Metal net cutting tool, tool body structure, metal net and metal net preparation method

By designing a metal mesh cutting tool with a separation edge and a connecting groove, the metal mesh is quickly cut, solving the problem of low cutting efficiency in the prior art, and is suitable for a variety of application fields.

CN119304064APending Publication Date: 2025-01-14XIAMEN YANJAN NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202411253733.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-01-14

AI Technical Summary

Technical Problem

Existing metal mesh cutting tools are inefficient when cutting metal mesh structures, especially when the metal lines are thin, it is difficult to cut, and it requires multiple cuts to complete.

Method used

A metal mesh cutting tool with two cutting edges separated by two cutting edges and a groove located between the cutting edges is designed. The width of the groove is less than or equal to 0.8 mm, and a plurality of cutting bodies of the mesh cutting part is closed. The mesh structure, the grooves of each knife body are connected to each other, enabling rapid cutting of metal sheets into metal mesh.

Benefits of technology

Improve the cutting efficiency of the metal mesh, can cut out the metal mesh at one time, simplify operation, and adjust the metal lines of different widths according to the width of the groove. It is suitable for decoration, filtration, protection and other fields, especially for photovoltaic cell cells. Main gate and thin gate.

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Abstract

The invention discloses a metal net cutting tool, a tool body structure, a metal net and a metal net preparation method. The metal net cutting tool comprises a tool body and a closed grid structure which is arranged on the same side of the tool body and composed of a plurality of tool bodies. A cutter body structure adopted by the cutter body is provided with two separated cutting edges and a groove located between the two cutting edges. The metal net cutting tool is used for cutting a metal sheet, the metal sheet can be cut into a metal net at a time, the cutting efficiency of the metal net is greatly improved, and operation is easy.
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Description

Technical Field

[0001] The invention relates to the field of metal mesh manufacturing, and in particular to a metal mesh cutting tool, a tool body structure, a metal mesh and a metal mesh preparation method. Background Art

[0002] Currently, metal mesh is widely used in various fields. Since metal mesh can be made of various metals and metal mesh made of different metals have different properties, metal mesh has multiple uses; for example: metal mesh made of steel can be used in the construction field for reinforcement or as a fence; metal mesh made of nickel can be used in printing or perforated film manufacturing and other fields; metal mesh made of copper or silver can be used on photovoltaic cells in the photovoltaic industry. The crossed metal lines of the metal mesh play the role of main grid lines and fine grid lines, realizing the convergence and output of current generated by photovoltaic cells.

[0003] The existing metal mesh adopts a grid structure composed of crossed metal lines. The metal mesh is usually woven from metal lines. The arrangement and line width of the metal lines vary depending on the purpose. The smaller the width of the metal lines of the metal mesh, the greater the density of the metal lines of the metal mesh, and the more difficult it is to process.

[0004] Metal cutting tools are commonly used tools for cutting metal. The sharp tool edge can be used to cut metal sheets into any shape. The existing metal cutting tools have only one cutting edge, so it takes many cuts to cut the metal sheet into a metal mesh structure using the existing metal cutting tools. In particular, the thinner the metal line, the more difficult it is to cut.

[0005] In view of the above problems, it is necessary to study a metal mesh cutting tool, a tool body structure, a metal mesh and a metal mesh preparation method, wherein the metal mesh cutting tool can quickly cut metal sheets into metal meshes. Summary of the invention

[0006] The object of the present invention is to provide a metal mesh cutting tool, a tool body structure, a metal mesh and a method for preparing the metal mesh. The metal mesh cutting tool can quickly cut metal sheets into metal meshes.

[0007] In order to achieve the above object, the solution of the present invention is: A knife body structure comprises two separated cutting edges and a groove between the two cutting edges, wherein the width of the groove of the knife body structure is less than or equal to 0.8 mm.

[0008] The width of the groove of the blade structure is 0.01 mm to 0.5 mm.

[0009] The depth of the groove of the blade structure is greater than or equal to 0.03 mm.

[0010] A metal mesh cutting tool comprises a tool body and a grid cutting part arranged on the same side of the tool body, wherein the grid cutting part is a closed grid structure composed of multiple tool bodies; the structure of each tool body adopts the tool body structure as described above, and the grooves of each tool body are interconnected.

[0011] The multiple blades of the grid cutting part include multiple first blades and multiple second blades that are cross-arranged with each other.

[0012] The width of the groove of each first blade body is completely the same as, completely different from, or different from the width of the groove of each second blade body.

[0013] When the number of the first blade bodies is greater than or equal to two, the widths of the grooves of the first blade bodies are completely the same, completely different, or different.

[0014] When the number of the second blade bodies is greater than or equal to two, the widths of the grooves of the second blade bodies are completely the same, completely different, or different.

[0015] The groove width of the first blade body is smaller than the groove width of the second blade body, and the distribution density of the first blade body is greater than the distribution density of the second blade body.

[0016] The distribution density of the first blade body is 5-15 pieces / cm, and the width of the groove of the first blade body is less than or equal to 0.035mm; the distribution density of the second blade body is 0.2-4 pieces / cm, and the width of the groove of the second blade body is greater than 0.035mm.

[0017] The multiple blades of the grid cutting portion further include at least one third blade; each third blade body is interspersed between each first blade body, the width of the groove of the third blade body is greater than the width of the groove of the first blade body, and the groove of each third blade body is connected to the groove of each second blade body; when the number of the third blade bodies is greater than or equal to two, at least one first blade body is spaced between two adjacent third blade bodies.

[0018] When the number of the third blade bodies is greater than or equal to two, the widths of the grooves of the third blade bodies are the same, completely different, or not exactly the same.

[0019] The multiple blades of the grid cutting part also include at least one fourth blade body and at least one fifth blade body; the width of the groove of the fourth blade body and the width of the groove of the fifth blade body are both greater than or equal to 0.2 mm; each fourth blade body is cross-arranged with each second blade body, and the groove of each fourth blade body is interconnected with the groove of each second blade body; each fifth blade body is cross-arranged with each first blade body, and the groove of each fifth blade body is interconnected with the groove of each first blade body.

[0020] The tool body is a plate-shaped structure.

[0021] The tool body is in a cylindrical structure, and each tool body of the grid cutting part is arranged outside the tool body.

[0022] A method for preparing a metal mesh comprises the following steps: Step 1: feeding the metal sheet into a cutting device, the cutting device comprising a smooth roller and the metal mesh cutting tool as described above, the metal mesh cutting tool being arranged opposite to the smooth roller, the tool body of the metal mesh cutting tool being a cylindrical structure, and each tool body of the grid cutting part of the metal mesh cutting tool being arranged on the outside of the tool body; Step 2: driving the smooth roller and the metal mesh cutting tool of the cutting device to rotate relative to each other, so that the metal sheet is cut by each blade of the mesh cutting part of the metal mesh cutting tool to form a metal mesh with a mesh structure; Step 3: First, peel off the formed metal mesh from the cutting device, and then roll up the metal mesh to obtain a metal mesh coil.

[0023] In the step three, the formed metal mesh is firstly peeled off from the cutting device, and then the peeled metal mesh is compounded with the support layer and then rolled up to obtain the metal mesh coil.

[0024] The support layer is a film or paper.

[0025] An adhesive layer is provided between the support layer and the metal mesh.

[0026] Another method for preparing a metal mesh comprises the following steps: Step 1: feeding the metal sheet into a cutting device, the cutting device comprising an operating platform and the metal mesh cutting tool as described above, the metal mesh cutting tool being arranged opposite to the operating platform, the tool body of the metal mesh cutting tool being a plate-shaped structure, and the mesh cutting portion of the metal mesh cutting tool facing the operating platform; Step 2: driving the operating platform of the cutting device and the metal mesh cutting tool to move toward each other, so that the metal sheet is cut by each blade of the mesh cutting part of the metal mesh cutting tool to form a metal mesh with a mesh structure; Step 3: Remove the remaining metal sheet fragments after cutting and transfer the formed metal mesh out of the cutting device.

[0027] A metal mesh comprises a plurality of metal lines forming a grid structure; the width of the metal lines is less than 0.8 mm.

[0028] The metal mesh is one of a silver mesh, a copper mesh, an aluminum mesh, a nickel mesh or an alloy metal mesh.

[0029] The metal mesh has a coating on its surface.

[0030] The thickness of the metal mesh is less than or equal to 0.025 mm.

[0031] The multiple metal lines of the metal mesh include multiple first metal lines and multiple second metal lines that are arranged crosswise with each other; the number density of the first metal lines is 5 to 15 lines / cm, and the width of the first metal lines is less than or equal to 0.035 mm; the number density of the second metal lines is 0.2 to 4 lines / cm, and the width of the second metal lines is greater than or equal to 0.035 mm.

[0032] The multiple metal lines of the metal mesh also include at least one third metal line whose width is greater than that of the first metal line, and each third metal line is interspersed between each first metal line; when the number of the third metal lines of the metal mesh is greater than or equal to two, at least one first metal line is spaced between adjacent third metal lines.

[0033] When the number of the third metal lines of the metal mesh is greater than or equal to two, the widths of the third metal lines of the metal mesh are the same, completely different, or not exactly the same.

[0034] The plurality of metal lines of the metal mesh further include at least one fourth metal line and at least one fifth metal line having a width greater than or equal to 0.2 mm. Each fourth metal line is arranged to cross each second metal line; each fifth metal line is arranged to cross each first metal line.

[0035] After adopting the above scheme, the present invention has the following characteristics: 1. The blade structure of the present invention has two separated cutting edges and a groove between the two cutting edges. When cutting, the two cutting edges can quickly cut the metal sheet, and the setting of the groove enables the metal sheet to be cut to form metal lines; 2. When the metal mesh cutting tool of the present invention is in use, each blade body of the grid cutting part of the metal mesh cutting tool interacts with the light roller or the operating platform to cut the metal sheet, and the area corresponding to the groove of the metal sheet and the blade body will not be cut, that is, the metal mesh cutting tool only relies on the two cutting edges of each blade body of the grid cutting part to cut the metal sheet, and the metal mesh cutting tool only cuts the metal sheet on both sides of the groove of the blade body, so the area corresponding to the groove of the metal sheet and each blade body of the grid cutting part forms the metal line of the metal mesh after cutting in the metal sheet; and because each blade body of the grid cutting part of the metal mesh cutting tool constitutes a closed grid structure, the metal mesh cutting tool of the present invention can cut the metal sheet at one time, greatly improving the cutting efficiency of the metal mesh, and the operation is simple. At the same time, by designing grid cutting parts with different distributions on the metal mesh cutting tool, metal meshes with different grid structures can be obtained, and metal lines of different widths can be obtained by adjusting the width of the groove. Therefore, the metal mesh of the present invention can be designed with a metal mesh cutting tool according to the grid structure or the requirements of the line width. The metal mesh of the present invention can be used in the fields of decoration, filtering, protection, etc., especially in the photovoltaic field, and can be used as a main grid and a fine grid on a photovoltaic cell sheet. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 It is a schematic diagram of the knife body structure of the present invention.

[0037] Figure 2 Schematic diagram of a metal mesh cutting tool according to Embodiment 1 of the present invention.

[0038] Figure 3 for Figure 2 Enlarged view of point a.

[0039] Figure 4 This is a schematic diagram of preparing a metal mesh according to Example 1 of the present invention.

[0040] Figure 5 It is a schematic diagram of a metal mesh according to the first embodiment of the present invention.

[0041] Figure 6 It is a schematic diagram of a metal mesh cutting tool according to the second embodiment of the present invention.

[0042] Figure 7 for Figure 6 Enlarged view of point b.

[0043] Figure 8 It is a schematic diagram of a metal mesh according to the second embodiment of the present invention.

[0044] Fig. 9 Schematic diagram of a metal mesh cutting tool according to embodiment 3 of the present invention.

[0045] Fig.10 for Figure 8 Enlarged view of point c.

[0046] Fig.11 This is a schematic diagram of preparing a metal mesh according to Example 3 of the present invention.

[0047] Fig.12 This is a schematic diagram of a metal mesh according to the third embodiment of the present invention.

[0048] Fig.13 This is a schematic diagram of preparing a metal mesh according to Example 4 of the present invention.

[0049] Fig.14 Schematic diagram of a metal mesh cutting tool according to a fourth embodiment of the present invention.

[0050] Fig.15 for Fig.14 Enlarged view of point d.

[0051] Fig.16 This is a schematic diagram of a metal mesh according to a fourth embodiment of the present invention.

[0052] Description of labels: Cutting device A, Metal mesh cutting tool A1, Tool body 1, Cutting edge 101, groove 102, Grid cutting part 10, The first blade body 11, The second blade 12, The third blade 13, The fourth blade 14, The fifth blade 15, Smooth roller A2, operating platform A3, Metal sheet B, metal mesh B1, first metal wire B11, second metal wire B12, metal mesh coil B1', support layer C. DETAILED DESCRIPTION

[0053] Cooperate Figure 1 , Figure 2 , Figure 6 , Fig. 9 , Fig.14 As shown, the present invention discloses a metal mesh cutting tool A1, which includes a tool body 1 and a grid cutting part 10 arranged on the same side of the tool body 1. The grid cutting part 10 is a closed grid structure composed of multiple tool bodies, each of which adopts Figure 1 The blade structure shown.

[0054] Cooperate Figure 1As shown, the blade structure has two separated cutting edges 101 and a groove 102 located between the two cutting edges 101; the width of the groove 102 of the blade structure is less than or equal to 0.8 mm, the width of the groove 102 is preferably 0.01 mm to 0.5 mm, and the depth of the groove 102 is greater than or equal to 0.03 mm.

[0055] Cooperate Figure 2 , Figure 6 , Fig. 9 , Fig.14 As shown, the blades of the grid cutting part 10 of the metal mesh cutting tool A1 are arranged in a grid on the tool body 1, and the grooves 102 of the blades of the grid cutting part 10 are interconnected. The multiple blades of the grid cutting part 10 may include multiple first blades 11 and multiple second blades 12 arranged crosswise with each other; the width of the groove 102 of each first blade 11 and the width of the groove 102 of each second blade 12 may be completely the same or completely different or different; when the number of the first blade 11 is greater than or equal to two, the width of the groove 102 of each first blade 11 may be completely the same or completely different or different; when the number of the second blade 12 is greater than or equal to two, the width of the groove 102 of each second blade 12 may be completely the same or completely different or different; the width of the groove 102 of the first blade 11 is smaller than the width of the groove 102 of the second blade 12, and the distribution density of the first blade 11 is greater than the distribution density of the second blade 12; and the tool body 1 may be a plate-like structure (see Fig.13 As shown), the metal mesh cutting tool A1 is a kind of blade; the tool body 1 is also cylindrical and the mesh cutting part 10 is arranged on the outside of the tool body 1 (see Figure 6 , Figure 8 and Fig.11 As shown), the metal mesh cutting tool A1 is a kind of knife roller.

[0056] Cooperate Figure 5 , Figure 8 , Fig.12 , Fig.16 As shown, the present invention also discloses a metal mesh B1 prepared by using the above-mentioned metal mesh cutting tool A1; the metal mesh B1 may be one of a silver mesh, a copper mesh, an aluminum mesh, a nickel mesh or an alloy metal mesh, and the surface of the metal mesh B1 may have a coating; the thickness of the metal mesh B1 may be less than or equal to 0.025 mm; the metal mesh B1 may specifically include a plurality of metal lines constituting a grid structure, and the width of the metal lines is less than 0.8 mm.

[0057] In the present invention, the width of the groove 102 refers to the maximum width of the groove 102 in the cross-sectional direction. The cross-section of the cutter body can be rectangular or trapezoidal. The cross-section of the groove 102 can be rectangular or trapezoidal. The width of the groove 102 determines the width of the metal line of the metal mesh B1. The width of the groove 102 can be adjusted according to demand. In the metal mesh cutting tool A1, the grid structure formed by each cutter body can be a polygon such as a quadrilateral, pentagon, hexagon, or a circular or irregular shape.

[0058] In order to further explain the technical solution of the present invention, the present invention is described in detail below through specific embodiments.

[0059] Embodiment 1: Cooperate Figures 2 to 5 As shown, in the first embodiment of the present invention, the present invention provides a method for preparing a metal mesh B1, which specifically comprises the following steps: Step 1: Feed the metal sheet B into the cutting device A, which includes a smooth roller A2 and a metal mesh cutting tool A1, and the metal mesh cutting tool A1 is arranged opposite to the smooth roller A2; the metal mesh cutting tool A1 includes a tool body 1, and a grid cutting part 10 arranged on the same side of the tool body 1, and the grid cutting part 10 is a closed grid structure composed of a plurality of tool bodies, each tool body adopts the tool body structure as described above, and the grooves 102 of each tool body are interconnected; the tool body 1 of the metal mesh cutting tool A1 is a cylindrical structure, and the grid cutting part 10 of the metal mesh cutting tool A1 is arranged on the outside of the tool body 1; Step 2: driving the smooth roller A2 and the metal mesh cutting tool A1 of the cutting device A to rotate relative to each other, so that the metal sheet B is cut by each blade of the mesh cutting part 10 of the metal mesh cutting tool A1 to form a metal mesh B1 having a mesh structure; the metal mesh B1 may specifically include a plurality of metal lines constituting the mesh structure; Step 3: First, peel the formed metal mesh B1 off the cutting device A, and then roll up the metal mesh B1 to obtain a metal mesh coil B1'.

[0060] In the first embodiment of the present invention, the metal mesh cutting tool A1 is a knife roller. When the metal mesh cutting tool A1 is in operation, the two cutting edges 101 of each knife body of the grid cutting part 10 of the metal mesh cutting tool A1 interact with the light roller A2 to cut the metal sheet B. The area corresponding to the metal sheet B and the groove 102 of the knife body will not be cut, that is, the metal mesh cutting tool A1 only relies on the two cutting edges 101 of the knife body and the light roller A2 to cut the metal sheet B. The metal mesh cutting tool A1 only cuts the metal sheet B on both sides of the groove 102 of the knife body. Therefore, the area corresponding to the metal sheet B and the groove 102 of each knife body of the grid cutting part is cut in the metal sheet B to form the metal lines of the metal mesh B1. The present invention can obtain metal meshes B1 with different grid structures by designing grid cutting parts with different distributions on the metal mesh cutting tool A1, and can obtain metal lines of different widths by adjusting the width of the groove 102 of the knife body.

[0061] In embodiment 1 of the present invention, the parameters of the metal mesh cutting tool A1 of the present invention are: the width of the groove 102 of the tool body is 0.5 mm; the metal sheet B can be silver foil, copper foil, aluminum foil, nickel foil, alloy foil or metal foil with a thickness less than or equal to 0.025 mm.

[0062] Embodiment 2: Cooperate Figures 6 to 8 As shown, in the second embodiment of the present invention, the present invention provides a method for preparing a metal mesh B1, which specifically comprises the following steps: Step 1: Feed the metal sheet B into the cutting device A, which includes a smooth roller A2 and a metal mesh cutting tool A1, and the metal mesh cutting tool A1 is arranged opposite to the smooth roller A2; the metal mesh cutting tool A1 includes a tool body 1, and a grid cutting part 10 arranged on the same side of the tool body 1, and the grid cutting part 10 is a closed grid structure composed of a plurality of tool bodies, and each tool body adopts the tool body structure as described above; the plurality of tool bodies of the grid cutting part 10 include a plurality of first tool bodies 11 and a plurality of second tool bodies 12 arranged crosswise with each other; the first tool body 11 and the second tool body 12 have the same structure, that is, the structure of the first tool body 11 and the second tool body 12 both adopt the tool body structure as described above, and the groove 102 of each first tool body 11 and the groove 102 of each second tool body 12 are connected to each other; the tool body 1 of the metal mesh cutting tool A1 is a cylindrical structure, and each first tool body 11 and each second tool body 12 of the metal mesh cutting tool A1 are arranged on the outside of the tool body 1; Step 2: driving the smooth roller A2 and the metal mesh cutting tool A1 of the cutting device A to rotate relative to each other, so that the metal sheet B is cut by each first blade body 11 and each second blade body 12 of the metal mesh cutting tool A1 to form a metal mesh B1 with a grid structure; the multiple metal lines of the metal mesh B1 may specifically include multiple first metal lines B11 and multiple second metal lines B12 that are arranged crosswise with each other; Step 3: First, peel the formed metal mesh B1 off the cutting device A, and then roll up the metal mesh B1 to obtain a metal mesh coil B1'.

[0063] In the second embodiment of the present invention, the metal mesh cutting tool A1 is a knife roller. When the metal mesh cutting tool A1 is in operation, the two cutting edges 101 of each first knife body 11 and the two cutting edges 101 of each second knife body 12 of the metal mesh cutting tool A1 interact with the light roller A2 to cut the metal sheet B. The area corresponding to the metal sheet B and the grooves 102 of each first knife body 11 and the grooves 102 of each second knife body 12 will not be cut. That is, the metal mesh cutting tool A1 only relies on the two cutting edges 101 of each first knife body 11 and the two cutting edges 101 of each second knife body 12 and the light roller A2 to cut the metal sheet B. The metal mesh cutting tool A1 only cuts the metal sheet B in each first knife body 11. The groove 102 of a blade body 11 and the groove 102 of each second blade body 12 are located on both sides thereof, so that the area corresponding to the groove 102 of each first blade body 11 and the groove 102 of each second blade body 12 forms each first metal line B11 and each second metal line B12 of the metal mesh B1 after being cut in the metal sheet B; the present invention can obtain a metal mesh B1 with different grid structures by designing first blade bodies 11 and second blade bodies 12 with different distributions on the metal mesh cutting tool A1, and can obtain first metal lines B11 and second metal lines B12 with different widths by adjusting the width of the groove 102 of the first blade body 11 and the width of the groove 102 of the second blade body 12.

[0064] In the second embodiment of the present invention, the width of the groove 102 of each first blade body 11 on the metal mesh cutting tool A1 and the width of the groove 102 of each second blade body 12 may be completely the same, completely different, or different; when the number of first blade bodies 11 is greater than or equal to two, the width of the groove 102 of each first blade body 11 may be completely the same, completely different, or different; when the number of second blade bodies 12 is greater than or equal to two, the width of the groove 102 of each second blade body 12 may be completely the same, completely different, or different; the width of the groove 102 of the first blade body 11 is smaller than the width of the groove 102 of the second blade body 12, and the distribution density of the first blade body 11 is greater than the distribution density of the second blade body 12.

[0065] In the second embodiment of the present invention, the distribution density of the first blade body 11 and the second blade body 12 is the number of blade bodies distributed per unit length; the parameters of the metal mesh cutting tool A1 of the present invention may be: the distribution density of the first blade body 11 is 15 pieces / cm, and the width of the groove 102 of the first blade body 11 is 0.02mm; the distribution density of the second blade body 12 is 1 piece / cm, and the width of the groove 102 of the second blade body 12 is 0.045mm; the metal sheet B may be silver foil, copper foil, aluminum foil, nickel foil, alloy foil or metal foil with a coating having a thickness less than or equal to 0.025mm.

[0066] Embodiment three: Cooperate Figures 9 to 12 As shown, in the third embodiment of the present invention, the present invention provides a method for preparing a metal mesh B1, which specifically comprises the following steps: Step 1: Feed the metal sheet B into the cutting device A, which includes a smooth roller A2 and a metal mesh cutting tool A1, and the metal mesh cutting tool A1 is arranged opposite to the smooth roller A2; the metal mesh cutting tool A1 includes a tool body 1, and a grid cutting part 10 arranged on the same side of the tool body 1, and the grid cutting part 10 is a closed grid structure composed of a plurality of blades, and each blade body adopts the blade body structure as described above; the plurality of blades of the grid cutting part 10 include a plurality of first blade bodies 11, a plurality of second blade bodies 12 and at least one third blade body 13; the first blade body 11, the second blade body 12 and the third blade body 13 have the same structure, and ... The structures all adopt the blade structure as described above; each first blade body 11 and each second blade body 12 are arranged crosswise with each other, and the groove 102 of each first blade body 11 is connected with the groove 102 of each second blade body 12; each third blade body 13 is interspersed between each first blade body 11, the width of the groove 102 of the third blade body 13 is greater than the width of the groove 102 of the first blade body 11, and the groove 102 of each third blade body 13 is connected with the groove 102 of each second blade body 12; the blade body 1 of the metal mesh cutting tool A1 is a cylindrical structure, and each first blade body 11, each second blade body 12 and each third blade body 13 of the metal mesh cutting tool A1 are arranged on the outside of the blade body 1; Step 2: driving the light roller A2 and the metal mesh cutting tool A1 of the cutting device A to rotate relative to each other, so that the metal sheet B is cut by each first blade body 11, each second blade body 12 and each third blade body 13 of the metal mesh cutting tool A1 to form a metal mesh B1 with a grid structure; the multiple metal lines of the metal mesh B1 may specifically include multiple first metal lines B11, multiple second metal lines B12, and at least one third metal line B13 whose width is greater than that of the first metal line B11; each first metal line B11 and each second metal line B12 are arranged to cross each other, and each third metal line B13 is interlaced between each first metal line B11; when the number of the third metal lines B13 of the metal mesh B1 is greater than or equal to two, at least one first metal line B11 is spaced between adjacent third metal lines B13, and the widths of each third metal line B13 of the metal mesh B1 are the same, completely different or not the same; Step 3: First, the formed metal mesh B1 is peeled off from the cutting device A, and then the peeled metal mesh B1 is compounded with the support layer C and then rolled up to obtain a metal mesh coil B1'.

[0067] In the third embodiment of the present invention, since the metal mesh cutting tool A1 also has a third blade body 13 inserted between each first blade body 11, the third blade body 13 has the same structure as the first blade body 11, and the width of the groove 102 of the third blade body 13 is greater than the width of the groove 102 of the first blade body 11, a wider third metal line B13 formed in the area corresponding to the metal sheet B and the groove 102 of the third blade body 13 can play a supporting role, thereby improving the strength of the metal mesh B1; and since the metal mesh B1 has a certain strength, it is easy to process and lay when used, and the problem of metal line breakage is not easy to occur.

[0068] In addition, the presence of the support layer C in the metal mesh coil B1' can effectively isolate the metal mesh B1, prevent multiple layers of the metal mesh B1 from sticking together, and facilitate the unwinding operation. The support layer C can be a film or paper, and there can also be an adhesive layer between the metal mesh B1 and the support layer C, so that the support layer C can adhere to the metal mesh B1, effectively preventing the support layer C from moving during the winding process.

[0069] In the third embodiment of the present invention, the parameters of the metal mesh cutting tool A1 of the present invention are: the distribution density of the first blade body 11 is 10 pieces / cm, and the width of the groove 102 of the first blade body 11 is 0.03mm; the distribution density of the second blade body 12 is 0.5 pieces / cm, and the width of the groove 102 on the second blade body 12 is 0.06mm; the third blade body 13 is interspersed between the first blade bodies 11, and the third blade bodies 13 are spaced three apart from each other, and the width of the groove 102 of the third blade body 13 is 0.04mm; the metal sheet B can be silver foil, copper foil, aluminum foil, nickel foil, alloy foil or metal foil with a coating having a thickness less than or equal to 0.025mm.

[0070] Embodiment 4: Cooperate Figures 13 to 16 As shown, in the fourth embodiment of the present invention, the present invention provides a method for preparing a metal mesh B1, which specifically comprises the following steps: Step 1: Feed the metal sheet B into the cutting device A, which includes an operating platform A3 and a metal mesh cutting tool A1, and the metal mesh cutting tool A1 is arranged opposite to the operating platform A3; the metal mesh cutting tool A1 includes a tool body 1, and a grid cutting part 10 arranged on the same side of the tool body 1, and the grid cutting part 10 is a closed grid structure composed of a plurality of blades, and each blade body adopts the blade body structure as described above; the plurality of blades of the grid cutting part 10 include a plurality of first blade bodies 11, a plurality of second blade bodies 12, at least one fourth blade body 14 and at least one fifth blade body 15; the first blade body 11, the second blade body 12, the fourth blade body 14 and the fifth blade body 15 have the same structure, and the structures of the first blade body 11, the second blade body 12, the fourth blade body 14 and the fifth blade body 15 all adopt the blade body structure as described above; each of the first blade bodies 11, the second blade body 12, the fourth blade body 14 and the fifth blade body 15 are A knife body 11 and a second knife body 12 are arranged crosswise with each other, and the groove 102 of each first knife body 11 is connected with the groove 102 of each second knife body 12; the width of the groove 102 of the fourth knife body 14 and the width of the groove 102 of the fifth knife body 15 are both greater than or equal to 0.2 mm; each fourth knife body 14 is arranged crosswise with each second knife body 12, and the groove 102 of each fourth knife body 14 is connected with the groove 102 of each second knife body 12; each fifth knife body 15 is arranged crosswise with each first knife body 11, and the groove 102 of each fifth knife body 15 is connected with the groove 102 of each first knife body 11; the knife body 1 of the metal mesh cutting tool A1 is a plate-shaped structure, and the mesh cutting part 10 of the metal mesh cutting tool A1 faces the operating platform A3; the metal sheet B can be placed on the operating platform A3 of the cutting device A; Step 2: driving the operating platform A3 and the metal mesh cutting tool A1 of the cutting device A to move toward each other, so that the metal sheet B is cut by each first blade body 11, each second blade body 12, each fourth blade body 14 and each fifth blade body 15 of the metal mesh cutting tool A1 to form a metal mesh B1 with a grid structure; the plurality of metal lines of the metal mesh B1 include a plurality of first metal lines B11 and a plurality of second metal lines B12 arranged crosswise with each other, and at least one fourth metal line B14 and at least one fifth metal line B15 having a width greater than or equal to 0.2 mm, each fourth metal line B14 is arranged crosswise with each second metal line B12; each fifth metal line B15 is arranged crosswise with each first metal line B11; Step 3: removing the fragments of the metal sheet B remaining after cutting, and transferring the formed metal mesh B1 out of the cutting device A.

[0071] In the fourth embodiment of the present invention, the metal mesh cutting tool A1 further comprises a fourth blade body 14 and a fifth blade body 15 having the same structure as the first blade body 11 and the second blade body 12, and the width of the groove 102 of the fourth blade body 14 and the fifth blade body 15 is greater than or equal to 0.2 mm. Thus, the metal mesh B1 prepared by the metal mesh cutting tool A1 will have a fourth metal line B14 and a fifth metal line B15, and the fourth metal line B14 and the fifth metal line B15 are distributed in the metal mesh B1, and the width of the fourth metal line B14 and the fifth metal line B15 can be adjusted by adjusting the width of the groove 102 of the fourth blade body 14 and the fifth blade body 15 of the metal mesh cutting tool A1, and the size of the fourth metal line B14 and the fifth metal line B5 can be adjusted by the length and width of the fourth blade body 14 and the fifth blade body 15 of the metal mesh cutting tool A1, and the fourth metal line B14 and the fifth metal line B15 can provide good strength to the metal mesh B1, thereby effectively preventing damage to the metal mesh B1. When the metal mesh B1 is used, the fourth metal line B14 and the fifth metal line B15 on the metal mesh B1 can be cut.

[0072] In the fourth embodiment of the present invention, the parameters of the metal mesh cutting tool A1 of the present invention are: the distribution density of the first blade 11 is 5 pieces / cm, and the width of the groove 102 on the first blade 11 is 0.035mm; the distribution density of the second blade 12 is 0.2 pieces / cm, and the width of the groove 102 on the second blade 12 is 0.08mm, and the width of the groove 102 of the third blade 13 and the fourth blade 14 is 0.25mm; the metal sheet B can be silver foil, copper foil, aluminum foil, nickel foil, alloy foil or metal foil with a coating having a thickness less than or equal to 0.025mm.

[0073] The above embodiments and drawings do not limit the product form and style of the present invention. Any appropriate changes or modifications made by ordinary technicians in the relevant technical field should be deemed to be within the patent scope of the present invention.

Claims

1. A blade structure, characterized in that: The blade structure has two separated cutting edges and a groove between the two cutting edges, and the width of the groove of the blade structure is less than or equal to 0.8 mm.

2. The blade structure according to claim 1, characterized in that: The width of the groove of the blade structure is 0.01 mm to 0.5 mm.

3. The blade structure according to claim 1, characterized in that: The depth of the groove of the blade structure is greater than or equal to 0.03 mm.

4. A metal mesh cutting tool, characterized in that: It includes a tool body and a grid cutting part arranged on the same side of the tool body, wherein the grid cutting part is a closed grid structure composed of a plurality of tool bodies; The structure of each blade body adopts the blade body structure as claimed in claim 1, and the grooves of each blade body are interconnected.

5. The metal mesh cutting tool according to claim 4, characterized in that: The multiple blades of the grid cutting part include multiple first blades and multiple second blades that are cross-arranged with each other.

6. The metal mesh cutting tool according to claim 5, characterized in that: The width of the groove of each first blade body is completely the same as, completely different from, or different from the width of the groove of each second blade body.

7. The metal mesh cutting tool according to claim 5, characterized in that: When the number of the first blade bodies is greater than or equal to two, the widths of the grooves of the first blade bodies are completely the same, completely different, or different.

8. The metal mesh cutting tool according to claim 5, characterized in that: When the number of the second blade bodies is greater than or equal to two, the widths of the grooves of the second blade bodies are completely the same, completely different, or different.

9. The metal mesh cutting tool according to claim 5, characterized in that: The groove width of the first blade body is smaller than the groove width of the second blade body, and the distribution density of the first blade body is greater than the distribution density of the second blade body.

10. The metal mesh cutting tool according to claim 5 or 9, characterized in that: The distribution density of the first blade body is 5-15 pieces / cm, and the width of the groove of the first blade body is less than or equal to 0.035mm; the distribution density of the second blade body is 0.2-4 pieces / cm, and the width of the groove of the second blade body is greater than 0.035mm.

11. The metal mesh cutting tool according to claim 5, characterized in that: The plurality of blades of the grid cutting portion further include at least one third blade; Each third blade body is interspersed between each first blade body, the width of the groove of the third blade body is greater than the width of the groove of the first blade body, and the groove of each third blade body is connected to the groove of each second blade body; When the number of the third blade bodies is greater than or equal to two, at least one first blade body is spaced between two adjacent third blade bodies.

12. The metal mesh cutting tool according to claim 11, characterized in that: When the number of the third blade bodies is greater than or equal to two, the widths of the grooves of the third blade bodies are the same, completely different, or not exactly the same.

13. The metal mesh cutting tool according to claim 5, characterized in that: The plurality of blades of the grid cutting portion further include at least one fourth blade and at least one fifth blade; The width of the groove of the fourth blade body and the width of the groove of the fifth blade body are both greater than or equal to 0.2 mm; Each fourth blade body is cross-arranged with each second blade body, and the groove of each fourth blade body is connected with the groove of each second blade body; Each fifth blade body is cross-arranged with each first blade body, and the groove of each fifth blade body is communicated with the groove of each first blade body.

14. The metal mesh cutting tool according to claim 5, characterized in that: The tool body is a plate-shaped structure.

15. The metal mesh cutting tool according to claim 5, characterized in that: The tool body is in a cylindrical structure, and each tool body of the grid cutting part is arranged outside the tool body.

16. A method for preparing a metal mesh, characterized in that: The steps include: Step 1: feeding the metal sheet into a cutting device, the cutting device comprising a smooth roller and the metal mesh cutting tool as claimed in claim 4, the metal mesh cutting tool being arranged opposite to the smooth roller, the tool body of the metal mesh cutting tool being a cylindrical structure, and each tool body of the grid cutting part of the metal mesh cutting tool being arranged on the outside of the tool body; Step 2: driving the smooth roller and the metal mesh cutting tool of the cutting device to rotate relative to each other, so that the metal sheet is cut by each blade of the mesh cutting part of the metal mesh cutting tool to form a metal mesh with a mesh structure; Step 3: first peel off the formed metal mesh from the cutting device, and then roll up the metal mesh to obtain a metal mesh coil.

17. The method for preparing a metal mesh according to claim 16, characterized in that: In the step three, the formed metal mesh is firstly peeled off from the cutting device, and then the peeled metal mesh is compounded with the support layer and then rolled up to obtain the metal mesh coil.

18. The method for preparing a metal mesh according to claim 17, characterized in that: The support layer is a film or paper.

19. The method for preparing a metal mesh according to claim 17, characterized in that: An adhesive layer is provided between the support layer and the metal mesh.

20. A method for preparing a metal mesh, characterized in that: The steps include: Step 1: feeding the metal sheet into a cutting device, the cutting device comprising an operating platform and the metal mesh cutting tool as claimed in claim 4, the metal mesh cutting tool being arranged opposite to the operating platform, the tool body of the metal mesh cutting tool being a plate-shaped structure, and the mesh cutting part of the metal mesh cutting tool facing the operating platform; Step 2: driving the operating platform of the cutting device and the metal mesh cutting tool to move toward each other, so that the metal sheet is cut by each blade of the mesh cutting part of the metal mesh cutting tool to form a metal mesh with a mesh structure; Step 3: Remove the remaining metal sheet fragments after cutting and transfer the formed metal mesh out of the cutting device.

21. A metal mesh, characterized in that: It comprises a plurality of metal lines forming a grid structure; the width of the metal lines is less than 0.8 mm.

22. The metal mesh according to claim 21, characterized in that: The metal mesh is one of a silver mesh, a copper mesh, an aluminum mesh, a nickel mesh or an alloy metal mesh.

23. The metal mesh according to claim 22, characterized in that: The metal mesh has a coating on its surface.

24. The metal mesh according to claim 21, characterized in that: The thickness of the metal mesh is less than or equal to 0.025 mm.

25. The metal mesh according to claim 21, characterized in that: The plurality of metal lines of the metal mesh include a plurality of first metal lines and a plurality of second metal lines arranged to cross each other; The number density of the first metal lines is 5 to 15 lines / cm, and the width of the first metal lines is less than or equal to 0.035 mm. The number density of the second metal lines is 0.2 to 4 lines / cm, and the width of the second metal lines is greater than or equal to 0.035 mm.

26. The metal mesh according to claim 25, characterized in that: The plurality of metal lines of the metal mesh further include at least one third metal line having a width greater than that of the first metal line, and each third metal line is interspersed between each first metal line; When the number of the third metal lines of the metal mesh is greater than or equal to two, there is at least one first metal line between adjacent third metal lines.

27. The metal mesh according to claim 26, characterized in that: When the number of the third metal lines of the metal mesh is greater than or equal to two, the widths of the third metal lines of the metal mesh are the same, completely different, or not exactly the same.

28. The metal mesh according to claim 25, characterized in that: The plurality of metal lines of the metal mesh further include at least one fourth metal line and at least one fifth metal line having a width greater than or equal to 0.2 mm. Each fourth metal line is arranged to cross each second metal line; Each fifth metal line is arranged to cross each first metal line.

Citation Information

Patent Citations

  • Metal net cutting tool and tool body structure

    CN223070252U