Workpiece clamping safety detection method, device, equipment and medium

Abstract

The invention relates to the technical field of workpiece machining, and discloses a method which comprises the steps that after a to-be-machined workpiece is clamped, the projection area, the actual contact area, the workpiece height and the projection plane perimeter corresponding to the to-be-machined workpiece of the to-be-machined workpiece are obtained; according to the actual contact area and the projection area, the contact area proportion corresponding to the to-be-machined workpiece is determined; according to the height of the workpiece and the perimeter of the projection plane, a safe area proportion range corresponding to the to-be-machined workpiece is obtained; and machining tool information and a tool safety parameter range corresponding to the to-be-machined workpiece are obtained, clamping safety detection is conducted on the to-be-machined workpiece according to the contact area proportion, the safety area proportion range, the machining tool information and the tool safety parameter range, and a safety detection result is obtained. According to the invention, the clamping safety detection of the to-be-processed workpiece is realized, so that the clamping stability of the to-be-processed workpiece is ensured, the movement of the workpiece and the collision of a machine tool with a cutter are avoided, and the clamping efficiency and accuracy of the workpiece are further improved.

Description

Technical Field

[0001] The present invention relates to the technical field of workpiece processing, and in particular to a workpiece clamping safety detection method, device, equipment and medium. Background Art

[0002] CNC machine tools are short for Computer numerical control machine tools (CNC), which are automated machine tools equipped with a program control system. The control system sends out various control signals to control the movement of the machine tool, and automatically processes parts according to the shape and size required by the drawing. CNC machine tools have better solved the problem of complex, precise, small batch, and multi-variety parts processing, and are a flexible and high-efficiency automated machine tool.

[0003] At present, CNC machining workpieces is done by manually confirming information such as the clamping direction and judging whether reinforcement is needed, which leads to low efficiency and low accuracy of manual judgment, resulting in workpiece deviation during machining. Moreover, this detection method only detects the workpiece, but ignores the impact on the tool, which can also cause the workpiece to deviate, thus causing tool collision during machine tool machining. Therefore, there is an urgent need for a workpiece clamping safety detection technology to solve the above problems. Summary of the invention

[0004] The embodiments of the present invention provide a workpiece clamping safety detection method, device and medium to solve the problem of low efficiency and accuracy of workpiece clamping safety detection in the prior art.

[0005] A workpiece clamping safety detection method, comprising: After clamping the workpiece to be processed, obtaining the projection area, actual contact area, workpiece height and projection surface perimeter corresponding to the workpiece to be processed; Determining a contact area ratio corresponding to the workpiece to be processed according to the actual contact area and the projected area; According to the height of the workpiece and the perimeter of the projection surface, a safe area ratio range corresponding to the workpiece to be processed is obtained; The machining tool information and the tool safety parameter range corresponding to the workpiece to be machined are obtained, and according to the contact area ratio, the safety area ratio range, the machining tool information and the tool safety parameter range, a clamping safety detection is performed on the workpiece to be machined, and a safety detection result is obtained.

[0006] In one embodiment, obtaining the safety area ratio range corresponding to the workpiece to be processed according to the workpiece height and the projection surface perimeter includes: Determining a workpiece height safety parameter range according to the workpiece height and the projection surface perimeter; The safety area ratio range corresponding to the workpiece height and the workpiece height safety parameter range is obtained by querying in the preset safety ratio table.

[0007] In one embodiment, the clamping safety detection of the workpiece to be processed is performed according to the contact area ratio, the safety area ratio range, the processing tool information and the tool safety parameter range, and the safety detection result is obtained, including: Comparing the contact area ratio and the safety area ratio range to obtain an area comparison result; Comparing the machining tool information with the tool safety parameter range to obtain a parameter comparison result; According to the area comparison result and the parameter comparison result, a clamping safety detection is performed on the workpiece to be processed to obtain a safety detection result.

[0008] In one embodiment, the clamping safety detection of the workpiece to be processed to obtain the safety detection result includes: When the area comparison result indicates that the contact area ratio is greater than the safety area ratio range, and the parameter comparison result indicates that the tool safety parameter range is greater than the machining tool information, a safety inspection result indicating that the workpiece to be machined is clamped qualified is obtained, and completion of material preparation is confirmed.

[0009] In one embodiment, the clamping safety detection of the workpiece to be processed to obtain a safety detection result further includes: When the area comparison result indicates that the contact area ratio is greater than the safety area ratio range, and the parameter comparison result indicates that the tool safety parameter range is less than or equal to the machining tool information, a safety detection result indicating that the clamping of the workpiece to be machined is unqualified is obtained, and a first alarm message is generated. The first alarm message is used to prompt that the machining tool information exceeds the tool safety parameter range.

[0010] In one embodiment, the clamping safety detection of the workpiece to be processed to obtain a safety detection result further includes: When the area comparison result indicates that the contact area ratio is less than or equal to the safe area ratio range, obtaining a preset ratio condition, and detecting the contact area ratio according to all the preset ratio conditions; When the contact area ratio satisfies all the preset ratio conditions, determining whether the machining tool information is within the tool safety parameter range; When the machining tool information is within the tool safety parameter range, a safety detection result indicating that the workpiece to be machined is clamped properly is obtained, and completion of material preparation is confirmed; When the machining tool information exceeds the tool safety parameter range, a safety detection result indicating that the clamping of the workpiece to be machined is unqualified is obtained, and a first warning message is generated, wherein the first warning message is used to prompt that the machining tool information exceeds the tool safety parameter range.

[0011] In one embodiment, after detecting the contact area proportion according to all the preset proportion conditions, the method further includes: When the contact area ratio does not satisfy any of the preset ratio conditions, determining whether the machining tool information is within the tool safety parameter range; When the machining tool information is within the tool safety parameter range, a safety detection result indicating that the clamping of the workpiece to be machined is unqualified is obtained, and a second warning message is generated, wherein the second warning message is used to warn that there is a risk in the clamping method; When the machining tool information exceeds the tool safety parameter range, a safety detection result indicating that the clamping of the workpiece to be machined is unqualified is obtained, and a third warning message is generated. The third warning message is used to warn that there is a risk in the clamping method and that the machining tool information exceeds the tool safety parameter range.

[0012] A workpiece clamping safety detection device, comprising: A data acquisition module, used to acquire the projection area, actual contact area, workpiece height and projection surface perimeter corresponding to the workpiece to be processed after clamping the workpiece to be processed; A contact area ratio module, used to determine the contact area ratio corresponding to the workpiece to be processed according to the actual contact area and the projected area; A safety area ratio range module is used to obtain a safety area ratio range corresponding to the workpiece to be processed according to the height of the workpiece and the perimeter of the projection surface; A clamping safety detection module is used to obtain the machining tool information and the tool safety parameter range corresponding to the workpiece to be processed, and to perform a clamping safety detection on the workpiece to be processed based on the contact area ratio, the safety area ratio range, the machining tool information and the tool safety parameter range, and obtain a safety detection result.

[0013] A computer device comprises a memory, a processor and a computer program stored in the memory and executable on the processor, wherein the processor is used to execute the above-mentioned workpiece clamping safety detection method.

[0014] A computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, the workpiece clamping safety detection method is implemented.

[0015] The above-mentioned workpiece clamping safety detection method, equipment and medium, the present invention obtains the projection area, actual contact area, workpiece height and projection surface perimeter corresponding to the workpiece to be processed of the workpiece to be processed after clamping the workpiece to be processed; determines the contact area ratio corresponding to the workpiece to be processed according to the actual contact area and the projection area; obtains the safety area ratio range corresponding to the workpiece to be processed according to the workpiece height and the projection surface perimeter; obtains the machining tool information and tool safety parameter range corresponding to the workpiece to be processed, and performs clamping safety detection on the workpiece to be processed according to the contact area ratio, the safety area ratio range, the machining tool information and the tool safety parameter range, and obtains the safety detection result. The present invention realizes the clamping safety detection of the workpiece to be processed through the contact area ratio, the safety area ratio range, the machining tool information and the tool safety parameter range, thereby ensuring the stable clamping of the workpiece to be processed, avoiding the movement of the workpiece and the collision of the machine tool, and thus improving the clamping efficiency and accuracy of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments of the present invention will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative labor.

[0017] Figure 1 is a flow chart of a workpiece clamping safety detection method in one embodiment of the present invention; Figure 2 It is a principle block diagram of a workpiece clamping safety detection device in one embodiment of the present invention; Figure 3 is a schematic diagram of a computer device according to an embodiment of the present invention. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] In one embodiment, if Figure 1 As shown, a workpiece clamping safety detection method is provided, comprising the following steps: S10: After clamping the workpiece to be processed, obtaining the projection area, actual contact area, workpiece height and projection surface perimeter corresponding to the workpiece to be processed.

[0020] Understandably, the workpiece to be processed refers to the part that needs to be processed. The projected area refers to the maximum outer area of ​​the workpiece obtained by looking down. The actual contact area refers to the contact area between the workpiece to be processed and the clamping magnetic table. The workpiece height refers to the height of the workpiece to be processed in the vertical direction. The projection surface perimeter refers to the perimeter of the projection surface of the workpiece to be processed on the horizontal plane.

[0021] Specifically, the processing data is obtained, and the processing data is parsed to obtain the workpiece to be processed, the processing machine tool, the clamping information and other data in the processing data, the workpiece to be processed is grabbed, the workpiece to be processed is moved to the processing machine tool, and the workpiece to be processed is fixed according to the clamping information. Then, after clamping the workpiece to be processed, the maximum outer shape area of ​​the workpiece to be processed in the top view corresponding to the top view angle and the actual contact area of ​​the workpiece to be processed and the clamping magnetic table are obtained to obtain the projection area and actual contact area corresponding to the workpiece to be processed. The workpiece height of the workpiece to be processed and the projection surface perimeter of the workpiece to be processed corresponding to the top view angle are obtained. Among them, the projection surface perimeter corresponding to the workpiece to be processed can be directly obtained through UG (Unigraphics NX, software system).

[0022] S20: Determine a contact area ratio corresponding to the workpiece to be processed according to the actual contact area and the projection area.

[0023] It can be understood that the contact area ratio refers to the ratio of the actual contact area to the projected area.

[0024] Specifically, an actual contact area corresponding to the workpiece to be processed is obtained, and then a ratio between the actual contact area and the projected area is determined as the contact area ratio.

[0025] S30: Obtaining a safety area ratio range corresponding to the workpiece to be processed according to the workpiece height and the perimeter of the projection surface.

[0026] It can be understood that the safe area ratio range refers to the ratio between the actual contact area and the projected area within a safe range.

[0027] Specifically, the ratio of the projected surface perimeter of the workpiece to be processed to the workpiece height is calculated. Then, the workpiece height safety parameter range corresponding to the workpiece to be processed in the preset safety ratio table is determined by the workpiece height. Next, the safety area ratio range corresponding to the workpiece to be processed is queried from the preset safety ratio table according to the workpiece height and the workpiece height safety parameter range.

[0028] S40: Obtain machining tool information and a tool safety parameter range corresponding to the workpiece to be machined, and perform clamping safety detection on the workpiece to be machined according to the contact area ratio, the safety area ratio range, the machining tool information and the tool safety parameter range, and obtain a safety detection result.

[0029] Understandably, the machining tool information refers to the information of the tool required to machine the workpiece, such as tool diameter, rotation speed, feed, etc. The tool safety parameter range refers to the safety range of the machining tool information. The safety detection result is used to indicate whether the workpiece to be machined is qualified for clamping.

[0030] Specifically, the processing tool information corresponding to the workpiece to be processed is obtained. Through the data of the workpiece to be processed, the tool safety parameter range corresponding to the workpiece to be processed is matched in the preset safety parameter table. Then, according to the contact area ratio, the safety area ratio range, the processing tool information and the tool safety parameter range, the clamping safety detection of the workpiece to be processed is performed, that is, the contact area ratio and the safety area ratio range are compared, and the processing tool information and the tool safety parameter range are compared, and the safety detection result is determined according to the area comparison result and the tool comparison result, that is, the content represented by the area comparison result and the tool comparison result is determined. When the area comparison result represents that the contact area ratio is greater than the safety area ratio range, and the tool comparison result represents that the processing tool information is within the tool safety parameter range, the safety detection result of the qualified clamping of the workpiece to be processed is obtained. When the content represented by one of the two comparison results is different from the above, the safety detection result of the unqualified clamping of the workpiece to be processed is determined.

[0031] In the workpiece clamping safety detection method of the present invention, after clamping the workpiece to be processed, the projected area, actual contact area, workpiece height and projection surface perimeter corresponding to the workpiece to be processed are obtained; according to the actual contact area and the projected area, the contact area ratio corresponding to the workpiece to be processed is determined; according to the workpiece height and the projection surface perimeter, the safety area ratio range corresponding to the workpiece to be processed is obtained; the machining tool information and tool safety parameter range corresponding to the workpiece to be processed are obtained, and according to the contact area ratio, the safety area ratio range, the machining tool information and the tool safety parameter range, the workpiece to be processed is clamped for safety detection, and the safety detection result is obtained. The present invention realizes the clamping safety detection of the workpiece to be processed through the contact area ratio, the safety area ratio range, the machining tool information and the tool safety parameter range, thereby ensuring the stable clamping of the workpiece to be processed, avoiding the movement of the workpiece and the collision of the machine tool, and thus improving the clamping efficiency and accuracy of the workpiece.

[0032] In one embodiment, in step S30, obtaining a safety area ratio range corresponding to the workpiece to be processed according to the workpiece height and the projection surface perimeter includes: S301, determining a workpiece height safety parameter range according to the workpiece height and the projection surface perimeter.

[0033] S302, querying in a preset safety ratio table to obtain a safety area ratio range corresponding to the workpiece height and the workpiece height safety parameter range.

[0034] Understandably, the workpiece height safety parameter range refers to the safety parameter range corresponding to the ratio of the projection surface perimeter to the workpiece height. The safety area ratio range refers to the safety ratio range corresponding to the workpiece height and the workpiece height safety parameter range. The preset safety ratio table refers to a table of safety ratios corresponding to the safety parameter ranges of various workpiece heights set in advance.

[0035] Specifically, the workpiece height of the workpiece to be processed and the perimeter of the projection surface corresponding to the workpiece to be processed are obtained, that is, the workpiece height of the workpiece to be processed can be directly obtained, or after the workpiece to be processed is fixed, the height of the workpiece to be processed is measured to obtain the workpiece height. At the same time, the perimeter of the projection surface of the workpiece to be processed is measured to obtain the perimeter of the projection surface corresponding to the workpiece to be processed, or the perimeter of the projection surface corresponding to the workpiece to be processed is directly obtained through UG (Unigraphics NX, software system). Next, the ratio between the perimeter of the projection surface and the height of the workpiece is calculated, and the ratio is determined as the workpiece height ratio. Obtain the preset safety ratio table, first determine the table position of the workpiece height, and determine the workpiece height safety parameter range corresponding to the workpiece height ratio in the preset safety ratio table. Finally, the safety ratio range corresponding to the workpiece to be processed in the preset safety ratio table is determined as the safety area ratio range.

[0036] In this embodiment, the workpiece height and the projection surface perimeter are used to calculate the workpiece height safety parameter range. By presetting the safety ratio table, the safety area ratio range is queried, thereby realizing the clamping safety detection of the workpiece to be processed.

[0037] In one embodiment, in step S40, that is, according to the contact area ratio, the safety area ratio range, the machining tool information and the tool safety parameter range, a clamping safety detection is performed on the workpiece to be machined, so as to determine whether to issue an alarm message according to the safety detection result, including: S401, comparing the contact area ratio and the safety area ratio range to obtain an area comparison result.

[0038] S402, comparing the machining tool information and the tool safety parameter range to obtain a parameter comparison result.

[0039] S403, performing a clamping safety inspection on the workpiece to be processed according to the area comparison result and the parameter comparison result to obtain a safety inspection result.

[0040] Understandably, the area comparison result is used to characterize the size of the contact area ratio and the safety area ratio range. The parameter comparison result is used to characterize whether the machining tool information conforms to the tool safety parameter range.

[0041] Specifically, after obtaining the safety parameter range, the contact area ratio and the safety area ratio range are compared, that is, the contact area ratio of the workpiece to be processed and the safety area ratio range are compared, so as to determine whether the contact area ratio meets the safety area ratio range, and the area comparison result can be obtained. Similarly, the machining tool information and the tool safety parameter range are compared, that is, the tool parameters in the machining tool information are compared with the tool safety parameter range, so as to determine whether the tool parameters meet the tool safety parameter range, and the parameter comparison result can be obtained. Furthermore, according to the area comparison result and the parameter comparison result, the clamping safety detection is performed on the workpiece to be processed, that is, through the content represented by the area comparison result and the parameter comparison result, it is judged whether the workpiece to be processed is clamped qualified, so as to obtain the safety detection result.

[0042] In this embodiment, the area comparison results and parameter comparison results are obtained, thereby obtaining the safety detection results, thereby improving the efficiency and accuracy of clamping safety detection.

[0043] In one embodiment, the step S403, i.e., performing a clamping safety inspection on the workpiece to be processed to obtain a safety inspection result, includes: S4031, when the area comparison result indicates that the contact area ratio is greater than the safety area ratio range, and the parameter comparison result indicates that the tool safety parameter range is greater than the machining tool information, a safety inspection result indicating that the workpiece to be machined is clamped properly is obtained, and the material preparation is confirmed to be completed.

[0044] Specifically, when the area comparison result indicates that the contact area ratio is greater than the minimum value in the safety area ratio range, and the parameter comparison result indicates that the machining tool information is within the tool safety parameter range, ensure that all conditions meet the requirements, thereby obtaining a safety inspection result indicating that the workpiece to be machined is clamped properly, and determine that there is no risk of movement of the workpiece to be machined, do not issue an alarm message to prompt, and confirm that material preparation is completed.

[0045] In this embodiment, by comparing the contents represented by the results, it is possible to determine whether the clamping is qualified, thereby determining whether to issue an alarm message, thereby improving the efficiency and accuracy of the clamping safety detection.

[0046] In one embodiment, the step S403, i.e., performing a clamping safety inspection on the workpiece to be processed to obtain a safety inspection result, further includes: S4032, when the area comparison result indicates that the contact area ratio is greater than the safety area ratio range, and the parameter comparison result indicates that the tool safety parameter range is less than or equal to the machining tool information, a safety detection result indicating that the clamping of the workpiece to be machined is unqualified is obtained, and a first alarm message is generated. The first alarm message is used to prompt that the machining tool information exceeds the tool safety parameter range.

[0047] Specifically, when the area comparison result indicates that the contact area ratio exceeds the safety area ratio range, and the parameter comparison result indicates that the tool safety parameter range is less than or equal to the machining tool information, one of the conditions does not meet the requirements, that is, when the area comparison result indicates that the contact area ratio is less than the minimum value of the safety area ratio range, or is greater than the maximum value of the safety area ratio range, or the parameter comparison result indicates that the tool safety parameter range is less than or equal to the machining tool information, when one of the above conditions exists, a safety detection result indicating that the clamping of the workpiece to be processed is unqualified is obtained, so as to determine the first alarm information that the machining tool information does not meet the requirements and confirm whether to replace the fixture and re-prepare the material.

[0048] In this embodiment, by comparing the contents represented by the results, it is possible to determine whether the fixation is qualified, thereby determining whether an alarm message is issued, and further providing a prompt for whether the fixture needs to be replaced, thereby improving the efficiency and accuracy of clamping safety detection.

[0049] In one embodiment, the step S403, i.e., performing a clamping safety inspection on the workpiece to be processed to obtain a safety inspection result, further includes: S4033, when the area comparison result indicates that the contact area ratio is less than or equal to the safety area ratio range, obtaining a preset ratio condition, and detecting the contact area ratio according to all the preset ratio conditions.

[0050] S4034: When the contact area ratio satisfies all the preset ratio conditions, determine whether the machining tool information is within the tool safety parameter range.

[0051] S4035, when the machining tool information is within the tool safety parameter range, a safety detection result indicating that the workpiece to be machined is clamped properly is obtained, and completion of material preparation is confirmed.

[0052] S4036, when the machining tool information exceeds the tool safety parameter range, a safety detection result indicating that the clamping of the workpiece to be machined is unqualified is obtained, and a first alarm message is generated, wherein the first alarm message is used to prompt that the machining tool information exceeds the tool safety parameter range.

[0053] It can be understood that the preset proportion condition refers to a judgment condition set in advance, for example, whether the difference in the contact surface proportion on both sides of the center line is within the error range, etc.

[0054] Specifically, after obtaining the safety detection result, when the area comparison result indicates that the contact area ratio is less than or equal to the safety area ratio range, the preset ratio condition is obtained, and the contact area ratio is detected according to all the preset ratio conditions, that is, whether the contact area ratio meets all the preset ratio conditions, for example, whether the contact area ratio on both sides of the center line is within the preset ratio condition range, and whether the difference in the contact area ratio on both sides of the center line is within the error range. When the contact area ratio meets all the preset ratio conditions, that is, the contact area ratio on both sides of the center line is within the preset ratio condition range, and the difference in the contact area ratio on both sides of the center line is within the error range, it is determined whether the machining tool information is within the tool safety parameter range. When the machining tool information is within the tool safety parameter range, a safety detection result indicating that the workpiece to be machined is clamped properly is obtained to determine that no alarm information is issued, and to confirm that the material preparation is completed. Further, when one or more of the tool parameters of the machining tool information exceeds the tool safety parameter range, a safety detection result indicating that the workpiece to be machined is clamped unqualified is obtained, and it is determined to issue a first alarm information indicating that the machining tool information exceeds the tool safety parameter range, so as to confirm whether to replace the fixture and re-prepare the material through the first alarm information.

[0055] In this embodiment, when the contact area ratio is less than or equal to the safe area ratio range, the preset ratio condition is used to determine whether there is a loose risk, thereby realizing the detection of the contact area ratio. By determining whether the machining tool information is within the tool safety parameter range, it is possible to determine whether an alarm message is issued, thereby realizing the determination of whether the material preparation is completed.

[0056] In one embodiment, after step S4033, that is, after detecting the contact area proportion according to all the preset proportion conditions, the method further includes: S4037: When the contact area ratio does not satisfy any of the preset ratio conditions, determine whether the machining tool information is within the tool safety parameter range.

[0057] S4038, when the machining tool information is within the tool safety parameter range, a safety detection result indicating that the clamping of the workpiece to be machined is unqualified is obtained, and a second warning message is generated, wherein the second warning message is used to warn that there is a risk in the clamping method.

[0058] S4039, when the processing tool information exceeds the tool safety parameter range, a safety detection result indicating that the clamping of the workpiece to be processed is unqualified is obtained, and a third alarm message is generated. The third alarm message is used to warn that there is a risk in the clamping method and that the processing tool information exceeds the tool safety parameter range.

[0059] Specifically, when the contact area ratio does not satisfy at least one preset ratio condition, that is, when the contact area ratio on both sides of the center line exceeds the preset ratio condition, or when the difference in the contact area ratio on both sides of the center line exceeds the error range, it is determined whether the machining tool information is within the tool safety parameter range. When the machining tool information is within the tool safety parameter range, a safety detection result is obtained that indicates that the clamping of the workpiece to be machined is unqualified, so as to determine whether to issue a second alarm message indicating that the clamping method has a risk of loosening, and confirm whether to replace the fixture and re-prepare the material through the second alarm message. When one or more of the tool parameters of the machining tool information exceeds the tool safety parameter range, a safety detection result is obtained that indicates that the clamping of the workpiece to be machined is unqualified, so as to determine whether to issue a third alarm message indicating that the clamping method has a risk of loosening and the machining tool information exceeds the safety parameter range, and confirm whether to replace the fixture and re-prepare the material through the third alarm message.

[0060] In this embodiment, when the contact area ratio does not meet at least one preset ratio condition, the content of the alarm information is determined by judging whether the processing tool information is within the tool safety parameter range, and the alarm information is accurately prompted, thereby avoiding problems caused by workpiece movement.

[0061] It should be understood that the order of execution of the steps in the above embodiment does not necessarily mean the order of execution. The execution order of each process should be determined by its function and internal logic, and should not constitute any limitation on the implementation process of the embodiment of the present invention.

[0062] In one embodiment, a workpiece clamping safety detection device is provided, and the workpiece clamping safety detection device corresponds one-to-one to the workpiece clamping safety detection method in the above embodiment. Figure 2 As shown, the workpiece clamping safety detection device includes a data acquisition module 10, a contact area proportion module 20, a safety area proportion range module 30 and a clamping safety detection module 40. The functional modules are described in detail as follows: A data acquisition module 10 is used to acquire the projection area, actual contact area, workpiece height and projection surface perimeter corresponding to the workpiece to be processed after clamping the workpiece to be processed; A contact area proportion module 20, for determining a contact area proportion corresponding to the workpiece to be processed according to the actual contact area and the projection area; A safety area ratio range module 30 is used to obtain a safety area ratio range corresponding to the workpiece to be processed according to the workpiece height and the projection surface perimeter; The clamping safety detection module 40 is used to obtain the processing tool information and the tool safety parameter range corresponding to the workpiece to be processed, and to perform clamping safety detection on the workpiece to be processed according to the contact area ratio, the safety area ratio range, the processing tool information and the tool safety parameter range, and obtain the safety detection result.

[0063] In one embodiment, the safety area ratio range module 30 includes: A height safety parameter range unit, used to determine a workpiece height safety parameter range according to the workpiece height and the projection surface perimeter; The safety area ratio range determining unit is used to query a preset safety ratio table to obtain a safety area ratio range corresponding to the workpiece height and the workpiece height safety parameter range.

[0064] In one embodiment, the clamping safety detection module 40 includes: An area ratio comparison submodule is used to compare the contact area ratio with the safety area ratio range to obtain an area comparison result; A tool parameter comparison submodule is used to compare the machining tool information with the tool safety parameter range to obtain a parameter comparison result; The safety detection result submodule is used to perform clamping safety detection on the workpiece to be processed according to the area comparison result and the parameter comparison result to obtain a safety detection result.

[0065] In one embodiment, the safety detection result submodule includes: The material preparation unit is used to obtain a safety detection result indicating that the clamping of the workpiece to be processed is qualified when the area comparison result indicates that the contact area ratio is greater than the safety area ratio range, and the parameter comparison result indicates that the tool safety parameter range is greater than the processing tool information, and confirm the completion of material preparation.

[0066] In one embodiment, the safety detection result submodule further includes: A re-material preparation unit is used to obtain a safety detection result indicating that the clamping of the workpiece to be processed is unqualified when the area comparison result indicates that the contact area ratio is greater than the safety area ratio range, and the parameter comparison result indicates that the tool safety parameter range is less than or equal to the processing tool information, and generate a first alarm message, wherein the first alarm message is used to prompt that the processing tool information exceeds the tool safety parameter range.

[0067] In one embodiment, the safety detection result submodule further includes: a proportion condition detection unit, configured to obtain a preset proportion condition when the area comparison result indicates that the contact area proportion is less than or equal to the safe area proportion range, and detect the contact area proportion according to all the preset proportion conditions; A condition satisfying unit, configured to determine whether the machining tool information is within the tool safety parameter range when the contact area ratio satisfies all the preset ratio conditions; A workpiece clamping qualified unit is used to obtain a safety detection result indicating that the workpiece to be processed is clamped qualified when the processing tool information is within the tool safety parameter range, and confirm that the material preparation is completed; The first alarm information unit is used to obtain a safety detection result indicating that the clamping of the workpiece to be processed is unqualified when the processing tool information exceeds the tool safety parameter range, and generate a first alarm information, wherein the first alarm information is used to prompt that the processing tool information exceeds the tool safety parameter range.

[0068] In one embodiment, the safety detection result submodule further includes: A condition-not-satisfied unit, used for judging whether the machining tool information is within the tool safety parameter range when the contact area ratio does not satisfy any of the preset ratio conditions; A second warning information unit is used to obtain a safety detection result indicating that the clamping of the workpiece to be processed is unqualified when the processing tool information is within the tool safety parameter range, and generate second warning information, wherein the second warning information is used to warn that there is a risk in the clamping method; The third alarm information unit is used to obtain a safety detection result indicating that the clamping of the workpiece to be processed is unqualified when the processing tool information exceeds the tool safety parameter range, and generate a third alarm information. The third alarm information is used to warn that there is a risk in the clamping method and that the processing tool information exceeds the tool safety parameter range.

[0069] This application further provides Figure 3 A computer device is shown, comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor is used to execute the above-mentioned workpiece clamping safety detection method.

[0070] The specific definition of computer equipment, processor and its units and modules can refer to the definition of workpiece clamping safety detection method in the above text, which will not be repeated here. Each module in the above processor can be implemented in whole or in part by software, hardware and their combination. Understandably, the processor includes a processor, a memory, a network interface and a database connected by a device bus. Each module of the processor can be embedded in or independent of the processor in hardware form, or can be stored in the memory in software form, so that the processor calls and executes the operations corresponding to the above modules. Among them, the processor is used to provide computing and control capabilities. The memory includes a non-volatile storage medium and an internal memory. The non-volatile storage medium stores an operating device, a computer program and a database. The internal memory provides an environment for the operation of the operating device and the computer program in the non-volatile storage medium. The database is used to store the data used by the workpiece clamping safety detection method in the above embodiment. The network interface is used to communicate with an external terminal through a network connection. When the computer program is executed by the processor, a workpiece clamping safety detection method is implemented.

[0071] In one embodiment, a computer-readable storage medium is provided, wherein the computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, the above-mentioned workpiece clamping safety detection method is implemented.

[0072] Those of ordinary skill in the art can understand that all or part of the processes in the above-mentioned embodiment methods can be implemented by instructing the relevant hardware through a computer program, and the computer program can be stored in a non-volatile computer-readable storage medium. When the computer program is executed, it can include the processes of the embodiments of the above-mentioned methods. Among them, any reference to memory, storage, database or other media used in the embodiments provided in this application may include non-volatile and / or volatile memory. Non-volatile memory may include read-only memory (ROM), programmable ROM (PROM), electrically programmable ROM (EPROM), electrically erasable programmable ROM (EEPROM) or flash memory. Volatile memory may include random access memory (RAM) or external cache memory. By way of illustration and not limitation, RAM is available in many forms, such as static RAM (SRAM), dynamic RAM (DRAM), synchronous DRAM (SDRAM), double data rate SDRAM (DDRSDRAM), enhanced SDRAM (ESDRAM), synchronous link (Synchlink) DRAM (SLDRAM), memory bus (Rambus) direct RAM (RDRAM), direct memory bus dynamic RAM (DRDRAM), and memory bus dynamic RAM (RDRAM), etc.

[0073] Those skilled in the art can clearly understand that for the convenience and simplicity of description, only the division of the above-mentioned functional units and modules is used as an example. In actual applications, the above-mentioned functions can be distributed and completed by different functional units and modules as needed, that is, the internal structure of the device can be divided into different functional units or modules to complete all or part of the functions described above.

[0074] The embodiments described above are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention, and should all be included in the protection scope of the present invention.

Claims

1. A workpiece clamping safety detection method, characterized in that: include: After clamping the workpiece to be processed, obtaining the projection area, actual contact area, workpiece height and projection surface perimeter corresponding to the workpiece to be processed; Determining a contact area ratio corresponding to the workpiece to be processed according to the actual contact area and the projected area; According to the height of the workpiece and the perimeter of the projection surface, a safe area ratio range corresponding to the workpiece to be processed is obtained; The machining tool information and the tool safety parameter range corresponding to the workpiece to be machined are obtained, and according to the contact area ratio, the safety area ratio range, the machining tool information and the tool safety parameter range, a clamping safety detection is performed on the workpiece to be machined, and a safety detection result is obtained.

2. The workpiece clamping safety detection method according to claim 1, characterized in that: The step of obtaining a safety area ratio range corresponding to the workpiece to be processed according to the workpiece height and the projection surface perimeter includes: Determining a workpiece height safety parameter range according to the workpiece height and the projection surface perimeter; The safe area ratio range corresponding to the workpiece height and the workpiece height safety parameter range is obtained by querying in the preset safety ratio table.

3. The workpiece clamping safety detection method according to claim 1, characterized in that: The step of performing clamping safety detection on the workpiece to be processed according to the contact area ratio, the safety area ratio range, the processing tool information and the tool safety parameter range, and obtaining a safety detection result includes: Comparing the contact area ratio and the safety area ratio range to obtain an area comparison result; Comparing the machining tool information with the tool safety parameter range to obtain a parameter comparison result; According to the area comparison result and the parameter comparison result, a clamping safety detection is performed on the workpiece to be processed to obtain a safety detection result.

4. The workpiece clamping safety detection method according to claim 3, characterized in that: The clamping safety detection of the workpiece to be processed is performed to obtain a safety detection result, including: When the area comparison result indicates that the contact area ratio is greater than the safety area ratio range, and the parameter comparison result indicates that the tool safety parameter range is greater than the machining tool information, a safety inspection result indicating that the workpiece to be machined is clamped qualified is obtained, and completion of material preparation is confirmed.

5. The workpiece clamping safety detection method according to claim 3, characterized in that: The clamping safety test of the workpiece to be processed is performed to obtain a safety test result, and further includes: When the area comparison result indicates that the contact area ratio is greater than the safety area ratio range, and the parameter comparison result indicates that the tool safety parameter range is less than or equal to the machining tool information, a safety detection result indicating that the clamping of the workpiece to be machined is unqualified is obtained, and a first alarm message is generated. The first alarm message is used to prompt that the machining tool information exceeds the tool safety parameter range.

6. The workpiece clamping safety detection method according to claim 3, characterized in that: The clamping safety test of the workpiece to be processed is performed to obtain a safety test result, and further includes: When the area comparison result indicates that the contact area ratio is less than or equal to the safe area ratio range, obtaining a preset ratio condition, and detecting the contact area ratio according to all the preset ratio conditions; When the contact area ratio satisfies all the preset ratio conditions, determining whether the machining tool information is within the tool safety parameter range; When the machining tool information is within the tool safety parameter range, a safety detection result indicating that the workpiece to be machined is clamped properly is obtained, and completion of material preparation is confirmed; When the machining tool information exceeds the tool safety parameter range, a safety detection result indicating that the clamping of the workpiece to be machined is unqualified is obtained, and a first warning message is generated, wherein the first warning message is used to prompt that the machining tool information exceeds the tool safety parameter range.

7. The workpiece clamping safety detection method according to claim 6, characterized in that: After detecting the contact area proportion according to all the preset proportion conditions, the method further includes: When the contact area ratio does not satisfy any of the preset ratio conditions, determining whether the machining tool information is within the tool safety parameter range; When the machining tool information is within the tool safety parameter range, a safety detection result indicating that the clamping of the workpiece to be machined is unqualified is obtained, and a second warning message is generated, wherein the second warning message is used to warn that there is a risk in the clamping method; When the machining tool information exceeds the tool safety parameter range, a safety detection result indicating that the clamping of the workpiece to be machined is unqualified is obtained, and a third warning message is generated. The third warning message is used to warn that there is a risk in the clamping method and that the machining tool information exceeds the tool safety parameter range.

8. A workpiece clamping safety detection device, characterized in that: include: A data acquisition module, used to acquire the projection area, actual contact area, workpiece height and projection surface perimeter corresponding to the workpiece to be processed after clamping the workpiece to be processed; A contact area ratio module, used to determine the contact area ratio corresponding to the workpiece to be processed according to the actual contact area and the projected area; A safety area ratio range module is used to obtain a safety area ratio range corresponding to the workpiece to be processed according to the height of the workpiece and the perimeter of the projection surface; A clamping safety detection module is used to obtain the machining tool information and the tool safety parameter range corresponding to the workpiece to be processed, and to perform a clamping safety detection on the workpiece to be processed based on the contact area ratio, the safety area ratio range, the machining tool information and the tool safety parameter range, and obtain a safety detection result.

9. A computer device, characterized in that: The method comprises a memory, a processor and a computer program stored in the memory and executable on the processor, wherein the processor is used to execute the workpiece clamping safety detection method as claimed in any one of claims 1 to 7.

10. A computer-readable storage medium storing a computer program, characterized in that: When the computer program is executed by a processor, the workpiece clamping safety detection method according to any one of claims 1 to 7 is implemented.

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