High-quality steel wire peeling method

By using specific peeling molds and temperature conditions during the wire preparation process, the wrinkle storage area is formed by using the ring and fan-shaped knife body to gradually remove the steel wire skin, which solves the problem of difficult to guarantee the peeling quality of the steel wire, and realizes the quality and cost control of the steel wire effectiveness.

CN119303878AActive Publication Date: 2025-01-14SUZUKI GARPHYTTAN WIRE SUZHOU CO LTD
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Patent Information

Application Number
CN202411296204.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-01-14
Estimated Expiration
2044-09-18

AI Technical Summary

Technical Problem

During the steel wire preparation process, the quality of surface peeling is difficult to guarantee, resulting in waste of production and uncontrollable costs, which cannot meet customer technical requirements.

Method used

A high-quality steel wire peeling method is adopted. The steel wire passes through the primary peeling mold, secondary peeling mold and round mold at a speed of 12m/min-15m/min, and uses the special ring blade body and fan blade body to form wrinkles. Receive the area, gradually remove the epidermis and peel at a temperature of 230°-330° to ensure the amount of peeling is controlled.

Benefits of technology

High-quality steel wire surface peeling is achieved, ensuring product performance and cost control, and avoiding the problems of production waste and uncontrollable costs.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The high-quality steel wire peeling method comprises the steps that a steel wire sequentially passes through a primary peeling mold and a secondary peeling mold at the speed of 12 m / min to 15 m / min and finally passes through a rounding mold; (2) the primary peeling mold comprises a previous peeling annular cutter body and a next peeling annular cutter body which are correspondingly arranged, one side of the previous peeling annular cutter body is correspondingly horizontal, and a previous peeling wrinkle accommodating part is formed on the other side of the previous peeling annular cutter body; one side of the last-time peeling annular cutter body is correspondingly horizontal, and the other side of the last-time peeling annular cutter body forms a next-time peeling wrinkle accommodating part; the secondary peeling mold comprises an upper secondary peeling annular cutter body and a lower secondary peeling annular cutter body which are correspondingly arranged; secondary peeling wrinkle accommodating areas are formed between the two sides of the upper secondary peeling annular cutter body and the lower secondary peeling annular cutter body; corresponding positions of the previous-time peeling wrinkle accommodating area, the next-time peeling wrinkle accommodating area and the secondary-time peeling wrinkle accommodating area on the steel wire are not overlapped, and the residual wrinkles in the primary peeling process are removed in the secondary peeling process.
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Description

Technical Field

[0001] The invention relates to a steel wire preparation technology, in particular to special steel wire preparation, and specifically to a high-quality steel wire peeling method. Background Art

[0002] During the steel wire preparation process, some steel wire products need to be surface peeled. The quality of the surface peeling affects the final performance of the product and cannot guarantee the stability of quality. Too much peeling is a waste for the company, and too little peeling cannot meet the customer's technical requirements. At the same time, the production cost of the peeling process will become uncontrollable.

[0003] Therefore, it is necessary to provide a high-quality steel wire peeling method to solve the above problems. Summary of the invention

[0004] The object of the present invention is to provide a high-quality steel wire peeling method.

[0005] The present invention achieves the above object through the following technical solutions:

[0006] A high-quality steel wire peeling method, the steps comprising:

[0007] 1) The steel wire passes through the primary peeling die and the secondary peeling die in sequence at a speed of 12m / min-15m / min, and finally passes through the full round die;

[0008] 2) The primary peeling mold includes a correspondingly arranged previous peeling annular knife body and a next peeling annular knife body:

[0009] One side of the last peeling annular knife body corresponds to the horizontal plane, and the other side has a first peeling knife avoidance zone at an angle of 30°-50° to the horizontal plane, so that the steel wire surface can be squeezed in during peeling to form the last peeling wrinkle to accommodate it;

[0010] One side of the last peeling annular knife body corresponds to the horizontal plane, and the other side has a peeling knife avoidance zone at an angle of 35°-55° with the horizontal plane, so that the steel wire surface can be squeezed in during peeling to form the next peeling wrinkle to accommodate;

[0011] 3) The secondary peeling mold includes an upper secondary peeling annular knife body and a lower secondary peeling annular knife body which are correspondingly arranged:

[0012] One side of the secondary peeling annular blade is 10°-15° below the horizontal, and the blade is fan-shaped at 40°-70° as a whole;

[0013] One side of the lower secondary peeling annular blade is 15°-22° above the horizontal, and the overall blade is in a fan-shaped shape of 36°-60°;

[0014] A secondary peeling wrinkle accommodating area is formed between the two sides of the upper secondary peeling annular knife body and the lower secondary peeling annular knife body;

[0015] The wrinkle accommodation area for the last peeling, the wrinkle accommodation area for the next peeling and the wrinkle accommodation area for the second peeling do not overlap at the corresponding positions on the steel wire, and the wrinkles remaining in the first peeling are removed in the second peeling;

[0016] 4) The full circle mold includes a group of full circle annular cutter bodies correspondingly arranged to form a full circle.

[0017] Furthermore, the peeling operation is carried out at a temperature of 230°-330°.

[0018] Furthermore, the mold cavity formed by the previous peeling annular knife body and the next peeling annular knife body is larger than the finished steel wire by 0.05-0.06mm.

[0019] Furthermore, the mold cavity corresponding to the upper secondary peeling annular knife body and the lower secondary peeling annular knife body is larger than the finished steel wire by 0.04 mm.

[0020] Furthermore, a set of full-circle annular cutter bodies form a corresponding mold cavity to match the specifications of the finished steel wire.

[0021] Furthermore, the previous peeling annular knife body, the next peeling annular knife body, the previous secondary peeling annular knife body, and the next secondary peeling annular knife body have peeling knife body portions with a slope of 12°-15°.

[0022] Furthermore, the full-circular annular blade body has a full-circular blade body portion with a slope of 60°-80°.

[0023] Furthermore, the full-circle annular cutter body is used to remove the residual wire skin after the primary and secondary peeling, and the full circle is performed through a group of full-circle annular cutter bodies in a closed loop.

[0024] Compared with the prior art, the present invention ensures the quality of the steel wire by peeling the surface of the high-quality steel wire, and effectively controls the peeling amount, which is convenient for enterprises to optimize the implementation of product cost control. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of a one-time peeling mold;

[0026] Figure 2 It is a schematic diagram of the secondary peeling die;

[0027] Figure 3 is a schematic diagram of the peeling knife body;

[0028] Figure 4 It is a schematic diagram of a full-circle mold;

[0029] Figure 5It is a schematic diagram of the full-circle cutter body. DETAILED DESCRIPTION

[0030] Example:

[0031] This embodiment shows a high-quality steel wire peeling method, the steps comprising:

[0032] 1) The steel wire passes through the primary peeling die 1 and the secondary peeling die 2 in sequence at a speed of 12m / min-15m / min, and finally passes through the rounding die 3;

[0033] 2) See Figure 1 The primary peeling mold includes a correspondingly arranged previous peeling annular knife body 11 and a next peeling annular knife body 12:

[0034] One side of the last peeling annular knife body 11 corresponds to the horizontal plane, and the other side has a first peeling knife avoidance zone at an angle of 30°-50° with the horizontal plane, so that the steel wire skin can be squeezed into it during peeling to form the last peeling wrinkle to accommodate it;

[0035] One side of the last peeling annular knife body 12 corresponds to the horizontal plane, and the other side has a peeling knife avoidance zone at an angle of 35°-55° with the horizontal plane, so that the steel wire surface can be squeezed into it during peeling to form the wrinkles for the next peeling;

[0036] 3) The secondary peeling mold 2 includes an upper secondary peeling annular knife body 21 and a lower secondary peeling annular knife body 22 which are arranged accordingly:

[0037] One side of the upper secondary peeling annular blade 21 is 10°-15° below the horizontal, and the whole blade is in a 40°-70° fan-shaped shape;

[0038] One side of the lower secondary peeling annular blade 22 is 15°-22° above the horizontal, and the whole blade is in the shape of a fan-shaped blade with an angle of 36°-60°;

[0039] The two sides of the upper secondary peeling annular blade body 21 and the lower secondary peeling annular blade body 22 form a secondary peeling wrinkle accommodating area;

[0040] The wrinkle accommodation area for the last peeling, the wrinkle accommodation area for the next peeling and the wrinkle accommodation area for the second peeling do not overlap at the corresponding positions on the steel wire, and the wrinkles remaining in the first peeling are removed in the second peeling;

[0041] 4) See Figure 4 The full-circle die 3 comprises a group of full-circle annular cutter bodies 31 which are arranged correspondingly to form a full circle.

[0042] The peeling operation is carried out at a temperature of 230°-330°.

[0043] The mold cavity formed by the previous peeling annular knife body and the next peeling annular knife body is larger than the finished steel wire by 0.05-0.06mm.

[0044] The mold cavity corresponding to the upper secondary peeling annular knife body and the lower secondary peeling annular knife body is larger than the finished steel wire by 0.04mm.

[0045] A set of full-circle annular cutter bodies form a corresponding mold cavity to match the specifications of the finished steel wire.

[0046] The upper peeling annular blade body 11, the lower peeling annular blade body 12, the upper secondary peeling annular blade body 21, and the lower secondary peeling annular blade body 22 have a peeling blade body portion 100 with a slope of 12°-15°, see Figure 3 .

[0047] The full-circle annular blade body 31 has a full-circle blade body portion 200 with a slope of 60°-80°, see Figure 5 .

[0048] The full-circle annular blade body 31 is used to remove the residual wire skin after the primary peeling and the secondary peeling, and the full circle is performed through a group of full-circle annular blade bodies 31 in a closed loop.

[0049] Compared with the prior art, the present invention ensures the quality of the steel wire by peeling the surface of the high-quality steel wire, and effectively controls the peeling amount, which is convenient for enterprises to optimize the implementation of product cost control.

[0050] The above are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the creative concept of the present invention, which all belong to the protection scope of the present invention.

Claims

1. A high-quality steel wire peeling method, characterized in that: include: 1) The steel wire passes through the primary peeling die and the secondary peeling die in sequence at a speed of 12m / min-15m / min, and finally passes through the full round die; 2) The primary peeling mold includes a correspondingly arranged previous peeling annular knife body and a next peeling annular knife body: One side of the last peeling annular knife body corresponds to the horizontal plane, and the other side has a first peeling knife avoidance zone at an angle of 30°-50° with the horizontal plane, so that the steel wire surface can be squeezed in during peeling to form the last peeling wrinkle to accommodate it; One side of the last peeling annular knife body corresponds to the horizontal plane, and the other side has a first peeling knife avoidance zone at an angle of 35°-55° with the horizontal plane, so that the steel wire surface can be squeezed in during peeling to form the next peeling wrinkle to accommodate; 3) The secondary peeling mold includes an upper secondary peeling annular knife body and a lower secondary peeling annular knife body which are correspondingly arranged: One side of the secondary peeling annular blade is 10°-15° below the horizontal, and the blade is fan-shaped at 40°-70° as a whole; One side of the lower secondary peeling annular blade is 15°-22° above the horizontal, and the overall blade is in a fan-shaped shape of 36°-60°; A secondary peeling wrinkle accommodating area is formed between the two sides of the upper secondary peeling annular knife body and the lower secondary peeling annular knife body; The wrinkle accommodation area for the last peeling, the wrinkle accommodation area for the next peeling and the wrinkle accommodation area for the second peeling do not overlap at the corresponding positions on the steel wire, and the wrinkles remaining in the first peeling are removed in the second peeling; 4) The full circle mold includes a group of full circle annular cutter bodies correspondingly arranged to form a full circle.

2. A high-quality steel wire peeling method according to claim 1, characterized in that: The peeling operation is carried out at a temperature of 230°-330°.

3. A high-quality steel wire peeling method according to claim 1 or 2, characterized in that: The mold cavity formed by the previous peeling annular knife body and the next peeling annular knife body is larger than the finished steel wire by 0.05-0.06mm.

4. A high-quality steel wire peeling method according to claim 3, characterized in that: The mold cavity corresponding to the upper secondary peeling annular knife body and the lower secondary peeling annular knife body is larger than the finished steel wire by 0.04mm.

5. A high-quality steel wire peeling method according to claim 4, characterized in that: A set of full-circle annular cutter bodies form a corresponding mold cavity to match the specifications of the finished steel wire.

6. A high-quality steel wire peeling method according to claim 4 or 5, characterized in that: The upper peeling annular knife body, the lower peeling annular knife body, the upper secondary peeling annular knife body and the lower secondary peeling annular knife body have peeling knife body parts with a slope of 12°-15°.

7. A high-quality steel wire peeling method according to claim 6, characterized in that: The full-circle annular cutter body has a full-circle cutter body portion with a slope of 60°-80°.

8. A high-quality steel wire peeling method according to claim 7, characterized in that: The full-circle annular cutter body is used to remove the residual steel wire skin after the primary and secondary peeling, and the full circle is performed through a group of full-circle annular cutter bodies in a closed loop.

Citation Information

Patent Citations

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