Forging forming device capable of regulating and controlling area

By adopting a combined structure such as the main pneumatic telescopic rod, push frame, guide frame and hydraulic telescopic rod in the forging device, the problems of low forging efficiency and inflexible clamping in the existing technology are solved, and the entire forging process is achieved The orientation is adjusted without blind spots and efficient clamping improves the accuracy and safety of forging.

CN119304096AInactive Publication Date: 2025-01-14LANSHAN COUNTY HENGSHENGRONG CASTING CO LTD
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Patent Information

Application Number
CN202411719673.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-01-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the use of existing forging devices, the fixed area leads to inefficiency, and it is impossible to achieve all-round adjustments without blind spots. Especially when small-area forging, it requires frequent adjustments, which increases the working time and complexity.

Method used

A forging device that regulates the area is designed, adopts a combined structure such as main pneumatic telescopic rod, push frame, guide frame, hydraulic telescopic rod and pneumatic telescopic rod, through sliding motor, infrared transmitter, rotating motor and clamping The frame and other components realize rapid adjustment of the forging frame and all-round clamping without dead corners, ensuring the flexibility and accuracy of the forging process.

Benefits of technology

Real-time adjustments to different ranges during forging are achieved, the accuracy and work efficiency of forging are improved, all-round clamping is ensured, the fit and safety of clamping is increased, and the splashing is prevented through transparent tempered glass. Improve operational safety.

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Abstract

The invention belongs to the technical field of forging, and particularly relates to an area-adjustable forging forming device which is internally provided with a main box body, a main pneumatic telescopic rod capable of performing telescopic motion is fixedly arranged on the lower end face of the main box body, a pushing rack is fixedly arranged at the other end of the main pneumatic telescopic rod, and a forging rack is fixedly arranged on the lower end face of the pushing rack; a guide rack capable of moving up and down is arranged on the lower side of the pushing rack and penetrates through the forging rack, then the guide rack achieves small-area forging, the guide rack is cylindrical, a supporting rack is arranged on the rear side of the main box body, a moving cavity with a forward opening is formed in the supporting rack, and the pushing rack is arranged in the moving cavity. And a movable sliding block capable of moving leftwards and rightwards is arranged in the movable cavity, so that forging in different ranges can be adjusted in real time in the forging process, the forging accuracy and practicability are further ensured, infrared rays can be emitted through an infrared emitter, and therefore it is ensured that the machining position can be positioned in real time.
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Description

Technical Field

[0001] The invention relates to the technical field of forging, in particular to a forging device with an adjustable area. Background Art

[0002] Forging is a processing method that uses forging machinery to apply pressure to metal billets to cause them to undergo plastic deformation in order to obtain forgings with certain mechanical properties, shapes, and sizes. Forging can eliminate defects such as loose cast metal produced during the smelting process, optimize the microstructure, and preserve complete metal flow lines.

[0003] During the use of existing forging and forming devices, since the forging area is fixed, some large-area forging can be achieved. However, secondary adjustment is often required for the large area, so some smaller areas need to be trimmed, and it is often necessary to replace a small-sized forging machine, which leads to an increase in the forging working time and further reduces the efficiency. In addition, the existing clamping devices for forging often have dead angles for the clamping position during the forging process, which makes it impossible to achieve all-round and dead-angle-free adjustment direction. Summary of the invention

[0004] The object of the present invention is to provide a forging device with an adjustable area to overcome the above-mentioned defects in the prior art.

[0005] According to the present invention, an area-regulating forging forming device comprises a main box body, a main pneumatic telescopic rod capable of telescopic movement is fixedly provided on the lower end surface of the main box body, and a pushing frame is fixedly provided on the lower end surface of the pushing frame, so that the forging frame plays a forging role, and the forging frame is fixedly provided with a guide frame capable of up and down movement and penetrating the forging frame, so that the guide frame plays a small area forging role, and the guide frame is cylindrical, a supporting frame is provided on the rear side of the main box body, a moving cavity opening forward is provided in the supporting frame, a moving slider capable of left and right movement is provided in the moving cavity, a main hydraulic telescopic rod capable of telescopic movement is fixedly provided on the front end surface of the moving slider, and the front end surface of the main hydraulic telescopic rod is fixedly connected to the main box body, a chassis is fixedly provided on the lower end surface of the supporting frame, and a transparent tempered glass capable of up and down movement is provided on the outer circular surface of the chassis, and the tempered glass plays a role in preventing sputtering and observation.

[0006] As a further technical solution of the present invention, a sliding motor is fixedly provided in the pushing frame, a sliding shaft is rotatably provided in the pushing frame, a sliding slider that can move up and down is provided on the outer circular surface of the sliding shaft, the rear end surface of the sliding slider is fixedly connected to the outer circular surface of the guide frame, and the lower end surface of the sliding shaft is dynamically connected to the sliding motor.

[0007] As a further technical solution of the present invention, an infrared emitter installed obliquely is fixedly provided on the lower end surface of the front side of the pushing frame, so that the infrared emitter plays the role of emitting laser and positioning.

[0008] As a further technical solution of the present invention, a moving shaft is rotatably provided between the left and right walls of the moving cavity, the moving shaft is threadedly matched with the moving slider, a moving motor is fixedly provided in the left wall of the moving cavity, and the left end of the moving shaft is dynamically connected to the moving motor.

[0009] As a further technical solution of the present invention, two groups of auxiliary hydraulic telescopic rods that can telescopically move and are symmetrical on the left and right are fixedly provided on the upper end surface of the chassis, a lifting frame is fixedly provided on the other end of the auxiliary hydraulic telescopic rod, a feed frame is fixedly provided on the lower end surface of the lifting frame, and the lower end surface of the feed frame is fixedly connected to the tempered glass.

[0010] As a further technical solution of the present invention, a controller is fixedly provided on the obliquely upward end surface of the front side of the chassis, so that the controller plays a cooperative role in regulating various movements.

[0011] As a further technical solution of the present invention, a power cavity opening forward is provided in the support frame, a power shaft is rotatably provided on the upper end surface of the power cavity, a power motor is fixed in the upper wall of the power cavity, and the upper end surface of the power shaft is dynamically connected to the power motor.

[0012] As a further technical solution of the present invention, the outer cylindrical surface of the power shaft is provided with a power slider that can move up and down, the front end surface of the power slider is fixedly provided with a power frame, the power frame is provided with a clamping cavity connected to the outside world, and the clamping cavity is provided with four groups of auxiliary pneumatic telescopic rods that can move telescopically and are evenly distributed in a ring.

[0013] As a further technical solution of the present invention, a limit frame is fixedly provided at the other end of the auxiliary pneumatic telescopic rod, a rotating motor is fixedly provided inside the limit frame, a rotating shaft is rotatably provided on one end surface of the limit frame close to the center, a clamping frame is fixedly provided on the other end of the rotating shaft, the clamping frame is arranged in a serrated shape, and the end surface of the rotating shaft away from the center is dynamically connected to the rotating motor.

[0014] The beneficial effects of the present invention are:

[0015] 1. The main pneumatic telescopic rod of the present invention starts to start, thereby driving the pushing frame, the guide frame and the forging frame to start moving downward quickly, thereby realizing large-area forging of the processed material. When forging some relatively small ranges, the sliding motor is started at this time, thereby driving the sliding shaft to start rotating, further mobilizing the sliding slider and the guide frame to move downward, so that the guide frame pops out of the forging frame, thereby ensuring that some small-range forging can be achieved, thereby ensuring that the forging of different ranges can be adjusted in real time during the forging process, further ensuring the accuracy and practicality of the forging, and an infrared transmitter is provided inside to ensure that infrared rays can be emitted, thereby ensuring that the processing position can be located in real time.

[0016] 2. The two groups of rotating motors symmetrically arranged in the front and back of the present invention start to start, thereby driving the rotating shaft and the clamping frame to adjust the left and right sides of the processed material. When the processing of the upper, lower, left and right sides is completed, the auxiliary pneumatic telescopic rods on the left and right sides start to start, thereby clamping and fixing the processed surface. Then, the same as above is applied to adjust the clamping position upward, thereby ensuring that the processed material can be adjusted in all directions without dead angles during forging, further ensuring flexibility during the processing process, thereby increasing work efficiency, thereby ensuring the practicability of the device, and the clamping frame is arranged in a serrated shape, which further greatly increases the friction of the clamping, thereby ensuring the clamping fit.

[0017] 3. The present invention places the material to be processed on the upper side of the chassis and between the clamping frames. At this time, the two groups of left-right symmetrical auxiliary hydraulic telescopic rods begin to extend, thereby driving the lifting frame, the chassis, and the tempered glass to move upward along the chassis, thereby ensuring that splashing can be prevented during the forging process, further protecting the safety of the workers, and because the tempered glass is transparent, it is further convenient for the user to promptly understand the progress of forging, thereby grasping the forging time in real time. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a left side view of the present invention;

[0019] Figure 2 It is a right side view of the present invention;

[0020] Figure 3 is a front view of the present invention;

[0021] Figure 4 The present invention Figure 3 Schematic diagram of AA in the middle;

[0022] Figure 5 The present invention Figure 3 Schematic diagram of the middle BB;

[0023] Figure 6 The present invention Figure 4 A partial enlarged schematic diagram of the middle main pneumatic telescopic rod component;

[0024] Figure 7 The present invention Figure 6 Schematic diagram of the appearance of the forging frame components.

[0025] In the figure:

[0026] 11. Main box; 12. Main pneumatic telescopic rod; 13. Pushing frame; 14. Forging frame; 15. Sliding motor; 16. Sliding shaft; 17. Sliding slider; 18. Guide frame; 19. Infrared transmitter; 20. Main hydraulic telescopic rod; 21. Support frame; 22. Moving motor; 23. Moving shaft; 24. Moving cavity; 25. Moving slider; 26. Power motor; 27. Power shaft; 28. Power slider; 29. ​​Power cavity; 30. Power frame; 31. Clamping cavity; 32. Auxiliary pneumatic telescopic rod; 33. Limiting frame; 34. Rotating motor; 35. Rotating shaft; 36. Clamping frame; 37. Auxiliary hydraulic telescopic rod; 38. Lifting frame; 39. Tempered glass; 40. Controller; 41. Feed frame; 42. Chassis. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention:

[0028] See attached Figure 1-Figure 7According to an embodiment of the present invention, a controllable area forging device comprises a main box body 11, a main pneumatic telescopic rod 12 capable of telescopic movement is fixedly arranged on the lower end surface of the main box body 11, a push frame 13 is fixedly arranged on the other end of the main pneumatic telescopic rod 12, a forging frame 14 is fixedly arranged on the lower end surface of the push frame 13, and the forging frame 14 plays a forging role, a guide frame 18 capable of up and down movement is arranged on the lower side of the push frame 13 and passes through the forging frame 14, and the guide frame 18 plays a small area forging role, and the guide frame 18 is formed The main housing 11 is cylindrical, and a support frame 21 is provided at the rear side thereof. A moving cavity 24 opening forward is provided in the support frame 21. A moving slider 25 capable of moving left and right is provided in the moving cavity 24. A main hydraulic telescopic rod 20 capable of telescopic movement is fixedly provided at the front end face of the moving slider 25. The front end face of the main hydraulic telescopic rod 20 is fixedly connected to the main housing 11. A chassis 42 is fixedly provided at the lower end face of the support frame 21. A transparent tempered glass 39 capable of moving up and down is provided on the outer circumferential surface of the chassis 42. The tempered glass 39 serves to prevent splashing and for observation.

[0029] Among them, a sliding motor 15 is fixedly provided in the pushing frame 13, and a sliding shaft 16 is rotatably provided in the pushing frame 13. The outer cylindrical surface of the sliding shaft 16 is provided with a sliding slider 17 that can move up and down, and the rear end face of the sliding slider 17 is fixedly connected to the outer cylindrical surface of the guide frame 18. The lower end face of the sliding shaft 16 is dynamically connected to the sliding motor 15, and then the sliding motor 15 is started, thereby driving the sliding shaft 16 to start rotating, and then driving the sliding slider 17 and the guide frame 18 to move downward, thereby realizing the switching of the forging frame 14 and the guide frame 18, which is convenient for subsequent small-scale forging.

[0030] The lower front end surface of the pushing frame 13 is fixed with an infrared emitter 19 which is installed obliquely, so that the infrared emitter 19 plays the role of emitting laser and positioning.

[0031] Among them, a moving shaft 23 is rotatably provided between the left and right walls of the moving cavity 24, and the moving shaft 23 is threadedly matched with the moving slider 25. A moving motor 22 is fixedly provided in the left wall of the moving cavity 24, and the left end of the moving shaft 23 is poweredly connected to the moving motor 22, and then the moving motor 22 is started, thereby driving the moving shaft 23 to start rotating, and then driving the moving slider 25 to start moving left and right, thereby adjusting the position.

[0032] Among them, two groups of auxiliary hydraulic telescopic rods 37 that can telescopically move and are symmetrical on the left and right are fixedly provided on the upper end surface of the chassis 42, and a lifting frame 38 is fixedly provided on the other end of the auxiliary hydraulic telescopic rod 37. A feed frame 41 is fixedly provided on the lower end surface of the lifting frame 38, and the lower end surface of the feed frame 41 is fixedly connected to the tempered glass 39.

[0033] A controller 40 is fixedly disposed on the upper oblique end surface of the front side of the chassis 42 , so that the controller 40 plays a role in regulating various movements.

[0034] Among them, the support frame 21 is provided with a power chamber 29 opening forward, and a power shaft 27 is rotatably provided on the upper end surface of the power chamber 29. A power motor 26 is fixedly provided in the upper wall of the power chamber 29. The upper end surface of the power shaft 27 is dynamically connected to the power motor 26, and then the power motor 26 starts to start, thereby driving the power shaft 27 to start moving up and down.

[0035] Among them, the outer circular surface of the power shaft 27 is provided with a power slider 28 that can move up and down, and the front end surface of the power slider 28 is fixedly provided with a power frame 30. The power frame 30 is provided with a clamping cavity 31 connected to the outside world, and the clamping cavity 31 is provided with four groups of auxiliary pneumatic telescopic rods 32 that can move telescopically and are evenly distributed in a ring.

[0036] Among them, a limit frame 33 is fixedly provided at the other end of the auxiliary pneumatic telescopic rod 32, and a rotating motor 34 is fixedly provided inside the limit frame 33. A rotating shaft 35 is rotatably provided on the end face of one side of the limit frame 33 close to the center, and a clamping frame 36 is fixedly provided on the other end of the rotating shaft 35. The clamping frame 36 is arranged in a serrated shape, and the end face of the rotating shaft 35 away from the center is dynamically connected to the rotating motor 34, and then the rotating motor 34 starts to start, thereby driving the rotating shaft 35 and the clamping frame 36 to start adjusting different surfaces.

[0037] The forging device of the present invention has the following working process:

[0038] When preparing and using, the material to be processed is placed on the upper side of the chassis 42 and between the clamping frames 36. At this time, the two groups of left-right symmetrical auxiliary hydraulic telescopic rods 37 begin to extend, thereby driving the lifting frame 38, the chassis 42, and the tempered glass 39 to move upward along the chassis 42, thereby ensuring that spattering can be prevented during the forging process.

[0039] When in use, the power motor 26 starts to start, thereby mobilizing the power shaft 27 to start rotating, and then driving the power slider 28 and the power frame 30 to move toward each other. At the same time, the two groups of auxiliary pneumatic telescopic rods 32 symmetrically arranged in front and back begin to extend, thereby driving the limit frame 33 and the rotating motor 34, the rotating shaft 35, and the clamping frame 36 to clamp and fix the processed material, thereby facilitating the subsequent forging process. At the same time, the power motor 26 starts to start in the opposite direction, thereby driving the power shaft 27 to start reversing, thereby driving the power slider 28 and the power frame 30 to start moving upward and reach a certain height. At this time, the two groups of symmetrical rotating motors 34 start to start, thereby driving the rotating shaft 35 and the clamping frame 36 to adjust the left and right sides of the processed material. When the processing of the upper, lower, left and right sides is completed, the auxiliary pneumatic telescopic rods 32 on the left and right sides start to start, thereby clamping and fixing the processed surface. After that, the same as above, thereby adjusting the above-mentioned clamping position and moving upward, thereby ensuring that the processed material can be adjusted in all directions and without dead angles during forging.

[0040] When the position where the material to be processed is facing upward, for the adjustment of the position, the moving motor 22 is started, thereby driving the moving shaft 23 to start rotating, and then driving the moving slider 25 to start moving left and right, for the subsequent adjustment of the left and right positions of forging, and cooperating with the main hydraulic telescopic rod 20, the adjustment of the front, back, left and right positions is realized. At this time, the main pneumatic telescopic rod 12 starts to start, thereby driving the pushing frame 13 and the guide frame 18, and the forging frame 14 to start moving downward quickly, thereby realizing large-area forging of the processed material. When forging some relatively small ranges, the sliding motor 15 is started at this time, thereby driving the sliding shaft 16 to start rotating, and further mobilizing the sliding slider 17 and the guide frame 18 to move downward, so that the guide frame 18 pops out of the forging frame 14, thereby ensuring that some small-range forging can be achieved and the forging of different ranges can be adjusted in real time.

[0041] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A forging device of adjustable area type, comprising a main box (11), characterized in that: A main pneumatic telescopic rod (12) capable of telescopic movement is fixedly provided on the lower end surface of the main box body (11), a push frame (13) is fixedly provided on the other end of the main pneumatic telescopic rod (12), a forging frame (14) is fixedly provided on the lower end surface of the push frame (13), a guide frame (18) capable of upward and downward movement and penetrating the forging frame (14) is provided on the lower side of the push frame (13), and the guide frame (18) is cylindrical; A support frame (21) is provided at the rear side of the main box body (11), a moving cavity (24) opening forward is provided in the support frame (21), a moving slider (25) capable of moving left and right is provided in the moving cavity (24), a main hydraulic telescopic rod (20) capable of telescopic movement is fixedly provided on the front end surface of the moving slider (25), and the front end surface of the main hydraulic telescopic rod (20) is fixedly connected to the main box body (11); A bottom plate (42) is fixedly provided on the lower end surface of the support frame (21), and a transparent tempered glass (39) capable of moving up and down is provided on the outer circumferential surface of the bottom plate (42).

2. The area-adjustable forging device according to claim 1, characterized in that: A sliding motor (15) is fixedly arranged in the pushing frame (13), a sliding shaft (16) is rotatably arranged in the pushing frame (13), a sliding slider (17) capable of moving up and down is arranged on the outer cylindrical surface of the sliding shaft (16), a rear end surface of the sliding slider (17) is fixedly connected to the outer cylindrical surface of the guide frame (18), and a lower end surface of the sliding shaft (16) is dynamically connected to the sliding motor (15).

3. The area-adjustable forging device according to claim 1, characterized in that: An infrared emitter (19) which is installed obliquely is fixedly provided on the lower end surface of the front side of the pushing frame (13).

4. The area-adjustable forging device according to claim 1, characterized in that: A moving shaft (23) is rotatably provided between the left and right walls of the moving chamber (24), the moving shaft (23) is threadedly matched with the moving slider (25), a moving motor (22) is fixedly provided in the left wall of the moving chamber (24), and the left end of the moving shaft (23) is dynamically connected to the moving motor (22).

5. The area-adjustable forging device according to claim 1, characterized in that: Two groups of auxiliary hydraulic telescopic rods (37) capable of telescopic movement and symmetrical to the left and right are fixedly provided on the upper end surface of the chassis (42); a lifting frame (38) is fixedly provided on the other end of the auxiliary hydraulic telescopic rod (37); a feeding frame (41) is fixedly provided on the lower end surface of the lifting frame (38); and the lower end surface of the feeding frame (41) is fixedly connected to the tempered glass (39).

6. The area-adjustable forging device according to claim 1, characterized in that: A controller (40) is fixedly disposed on the front side of the chassis (42) obliquely upward.

7. The area-adjustable forging device according to claim 1, characterized in that: A power chamber (29) opening forward is provided in the support frame (21); a power shaft (27) is rotatably provided on the upper end surface of the power chamber (29); a power motor (26) is fixedly provided in the upper wall of the power chamber (29); and the upper end surface of the power shaft (27) is dynamically connected to the power motor (26).

8. The area-adjustable forging device according to claim 7, characterized in that: The outer circumferential surface of the power shaft (27) is provided with a power slider (28) capable of moving up and down, the front end surface of the power slider (28) is fixedly provided with a power frame (30), the power frame (30) is provided with a clamping cavity (31) connected to the outside, and the clamping cavity (31) is provided with four groups of auxiliary pneumatic telescopic rods (32) capable of telescopic movement and evenly distributed in an annular shape.

9. The area-adjustable forging device according to claim 8, characterized in that: A limit frame (33) is fixedly provided at the other end of the auxiliary pneumatic telescopic rod (32), a rotating motor (34) is fixedly provided inside the limit frame (33), a rotating shaft (35) is rotatably provided on an end face of one side of the limit frame (33) close to the center, a clamping frame (36) is fixedly provided at the other end of the rotating shaft (35), the clamping frame (36) is arranged in a sawtooth shape, and a side end face of the rotating shaft (35) away from the center is dynamically connected to the rotating motor (34).