Automatic positioning, detecting and conveying device for metal plates

By designing the automatic positioning detection and conveying device of metal plate parts, and using the automated detection mechanism of track plates and guide components, the problem that traditional manual inspection is difficult to ensure that the angle of metal corner plates is qualified, and a comprehensive automatic detection of metal corner plates is achieved. and classified discharge improve detection efficiency and accuracy.

CN119303851AInactive Publication Date: 2025-01-14SUZHOU VOCATIONAL UNIVERSITY (SUZHOU OPEN UNIVERSITY)
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Patent Information

Application Number
CN202411746569.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-01-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional manual inspection is difficult to ensure that the angles of all metal corner plates are qualified, resulting in the inability to achieve comprehensive quality control of the angles of metal corner plates.

Method used

An automatic positioning detection and conveying device for metal plates is designed, using track plates, guide components, limit strips, drive components and angle detection components to realize the automatic guide gap detection and defective bucket and finished bucket turnover mechanism. Comprehensive inspection and classified discharge of metal corner plate angles.

Benefits of technology

It realizes automatic detection of the angle of metal corner plates, improves detection efficiency and accuracy, ensures that the angles of all metal corner plates are qualified and meets the requirements of high standards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automatic positioning, detecting and conveying device for metal plates, and relates to the field of metal plate machining, the automatic positioning, detecting and conveying device comprises a track plate, the track plate is obliquely arranged, the center line of the track plate is recessed to form a section contour consistent with the angle of a metal angle plate, and the metal angle plate can be conducted in parallel along the track plate; the material guiding assembly is arranged at the upwarp end of the track plate and used for guiding the metal angle plate to the track plate. The track plate with the section contour consistent with that of the metal angle plate is adopted for linearly transmitting the metal plate, the angle of the metal plate is detected through the material guiding gap between the finished product hopper and the limiting strip, and the metal plate with the qualified angle can penetrate through the material guiding gap to reach the surface of the finished product hopper; and metal plates with unqualified angles are retained on the surface of the defective product hopper, and the defective product hopper and the finished product hopper are controlled to turn over in opposite directions to discharge the metal plates in a classified manner, so that comprehensive and automatic angle detection of the metal plates is realized.
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Description

Technical Field

[0001] The invention relates to the field of metal plate processing, and in particular to an automatic positioning, detecting and conveying device for metal plates. Background Art

[0002] Metal angle plates are non-standard workpieces commonly used in the assembly and fixation of mechanical equipment. The metal angle plates used in cutting-edge scientific instruments, medical devices, aviation equipment, etc. have relatively strict quality requirements. Metal angle plates need to be quality inspected to ensure that they meet high standards of use.

[0003] The bending angle accuracy of metal corner plates will directly affect the use effect, so it is necessary to detect the angle of metal corner plates. Traditional angle detection of metal corner plates is affected by the inefficiency of manual detection and can only use sampling detection. Sampling detection cannot guarantee that all metal corner plate angles are qualified. It is necessary to provide an automated equipment for comprehensive angle detection of metal corner plates. Summary of the invention

[0004] In order to make up for the deficiencies of the existing technical problems, the purpose of the present invention is to provide an automatic positioning, detection and conveying device for metal plates, which is used to solve the problem that manual sampling detection of the angle accuracy of metal angle plates is difficult to ensure that all metal angles are qualified.

[0005] In order to solve the problems of the prior art, the technical solution of the present invention is as follows:

[0006] The metal plate automatic positioning detection and conveying device comprises a track plate, the track plate is inclined, the center line of the track plate is concave to form a cross-sectional profile consistent with the angle of the metal angle plate, and the metal angle plate can be conducted parallel to the track plate;

[0007] A material guide assembly, which is arranged at the upturned end of the track plate and is used to conduct the metal angle plate to the track plate;

[0008] The limit bar, the sinking end of the track plate is aligned with the defective bucket and the finished product bucket in sequence, the defective bucket and the finished product bucket are elastically rotatably connected with the track plate through a torsion spring, the limit bar is fixed at one end of the finished product bucket close to the defective bucket, and a material guide gap consistent with the cross section of the metal angle plate is formed between the limit bar and the finished product bucket, the metal angle plate of qualified size passes through the material discharge gap to reach the finished product bucket, and the metal angle plate of unqualified size is blocked by the limit bar and retained in the defective bucket;

[0009] The driving assembly is used to drive the defective product bucket and the finished product bucket to flip in opposite directions.

[0010] Preferably, the driving assembly includes a cylinder, a bracket is fixed to the track plate, the cylinder is vertically installed on the surface of the bracket, a connecting frame is fixed to the telescopic end of the cylinder, two racks are fixed to the connecting frame, gears are fixed to the axial ends of the defective bucket and the finished product bucket, and the two racks are reversely meshed with the gears at the axial ends of the defective bucket and the finished product bucket.

[0011] Preferably, the flip angles of the defective product bucket and the finished product bucket are 100° to 180°.

[0012] Preferably, a pressing handle and a stop handle are sequentially arranged above the track plate along the conduction direction of the metal angle plate, and the pressing handle and the stop handle are vertically slidably connected to the bracket, and the pressing handle and the stop handle are fixed with symmetrical toothed plates, which are transmitted by meshing transmission gears, and the toothed plates connected to the stop handle are fixedly connected to the connecting frame, and the spacing between the pressing handle and the stop handle is greater than the length of a single metal angle plate and less than the length of two metal angle plates, the pressing handle rises and the stop handle descends to block the movement of the lowest metal angle plate, the pressing handle descends to press down the second metal angle plate, and the stop handle rises to release the lowest metal angle plate.

[0013] Preferably, the material guide assembly includes a material box, which passes through a material port and is parallel to the track plate. The bottom cross-sectional profile of the material box is consistent with the cross-sectional profile of the track plate. A material discharge wheel is rotatably installed at the material port. An auger pointing to the material port is rotatably installed at the upturned end of the material box. The auger and the material discharge wheel are both connected to a motor.

[0014] Preferably, the material-discharging wheel has a plurality of impellers, the width of which decreases radially so that the profile of the impeller fits the V-shaped space of the metal angle plate.

[0015] Preferably, there is a gap between the outer contour of the auger and the V-shaped bottom of the material box to accommodate the metal angle plate.

[0016] Preferably, the track plate is located between the material guide assembly and the drive assembly and a plurality of rubber wheels are arranged and arranged. The two sides of the rubber wheels have inclined surfaces for rolling the V-shaped surface of the metal angle plate. The rubber wheels are synchronously connected to the motor through a belt.

[0017] Preferably, the spacing between adjacent rubber wheels is smaller than the length of a single metal angle plate.

[0018] Compared with the prior art, the advantages of the present invention are as follows:

[0019] 1. The present invention adopts a track plate whose cross-sectional profile is consistent with that of a metal angle plate to linearly conduct metal sheets, and detects the angle of the metal sheets through the guide gap between the finished product bucket and the limit strip. Metal sheets with qualified angles can pass through the guide gap to reach the surface of the finished product bucket, while metal sheets with unqualified angles remain on the surface of the defective bucket. By controlling the defective bucket and the finished product bucket to flip in opposite directions and classify and discharge the metal sheets, comprehensive and automated angle detection of metal sheets can be achieved.

[0020] 2. The present invention uses a rotating auger to flip the metal plate and conduct it to the track plate. At the same time, a rotating material-discharging wheel blocks and flips the metal plate with abnormal conduction shape, ensuring that the metal plate can be arranged in accordance with the track plate for conduction, thereby improving the efficiency and automation of the detection work.

[0021] 3. The present invention drives the pressing handle and the blocking handle to move up and down alternately while intermittently driving the defective bucket and the finished product bucket to flip and discharge materials, so as to release the metal angle plates to the detection component one by one, so that the angle detection of the metal plate parts can be carried out stably and orderly. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0023] Figure 2 It is a schematic structural diagram of the material guide component of the present invention.

[0024] Figure 3 This is a schematic diagram of the structure of the defective bucket and the finished product bucket being aligned with the track plate of the present invention.

[0025] Figure 4 It is a schematic diagram of the overturning structure of the defective bucket and the finished product bucket of the present invention.

[0026] Figure numerals: 1. track plate; 2. material box; 21. material port; 22. auger; 23. material feed wheel; 3. rubber wheel; 4. bracket; 41. cylinder; 42. connecting frame; 43. pressing handle; 44. stop handle; 45. gear plate; 46. transmission gear; 47. rack; 5. defective product bucket; 6. finished product bucket; 7. limit bar; 8. stop bar. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0028] The metal sheet automatic positioning detection and conveying device is composed of a material guide component, a conveying line, a material discharge component, and an angle detection component;

[0029] like Figure 1 , Figure 2 As shown, the material guide assembly includes a material box 2, the bottom of the material box 2 is a V-shaped structure, which is used to accurately fit the V-shaped structure of the metal angle plate. The material box 2 is tilted, and a material opening 21 aligned with the V-shaped bottom is opened on the sinking end surface of the material box 2, so that the metal angle plate can conduct toward the material opening 21;

[0030] A material-dispensing wheel 23 is rotatably installed at the material inlet 21, and a motor is connected to the shaft end of the material-dispensing wheel 23. The material-dispensing wheel 23 has a plurality of impellers, and the width of the impellers is reduced along the radial direction so that the profile of the impellers fits the V-shaped space of the metal angle plate. An auger 22 is rotatably installed at the upturned end of the material box 2, and the auger 22 points to the material inlet 21. The shaft end of the auger 22 is connected to the motor, and there is a gap between the outer profile of the auger 22 and the V-shaped bottom of the material box 2 to accommodate the metal angle plate.

[0031] The metal angle plate to be inspected is placed in the material box 2, and the motor is turned on to drive the auger 22 to rotate. The auger 22 transfers the metal angle plate toward the material port 21. At the same time, the rotation of the auger 22 has a material turning effect, so that the metal angle plate is as flat as possible against the V-shaped bottom of the material box 2 and is transferred toward the material port 21. The motor is turned on to drive the material wheel 23 to rotate, and the blades at the bottom of the material wheel 23 swing into the material box 2. Only the metal angle plate that is flat against the V-shaped bottom of the material box 2 can be discharged from the material port 21. The metal angle plate with misplaced shape will be pushed back into the material box 2 by the blades of the material wheel 23, ensuring that the metal angle plate discharged from the material port 21 keeps the corners arranged downward and is discharged.

[0032] like Figure 1 , Figure 2 As shown, the conveyor line includes a track plate 1, which is tilted and parallel to the material box 2. The center line of the track plate 1 is concave to form a cross-sectional profile consistent with the angle of the metal angle plate. The upturned end of the track plate 1 is aligned with the connecting material port 21. A plurality of rubber wheels 3 are arranged and rotatably arranged above the track plate 1. Both sides of the rubber wheels 3 have inclined surfaces for rolling the V-shaped surface of the metal angle plate. The spacing between adjacent rubber wheels 3 is less than the length of a single metal angle plate. The motor synchronously connects all rubber wheels 3 through a belt assembly.

[0033] The metal angle plate guided out from the material port 21 moves along the track plate 1, and the motor is turned on to drive all rubber wheels 3 to rotate synchronously. The rotating rubber wheels 3 roll the metal angle plate forward to keep the metal angle plate at a fixed moving speed. At the same time, the rubber wheels 3 press down the metal angle plate to prevent it from warping.

[0034] like Figure 3 , Figure 4As shown, the material dispersing assembly includes a pressing handle 43 and a stop handle 44, a bracket 4 is fixed at the lower end of the track plate 1, and a driving assembly includes a cylinder 41, which is vertically mounted on the surface of the bracket 4, and the pressing handle 43 and the stop handle 44 are located above the track plate 1 and are arranged in sequence along the conduction direction of the metal angle plate, the bottom of the pressing handle 43 is a rubber disc and the top is a slide bar, and the pressing handle 43 slides vertically with the bracket 4 through the slide bar, the bottom of the stop handle 44 is a hard pointed angle plate and the top is a slide bar, and the stop handle 44 slides vertically with the bracket 4 through the slide bar, and the spacing between the pressing handle 43 and the stop handle 44 is greater than the length of a single metal angle plate and less than the length of two metal angle plates, the pressing handle 43 and the stop handle 44 are fixed with symmetrical tooth plates 45, a transmission gear 46 is rotatably connected to the bracket 4, and the transmission gear 46 is synchronously meshed and connected to the two tooth plates 45, and the telescopic end at the bottom of the cylinder 41 is fixed with a connecting frame 42, and the connecting frame 42 is fixedly connected to the tooth plate 45 connected to the stop handle 44;

[0035] The controller controls the cylinder 41 to intermittently extend and retract, and the cylinder 41 drives the connecting frame 42 to drive the blocking handle 44 to descend. The top of the blocking handle 44 contacts the surface of the track plate 1. At this time, the pressing handle 43 is in an upward state, and the metal angle plates arranged on the surface of the track plate 1 are blocked by the blocking handle 44. The cylinder 41 drives the blocking handle 44 to move upward, and the pressing handle 43 is driven by the gear plate 45 and the transmission gear 46 to descend and squeeze the second-to-last metal angle plate. The blocking handle 44 releases the penultimate metal angle plate, and the metal angle plates can be released stably one by one by controlling the pressing handle 43 and the blocking handle 44 to rise and fall alternately.

[0036] like Figure 3 , Figure 4 As shown, the angle detection component includes a defective bucket 5 and a finished product bucket 6, which are arranged at the sinking end of the track plate 1, and the end surface profiles of the defective bucket 5 and the finished product bucket 6 are the same as the end surface profile of the track plate 1. The bottom of the finished product bucket 6 is fixed with an axle rod, and the axle rod is elastically rotatably connected to the track plate 1 through a torsion spring. The bottom of the defective bucket 5 is fixed with an axle tube, and the axle tube is elastically rotatably connected to the track plate 1 through a torsion spring. Stop bars 8 are fixed on the symmetrical sides of the defective bucket 5 and the finished product bucket 6, and the stop bars 8 are against the edge of the track plate 1 to make the defective bucket 5 and the finished product bucket 6 aligned with the track plate 1. Gears are fixed at the ends of the axle rod of the finished product bucket 6 and the ends of the axle tube of the defective bucket 5, and a connecting frame 42 extends to the top of the gear. The connecting frame 42 fixes two racks 47, and the two racks 47 are reversely meshed and connected to the two gears. A limit bar 7 is fixed at one end of the finished product bucket 6 close to the defective bucket 5, and a guide gap consistent with the cross section of the metal angle plate is formed between the limit bar 7 and the finished product bucket 6.

[0037] When the cylinder 41 contracts and drives the connecting frame 42 upward, the rack 47 rises and disengages from the gear, and the elastic force causes the defective bucket 5 and the finished product bucket 6 to be aligned with the track plate 1. At this time, the metal angle plate released by the stop handle 44 slides to the surface of the defective bucket 5. If the bending angle of the metal angle plate is qualified, it can pass through the material guide gap and slide to the surface of the finished product bucket 6. If there is a deviation in the bending angle of the metal angle plate, it will be blocked by the limit bar 7 and retained in the defective bucket 5. When the cylinder 41 extends and drives the connecting frame 42 to descend, the rack 47 descends and drives the two gears to rotate in the opposite direction, so that the defective bucket 5 and the finished product bucket 6 are flipped in the opposite direction to discharge the metal angle plate to the side. At this time, the pressing handle 43 and the stop handle 44 switch positions up and down to wait for the next metal angle plate to be discharged, thereby realizing the efficiency of detecting the angles of the metal angle plates one by one and classifying and discharging them.

[0038] The flipping angles of the defective product bucket 5 and the finished product bucket 6 are 100° to 180°, ensuring that the metal angle plates in the defective product bucket 5 and the finished product bucket 6 can be discharged at an angle.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Automatic positioning, detection and conveying device for metal sheets, characterized in that: include: The track plate (1) is arranged obliquely, and the center line of the track plate (1) is concave so as to form a cross-sectional profile that is consistent with the angle of the metal angle plate, and the metal angle plate can be conducted parallel to the track plate (1); A material guide assembly, which is arranged at the upturned end of the track plate (1) and is used to guide the metal angle plate to the track plate (1); A limiting strip (7), the sinking end of the track plate (1) is aligned with a defective product bucket (5) and a finished product bucket (6) in sequence, the defective product bucket (5) and the finished product bucket (6) are elastically rotatably connected to the track plate (1) through a torsion spring, the limiting strip (7) is fixed to one end of the finished product bucket (6) close to the defective product bucket (5), a material guide gap consistent with the cross section of the metal angle plate is formed between the limiting strip (7) and the finished product bucket (6), the metal angle plate of qualified size passes through the material discharge gap to reach the finished product bucket (6), and the metal angle plate of unqualified size is blocked by the limiting strip (7) and retained in the defective product bucket (5); A driving assembly is used to drive the defective product bucket (5) and the finished product bucket (6) to flip in opposite directions.

2. The metal sheet automatic positioning, detection and conveying device according to claim 1, characterized in that: The driving assembly comprises a cylinder (41), a bracket (4) is fixed to the track plate (1), the cylinder (41) is vertically mounted on the surface of the bracket (4), a connecting frame (42) is fixed to the telescopic end of the cylinder (41), two racks (47) are fixed to the connecting frame (42), gears are fixed to the shaft ends of the defective bucket (5) and the finished product bucket (6), and the two racks (47) are reversely meshed with the gears at the shaft ends of the defective bucket (5) and the finished product bucket (6).

3. The metal sheet automatic positioning, detection and conveying device according to claim 2, characterized in that: The flipping angles of the defective product bucket (5) and the finished product bucket (6) are 100° to 180°.

4. The metal sheet automatic positioning, detection and conveying device according to claim 2, characterized in that: A pressing handle (43) and a stop handle (44) are sequentially arranged above the track plate (1) along the conduction direction of the metal angle plate. The pressing handle (43) and the stop handle (44) are both vertically slidably connected to the bracket (4). The pressing handle (43) and the stop handle (44) are fixed with symmetrical toothed plates (45). The toothed plates (45) are meshed and transmitted through a transmission gear (46). The toothed plates (45) connected to the stop handle (44) are fixedly connected to the connecting frame (42). The spacing between the pressing handle (43) and the stop handle (44) is greater than the length of a single metal angle plate and less than the length of two metal angle plates. The pressing handle (43) rises and the stop handle (44) falls to block the movement of the lowest metal angle plate. The pressing handle (43) falls to press down the second metal angle plate and the stop handle (44) rises to release the lowest metal angle plate.

5. The metal sheet automatic positioning, detection and conveying device according to claim 1, characterized in that: The material guide assembly comprises a material box (2), the material box (2) is parallel to and penetrates the track plate (1) through a material opening (21), the bottom cross-sectional profile of the material box (2) is consistent with the cross-sectional profile of the track plate (1), a material tapping wheel (23) is rotatably mounted at the position of the material opening (21), an auger (22) pointing to the material opening (21) is rotatably mounted at the upturned end of the material box (2), and the auger (22) and the material tapping wheel (23) are both connected to motors.

6. The metal sheet automatic positioning, detection and conveying device according to claim 5, characterized in that: The material-dispensing wheel (23) has a plurality of impellers, the width of which is reduced in the radial direction so that the profile of the impeller is adapted to the V-shaped space of the metal angle plate.

7. The metal sheet automatic positioning, detection and conveying device according to claim 5, characterized in that: There is a gap between the outer contour of the auger (22) and the V-shaped bottom of the material box (2) for accommodating a metal angle plate.

8. The metal sheet automatic positioning, detection and conveying device according to claim 1, characterized in that: The track plate (1) is located between the material guide assembly and the drive assembly and has a plurality of rubber wheels (3) arranged in an array. Both sides of the rubber wheels (3) have inclined surfaces for rolling the V-shaped surfaces of the metal angle plates. The rubber wheels (3) are synchronously connected to the motor via a belt.

9. The metal sheet automatic positioning, detection and conveying device according to claim 8, characterized in that: The distance between adjacent rubber wheels (3) is smaller than the length of a single metal angle plate.