Pressure belt manufacturing device with medium-frequency heating structure
By introducing an intermediate frequency heating structure and a circulating cooling system into the pressure belt making device, the problems of amorphous belt thickness adjustment and low cooling efficiency are solved, and efficient belt making and material uniformity are improved.
Patent Information
- Application Number
- CN202411844584.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-01-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The automated amorphous pressure belt making device is not convenient to adjust the thickness of the amorphous belt during the belt making process, which affects the quality of the belt making. The cooling efficiency of the cooling roller is low, reducing the cooling forming efficiency of the amorphous metal liquid.
A pressure belt making device with an intermediate frequency heating structure is designed, including a belt making mechanism and an intermediate frequency heating mechanism. The amorphous metal liquid on the surface of the cooling roller is removed by a herringbone scraper, and the material is uniformly heated through the intermediate frequency heating cover, and the material is uniformly heated through the The spiral cooling pipe and water spray pipe achieve rapid cooling of the cooling roller.
The thickness adjustment and cooling efficiency of the amorphous belt are achieved, the quality and efficiency of the belt are improved, and the uniformity and filtration efficiency of the material are enhanced by recycling cooling water and medium frequency heating.
Smart Images

Figure CN119304137A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of belt making equipment, in particular to a pressure belt making device with a medium frequency heating structure. Background Art
[0002] The strip making machine is the core equipment for amorphous and nanocrystalline strips. During the strip making process, the molten alloy is sprayed through a nozzle onto a high-speed rotating cooling roller sleeve. The cooling roller sleeve rotates at a high speed and is cooled by cooling water inside. The molten alloy is quickly cooled on the surface of the cooling roller. Amorphous and nanocrystalline material strips are obtained through pressing and winding. In the pressing and winding process of the strip making machine, the tension value is the key indicator. The fluctuation of tension and the uniformity of tension distribution will affect the yield of amorphous and nanocrystalline strips. Improper or fluctuating tension will cause the amorphous and nanocrystalline strips to easily deviate, tilt, wrinkle and deform.
[0003] Publication No. CN 109365766 A discloses an automated amorphous pressure strip making device and method, wherein the pouring port of the vacuum melting furnace is arranged corresponding to the entrance of the automated pressure insulation bag, the automated pressure insulation bag comprises a tilting mechanism for tilting the bag body and a translation mechanism for horizontally moving the bag body, the tilting mechanism and the translation mechanism are controlled by a controller to adjust the position and posture of the automated pressure insulation bag body, the strip generated by the water-cooled roller of the amorphous strip making machine is sucked and coiled by the amorphous strip automatic coiler, and the instability and uncertainty caused by human factors to the strip production process are reduced in the entire production process, thereby improving the product quality and production efficiency of the amorphous strip making, but the patent still has the following problems in actual use: The automated amorphous pressure tape making device is not convenient for adjusting the thickness of the amorphous tape during the tape making process, which affects the quality of amorphous tape pressing. At the same time, when using the cooling roller to cool the amorphous metal liquid, the cooling roller cannot be cooled quickly, which reduces the cooling and forming efficiency of the amorphous metal liquid, thereby affecting the efficiency of amorphous tape pressing.
[0004] Therefore, a pressure belt making device with a medium frequency heating structure is proposed to solve the above problems. Summary of the invention
[0005] The object of the present invention is to provide a pressure tape making device with a medium frequency heating structure to solve the problem that the automated amorphous pressure tape making device proposed in the above background technology is not convenient for adjusting the thickness of the amorphous tape during the tape making process, thereby affecting the quality of the amorphous tape pressing, and at the same time, when using the cooling roller to cool the amorphous metal liquid, the cooling roller cannot be cooled quickly, thereby reducing the cooling and forming efficiency of the amorphous metal liquid, thereby affecting the pressing efficiency of the amorphous tape.
[0006] To achieve the above object, the present invention provides the following technical solution: a pressure belt making device with a medium frequency heating structure, comprising a belt making mechanism, and a cooling box installed on one side of the belt making mechanism; A medium frequency heating mechanism is arranged on the top of the belt making mechanism, and a medium frequency heating cover is arranged inside the medium frequency heating mechanism; Also includes: The belt making mechanism comprises a circulating water collection box, fixed plates are symmetrically installed on both sides of the circulating water collection box, annular collection boxes are fixedly installed on the inner sides of the two fixed plates, drainage pipes are fixedly installed on the bottoms of the two annular collection boxes, connecting shafts are fixedly installed on one side of the two annular collection boxes, and a herringbone scraper is fixedly connected between the two connecting shafts; Among them, a rotating support is symmetrically installed on the outer side of the annular collection box on one side, a first rotating motor is fixedly installed on the outer side of the rotating support, and a rotating worm is fixedly connected to the output end of the first rotating motor; Among them, one side of the rotating worm is meshedly connected with a rotating rack, a cooling roller is fixedly installed inside the rotating rack, the cooling roller is rotatably connected to the annular collecting box, a plurality of spiral guide plates are fixedly installed inside the cooling roller, and the cooling box is fixedly installed on one side of the middle part of the circulating water collecting box.
[0007] Preferably, a cooling rod is fixedly installed in the middle position inside the cooling box, a spiral cooling tube is evenly wrapped around the outside of the cooling rod, a water inlet pipe is fixedly connected to the bottom of the spiral cooling tube, the water inlet pipe is fixedly connected to the circulating water collection box, and a water pump is fixedly connected to the top of the spiral cooling tube.
[0008] Preferably, the output end of the water pump is fixedly connected to a water outlet pipe, the end of the water outlet pipe is fixedly connected to a fixed water valve, one side of the fixed water valve is fixedly connected to a water spray pipe, a plurality of water spray holes are opened on the outside of the water spray pipe, and the fixed water valve is fixedly installed inside the fixed plate.
[0009] Preferably, a rotating knob is rotatably connected to one side of the bottom of the circulating water collection box, a rotating connecting rod is fixedly connected to the inner side of the rotating knob, bevel gear transmission assemblies are symmetrically installed at both ends of the rotating connecting rod, and the tops of the two bevel gear transmission assemblies are fixedly connected to adjusting threaded rods, and the outer sides of the two adjusting threaded rods are threadedly connected to adjusting threaded sleeves.
[0010] Preferably, a second rotating motor is fixedly installed on the inner side of the adjusting threaded sleeve on one side, the output end of the second rotating motor is fixedly connected to the first rotating roller, the circulating water collecting box is rotatably connected to the second rotating roller near the top of the first rotating roller, an amorphous belt is fitly connected between the second rotating roller and the first rotating roller, and a discharge port is opened on one side of the circulating water collecting box.
[0011] Preferably, the medium frequency heating mechanism includes a lifting bracket, the lifting bracket is fixedly installed on the top of the circulating water collection box, a lifting top plate is fixedly installed on the top of the lifting bracket, a motor cover is fixedly installed on the top side of the lifting top plate, a lifting motor is fixedly installed on the inner side of the motor cover, the output end of the lifting motor is fixedly connected to a first sprocket transmission assembly, and the bottom of the first sprocket transmission assembly is symmetrically connected to a lifting threaded rod.
[0012] Preferably, the outer sides of the two lifting threaded rods are threadedly connected with lifting threaded sleeves, a lifting plate is fixedly connected between the two lifting threaded sleeves, a lifting sliding sleeve is symmetrically installed on the side of the lifting plate away from the lifting plate, the lifting sliding rod is slidably connected inside the lifting sliding sleeve, the medium frequency heating cover passes through the lifting plate and is fixedly installed inside the lifting plate, and a feed hopper is fixedly installed on the top of the medium frequency heating cover.
[0013] Preferably, a mixing motor is fixedly installed on one side of the medium frequency heating hood, a mixing roller is fixedly connected to the output end of the mixing motor, a plurality of crushing teeth are fixedly installed on the outer side of the mixing roller, a filter bracket is symmetrically installed on the middle part of the medium frequency heating hood, a filter is fixedly installed on the bottom of the filter bracket, a cleaning motor is fixedly installed on the side of the medium frequency heating hood close to the filter bracket, a second sprocket transmission assembly is fixedly connected to the output end of the cleaning motor, a cleaning threaded rod is symmetrically connected to one side of the second sprocket transmission assembly, two cleaning threaded rods are threadedly connected to cleaning threaded sleeves on the outer sides, a cleaning shovel is fixedly connected between the two cleaning threaded sleeves, and the cleaning shovel is fit-connected to the bottom of the filter.
[0014] Preferably, a discharge pipe is fixedly installed at the bottom of the lifting plate near the medium frequency heating cover, a first through hole is opened at the top of the discharge pipe, a scale is fixedly installed on one side of the discharge pipe, connecting springs are symmetrically installed on both sides inside the discharge pipe, a conical block is fixedly connected to the bottom of the connecting spring, a limiting protrusion is fixedly installed on the inner side of the bottom of the discharge pipe, a discharge connecting rod is fixedly connected to the bottom of the conical block, a support frame is fixedly connected to the bottom of the discharge connecting rod, a nozzle is fixedly installed on the outside of the support frame, an arc groove is opened at the bottom of the nozzle, and a sliding sleeve is fixedly connected to the top of the nozzle.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: the pressure belt making device with a medium frequency heating structure uses a herringbone scraper to fit the surface of the cooling roller to scrape off the amorphous metal liquid after cooling on the surface of the cooling roller, which is convenient for pressure belt making. At the same time, the herringbone scraper can fit the bottom of the amorphous belt to press and guide the amorphous belt, and the mixing roller and the crushing teeth are used to facilitate the uniform heating of the material, and the filter net is used to filter the material so that the liquid amorphous metal liquid passes through the filter net. The specific contents are as follows: 1. By setting up the belt making mechanism, not only can the cooling water inside the cooling roller be recycled by utilizing the circulating water collection box, but also the herringbone scraper can be attached to the surface of the cooling roller to scrape off the amorphous metal liquid after cooling on the surface of the cooling roller, so as to facilitate pressure belt making. At the same time, the herringbone scraper can be attached to the bottom of the amorphous belt to press and guide the amorphous belt. The rotating worm is driven to rotate by the first rotating motor, and the rotation of the cooling roller is realized by utilizing the characteristics of the meshing connection between the rotating worm and the rotating rack, so as to facilitate cooling belt making. The water inside the circulating water collection box can be pumped into the spiral cooling pipe by the water pump, and the water is quickly cooled by the cooling rod inside the cooling box, and the cooled water is discharged through the water outlet. The water is pumped into the water spray pipe through the water spray hole and fixed water valve, and sprayed toward the inside of the cooling roller through the water spray hole, so as to quickly cool the cooling roller. The spiral guide plate can be used to guide the water toward the annular collection box water tanks on both sides of the cooling roller when the cooling roller rotates, and the water is discharged into the circulating water collection tank through the drain pipe, so as to realize the recycling of water. The rotating connecting rod and the bevel gear transmission assembly are driven to rotate by rotating the rotating knob, so that the bevel gear transmission assembly drives the adjusting threaded rod to rotate, and at the same time, the adjusting threaded sleeve drives the second rotating motor and the first rotating roller to move up and down, so as to adjust the distance between the first rotating roller and the second rotating roller, and the first rotating roller is driven to rotate by the second rotating motor, so as to realize the pressing of the amorphous ribbon. 2. By setting up the medium frequency heating mechanism, not only can the lifting motor be used to drive the first sprocket transmission assembly and the lifting threaded rod to rotate, so that the lifting threaded sleeve and the lifting sliding sleeve drive the lifting plate to move up and down, when the nozzle at the bottom squeezes the cooling roller, the support frame drives the unloading connecting rod and the limiting protrusion to squeeze the connecting spring, and when the conical block is separated from the limiting protrusion, the amorphous metal liquid can flow out and flow into the surface of the cooling roller through the nozzle for rapid cooling. The thickness of the amorphous metal liquid can be observed through the scale on the outside of the discharge pipe, and the flow rate of the amorphous metal liquid can be controlled at the same time, which is convenient for controlling the thickness of the amorphous strip pressed. The mixing motor is used to mobilize the mixing roller and the crushing teeth to rotate, and the medium frequency heating cover is used to heat and melt the amorphous and nanocrystalline materials. The mixing roller and the crushing teeth are used to facilitate the uniform heating of the materials, and the filter net is used to filter the materials, so that the liquid amorphous metal liquid passes through the filter net, and the cleaning motor is started to drive the second sprocket transmission assembly and the cleaning threaded rod to rotate, so that the cleaning threaded sleeve drives the cleaning shovel to clean the bottom of the filter net, thereby improving the filtering efficiency of the filter net. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the belt making mechanism in the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the annular collection box in the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the herringbone scraper in the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the cross section of the cooling roller in the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of the water spray pipe in the present invention; Figure 7 It is a schematic diagram of the three-dimensional structure of the spiral cooling tube in the present invention; Figure 8 It is a schematic diagram of the three-dimensional structure of the amorphous ribbon in the present invention; Fig. 9 It is a schematic diagram of the three-dimensional structure of the lifting plate in the present invention; Fig.10 It is a schematic diagram of the three-dimensional structure of the mixing roller and the crushing teeth in the present invention; Fig.11 It is a schematic diagram of the three-dimensional structure of the cross section of the discharge pipe in the present invention; Fig.12 It is a schematic diagram of the three-dimensional structure of the nozzle and the sliding sleeve section in the present invention; Fig.13 It is a schematic diagram of the three-dimensional structure of the lifting plate cross section in the present invention.
[0017] In the figure: 1, belt making mechanism; 101, circulating water collecting box; 102, fixed plate; 103, annular collecting box; 104, drain pipe; 105, connecting shaft; 106, herringbone scraper; 107, rotating support; 108, first rotating motor; 109, rotating worm; 110, rotating rack; 111, cooling roller; 112, spiral guide plate; 113, cooling box; 114, cooling rod; 115, spiral cooling pipe; 116, Water inlet pipe; 117, water pump; 118, water outlet pipe; 119, fixed water valve; 120, water spray pipe; 121, water spray hole; 122, rotating knob; 123, rotating connecting rod; 124, bevel gear transmission assembly; 125, adjusting threaded rod; 126, adjusting threaded sleeve; 127, second rotating motor; 128, first rotating roller; 129, second rotating roller; 130, amorphous ribbon; 131, discharge port; 2, medium frequency heating mechanism ; 201, lifting bracket; 202, lifting top plate; 203, motor cover; 204, lifting motor; 205, first sprocket transmission assembly; 206, lifting threaded rod; 207, lifting threaded sleeve; 208, lifting plate; 209, lifting sliding sleeve; 210, lifting sliding rod; 211, medium frequency heating cover; 212, feeding hopper; 213, mixing motor; 214, mixing roller; 215, crushing teeth; 216, filter bracket; 2 17. Filter screen; 218. Cleaning motor; 219. Second sprocket transmission assembly; 220. Cleaning threaded rod; 221. Cleaning threaded sleeve; 222. Cleaning shovel; 223. Discharge pipe; 224. First through hole; 225. Scale; 226. Connecting spring; 227. Conical blocking block; 228. Limiting protrusion; 229. Discharge connecting rod; 230. Support frame; 231. Nozzle; 232. Arc groove; 233. Sliding sleeve. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] See also Figure 1-Figure 13The present invention provides a technical solution: a pressure belt making device with a medium frequency heating structure, comprising a belt making mechanism 1, and a cooling box 113 installed on one side of the belt making mechanism 1, a medium frequency heating mechanism 2 is arranged on the top of the belt making mechanism 1, and a medium frequency heating cover 211 is arranged inside the medium frequency heating mechanism 2, the belt making mechanism 1 comprises a circulating water collection box 101, fixed disks 102 are symmetrically installed on both sides of the circulating water collection box 101, annular collection boxes 103 are fixedly installed on the inner sides of the two fixed disks 102, and the bottoms of the two annular collection boxes 103 are fixed A drainage pipe 104 is fixedly installed, and a connecting shaft 105 is fixedly installed on one side of the two annular collecting boxes 103. A herringbone scraper 106 is fixedly connected between the two connecting shafts 105. The cooling water inside the cooling roller 111 is recycled by the circulating water collecting box 101. At the same time, the herringbone scraper 106 is used to fit the surface of the cooling roller 111 to scrape off the amorphous metal liquid after cooling on the surface of the cooling roller 111, so as to facilitate pressure belt making. At the same time, the herringbone scraper 106 can fit the bottom of the amorphous belt 130 to guide the pressing of the amorphous belt 130.
[0020] A rotating support 107 is symmetrically installed on the outer side of the annular collecting box 103 on one side, a first rotating motor 108 is fixedly installed on the outer side of the rotating support 107, and a rotating worm 109 is fixedly connected to the output end of the first rotating motor 108, wherein one side of the rotating worm 109 is meshingly connected with a rotating rack 110, and a cooling roller 111 is fixedly installed inside the rotating rack 110, and the cooling roller 111 is rotatably connected to the annular collecting box 103, and a plurality of spiral guide plates 112 are fixedly installed inside the cooling roller 111, and the rotating worm 109 is driven by the first rotating motor 108. The rod 109 rotates, and the meshing connection between the rotating worm gear 109 and the rotating rack 110 is utilized to realize the rotation of the cooling roller 111, so as to facilitate the cooling and belt making. The water inside the circulating water collection box 101 can be pumped into the spiral cooling pipe 115 through the water pump 117, and the water is quickly cooled by the cooling rod 114 inside the cooling box 113, and the cooled water is pumped into the water spray pipe 120 through the water outlet pipe 118 and the fixed water valve 119, and sprayed toward the inside of the cooling roller 111 through the water spray hole 121, so as to quickly cool the cooling roller 111.
[0021] A cooling box 113 is fixedly installed on one side of the middle part of the circulating water collecting box 101, a cooling rod 114 is fixedly installed in the middle position of the interior of the cooling box 113, a spiral cooling tube 115 is evenly wound on the outside of the cooling rod 114, a water inlet pipe 116 is fixedly connected to the bottom of the spiral cooling tube 115, the water inlet pipe 116 is fixedly connected to the circulating water collecting box 101, a water pump 117 is fixedly connected to the top of the spiral cooling tube 115, an output end of the water pump 117 is fixedly connected to a water outlet pipe 118, an end of the water outlet pipe 118 is fixedly connected to a fixed water valve 119, a water spray pipe 120 is fixedly connected to one side of the fixed water valve 119, a plurality of water spray holes 121 are opened on the outside of the water spray pipe 120, and the spiral guide plate 112 can be used to guide water toward the water tanks of the annular collection box 103 on both sides of the cooling roller 111 when the cooling roller 111 rotates, and the water is discharged into the circulating water collecting box 101 through the drain pipe 104, thereby realizing the recycling of water.
[0022] The fixed water valve 119 is fixedly installed inside the fixed plate 102, and a rotating knob 122 is rotatably connected to one side of the bottom of the circulating water collection box 101, and a rotating connecting rod 123 is fixedly connected to the inner side of the rotating knob 122, and bevel gear transmission components 124 are symmetrically installed at both ends of the rotating connecting rod 123, and the tops of the two bevel gear transmission components 124 are fixedly connected to the adjusting threaded rods 125, and the outer sides of the two adjusting threaded rods 125 are threadedly connected to the adjusting threaded sleeves 126, and a second rotating motor 127 is fixedly installed on the inner side of the adjusting threaded sleeve 126 on one side, and the output end of the second rotating motor 127 is fixedly connected to the first rotating roller 128, and the circulating water collection box 101 is close to the first rotating roller 1 The top of 28 is rotatably connected to a second rotating roller 129, and an amorphous belt 130 is fitted and connected between the second rotating roller 129 and the first rotating roller 128. A discharge port 131 is provided on one side of the circulating water collection box 101. The rotating knob 122 is rotated to drive the rotating connecting rod 123 and the bevel gear transmission assembly 124 to rotate, so that the bevel gear transmission assembly 124 drives the adjusting threaded rod 125 to rotate, and at the same time, the adjusting threaded sleeve 126 drives the second rotating motor 127 and the first rotating roller 128 to move up and down, so as to adjust the distance between the first rotating roller 128 and the second rotating roller 129. The first rotating roller 128 is driven to rotate by the second rotating motor 127, thereby realizing the pressing of the amorphous belt 130.
[0023] The medium frequency heating mechanism 2 includes a lifting bracket 201, which is fixedly installed on the top of the circulating water collection box 101. A lifting top plate 202 is fixedly installed on the top of the lifting bracket 201, a motor cover 203 is fixedly installed on one side of the top of the lifting top plate 202, and a lifting motor 204 is fixedly installed on one side of the motor cover 203. The output end of the lifting motor 204 is fixedly connected to a first sprocket transmission assembly 205, and the bottom of the first sprocket transmission assembly 205 is symmetrically connected to a lifting threaded rod 206. The outer sides of the two lifting threaded rods 206 are both threadedly connected to lifting threaded sleeves 207, and a lifting plate 208 is fixedly connected between the two lifting threaded sleeves 207. A lifting sliding sleeve 209 is symmetrically installed on the side of the lifting plate 208 away from the lifting plate 208, and a lifting sliding rod 210 is slidably connected inside the lifting sliding sleeve 209. The lifting motor 204 is used to drive the first sprocket transmission assembly 205 and the lifting threaded rod 206 to rotate, so that the lifting threaded sleeve 207 and the lifting sliding sleeve 209 drive the lifting plate 208 to move up and down.
[0024] The intermediate frequency heating cover 211 passes through the lifting plate 208 and is fixedly installed inside the lifting plate 208. A feed hopper 212 is fixedly installed on the top of the intermediate frequency heating cover 211, and a mixing motor 213 is fixedly installed on one side of the intermediate frequency heating cover 211. A mixing roller 214 is fixedly connected to the output end of the mixing motor 213, and a plurality of crushing teeth 215 are fixedly installed on the outer side of the mixing roller 214. A filter screen bracket 216 is symmetrically installed in the middle of the intermediate frequency heating cover 211, and a filter screen 217 is fixedly installed at the bottom of the filter screen bracket 216. A cleaning motor 218 is fixedly installed on one side of the intermediate frequency heating cover 211 close to the filter screen bracket 216, and a second sprocket transmission assembly 219 is fixedly connected to the output end of the cleaning motor 218. A cleaning threaded rod 220 is symmetrically connected to one side of the second sprocket transmission assembly 219. Two cleaning threaded rods 220 are symmetrically connected to the cleaning threaded rods 220. The outer sides of the threaded rods 220 are all threadedly connected with cleaning threaded sleeves 221, and a cleaning shovel 222 is fixedly connected between the two cleaning threaded sleeves 221. The cleaning shovel 222 is fitted and connected to the bottom of the filter screen 217. The mixing motor 213 is used to mobilize the mixing roller 214 and the crushing teeth 215 to rotate, and the medium frequency heating cover 211 is used to heat and melt the amorphous and nanocrystalline materials. The mixing roller 214 and the crushing teeth 215 are used to facilitate uniform heating of the materials, and the filter screen 217 is used to filter the materials, so that the liquid amorphous metal liquid passes through the filter screen 217. By starting the cleaning motor 218 to drive the second sprocket transmission assembly 219 and the cleaning threaded rod 220 to rotate, the cleaning threaded sleeve 221 drives the cleaning shovel 222 to clean the bottom of the filter screen 217, thereby improving the filtering efficiency of the filter screen 217.
[0025] A discharge pipe 223 is fixedly installed at the bottom of the lifting plate 208 near the intermediate frequency heating cover 211, a first through hole 224 is opened at the top of the discharge pipe 223, a scale 225 is fixedly installed on one side of the discharge pipe 223, connecting springs 226 are symmetrically installed on both sides of the inside of the discharge pipe 223, a conical block 227 is fixedly connected to the bottom of the connecting spring 226, a limiting protrusion 228 is fixedly installed on the inner side of the bottom of the discharge pipe 223, a discharge connecting rod 229 is fixedly connected to the bottom of the conical block 227, a support frame 230 is fixedly connected to the bottom of the discharge connecting rod 229, a nozzle 231 is fixedly installed on the outer side of the support frame 230, and the nozzle 2 An arc groove 232 is provided at the bottom of 31, and a sliding sleeve 233 is fixedly connected to the top of the nozzle 231. When the nozzle 231 at the bottom squeezes the cooling roller 111, the support frame 230 drives the unloading connecting rod 229 and the limiting protrusion 228 to squeeze the connecting spring 226. When the conical block 227 is separated from the limiting protrusion 228, the amorphous metal liquid can flow out and flow into the surface of the cooling roller 111 through the nozzle 231 for rapid cooling. The thickness of the amorphous metal liquid can be observed through the scale 225 on the outside of the discharge pipe 223, and the flow rate of the amorphous metal liquid can be controlled at the same time, so as to control the thickness of the pressed amorphous strip 130.
[0026] Working principle: Before using this pressure belt making device with medium frequency heating structure, it is necessary to check the overall condition of the device to make sure it can work normally. Figure 1 - Fig.13 As shown, first, the amorphous and nanocrystalline materials are placed in the medium frequency heating cover 211, and the mixing motor 213 is started to rotate the mixing roller 214 and the crushing teeth 215. The medium frequency heating cover 211 is used to heat and melt the amorphous and nanocrystalline materials. The mixing roller 214 and the crushing teeth 215 are used to facilitate uniform heating of the materials, and the filter screen 217 is used to filter the materials so that the liquid amorphous metal liquid passes through the filter screen 217. The cleaning motor 218 is started to drive the second sprocket drive assembly 219 and the cleaning threaded rod 220 to rotate, so that the cleaning threaded sleeve 221 drives the cleaning shovel 222 to clean the bottom of the filter screen 217, thereby improving the filtering efficiency of the filter screen 217.
[0027] Secondly, the lifting motor 204 is used to drive the first sprocket transmission assembly 205 and the lifting threaded rod 206 to rotate, so that the lifting threaded sleeve 207 and the lifting sliding sleeve 209 drive the lifting plate 208 to move up and down. When the nozzle 231 at the bottom squeezes the cooling roller 111, the support frame 230 drives the unloading connecting rod 229 and the limiting protrusion 228 to squeeze the connecting spring 226. When the conical block 227 is separated from the limiting protrusion 228, the amorphous metal liquid can flow out and flow into the surface of the cooling roller 111 through the nozzle 231 for rapid cooling. The thickness of the amorphous metal liquid can be observed through the scale 225 on the outside of the discharge pipe 223, and the flow rate of the amorphous metal liquid can be controlled at the same time, so as to control the thickness of the pressed amorphous strip 130.
[0028] Finally, the cooling water inside the cooling roller 111 is recycled by using the circulating water collection box 101, and the herringbone scraper 106 is used to fit the surface of the cooling roller 111 to scrape off the amorphous metal liquid after cooling on the surface of the cooling roller 111, so as to facilitate pressure strip making. At the same time, the herringbone scraper 106 can fit the bottom of the amorphous strip 130 to press and guide the amorphous strip 130. The rotating worm 109 is driven to rotate by the first rotating motor 108, and the rotation of the cooling roller 111 is achieved by utilizing the meshing connection between the rotating worm 109 and the rotating rack 110, so as to facilitate cooling strip making. The water inside the circulating water collection box 101 can be pumped into the spiral cooling pipe 115 by the water pump 117, and the water is quickly cooled by the cooling rod 114 inside the cooling box 113, and the cooled water is pumped into the spray nozzle through the outlet pipe 118 and the fixed water valve 119. In the water pipe 120, water is sprayed toward the inside of the cooling roller 111 through the water spray hole 121, so as to quickly cool the cooling roller 111. The spiral guide plate 112 can be used to guide water toward the annular collection box 103 water tank on both sides of the cooling roller 111 when the cooling roller 111 rotates, and is discharged into the circulating water collection tank 101 through the drain pipe 104, so as to realize the recycling of water. By rotating the rotating knob 122, the rotating connecting rod 123 and the bevel gear transmission assembly 124 are driven to rotate, so that the bevel gear transmission assembly 124 drives the adjusting threaded rod 125 to rotate, and at the same time, the adjusting threaded sleeve 126 drives the second rotating motor 127 and the first rotating roller 128 to move up and down, so as to adjust the distance between the first rotating roller 128 and the second rotating roller 129. The first rotating roller 128 is driven to rotate by the second rotating motor 127, so as to realize the pressing of the amorphous ribbon 130.
[0029] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A pressure belt making device with a medium frequency heating structure, comprising a belt making mechanism (1), and a cooling box (113) installed on one side of the belt making mechanism (1); A medium frequency heating mechanism (2) is arranged on the top of the belt making mechanism (1), and a medium frequency heating cover (211) is arranged inside the medium frequency heating mechanism (2); It is characterized in that Also includes: The belt making mechanism (1) comprises a circulating water collection box (101), wherein fixed plates (102) are symmetrically installed on both sides of the circulating water collection box (101), annular collection boxes (103) are fixedly installed on the inner sides of the two fixed plates (102), drainage pipes (104) are fixedly installed on the bottoms of the two annular collection boxes (103), connecting shafts (105) are fixedly installed on one side of the two annular collection boxes (103), and a herringbone scraper (106) is fixedly connected between the two connecting shafts (105); A rotating support (107) is symmetrically mounted on the outer side of the annular collection box (103) on one side, a first rotating motor (108) is fixedly mounted on the outer side of the rotating support (107), and a rotating worm (109) is fixedly connected to the output end of the first rotating motor (108); One side of the rotating worm (109) is meshingly connected with a rotating rack (110), a cooling roller (111) is fixedly installed inside the rotating rack (110), the cooling roller (111) is rotatably connected to the annular collection box (103), a plurality of spiral guide plates (112) are fixedly installed inside the cooling roller (111), and the cooling box (113) is fixedly installed on one side of the middle of the circulating water collection box (101).
2. A pressure belt making device with a medium frequency heating structure according to claim 1, characterized in that: A cooling rod (114) is fixedly installed in the middle of the interior of the cooling box (113), a spiral cooling tube (115) is evenly wound around the outside of the cooling rod (114), a water inlet pipe (116) is fixedly connected to the bottom of the spiral cooling tube (115), the water inlet pipe (116) is fixedly connected to the circulating water collection box (101), and a water pump (117) is fixedly connected to the top of the spiral cooling tube (115).
3. A pressure belt making device with a medium frequency heating structure according to claim 2, characterized in that: The output end of the water pump (117) is fixedly connected to a water outlet pipe (118), the end of the water outlet pipe (118) is fixedly connected to a fixed water valve (119), one side of the fixed water valve (119) is fixedly connected to a water spray pipe (120), a plurality of water spray holes (121) are formed on the outside of the water spray pipe (120), and the fixed water valve (119) is fixedly mounted inside the fixed plate (102).
4. A pressure belt making device with a medium frequency heating structure according to claim 3, characterized in that: A rotating knob (122) is rotatably connected to one side of the bottom of the circulating water collection box (101); a rotating connecting rod (123) is fixedly connected to the inner side of the rotating knob (122); bevel gear transmission assemblies (124) are symmetrically mounted on both ends of the rotating connecting rod (123); the tops of the two bevel gear transmission assemblies (124) are fixedly connected to adjusting threaded rods (125); and the outer sides of the two adjusting threaded rods (125) are threadedly connected to adjusting threaded sleeves (126).
5. A pressure belt making device with a medium frequency heating structure according to claim 4, characterized in that: A second rotating motor (127) is fixedly mounted on the inner side of the adjusting threaded sleeve (126) on one side, and a first rotating roller (128) is fixedly connected to the output end of the second rotating motor (127); a second rotating roller (129) is rotatably connected to the top of the first rotating roller (128) near the circulating water collection box (101); an amorphous belt (130) is fittedly connected between the second rotating roller (129) and the first rotating roller (128); and a discharge port (131) is provided on one side of the circulating water collection box (101).
6. The pressure belt making device with medium frequency heating structure according to claim 1, characterized in that: The medium frequency heating mechanism (2) comprises a lifting bracket (201), the lifting bracket (201) being fixedly mounted on the top of a circulating water collection box (101), a lifting top plate (202) being fixedly mounted on the top of the lifting bracket (201), a motor cover (203) being fixedly mounted on one side of the top of the lifting top plate (202), a lifting motor (204) being fixedly mounted on one side of the interior of the motor cover (203), an output end of the lifting motor (204) being fixedly connected to a first sprocket transmission assembly (205), and a lifting threaded rod (206) being symmetrically connected to the bottom of the first sprocket transmission assembly (205).
7. A pressure belt making device with a medium frequency heating structure according to claim 6, characterized in that: The outer sides of the two lifting threaded rods (206) are both threadedly connected with lifting threaded sleeves (207), a lifting plate (208) is fixedly connected between the two lifting threaded sleeves (207), a lifting sliding sleeve (209) is symmetrically installed on the side of the lifting plate (208) away from the lifting plate (208), the interior of the lifting sliding sleeve (209) is slidably connected with a lifting sliding rod (210), the intermediate frequency heating cover (211) passes through the lifting plate (208) and is fixedly installed inside the lifting plate (208), and a feed hopper (212) is fixedly installed on the top of the intermediate frequency heating cover (211).
8. A pressure belt making device with a medium frequency heating structure according to claim 7, characterized in that: A mixing motor (213) is fixedly mounted on one side of the medium frequency heating cover (211); a mixing roller (214) is fixedly connected to the output end of the mixing motor (213); a plurality of crushing teeth (215) are fixedly mounted on the outer side of the mixing roller (214); a filter screen bracket (216) is symmetrically mounted in the middle of the medium frequency heating cover (211); a filter screen (217) is fixedly mounted on the bottom of the filter screen bracket (216); and a side of the medium frequency heating cover (211) close to the filter screen bracket (216) is fixedly mounted with a filter screen (217). A cleaning motor (218) is fixedly installed, the output end of the cleaning motor (218) is fixedly connected to a second sprocket transmission assembly (219), one side of the second sprocket transmission assembly (219) is symmetrically connected to a cleaning threaded rod (220), the outer sides of the two cleaning threaded rods (220) are both threadedly connected to cleaning threaded sleeves (221), a cleaning shovel (222) is fixedly connected between the two cleaning threaded sleeves (221), and the cleaning shovel (222) is fit-connected to the bottom of the filter screen (217).
9. A pressure belt making device with a medium frequency heating structure according to claim 8, characterized in that: A discharge pipe (223) is fixedly installed at the bottom of the lifting plate (208) near the medium frequency heating cover (211), a first through hole (224) is opened at the top of the discharge pipe (223), a scale (225) is fixedly installed on one side of the discharge pipe (223), connecting springs (226) are symmetrically installed on both sides of the inside of the discharge pipe (223), a conical block (227) is fixedly connected to the bottom of the connecting spring (226), a limiting protrusion (228) is fixedly installed on the inner side of the bottom of the discharge pipe (223), a discharge connecting rod (229) is fixedly connected to the bottom of the discharge connecting rod (229), a support frame (230) is fixedly connected to the bottom of the discharge connecting rod (229), a nozzle (231) is fixedly installed on the outside of the support frame (230), an arc groove (232) is opened at the bottom of the nozzle (231), and a sliding sleeve (233) is fixedly connected to the top of the nozzle (231).
Citation Information
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