Full-life-cycle forward and reverse quality tracing system and method for discrete manufacturing industry products

Abstract

The invention provides a full-life-cycle forward and reverse quality traceability system and method for discrete manufacturing industry products, and the system comprises a configuration module which is used for configuring traceability code rules and multi-dimensional traceability conditions; the interaction module is used for data interaction between systems so as to track process data of the whole life cycle of each discrete manufacturing industry product in real time; the binding module is used for generating a production bar code according to the traceability code rule, and binding the production bar code as a unique traceability identification code of each discrete manufacturing industry product in each production stage; the scanning module is used for scanning a production bar code of each discrete manufacturing industry product, associating process data related to each production stage with the production bar code and storing the process data in a system database; the traceability module is used for providing a one-key traceability function and allowing the whole-process data of the whole life cycle of each discrete manufacturing industry product to be inquired according to a traceability condition combination so as to realize the forward and reverse quality traceability of the whole life cycle; and the display module is used for displaying the whole-process data.

Description

Technical Field

[0001] The present application relates to the technical field of discrete manufacturing industry, and in particular to a system and method for tracing the forward and reverse quality of discrete manufacturing products throughout their life cycle. Background Art

[0002] Products produced by the bulk manufacturing industry often have the characteristics of large batches, many parts, long process flows, strict production parameter requirements, and complex change points. Therefore, there are many deficiencies in the quality traceability of the product throughout its life cycle, and it is difficult to chain the data, especially for spare parts, personnel, equipment, process parameters, changes, etc. It is impossible to trace the whole process forward and backward. In this case, when quality problems arise or when it is necessary to trace a certain node data, it is often difficult to start, or it takes a lot of manpower and material resources to complete the traceability work. Summary of the invention

[0003] The present application embodiment provides a system and method for tracing the quality of discrete manufacturing products throughout their life cycle, in order to solve the problems existing in the related technologies. The technical solution is as follows: In a first aspect, the present application embodiment provides a full life cycle forward and reverse quality traceability system for discrete manufacturing products, including: Configuration module, used to configure the traceability code rules and multi-dimensional traceability conditions of discrete manufacturing products; An interaction module, connected to the MES system and the WMS system, for real-time tracking of process data of the entire life cycle of each discrete manufacturing product by performing data interaction with the MES system and the WMS system, wherein the MES system refers to a manufacturing execution system, and the WMS system refers to a warehouse management system; A binding module connected to the interaction module and the configuration module, for generating a production barcode corresponding to each discrete manufacturing product in the production work order according to the traceability code rule when the interaction module detects that the MES system issues a production work order, and then binding the production barcode as a unique traceability identification code for each discrete manufacturing product in each production stage, wherein each production stage includes a raw material receiving stage, an inventory transfer stage, an ingredient production stage, a process collection stage, a process inspection stage, a semi-finished product processing stage, a finished product warehousing stage, and a finished product shipping stage; A scanning module connected to the binding module and the interaction module, and used to scan the production barcode of each discrete manufacturing product through a handheld mobile terminal in each production stage, associate the process data related to each discrete manufacturing product in each production stage recorded by the MES system and the WMS system with the production barcode, and store it in the system database, wherein the process data includes material code, material batch, data collection time, process-related parameters, inspection information and workstation information; A traceability module, connected to the interaction module, the binding module and the scanning module, for providing a one-key traceability function, allowing the full process data of the entire life cycle of each discrete manufacturing product to be queried according to a partial combination of the multi-dimensional traceability conditions, so as to realize the forward and reverse quality traceability of each discrete manufacturing product throughout the entire life cycle; A display module is connected to the traceability module and is used to display the whole process data.

[0004] In one embodiment, the traceability code rule is encoded in a combination of a fixed field, a time field and a sequence field to generate a barcode sequence segment, wherein the time field is used to indicate the production time of each discrete manufacturing product, and the sequence field is used to indicate the production serial number of each discrete manufacturing product.

[0005] In one embodiment, the production barcode is a barcode or a QR code.

[0006] In one embodiment, the multi-dimensional traceability condition is configured based on the traceability code rule and the data characteristics of the MES system and the data characteristics of the WMS system.

[0007] In one embodiment, the multi-dimensional traceability conditions include: material code, production date, receipt date, supplier, material batch, barcode sequence segment and production barcode.

[0008] In one implementation, the interaction module connects the MES system and the WMS system via a standard interface.

[0009] In one embodiment, the binding module is also used to provide a single printing control, which is used to pop up a barcode rule selection page when triggered. The barcode rule selection page is used to generate the production barcode to be used for the production work order according to the traceability code rule, and supports printing out the production barcode through a linked printer.

[0010] In one embodiment, when displaying the whole process data, the display module is used to display the corresponding information in the whole process data in a production stage or task manner.

[0011] In one embodiment, the corresponding information includes warehousing inspection information, inventory and storage location transfer material preparation and shipment information, loader collection information, change and operation information, related processing equipment information, quality inspection information, warehousing and shipment information, defect information, improvement information and key parts information.

[0012] In a second aspect, the embodiment of the present application further provides a method for tracing the quality of discrete manufacturing products in a forward and reverse manner throughout their life cycle, which is applied to any possible implementation of the forward and reverse quality tracing system for discrete manufacturing products in a full life cycle of the first aspect, including: Call the configuration module to configure the traceability code rules and multi-dimensional traceability conditions for discrete manufacturing products; Call the interactive module to interact with the MES system and WMS system to track the process data of each discrete manufacturing product throughout its life cycle in real time; When the interaction module detects that the MES system issues a production work order, the binding module is called to generate a production barcode corresponding to each discrete manufacturing product in the production work order according to the traceability code rule, and then bind the production barcode as a unique traceability identification code for each discrete manufacturing product in each production stage; Invoke the scanning module to scan the production barcode of each discrete manufacturing product through a handheld mobile terminal in each production stage, then associate the process data related to each discrete manufacturing product in each production stage recorded by the MES system and the WMS system with the production barcode, and store it in the system database; After calling the traceability module to enter the traceability condition combination, the whole process data of the whole life cycle of each discrete manufacturing product is queried through the one-key traceability function of the traceability module; The display module is called to display the whole process data.

[0013] The advantages or beneficial effects of the above technical solution include at least: (1) Comprehensive: The whole process can be traced back in both forward and reverse directions, and the smallest unit physical traceability of components, positions, workstations, and storage locations can be achieved. At the same time, comprehensive traceability management and analysis can be performed on material delivery and receipt information, work order information, equipment information, personnel information, inspection information, storage information, etc. (2) Convenience: Through the production barcode, the system can automatically provide feedback, and the entire life cycle traceability of products or materials can be completed with just one button (i.e., the "query" button). There is no need to manually browse and query a large amount of report data, nor is there a need to frequently jump between the functions of various business systems.

[0014] (3) Fast: The system responds quickly and can retrieve and display data in seconds. (4) Accuracy: The data comes from the underlying database of each related business system, is authentic and valid, and there is no human intervention in the entire traceability process, which is more objective.

[0015] (5) Visualization: The traceable data can be displayed in blocks according to business functions (such as production stages or tasks), which is easier to understand.

[0016] (6) On-demand traceability: Traceability can be performed based on multi-dimensional traceability conditions such as individual barcodes and material batches. The traceability scope can be narrowed or expanded as needed, and redundant data can be automatically filtered out to make the traced data more practical.

[0017] In summary, this application can realize the traceability of the entire life cycle of discrete manufacturing business products through information interaction of business systems, improve the traceability efficiency, traceability accuracy, and traceability comprehensiveness, thereby improving the company's quality management level and rapid response capabilities.

[0018] The above summary is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present application will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In the accompanying drawings, unless otherwise specified, the same reference numerals throughout the multiple drawings represent the same or similar parts or elements. These drawings are not necessarily drawn to scale. It should be understood that these drawings only depict some embodiments disclosed in the present application and should not be regarded as limiting the scope of the present application.

[0020] Figure 1 A structural block diagram of a forward and reverse quality traceability system for the entire life cycle of a discrete manufacturing product provided in an embodiment of the present application; Figure 2 An example diagram of a system function interface provided in an embodiment of the present application; Figure 3 An example diagram of a barcode printing function interface provided in an embodiment of the present application; Figure 4 An example diagram of a barcode printing interface provided in an embodiment of the present application; Figure 5 A flowchart of a method for forward and reverse quality tracing of a discrete manufacturing product throughout its life cycle provided in an embodiment of the present application; Figure 6 An example diagram of a quality tracing process when quality problems occur in a discrete manufacturing product provided in an embodiment of the present application. DETAILED DESCRIPTION

[0021] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present application. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0022] In the related technology, in the traditional discrete manufacturing management mode, paper documents and manual management are usually used to trace the products produced by the discrete manufacturing industry. In this traceability method, there is no system involved in the traceability process, and there may be human interference with the traceability results or omission of traceability points, resulting in deviations in data analysis, which directly affects management decisions.

[0023] Before introducing the embodiments of the present application, some terms in the present application are first explained to facilitate understanding by those skilled in the art.

[0024] Manufacturing Execution System (MES) is a production information management system for the execution layer of the workshop of manufacturing enterprises. MES system can provide enterprises with management modules including manufacturing data management, planning and scheduling management, production scheduling management, inventory management, quality management, human resources management, work center / equipment management, tool and fixture management, procurement management, cost management, project kanban management, production process control, bottom-level data integration analysis, and upper-level data integration decomposition, etc., to create a solid, reliable, comprehensive and feasible manufacturing collaborative management platform for enterprises.

[0025] Warehouse Management System (WMS) can manage information, resources, behaviors, inventory and distribution operations more perfectly and improve efficiency according to business rules and operating principles.

[0026] Various technical solutions provided by the embodiments of the present application will be described in detail below with reference to the accompanying drawings.

[0027] Figure 1 The structural block diagram of the forward and reverse quality traceability system for the entire life cycle of discrete manufacturing products according to an embodiment of the present application is shown. Figure 1 As shown, the forward and reverse quality traceability system for the entire life cycle of discrete manufacturing products can include: Configuration module 210, used to configure traceability code rules and multi-dimensional traceability conditions for discrete manufacturing products; The interaction module 220 is connected to the MES system and the WMS system, and is used to track the process data of the entire life cycle of each discrete manufacturing product in real time by performing data interaction with the MES system and the WMS system; The binding module 230 is connected to the interaction module 220 and the configuration module 210, and is used to generate a production barcode corresponding to each discrete manufacturing product in the production work order according to the traceability code rule when the interaction module 220 monitors that the MES system issues a production work order, and bind the production barcode to a unique traceability identification code of each discrete manufacturing product in each production stage, wherein the various production stages may include but are not limited to: raw material receiving stage, inventory transfer stage, ingredient production stage, process collection stage, process inspection stage, semi-finished product processing stage, finished product warehousing stage and finished product shipment stage; The scanning module 240 is connected to the binding module 230 and the interaction module 220, and is used to scan the production barcode of each discrete manufacturing product through a handheld mobile terminal (i.e., a handheld PDA) in each production stage, associate the process data related to each discrete manufacturing product in each production stage recorded by the MES system and the WMS system with the production barcode, and store it in the system database, wherein the process data may include but is not limited to: material code, material batch, data collection time, process-related parameters, inspection information, and workstation information; The traceability module 250 is connected with the interaction module 220, the binding module 230 and the scanning module 240, and is used to provide a one-key traceability function, allowing the full process data of the entire life cycle of each discrete manufacturing product to be queried according to a partial combination of the multi-dimensional traceability conditions, so as to realize the forward and reverse quality traceability of each discrete manufacturing product throughout the entire life cycle; The display module 260 is connected to the tracing module 250 and is used to display the whole process data.

[0028] In the embodiment of the present application, the forward and reverse quality traceability system for the entire life cycle of discrete manufacturing products can realize forward and reverse quality traceability, and can query and track production process quality data in real time, efficiently, accurately and reliably, thereby being able to quickly respond to sudden quality risks and minimize quality cost losses, that is, to complete quality management work such as analysis, processing and prevention of quality risks within the smallest scope.

[0029] For example, data silos are a major problem in current enterprise management. In the quality traceability process, due to the existence of data silos, there is a huge risk of missing key information in the traceability process, which will lead to deviations in the handling and improvement of quality issues. The traditional quality traceability process is to first query inventory data in the WMS system, and then query the generated data in the MES system, query the corresponding paper reports, inspection reports, and equipment production parameters at the time. This process consumes a lot of manpower and material resources, and cannot guarantee accuracy and data relevance, resulting in slow problem handling, continued risks during the traceability period, and continuous problems, which increases the cost of handling problems and even makes them out of control.

[0030] Based on this, in the embodiment of the present application, the data bottleneck between the business systems can be broken by connecting the MES system and the WMS system through the interactive module 220 for data interaction, so that the data flow can be opened up, and each business system can form a complete traceability data chain, so that the process data of the entire life cycle of each discrete manufacturing product can be tracked in real time. For example, if a user reports that a discrete manufacturing product has quality defects, the interactive module 220 can query the full process production history of all connected business systems based on the product barcode, providing strong data support for the cause analysis of quality defects.

[0031] That is, in the embodiment of the present application, through the interaction module 220, the data of multiple systems such as MES and WMS can be integrated to break the data bottleneck between business systems, so that the information can be quickly traced through data integration.

[0032] In one embodiment, when configuring the traceability code rule, the configuration module 210 may combine a fixed value generation algorithm, a time generation algorithm, a sequence value generation algorithm, etc. to generate a barcode sequence segment. That is, this barcode sequence segment includes a fixed field, a time field, and a sequence field. In other words, the traceability code rule is encoded in a combination of a fixed field, a time field, and a sequence field to generate a barcode sequence segment; wherein the time field is used to indicate the production time of each discrete manufacturing product, and the sequence field is used to indicate the production serial number of each discrete manufacturing product.

[0033] In specific implementation, the character string lengths of the fixed field, the time field and the sequence field can be set according to actual needs, and the present application embodiment does not limit this. It can be understood that the composition of the production barcode of each discrete manufacturing product can be flexibly configured through the configuration module 210.

[0034] As an example, take the barcode sequence segment (i.e., barcode number) of a production barcode as "SN24092400001". In this barcode number, the fixed field is "SN", the time field is "2409", which means September 2024, and the sequence field is "2400001".

[0035] In the embodiment of the present application, by configuring the traceability code rules of discrete manufacturing products through the configuration module 210, the barcode sequence segments of each discrete manufacturing product can be flexibly generated later.

[0036] In one embodiment, the production barcode of each discrete manufacturing product may be a barcode or a two-dimensional code. Thus, the production barcode may be used for scanning and collecting each discrete manufacturing product to collect the full process data of the entire life cycle of each discrete manufacturing product.

[0037] In one embodiment, the multi-dimensional traceability condition can be configured according to the traceability code rules and the data characteristics of the MES system and the data characteristics of the WMS system. In this way, the multi-dimensional traceability conditions can be freely combined to query the relevant data associated with each discrete manufacturing product recorded in the MES system and the WMS system to achieve forward and reverse quality traceability of each discrete manufacturing product.

[0038] As an example, the multi-dimensional traceability conditions may include, but are not limited to: material code, production date, receipt date, supplier, material batch, barcode sequence segment, and production barcode.

[0039] Exemplarily, the multi-dimensional traceability conditions can be queried in a free combination in the following manner: production barcode + material code, or production barcode + material code + material batch + production date, etc.

[0040] For example, the traceability module 250 may provide a system function interface, through which a one-key traceability function is provided, such as Figure 2 As shown, the system function interface provides a one-click traceability function by providing a "query" button combined with a traceability condition input box. When a problem occurs in the production process and quality traceability is required, the traceability module 250 can open the system function interface, enter a combination of multi-dimensional traceability conditions through the traceability condition input box on the system function interface, such as material code + material batch + production date + receipt date, and then click the "query" button to query the full process data of the entire life cycle of discrete manufacturing products with one click.

[0041] In the embodiments of the present application, it is possible to support the combination of multi-dimensional traceability conditions according to actual business needs to achieve multi-dimensional data traceability. It is also possible to use a one-click traceability function to achieve one-click data query, which is fast, easy to use, comprehensive, and fully displays multi-process node data, thereby improving the timeliness and accuracy of traceability and reducing human omissions and interference.

[0042] In one embodiment, the interaction module 220 connects the MES system and the WMS system through a standard interface. In specific implementation, the standard interface may be, but is not limited to, an ODBC interface or a JDBC interface. In this way, by providing a standard interface, various business systems can be quickly integrated and data flows can be opened up.

[0043] In one embodiment, the binding module 230 is also used to provide a single printing control, which is used to pop up a barcode rule selection page when triggered. The barcode rule selection page is used to generate a production barcode to be used for the production work order according to the traceability code rule, and supports printing out the production barcode through a linked printer.

[0044] For example, a barcode format template may be designed in the binding module 230 to support the use of a two-dimensional code format or a barcode format for printing a single barcode (ie, a production barcode for a single discrete manufacturing product). Figure 3 and Figure 4 As shown, when the MES system issues a production work order, the binding module 230 will generate the work order information and printing information of the product produced by the production work order in the barcode printing function interface, wherein the work order information may include the work order number, planned quantity, barcode rule, rule details, etc., and the printing information may include the printing template, the printed quantity, etc. After selecting the barcode rule, the binding module 230 will automatically generate the production barcode to be used for the production work order according to the traceability code rule configured in the configuration module 210, and display these production barcodes through the barcode printing interface. Afterwards, the binding module 230 can print out these production barcodes by connecting to the printer. For example, if the work order number of the production work order is WO240921007, then the barcode numbers of the generated production barcodes include SN24092400001, SN24092400002, SN24092400003, SN24092400004, SN24092400005 and SN24092400006.

[0045] In one embodiment, when the scanning module 240 scans the production barcode of each discrete manufacturing product through a handheld PDA in each production stage, the MES system will automatically record the process parameters, inspection records and other data corresponding to the key process, and the WMS system will automatically record the storage location and other data of the corresponding materials. In specific implementation, the scanning module 240 also supports manual entry of corresponding data, such as the workstation information of relevant personnel. Finally, the collected process data and production barcode management can be stored in the system database.

[0046] In the embodiment of the present application, the scanning module 240 uses the production barcode as the unique traceability identification code (i.e., unique identity identification code) of the discrete manufacturing product, thereby automatically collecting the process data related to each discrete manufacturing product at each production stage during the production process of each discrete manufacturing product.

[0047] In one embodiment, when displaying the whole process data, the display module 260 can be used to display the corresponding information in the whole process data in the manner of production stages or tasks. In this way, the corresponding information in the whole process data can be displayed according to important production stages or important tasks, achieving the effect of presenting the production process of each discrete manufacturing product in stages or tasks.

[0048] As an example, the corresponding information may include but is not limited to: warehousing inspection information, inventory and storage transfer material preparation and shipment information, loader collection information, change and operation information, related processing equipment information, quality inspection information, warehousing and shipment information, defect information, improvement information and key parts information.

[0049] Figure 5 The following is a flowchart showing a method for tracing the quality of discrete manufacturing products in the entire life cycle in both forward and reverse directions according to an embodiment of the present application. Figure 1-Figure 5 As shown, the forward and reverse quality traceability method for the entire life cycle of discrete manufacturing products can include the following steps: S210 , calling the configuration module 210 to configure the traceability code rules and multi-dimensional traceability conditions for discrete manufacturing products.

[0050] S220, calling the interaction module 220 to interact with the MES system and the WMS system to track the process data of the entire life cycle of each discrete manufacturing product in real time.

[0051] S230, calling the binding module 230, when the interaction module 220 monitors that the MES system issues a production work order, generates a production barcode corresponding to each discrete manufacturing product in the production work order according to the traceability code rule, and then binds the production barcode to a unique traceability identification code for each discrete manufacturing product in each production stage.

[0052] S240, calling the scanning module 240 to scan the production barcode of each discrete manufacturing product through a handheld mobile terminal in each production stage, and then associating the process data related to each discrete manufacturing product in each production stage recorded by the MES system and the WMS system with the production barcode, and storing it in the system database.

[0053] S250, after calling the traceability module 250 to enter the multi-dimensional traceability condition combination, the whole process data of the whole life cycle of each discrete manufacturing product is queried through the one-key traceability function of the traceability module 250; S260, calling the display module 260 to display the whole process data.

[0054] The steps of the full life cycle forward and reverse quality traceability method for discrete manufacturing products in the embodiment of the present application can be referred to the corresponding description in the above-mentioned system and will not be repeated here.

[0055] In summary, in the full life cycle forward and reverse quality tracing system and method for discrete manufacturing products in the embodiment of the present application, the forward and reverse quality tracing process can be as follows: Figure 6 shown.

[0056] For example, if a user reports that a discrete manufacturing product has quality defects, the interactive module 220 queries the full production history of all docked business systems based on the product barcode, and then analyzes the cause of the quality problem based on the full production history of these business systems. This is because the cause analysis process requires information and data to support it. Through the forward and reverse quality traceability system of the discrete manufacturing product throughout its life cycle, the corresponding information / data is traced according to the corresponding traceability condition combination. For example, if the quality problem is caused by the production process, the traceability condition combination can be production barcode + material code + material batch + production date, etc. Afterwards, the cause of the quality problem is reproduced based on the corresponding information / data traced back, so as to formulate corresponding solutions for the cause, such as temporary measures, long-term measures and preventive measures. Finally, these solutions are stored in the knowledge base to improve the relevant sedimentation information in the knowledge base.

[0057] In summary, the embodiment of the present application provides a system and method for tracing the quality of discrete manufacturing products throughout their life cycle, which can achieve the following beneficial effects: (1) Comprehensive: The whole process can be traced back in both forward and reverse directions, and the smallest unit physical traceability of components, positions, workstations, and storage locations can be achieved. At the same time, comprehensive traceability management and analysis can be performed on material delivery and receipt information, work order information, equipment information, personnel information, inspection information, storage information, etc. (2) Convenience: Through the production barcode, the system can automatically provide feedback, and the entire life cycle traceability of products or materials can be completed with just one button (i.e., the "query" button). There is no need to manually browse and query a large amount of report data, nor is there a need to frequently jump between the functions of various business systems.

[0058] (3) Fast: The system responds quickly and can retrieve and display data in seconds. (4) Accuracy: The data comes from the underlying database of each related business system, is authentic and valid, and there is no human intervention in the entire traceability process, which is more objective.

[0059] (5) Visualization: The traceable data can be displayed in blocks according to business functions (such as production stages or tasks), which is easier to understand.

[0060] (6) On-demand traceability: Traceability can be performed based on multi-dimensional traceability conditions such as individual barcodes and material batches. The traceability scope can be narrowed or expanded as needed, and redundant data can be automatically filtered out to make the traced data more practical.

[0061] In summary, the full life cycle forward and reverse quality traceability system and method for discrete manufacturing products of the embodiments of the present application can trace the entire life cycle of discrete manufacturing business products through information interaction of business systems, thereby improving traceability efficiency, traceability accuracy, and traceability comprehensiveness, thereby improving the company's quality management level and rapid response capabilities.

[0062] In the above embodiments, it can be implemented in whole or in part by software, hardware, firmware or any combination thereof. When implemented using software, it can be implemented in whole or in part in the form of a computer program product. The computer program product includes one or more computer instructions. When the computer program instructions are loaded and executed on a computer, the process or function according to the present application is generated in whole or in part. The computer can be a general-purpose computer, a special-purpose computer, a computer network, or other programmable devices. The computer instructions can be stored in a computer-readable storage medium, or transmitted from one computer-readable storage medium to another computer-readable storage medium.

[0063] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples, unless they are contradictory.

[0064] In addition, in the description of the present application, “plurality” means two or more than two, unless otherwise clearly and specifically defined.

[0065] Any process or method description in the flow chart or otherwise described herein can be understood to represent a module, fragment or portion of a code including one or more executable instructions for implementing the steps of a specific logical function or process. And the scope of the preferred embodiment of the present application includes other implementations, in which the functions may not be performed in the order shown or discussed, including in a substantially simultaneous manner or in a reverse order according to the functions involved.

[0066] The logic and / or steps represented in the flowchart or otherwise described herein, for example, can be considered as an ordered list of executable instructions for implementing logical functions, which can be embodied in any computer-readable medium for use by an instruction execution system, apparatus or device (such as a computer-based system, a system including a processor or other system that can fetch instructions from an instruction execution system, apparatus or device and execute instructions), or used in combination with these instruction execution systems, apparatuses or devices.

[0067] It should be understood that the various parts of the present application can be implemented with hardware, software, firmware or a combination thereof. In the above embodiments, multiple steps or methods can be implemented with software or firmware stored in a memory and executed by a suitable instruction execution system. All or part of the steps of the above embodiment method can be completed by instructing the relevant hardware through a program, which can be stored in a computer-readable storage medium, and when the program is executed, it includes one of the steps of the method embodiment or a combination thereof.

[0068] In addition, each functional unit in each embodiment of the present application can be integrated into a processing module, or each unit can exist physically separately, or two or more units can be integrated into one module. The above-mentioned integrated module can be implemented in the form of hardware or in the form of a software functional module. If the above-mentioned integrated module is implemented in the form of a software functional module and sold or used as an independent product, it can also be stored in a computer-readable storage medium. The storage medium can be a read-only memory, a disk or an optical disk, etc.

[0069] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims

1. A forward and reverse quality traceability system for the entire life cycle of discrete manufacturing products, characterized by: include: Configuration module, used to configure the traceability code rules and multi-dimensional traceability conditions of discrete manufacturing products; An interaction module, connected to the MES system and the WMS system, for real-time tracking of process data of the entire life cycle of each discrete manufacturing product by performing data interaction with the MES system and the WMS system, wherein the MES system refers to a manufacturing execution system, and the WMS system refers to a warehouse management system; A binding module connected to the interaction module and the configuration module, for generating a production barcode corresponding to each discrete manufacturing product in the production work order according to the traceability code rule when the interaction module detects that the MES system issues a production work order, and then binding the production barcode as a unique traceability identification code for each discrete manufacturing product in each production stage, wherein each production stage includes a raw material receiving stage, an inventory transfer stage, an ingredient production stage, a process collection stage, a process inspection stage, a semi-finished product processing stage, a finished product warehousing stage, and a finished product shipping stage; A scanning module connected to the binding module and the interaction module, and used to scan the production barcode of each discrete manufacturing product through a handheld mobile terminal in each production stage, associate the process data related to each discrete manufacturing product in each production stage recorded by the MES system and the WMS system with the production barcode, and store it in the system database, wherein the process data includes material code, material batch, data collection time, process-related parameters, inspection information and workstation information; A traceability module, connected to the interaction module, the binding module and the scanning module, for providing a one-key traceability function, allowing the full process data of the entire life cycle of each discrete manufacturing product to be queried according to a partial combination of the multi-dimensional traceability conditions, so as to realize the forward and reverse quality traceability of each discrete manufacturing product throughout the entire life cycle; A display module is connected to the traceability module and is used to display the whole process data.

2. The system according to claim 1, characterized in that The traceability code rule is to encode in a combination of fixed fields, time fields and sequence fields to generate a barcode sequence segment, wherein the time field is used to indicate the production time of each discrete manufacturing product, and the sequence field is used to indicate the production serial number of each discrete manufacturing product.

3. The system according to claim 1, characterized in that The production barcode is a barcode or a QR code.

4. The system according to claim 1, characterized in that The multi-dimensional traceability conditions are configured based on the traceability code rules and the data characteristics of the MES system and the data characteristics of the WMS system.

5. The system according to claim 4, characterized in that The multi-dimensional traceability conditions include: material code, production date, receipt date, supplier, material batch, barcode sequence segment and production barcode.

6. The system according to claim 1, characterized in that The interaction module is connected to the MES system and the WMS system through a standard interface.

7. The system according to claim 1, characterized in that The binding module is also used to provide a single printing control, which is used to pop up a barcode rule selection page when triggered. The barcode rule selection page is used to generate the production barcode to be used for the production work order according to the traceability code rule, and supports printing the production barcode through a linked printer.

8. The system according to any one of claims 1 to 7, characterized in that: When displaying the whole process data, the display module is used to display the corresponding information in the whole process data in a manner of production stages or tasks.

9. The system according to claim 8, characterized in that The corresponding information includes warehousing inspection information, inventory and storage location transfer material preparation and shipment information, loader collection information, change and operation information, related processing equipment information, quality inspection information, warehousing and shipment information, defect information, improvement information and key parts information.

10. A method for tracing the quality of discrete manufacturing products in the whole life cycle, characterized in that: A full life cycle forward and reverse quality traceability system for discrete manufacturing products as described in any one of claims 1 to 9, characterized in that it includes: Call the configuration module to configure the traceability code rules and multi-dimensional traceability conditions for discrete manufacturing products; Call the interactive module to interact with the MES system and WMS system to track the process data of each discrete manufacturing product throughout its life cycle in real time; When the interaction module detects that the MES system issues a production work order, the binding module is called to generate a production barcode corresponding to each discrete manufacturing product in the production work order according to the traceability code rule, and then bind the production barcode as a unique traceability identification code for each discrete manufacturing product in each production stage; Invoke the scanning module to scan the production barcode of each discrete manufacturing product through a handheld mobile terminal in each production stage, then associate the process data related to each discrete manufacturing product in each production stage recorded by the MES system and the WMS system with the production barcode, and store it in the system database; After calling the traceability module to enter the traceability condition combination, the whole process data of the whole life cycle of each discrete manufacturing product is queried through the one-key traceability function of the traceability module; The display module is called to display the whole process data.

Images