and realizes automation. and standardized production.

Benefits of technology

It improves production efficiency, reduces labor costs, ensures the quality of fermentation products, is suitable for a variety of fermentation barrels and raw materials, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses environment-friendly enzyme production equipment which comprises a conveying device (2), a chopping device (3), a material collecting device (4), a material weighing device (5), a material receiving device (6), a sugar adding device (7), a water adding device (8) and a stirring device (9). The stirring device (9) comprises a stirring rod (94), a movable blade (951), a fixed part (952), an inner gear ring (956) and a driving gear (955), the fixed part (952) is arranged on the stirring rod (94), the inner gear ring (956) and the driving gear (955) are rotationally arranged in the fixed part (952) and meshed with each other, and the movable blade (951) extends into the fixed part (952) and is provided with a movable gear (954) meshed with the inner gear ring (956). The device can achieve automatic production, and the stirring device (9) is suitable for different fermentation barrels (61). The problems that an existing environment-friendly enzyme manufacturing process is tedious, cost is high, and standardized production is difficult are solved.
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Description

Technical Field

[0001] The invention discloses environmentally friendly enzyme production equipment, belonging to the field of agricultural machinery. Background Art

[0002] At present, people have studied more about environmentally friendly enzyme fermentation barrels and fermentation processes. Most of these studies explain the design and operation of a certain fermentation barrel, or the technical principle and application of a certain fermentation process, but there are few reports on how to solve the problems of cumbersome production process of environmentally friendly enzymes, high labor costs, and standardized assembly line production for different formulas. The cumbersome links and quality assurance of environmentally friendly enzyme production are mainly concentrated in the early production process. After the production is completed, its management labor intensity is low and there are few operation links. For example, the domestic patent announcement number CN206635316U discloses an enzyme production system, which has a complex process and high cost, and it is difficult to carry out efficient and standardized production of environmentally friendly enzymes with different formulas. Therefore, it is very necessary to develop a stable and efficient environmentally friendly enzyme assembly line production equipment to solve the problems of cumbersome production process of environmentally friendly enzymes, high labor costs, and difficulty in efficiently and standardized production of environmentally friendly enzymes with different formulas, which is very necessary to promote the efficient utilization of waste and convert it into high value-added products and promote the green development of circular agriculture. Summary of the invention

[0003] The technical problem to be solved by the present invention is that the existing environmentally friendly enzyme production process is cumbersome, the labor cost is high, and it is difficult to standardize the production of environmentally friendly enzymes with different formulas.

[0004] The technical solution adopted by the present invention to solve its technical problems is: an environmentally friendly enzyme production equipment, including a transportation device, a chopping device, a material collecting device, a weighing device, a material receiving device, a sugar adding device, a water adding device and a stirring device; the transportation device includes a collecting trough, and a conveyor belt for upward transportation is arranged below the collecting trough; the chopping device includes a feed port, a blade and a discharge port, the feed port is located at the end of the transmission belt, and the blade is rotatably arranged on the opposite side of the feed port; the material collecting device includes a receiving hopper and a bottom valve, the receiving hopper is located directly below the discharge port, and the bottom valve is arranged at the bottom of the conveyor belt. The bottom valve is arranged at the outlet of the lower end of the receiving hopper; the weighing device includes a weighing sensor and a weighing hopper, the weighing hopper is vertically arranged through the weighing sensor and is located directly below the bottom valve, and a bottom valve is arranged at the outlet of the lower end of the weighing hopper; the material receiving device includes a fermentation barrel and a feeding conveyor belt, the fermentation barrel is placed on the feeding conveyor belt, and the outlets of the weighing hopper, the sugar adding device, the water adding device and the stirring device are arranged above the feeding conveyor belt at intervals, and the feeding conveyor belt can move the fermentation barrel to the outlet of the weighing hopper, the sugar adding device, the water adding device and the stirring device directly below;

[0005] The stirring device includes a stirring rod and a telescopic impeller; the telescopic impeller includes movable blades, a fixed part, an inner gear ring and a driving gear, the fixed part is a hollow structure and is arranged on the stirring rod, the inner gear ring and the driving gear are rotatably arranged in the fixed part, and the driving gear is meshed with the inner gear ring, an opening is arranged on the outer wall of the fixed part, one end of the movable blade extends into the interior of the fixed part along the opening, and a movable gear is arranged at the extending end, and the movable gear is meshed with the inner gear ring.

[0006] Among them, the inner wall of the fixed part in the above-mentioned equipment is provided with a plurality of supporting wheel groups at intervals along the circumferential direction, and the supporting wheel group includes an axial fixed wheel and a radial fixed wheel. The axial fixed wheels are two spaced apart from each other and are connected into one by the radial fixed wheel, so that the supporting wheel group is a "["-shaped structure, and the outer edge of the inner gear ring is clamped in the opening of the supporting wheel group.

[0007] Among them, the stirring device in the above-mentioned equipment also includes a lifting device and a stirring motor, the lifting device is connected to the stirring motor, the output shaft of the stirring motor is connected to the end of the stirring rod, the lifting device can move the stirring motor in the vertical direction, and a stirring paddle is provided at the lower end of the stirring rod.

[0008] Furthermore, a driving motor is arranged inside the fixed part of the above-mentioned device, and the driving motor is rotationally connected with the driving gear; a blade is arranged on one side of the water-facing surface of the movable blade; and a blade is arranged on one side of the water-facing surface of the stirring paddle.

[0009] Among them, the above-mentioned equipment also includes a core removal device, which includes a transport conveyor belt, a grabbing gripper, a cutting part, a seedless pulp conveyor belt and a fruit core separation gripper. The grabbing gripper and the fruit core separation gripper are both mechanical arm structures. The grabbing gripper can send the fruit with a core on the transport conveyor belt to the cutting part for ring cutting, and then cooperate with the fruit core separation gripper to remove the core and send it to the seedless pulp conveyor belt. A funnel-shaped limiting part is provided at the upper end of the transport conveyor belt, and the end of the seedless pulp conveyor belt is located directly above the aggregate trough.

[0010] Furthermore, the cutting part in the above-mentioned equipment includes a rotating outer ring, a blade device, a fixed rotating wheel, a lateral rotating wheel and a transmission motor. The rotating outer ring is rotated by the fixed rotating wheel and the lateral rotating wheel. The transmission motor can drive the fixed rotating wheel to rotate. The front section of the blade device is an arc-shaped blade portion, and the rear end is connected to a spring. The other end of the spring is connected to the rotating outer ring, and the middle part of the blade device is hinged to the rotating outer ring.

[0011] Furthermore, the rotating outer ring in the above-mentioned device is provided with an arc-shaped blade fixing slot, and a latch is provided on the side wall of the blade device away from the blade portion and is inserted into the blade fixing slot.

[0012] Furthermore, the sugaring device in the above equipment includes a sugaring collection device, a conveying device and a weighing device, the lower end of the sugaring collection device is connected to the inlet of the conveying device, the conveying device is a spiral elevator, and the weighing device is arranged at the outlet of the conveying device.

[0013] Furthermore, the water adding device in the above equipment is provided with a water outlet, and the water outlet is located above the feeding conveyor belt.

[0014] Furthermore, the above-mentioned equipment also includes a control center, which includes a control panel and an alarm device, and the control panel and the alarm device are electrically connected to the transportation device, the chopping device, the material collecting device, the weighing device, the material receiving device, the sugar adding device, the water adding device, the stirring device and the core removing device respectively.

[0015] The beneficial effects of the present invention are:

[0016] 1. This solution adopts assembly line production of environmentally friendly enzymes to replace the complicated manual production process. The equipment operation mode is in line with reality and easy to operate. It solves the problems of high labor cost, low efficiency, low weighing accuracy, and large errors caused by human factors in manual production;

[0017] 2. As the raw materials such as kitchen waste and agricultural and forestry waste are messy, irregular, of different sizes and uneven quality, it is not easy to weigh them directly. The weighing labor input is large and the error is large, making it difficult to ensure the quality of the fermentation product. To address this problem, this solution cuts the raw materials into small pieces before weighing them. The measurement accuracy is high, and various raw materials can be mixed strictly according to the preset ratio to ensure the quality of the fermentation product.

[0018] 3. Currently, most common telescopic stirring paddles are hinged structures, which mainly rely on the rotation of the stirring rod to drive the blades to extend and retract, and do not have the function of arbitrarily adjusting the blade opening. Therefore, the stirring and crushing effects are very limited, and are not suitable for environmentally friendly enzyme preparation. The stirring device of the present invention can arbitrarily adjust the blade opening according to actual needs, so that the stirring device is suitable for fermentation barrels with various inner diameters; and while fully stirring the mixed raw materials, the retractable blade on the stirring device of the present scheme crushes the raw materials in one step, providing more favorable conditions for fermentation, facilitating fermentation, and improving fermentation efficiency and fermentation product quality;

[0019] 4. Traditional pitting machines are applicable to a single type of fruit and require manual placement of the fruit as required before pitting, which is labor-intensive. The automatic pitting device of this solution is applicable to a variety of fruits and is efficient in pitting, which better solves the disadvantages of traditional pitting machines being applicable to a single type of fruit and having high labor costs.

[0020] 5. This solution is simple and convenient to operate. The operator only needs to preset various parameters in the control center, and then pour the raw materials into the corresponding material collection bin to complete the tedious production process by the production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 This is a schematic diagram of the structure of the shredding and weighing device of the present invention;

[0023] Figure 3 It is a structural schematic diagram of the weighing device of the present invention;

[0024] Figure 4 It is a schematic diagram of the overall structure of the stirring rod and the upper telescopic stirring paddle of the present invention;

[0025] Figure 5 The schematic diagram of the cross-sectional structure of the telescopic impeller of the present invention is

[0026] Figure 6 This is a schematic diagram of the inner gear ring connection structure of the present invention;

[0027] Figure 7 It is a schematic diagram of the structure of the telescopic impeller after being unfolded;

[0028] Figure 8 This is a schematic diagram of the bottom stirring paddle structure of the present invention;

[0029] Fig. 9 It is a schematic diagram of the overall structure of the nucleation device of the present invention;

[0030] Fig.10 It is a schematic diagram of the structure of the cutting part of the present invention;

[0031] Fig.11 The present invention is a schematic structural diagram of the cutting part from another viewing angle.

[0032] The numbers in the figure are: control center 1, control panel 11, alarm device 12, transportation device 2, collecting trough 21, raw material conveyor belt 22, chopping device 3, feeding port 31, rotary cutting blade 32, discharging port 33, material collecting device 4, receiving hopper 41, bottom valve 42, weighing device 5, weighing sensor 51, weighing hopper 52, hopper bottom valve 53, material receiving device 6, fermentation barrel 61, feeding conveyor belt 62, sugar adding device 7, sugar adding and collecting device 71, conveying device 72, weighing device 73, water adding device 8, water outlet 81, stirring device 9, lifting device 91, stirring motor 92, stirring rod 94, telescopic impeller 95, movable Moving blades 951, fixing portion 952, blade blades 953, movable gears 954, driving gears 955, inner gear rings 956, transmission shafts 957, driving motors 958, axial fixed wheels 959, radial fixed wheels 960, stirring paddles 96, stirring blades 961, core removal device 10, transport conveyor belt 101, limiting portion 102, grabbing grippers 103, fixed outer frame 104, cutting portion 105, rotating outer ring 1051, blade device 1052, fixed rotating wheel 1053, lateral rotating wheel 1054, blade fixing slot 1055, transmission motor 1056, seedless pulp conveyor belt 106, and core separation grippers 107. DETAILED DESCRIPTION

[0033] The present invention is further described below in conjunction with the accompanying drawings.

[0034] like Figures 1 to 11 As shown, an environmentally friendly enzyme production device of the present invention includes a transport device 2, a chopping device 3, a material collecting device 4, a weighing device 5, a material receiving device 6, a sugar adding device 7, a water adding device 8 and a stirring device 9; the transport device 2 includes a collecting trough 21, and a raw material conveyor belt 22 for upward transportation is arranged below the collecting trough 21; the chopping device 3 includes a feed port 31, a rotary cutting blade 32 and a discharge port 33, the feed port 31 is located at the end of the raw material conveyor belt 22, and the rotary cutting blade 32 is rotatably arranged on the opposite side of the feed port 31; the material collecting device 4 includes a receiving hopper 41 and a bottom valve 42, the receiving hopper 41 is located directly below the discharge port 33, and the bottom valve 42 It is arranged at the lower end outlet of the receiving hopper 41; the weighing device 5 includes a weighing sensor 51 and a weighing hopper 52, the weighing hopper 52 is vertically arranged through the weighing sensor 51, and is located directly below the bottom valve 42, and a hopper bottom valve 53 is arranged at the lower end outlet of the weighing hopper 52; the material receiving device 6 includes a fermentation barrel 61 and a feeding conveyor belt 62, the fermentation barrel 61 is placed on the feeding conveyor belt 62, and the weighing hopper 52, the sugar adding device 7, the outlet of the water adding device 8 and the stirring device 9 are arranged at intervals above the feeding conveyor belt 62, and the feeding conveyor belt 62 can move the fermentation barrel 61 to the weighing hopper 52, the sugar adding device 7, the outlet of the water adding device 8 and the stirring device 9.

[0035] The stirring device 9 includes a stirring rod 94 and a telescopic impeller 95; the telescopic impeller 95 includes a movable blade 951, a fixed part 952, an inner gear ring 956 and a driving gear 955, the fixed part 952 is a hollow structure and is arranged on the stirring rod 94, the inner gear ring 956 and the driving gear 955 are rotatably arranged in the fixed part 952, and the driving gear 955 is meshed with the inner gear ring 956, an opening is arranged on the outer wall of the fixed part 952, one end of the movable blade 951 extends into the interior of the fixed part 952 along the opening, and a movable gear 954 is arranged at the extending end, and the movable gear 954 is meshed with the inner gear ring 956. It can be understood by those skilled in the art that the present device overcomes the problems of high labor intensity, cumbersome operation and large errors in the weighing, chopping and stirring links in the production process of environmentally friendly enzymes, so that the raw materials in the links can be fermented strictly according to the predetermined formula requirements to ensure the quality of the fermentation products. This equipment adopts assembly line production of environmentally friendly enzymes to replace the complicated manual production process. The equipment operation mode is in line with reality, easy to operate, and greatly improves efficiency. Specifically, it includes a transport device 2, a chopping device 3, a material collection device 4, a weighing device 5, a material receiving device 6, a sugar adding device 7, a water adding device 8 and a stirring device 9.The transport device 2 is mainly used to transport raw materials, specifically, to send the raw materials to the shredding device 3 for cutting and crushing. The actual structure includes a collection trough 21, and a raw material conveyor belt 22 for upward transportation is arranged below the collection trough 21; the shredding device 3 is mainly used for cutting and crushing raw materials. It is a prior art and includes a shell. At the same time, the structure also includes a feed port 31, a rotary cutting blade 32 and a discharge port 33. The feed port 31 is located at the end of the raw material transmission belt 22, so that the raw material enters the feed port 31 from the transmission belt. Since the rotary cutting blade 32 is rotatably arranged on the opposite side of the feed port 31, the incoming raw material directly acts on the rotary cutting blade 32 and is rotated and cut into small pieces. The rotary cutting blade 32 can be rotatably arranged in the shell; the material collecting device 4 is used as an intermediate storage device, and actually includes a receiving hopper 41 and a bottom valve 42. The receiving hopper 41 is located directly below the discharge port 33, and the bottom valve 42 is arranged at the outlet of the lower end of the receiving hopper 41; and the weighing device 5 includes a weighing sensor 5 1 and a weighing hopper 52, the weighing hopper 52 is vertically arranged through a weighing sensor 51, and can actually be arranged on a bracket, and is used for weighing and measuring raw materials through the weighing sensor 51. The weighing hopper 52 is located directly below the bottom valve 42 and is connected to the material receiving device. A hopper bottom valve 53 is arranged at the outlet of the lower end of the weighing hopper 52, which is convenient for controlling the injection amount of the raw materials. The hopper bottom valve 53 here should be interlocked with the weighing sensor 51, so as to accurately measure the weight of the raw materials flowing out; and the material receiving device 6 includes a fermentation barrel 61 and a feeding conveyor belt 62, and the fermentation barrel 61 is actually placed on the feeding conveyor belt 62, and the outlets of the weighing hopper 52, the sugar adding device 7, the water adding device 8 and the agitator 92 are arranged above the feeding conveyor belt 62 at intervals. When the feeding conveyor belt 62 is started, the fermentation barrel 61 can be moved to the outlets of the weighing hopper 52, the sugar adding device 7, the water adding device 8 and the agitator 92, and the corresponding raw materials are injected, sugar is added, water is added, and the fermentation raw materials are obtained by stirring and mixing.

[0036] In order to ensure that the stirring device 9 meets the stirring needs of different fermentation barrels 61, specifically, to meet the placement and stirring needs of the barrel mouth and barrel body of different fermentation barrels 61. The present device further preferably has an adjustable size of the stirring device 9, specifically, the stirring device 9 includes a stirring rod 94 and a telescopic impeller 95; and the telescopic impeller 95 includes a movable blade 951, a fixed part 952, an inner gear ring 956 and a driving gear 955. For easy installation, the fixed part 952 is preferably a hollow structure and is arranged on the stirring rod 94. Specifically, it can be connected by a screw rod, a through hole is arranged on the fixed part 952, and threaded holes are arranged at intervals on the stirring rod 94. The screw rod is screwed in so that the end passes through the through hole and is threadedly connected to the threaded hole. The fixed part 952 can be adjusted to different heights according to the threaded holes screwed into different positions. This structure also allows the fixed part 952 to rotate with the stirring rod 94, and the inner gear ring 956 and the driving gear 955 are rotated. It is placed in the fixed part 952, and the driving gear 955 is meshed with the inner gear ring 956. The actual rotation of the driving gear 955 can drive the inner gear ring 956 to rotate, and an opening is provided on the outer wall of the fixed part 952, and one end of the movable blade 951 is extended into the fixed part 952 along the opening. The length of the opening should meet the needs of the movable blade 951 to be retracted and unfolded. At the same time, a movable gear 954 is provided at the extended end of the movable blade 951, and the movable gear 954 is meshed with the inner gear ring 956. This structural setting makes it possible to rotate the driving gear 955 to drive the inner gear ring 956 to rotate, and the rotation of the inner gear ring 956 can drive the movable gear 954 to rotate, thereby realizing the rotation, retraction and unfolding of the movable blade 951, which is convenient for inserting into the barrel mouth and barrel body of different fermentation barrels 61 for stirring. In practice, the opening intervals can be set on the upper and lower side walls of the fixed part 952, that is, the movable blades 951 are set in two layers, and the movable gear 954 should also be two layers with upper and lower intervals. The movable gears 954 on the upper and lower sides are synchronously connected through the transmission shaft 957, and the transmission shaft 957 can be fixed inside the fixed part 952 through a bearing seat to achieve a rotation setting; the corresponding cross-section of one end of the inner gear ring 956 is "[", and connecting teeth are set at the upper and lower ends to mesh with the movable gears 954 on the upper and lower sides.

[0037] Preferably, in the above-mentioned device, the inner wall of the fixed part 952 is provided with a plurality of roller groups at intervals along the circumferential direction, and the roller group includes an axial fixed wheel 959 and a radial fixed wheel 960, and the axial fixed wheel 959 is two, which are spaced apart from each other, and are connected as a whole by the radial fixed wheel 960, so that the roller group is a "["-shaped structure, and the outer edge of the inner gear ring 956 is clamped in the opening of the roller group. It can be understood by those skilled in the art that, in order to facilitate the rotation of the inner gear ring 956 inside the fixed part 952, the present device specifically has a plurality of roller groups spaced apart along the circumferential direction on the inner wall of the fixed part 952, and preferably the roller group includes an axial fixed wheel 959 and a radial fixed wheel 960, and further defines that the axial fixed wheel 959 of a single roller group is two, which are spaced apart from each other, and are connected as a whole by the radial fixed wheel 960, so that the single roller group is a "["-shaped structure, and the outer edge of the inner gear ring 956 is clamped in the opening of the roller group, thereby realizing the rotation of the inner gear ring 956 inside the fixed part 952.

[0038] Preferably, the stirring device 9 in the above-mentioned device further includes a lifting device 91 and a stirring motor 92, wherein the lifting device 91 is connected to the stirring motor 92, and the output shaft of the stirring motor 92 is connected to the end of the stirring rod 94, and the lifting device 91 can move the stirring motor 92 in the vertical direction, and a stirring paddle 96 is provided at the lower end of the stirring rod 94. It can be understood by those skilled in the art that, in order to facilitate the driving and up and down position adjustment of the stirring rod 94, the present device is preferably provided with a lifting device 91 and a stirring motor 92, and specifically the lifting device 91 is connected to the stirring motor 92, and the lifting device 91 can move the stirring motor 92 in the vertical direction. Since the output shaft of the stirring motor 92 is connected to the end of the stirring rod 94, the lifting device 91 can also move the stirring rod 94 up and down while moving the stirring motor 92, thereby meeting the mixing of different fermentation barrels 61. At the same time, in order to ensure the mixing efficiency, the present device is further provided with a stirring paddle 96 at the lower end of the stirring rod 94, so as to achieve multi-layer stirring and ensure that the mixing is fully uniform.

[0039] Preferably, a driving motor 958 is provided inside the fixed part 952 of the above-mentioned device, and the driving motor 958 is rotatably connected to the driving gear 955; a blade 953 is provided on the water-facing side of the movable blade 951; and a blade 961 is provided on the water-facing side of the stirring paddle 96. It can be understood by those skilled in the art that, in order to facilitate the control of the rotation of the driving gear 955, the present device is provided with a driving motor 958 inside the fixed part 952, and the output shaft of the driving motor 958 is actually rotatably connected to the driving gear 955, so as to control the expansion and retraction of the movable blade 951 through the driving motor. In order to facilitate the mixing and cutting of the material again, the present device is further provided with a blade blade 953 on the water-facing side of the movable blade 951, and a stirring blade 961 on the water-facing side of the stirring paddle 96, which can reduce the contact area with the material and realize secondary cutting. Since the diameters of the barrel mouths and barrel bodies of different fermentation barrels 61 are different, the rotation angle of the movable blade 951 will be different each time it is unfolded. In practice, it is preferred that the drive motor 958 be a stepper motor or servo motor that can control the rotation angle, and can achieve self-locking after shutdown to ensure that the rotation angle of the movable blade 951 is fixed.

[0040] Preferably, the above-mentioned device further includes a core removal device 10, which includes a transport conveyor belt 101, a grabbing gripper 103, a cutting part 105, a coreless fruit pulp conveyor belt 106 and a core separation gripper 107. The grabbing gripper 103 and the core separation gripper 107 are both mechanical arm structures. The grabbing gripper 103 can send the cored fruit on the transport conveyor belt 101 to the cutting part 105 for ring cutting, and then cooperate with the core separation gripper 107 to remove the core and send it to the coreless fruit pulp conveyor belt 106. The upper end of the transport conveyor belt 101 is provided with a funnel-shaped limiting part 102, and the end of the coreless fruit pulp conveyor belt 106 is located directly above the collecting trough 21. It can be understood by those skilled in the art that, since cored fruit may be encountered during the actual operation, and this part of the fruit is directly sent to the chopping device 3, it will cause uneven cutting, and the substance in the core will affect the fermentation process. Therefore, the present equipment is further provided with a core removal device 10, and the core removal device 10 preferably includes a transport conveyor belt 101, a grabbing gripper 103, a cutting part 105, a core-free pulp conveyor belt 106 and a core separation gripper 107. It is further defined that the grabbing gripper 103 and the core separation gripper 107 are both mechanical arm structures, that is, the prior art, which are mainly used for grabbing fruits and separating the pulp and the core of fruits after ring cutting. Specifically, the grabbing gripper 103 can send the cored fruits on the transport conveyor belt 101 to the cutting part 105 for ring cutting, and then cooperate with the core separation gripper 107 to remove the core and send them to the core-free pulp conveyor belt 106. It is actually preferred that a funnel-shaped limiting part 102 is provided at the upper end of the transport conveyor belt 101, and the fruits located at the edges of the two sides of the transport conveyor belt 101 can be moved to the middle by the limiting part 102, so as to facilitate the grabbing of the grabbing gripper 103. At the same time, the end of the seedless pulp conveyor belt 106 is located just above the collecting trough 21 , that is, the separated pulp is directly sent to the transport device 2 . Specifically, the hard-core fruits to be added are poured into the transport conveyor belt 101, and the fruits in the transport conveyor belt 101 are fixed in the middle of the conveyor belt after passing through the conveyor belt limiter 102. At this time, the transport conveyor belt 101 stops running, and the grabbing gripper 103 grabs the fruits downward along the middle position of the conveyor belt, so that just half of the fruits are firmly grasped in the grabbing gripper 103, and then the grabbing gripper 103 drives the fruits to move to the cutting part 105, and the blade fixing slot 1055 is loosened by squeezing the blade, and the blade is contracted by the spring, and the blade is forced to cut into the fruit, and the transmission motor 1056 rotates rapidly to drive the transmission wheel 1057 and the rotating outer ring 1051 as well as the blade device 1052, the fixed wheel 1053, and the lateral wheel 1054 to rotate, so that the blade effectively cuts the fruit for one circle. Because the blade is controlled by the spring, it can adapt to the cores of different shapes. At the same time, the blade is limited in force and cannot cut the cores, so it is better to fully cut the flesh along the core.Then the grabbing gripper 103 drives the pulp to move above the seedless pulp conveyor belt 106 and is at the same horizontal height as the core separation gripper 107. Then the core separation gripper 107 grabs the other half of the fruit outside the grabbing gripper 103 near the middle of the fruit, and first rotates along the circumferential direction of the fruit to fully separate the pulp and the core, and then takes out the pulp and puts it on the seedless pulp conveyor belt 106. Then the core separation gripper 107 takes out the core with the same grabbing operation and puts it into the core collecting device. At this time, the grabbing gripper 103 also puts the other half of the seedless pulp into the seedless pulp conveyor belt 106, and the seedless fruit conveyor belt conveys the fruit to the collecting trough 21, and so on to achieve the removal of multiple cores and the collection of pulp.

[0041] Preferably, the cutting part 105 in the above-mentioned equipment includes a rotating outer ring 1051, a blade device 1052, a fixed rotating wheel 1053, a lateral rotating wheel 1054 and a transmission motor 1056. The rotating outer ring 1051 is rotatably arranged by the fixed rotating wheel 1053 and the lateral rotating wheel 1054. The transmission motor 1056 can drive the fixed rotating wheel 1053 to rotate. The front section of the blade device 1052 is an arc-shaped blade portion, and the rear end is connected to a spring. The other end of the spring is connected to the rotating outer ring 1051, and the middle part of the blade device 1052 is hinged to the rotating outer ring 1051. Those skilled in the art can understand that the present device further defines the specific structure of the cutting portion 105, which is actually a rotating outer ring 1051, a blade device 1052, a fixed wheel 1053, a lateral wheel 1054 and a transmission motor 1056. Since the blade device 1052 is mainly used for ring-shaped fruits, and the fruits are mainly clamped to the blade device 1052 by the grabbing gripper 103, and the blade device 1052 rotates synchronously with the rotating outer ring 1051 to achieve ring cutting, in order to facilitate the free rotation of the rotating outer ring 1051, the present device further rotates the rotating outer ring 1051 through the fixed wheel 1053 and the lateral wheel 1054, thereby ensuring that the rotating outer ring 1051 is rotationally set on the fixed outer frame 104, and the fixed wheel 1053 can be driven to rotate through the transmission motor 1056 to achieve ring cutting. At the same time, in order to facilitate rapid ring cutting, the device preferably has a front section of the blade device 1052 as an arc-shaped blade portion, and a spring is connected to the rear end. The other end of the spring is connected to the rotating outer ring 1051, and the middle section of the blade device 1052 is hinged to the rotating outer ring 1051 to meet the needs of ring cutting of fruits of different sizes.

[0042] Preferably, the rotating outer ring 1051 of the above device is provided with an arc-shaped blade fixing slot 1055, and the side wall of the blade device 1052 away from the blade portion is provided with a latch, which is inserted into the blade fixing slot 1055. It can be understood by those skilled in the art that, since the sizes of different fruits are different when they are ring cut, the device is preferably provided with an arc-shaped blade fixing slot 1055 on the rotating outer ring 1051, and further provided with a latch on the side wall of the blade device 1052 away from the blade portion, which is inserted into the blade fixing slot 1055. The blade device 1052 can move along the fixing slot 1055 through the restriction of the latch and the fixing slot, and then the distance between the arc-shaped cutting edge of the blade device 1052 and the rotating outer ring 1051 is adjusted, so as to meet the needs of ring cutting of fruits of different sizes.

[0043] Preferably, the sugar adding device 7 in the above-mentioned device includes a collecting device 71, a conveying device 72 and a weighing device 73, the lower end of the collecting device 71 is connected to the inlet of the conveying device 72, the conveying device 72 is a spiral elevator, and the weighing device 73 is arranged at the outlet of the conveying device 72. It can be understood by those skilled in the art that the present device further preferably has a specific structure of the sugar adding device 7, and the sugar adding device 7 is a prior art. In order to facilitate the control of the amount of sugar added and ensure the accurate addition of sugar, the present device preferably connects the lower end of the collecting device 71 to the inlet of the conveying device 72, the conveying device 72 is a spiral elevator that can actually be used for transportation, and the weighing device 73 is arranged at the outlet of the conveying device 72, and the weighing device 73 can actually be used for sugar addition measurement.

[0044] Preferably, the water adding device 8 in the above-mentioned device is provided with a water outlet 81, and the water outlet 81 is located above the feeding conveyor belt 62. It can be understood by those skilled in the art that the present device further preferably has a specific structure of the water adding device 8, and the water adding device 8 is a prior art. In order to facilitate the control of the amount of water added and ensure the accurate addition of water, the present device preferably has a water outlet 81 in the water adding device 8, and the water outlet 81 is located above the feeding conveyor belt 62. In fact, a flow meter and an electric control valve are provided at the water outlet 81 to control the amount of water added.

[0045] Preferably, the above-mentioned device also includes a control center 1, and the control center 1 includes a control panel 11 and an alarm device 12, and the control panel 11 and the alarm device 12 are electrically connected to the transport device 2, the shredding device 3, the material collecting device 4, the weighing device 5, the material receiving device 6, the sugar adding device 7, the water adding device 8, the stirring device 9 and the de-coring device 10, respectively. It can be understood by those skilled in the art that the control panel 11 and the alarm device 12 of the present device are both prior art, and in order to facilitate the control of the present device, the control center 1 is also provided, and the transport device 2, the shredding device 3, the material collecting device 4, the weighing device 5, the material receiving device 6, the sugar adding device 7, the water adding device 8, the stirring device 9 and the de-coring device 10 are all electrically connected to the control center 1 to realize automatic control, and in order to ensure the normal operation of the equipment in each area, an alarm device 12 is also provided to ensure safe production.

[0046] Working principle: When the worker is operating, he needs to set the preset parameters on the control panel 11 of the control center 1, and then pour the hard-core fruits to be added into the conveyor belt 101. The fruits in the conveyor belt 101 are located in the middle of the conveyor belt 101 after passing through the limiting part 102 on the conveyor belt. At this time, the conveyor belt 101 stops running, and the grabbing gripper 103 grabs the fruits downward along the middle position of the conveyor belt 101, so that half of the fruits are firmly grasped in the grabbing gripper 103, and then the grabbing gripper 103 drives the fruits to move to the cutting part 1 05, the blade fixing slot 1055 is released by squeezing the circular cutting blade, and the circular cutting blade is contracted by the spring, and the circular cutting blade is forced to cut into the fruit, and the transmission motor 1056 rotates rapidly to drive the transmission wheel 1057 and the rotating outer ring 1051 as well as the blade device 1052, the fixed wheel 1053, and the lateral wheel 1054 to rotate, so that the circular cutting blade effectively cuts the fruit in a circle. Since the circular cutting blade is controlled by the spring, it can adapt to fruit cores of different shapes. At the same time, the circular cutting blade is limited in force and cannot cut the fruit core into pieces, so it is better to fully cut the flesh along the fruit core. Then the grabbing gripper 103 drives the pulp to move above the seedless pulp conveyor belt 106 and is at the same horizontal height as the core separation gripper 107. Then the core separation gripper 107 grabs the other half of the fruit outside the grabbing gripper 103 near the middle of the fruit, and first rotates along the circumferential direction of the fruit to fully separate the pulp and the core, and then takes out the pulp and puts it on the seedless pulp conveyor belt 106. Then the core separation gripper 107 takes out the core with the same grabbing operation and puts it into the core collecting device. At this time, the grabbing gripper 103 also puts the other half of the seedless pulp into the seedless pulp conveyor belt 106, and the seedless pulp conveyor belt 106 conveys the fruit to the collecting trough 21, and so on to achieve the removal of multiple cores and the collection of pulp. At the same time, workers put other materials (materials that do not need to be hard-cored because the soft core can be chopped by the shredder 3 without affecting the blades) into different collecting troughs 21. Under the influence of gravity, the materials fall into the raw material conveyor belt 22 through the collecting trough 21 and are transported to the shredder 3 by the raw material conveyor belt 22. The rotary cutting blade 31 in the shredder 3 chops the materials into small pieces, and the chopped materials fall into the receiving hopper 41 of the material collecting device 4 through the discharge port 32. A bottom valve 42 is provided at the bottom of the material collecting device 4. When the operation starts, the bottom valve 42 is in an open state. The chopped materials fall into the weighing hopper 52 of the weighing device 5 through the bottom valve 42. At this time, the weighing sensor 51 starts to work (the bottom valve 53 is in a closed state). When the material reaches the preset weight, the bottom valve 42 of the material collecting device 4 is immediately closed, the bottom valve 53 is immediately opened, and the material falls into the fermentation barrel 61 of the receiving device 6. At this time, the receiving work of one material is completed.After all the raw materials fall into the fermentation barrel 61, when the fermentation barrel 61 moves to the lower part of the sugar adding device 7 (the weighing work is completed before the fermentation barrel 61 reaches the sugar adding device 7), the valve at the lower part of the weighing device 73 automatically opens, and the sugar falls into the fermentation barrel 61. Similarly, when the fermentation barrel 61 moves to the bottom of the water outlet 81 of the automatic water adding device 8, the valve opens to complete the water adding work. The fermentation barrel 61 is moved to below the stirring device 9, and the lifting device 91 drives the stirring motor 92 to move downward to the inside of the fermentation barrel 61. The stirring motor 92 rotates through the stirring rod 94 to drive the upper telescopic impeller 95 and the bottom stirring paddle 96 to rotate. The upper telescopic impeller 95 controls the opening of the movable blade 951 according to actual needs to achieve a better chopping effect. The sugar in the fermentation barrel 61 is fully stirred and dissolved through the high-speed rotation of the upper telescopic impeller 95 and the bottom stirring paddle 96. At the same time, the blade blade 953 on the water-facing surface of the upper telescopic impeller 95 and the stirring blade 961 on the water-facing surface of the bottom stirring paddle 96 further break the material, thereby achieving the purpose of fully stirring and dissolving the sugar and further breaking the material.

Claims

1. An environmentally friendly enzyme production device, characterized in that: The invention comprises a transport device (2), a chopping device (3), a material collecting device (4), a weighing device (5), a material receiving device (6), a sugar adding device (7), a water adding device (8) and a stirring device (9); the transport device (2) comprises a material collecting trough (21), and a raw material conveyor belt (22) for upward transportation is arranged below the material collecting trough (21); the chopping device (3) comprises a feed inlet (31), a rotary cutting blade (32) and a discharge port (33); the feed inlet (31) is located at the end of the raw material conveyor belt (22), and the rotary cutting blade (32) is rotatably arranged on the opposite side of the feed inlet (31); the material collecting device (4) comprises a receiving hopper (41) and a bottom valve (42); the receiving hopper (41) is located directly below the discharge port (33), and the bottom valve (42) is arranged on the receiving hopper (41). ) at the lower end outlet; the weighing device (5) comprises a weighing sensor (51) and a weighing hopper (52); the weighing hopper (52) is vertically arranged through the weighing sensor (51) and is located directly below the bottom valve (42); a hopper bottom valve (53) is arranged at the lower end outlet of the weighing hopper (52); the material receiving device (6) comprises a fermentation barrel (61) and a feeding conveyor belt (62); the fermentation barrel (61) is placed on the feeding conveyor belt (62), and the outlets of the weighing hopper (52), the sugar adding device (7), the water adding device (8) and the stirring device (9) are arranged at intervals above the feeding conveyor belt (62); the feeding conveyor belt (62) can move the fermentation barrel (61) to the outlets of the weighing hopper (52), the sugar adding device (7), the water adding device (8) and the stirring device (9) directly below; The stirring device (9) comprises a stirring rod (94) and a telescopic impeller (95); the telescopic impeller (95) comprises a movable blade (951), a fixed portion (952), an inner gear ring (956) and a driving gear (955); the fixed portion (952) is a hollow structure and is arranged on the stirring rod (94); the inner gear ring (956) and the driving gear (955) are rotatably arranged in the fixed portion (952), and the driving gear (955) is meshed with the inner gear ring (956); an opening is arranged on the outer wall of the fixed portion (952); one end of the movable blade (951) extends into the interior of the fixed portion (952) along the opening, and a movable gear (954) is arranged at the extending end, and the movable gear (954) is meshed with the inner gear ring (956).

2. The environmentally friendly enzyme production equipment according to claim 1, characterized in that: The inner wall of the fixing portion (952) is provided with a plurality of supporting wheel groups at intervals along the circumferential direction. The supporting wheel groups include an axial fixing wheel (959) and a radial fixing wheel (960). The axial fixing wheels (959) are two spaced apart from each other and connected into one body through the radial fixing wheel (960), so that the supporting wheel group is a "["-shaped structure. The outer edge of the inner gear ring (956) is clamped in the opening of the supporting wheel group.

3. The environmentally friendly enzyme production equipment according to claim 1, characterized in that: The stirring device (9) further comprises a lifting device (91) and a stirring motor (92); the lifting device (91) is connected to the stirring motor (92); the output shaft of the stirring motor (92) is connected to the end of a stirring rod (94); the lifting device (91) can move the stirring motor (92) in a vertical direction; a stirring paddle (96) is provided at the lower end of the stirring rod (94).

4. The environmentally friendly enzyme production equipment according to claim 3, characterized in that: A driving motor (958) is disposed inside the fixed portion (952), and the driving motor (958) is rotatably connected to the driving gear (955); a blade blade (953) is disposed on one side of the movable blade (951) facing the water; and a stirring blade (961) is disposed on one side of the stirring paddle (96) facing the water.

5. The environmentally friendly enzyme production equipment according to claim 1, characterized in that: The invention also comprises a pitting device (10), wherein the pitting device (10) comprises a transport conveyor belt (101), a grabbing gripper (103), a cutting portion (105), a pit-free fruit pulp conveyor belt (106) and a pit-separating gripper (107). The grabbing gripper (103) and the pit-separating gripper (107) are both mechanical arm structures. The grabbing gripper (103) can convey the pitted fruit on the transport conveyor belt (101) to the cutting portion (105), where it can be circumcised and then cooperate with the pit-separating gripper (107) to remove the pit and convey the fruit to the pit-free fruit pulp conveyor belt (106). A funnel-shaped limiting portion (102) is provided at the upper end of the transport conveyor belt (101), and the end of the pit-free fruit pulp conveyor belt (106) is located directly above the collecting trough (21).

6. The environmentally friendly enzyme production equipment according to claim 5, characterized in that: The cutting part (105) comprises a rotating outer ring (1051), a blade device (1052), a fixed rotating wheel (1053), a lateral rotating wheel (1054) and a transmission motor (1056); the rotating outer ring (1051) is rotatably arranged by the fixed rotating wheel (1053) and the lateral rotating wheel (1054); the transmission motor (1056) can drive the fixed rotating wheel (1053) to rotate; the front section of the blade device (1052) is an arc-shaped blade portion, and the rear end is connected to a spring, the other end of the spring is connected to the rotating outer ring (1051), and the middle section of the blade device (1052) is hinged to the rotating outer ring (1051).

7. The environmentally friendly enzyme production equipment according to claim 6, characterized in that: The rotating outer ring (1051) is provided with an arc-shaped blade fixing slot (1055), and the blade device (1052) is provided with a latch on the side wall away from the blade portion and is locked in the blade fixing slot (1055).

8. The environmentally friendly enzyme production equipment according to claim 7, characterized in that: The sugar adding device (7) comprises a sugar adding and collecting device (71), a conveying device (72) and a weighing device (73); the lower end of the sugar adding and collecting device (71) is connected to the inlet of the conveying device (72); the conveying device (72) is a spiral material elevator; and the weighing device (73) is arranged at the outlet of the conveying device (72).

9. The environmentally friendly enzyme production equipment according to claim 7, characterized in that: The water adding device (8) is provided with a water outlet (81), and the water outlet (81) is located above the feeding conveyor belt (62).

10. The environmentally friendly enzyme production equipment according to claim 7, characterized in that: The invention also comprises a control center (1), wherein the control center (1) comprises a control panel (11) and an alarm device (12), and the control panel (11) and the alarm device (12) are respectively electrically connected to the transport device (2), the chopping device (3), the material collecting device (4), the weighing device (5), the material receiving device (6), the sugar adding device (7), the water adding device (8), the stirring device (9) and the core removing device (10).

Citation Information

Patent Citations

  • Ferment production system

    CN206635316U

Cited By

  • Preparation system and method for preparing marine taste-active peptide through multi-stage fermentation

    CN119592395A