Intelligent welding equipment for household metal stand column and working method of intelligent welding equipment

By designing clamping mechanisms and water-cooling mechanisms in the welding equipment, the problems of inaccurate position of the U-frame during welding and high column temperature after welding are solved, and efficient and stable welding and rapid cooling effects are achieved.

CN119388011AInactive Publication Date: 2025-02-07HUI ZHOU HUA ZHAN FURNITURE CO LTD

Patent Information

Application Number
CN202411620179.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-02-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When welding household metal columns, existing welding equipment fails to effectively limit the U-shaped frame, resulting in inaccurate welding position and high and difficult to cool down the surface temperature of the column after welding, affecting the cutting efficiency.

Method used

An intelligent welding device is designed, including a clamping mechanism and a water cooling mechanism. The clamping mechanism performs preliminary positioning and longitudinal positioning of the column through the extrusion rod and the clamping plate to ensure the accurate position of the U-shaped frame. The water-cooling mechanism injects clean water into the inner wall of the column through the pressure regulating cylinder and U-shaped tube to achieve rapid cooling.

Benefits of technology

有效避免了U形架焊接时的位置不准确问题,提高了焊接稳定性;同时通过快速降温措施,提高了下料立柱的效率。

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of welding equipment, in particular to household metal stand column intelligent welding equipment and a working method thereof.The household metal stand column intelligent welding equipment comprises a base and a shell fixedly installed at the top of the base, a clamping mechanism used for positioning a stand column is arranged in the shell, and a water cooling mechanism used for cooling the stand column is arranged on one side of the clamping mechanism; a welding tool used for welding the U-shaped frame is movably installed on the inner wall of the shell. The extending end of a second air cylinder is controlled to extend, a roller is matched with an extrusion rod to drive a clamping plate to provide pushing force for the side face of a stand column, the stand column is preliminarily positioned through the inner wall of a mounting sleeve, a pressing plate presses the top of the stand column, and therefore the longitudinal position of the stand column is determined, and at the moment, the position of a stand column socket corresponds to the position of a movable block; the extending end of the first air cylinder is controlled to extend to the longest, and due to the fact that the moving block is matched with the mounting strip to guide and position the position of the U-shaped frame, the position inaccuracy of the U-shaped frame during follow-up welding is avoided.
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Description

Technical Field

[0001] The present invention relates to the technical field of welding equipment, and in particular to intelligent welding equipment for household metal columns and a working method thereof. Background Art

[0002] Metal accessories in metal furniture, such as columns, mainly play the role of supporting and bearing weight. In order to facilitate the subsequent assembly of the columns and other accessories of the metal furniture, multiple connectors are generally welded to the columns by welding to facilitate subsequent connection and assembly. However, during the welding process, the existing welding facilities can only weld and fix one connector to the column at a time, and the welding process takes a long time. It is necessary to propose a solution to solve the above technical problems;

[0003] For example, in the prior art with publication number CN118060683B, the device in this scheme can limit multiple connecting parts on the column by setting multiple brackets. At this time, the T-slot seat is driven to rotate under the operation of the No. 1 servo motor, thereby driving multiple arc welding guns to perform arc displacement, so as to simultaneously perform arc welding on the column and multiple connecting parts, thereby shortening the welding time and improving the welding efficiency;

[0004] The metal column of the home is generally made of aluminum alloy. A U-shaped frame is inserted into the middle of the column and then welded to form a crossbar for hanging clothes. In the process of inserting the U-shaped frame into the middle of the column, the U-shaped frame is not limited, which makes the position of the U-shaped frame inaccurate during subsequent welding, which easily causes unstable welding and affects normal use. At the same time, after the U-shaped frame is welded, the temperature of the column surface is high, which is inconvenient to effectively cool it, thereby reducing the efficiency of unloading the column. Summary of the invention

[0005] The technical problems solved by this solution are:

[0006] (1) How to solve the problem that the U-shaped frame is not limited during the process of socket insertion, which makes the position of the U-shaped frame inaccurate during subsequent welding, easily causing unstable welding and affecting normal use;

[0007] (2) How to solve the problem that after the U-shaped frame is welded, the temperature of the column surface is high, which makes it difficult to effectively cool it down, thereby reducing the efficiency of unloading the column.

[0008] The object of the present invention can be achieved by the following technical scheme: an intelligent welding device for household metal columns, comprising a base and a shell fixedly mounted on the top thereof, a clamping mechanism for positioning the column is arranged inside the shell, a water cooling mechanism for cooling the column is arranged on one side of the clamping mechanism, and a welding tool for welding a U-shaped frame is movably mounted on the inner wall of the shell;

[0009] The water cooling mechanism includes a pressure-regulating cylinder fixedly connected to the inner wall of the outer shell, the pressure-regulating cylinder is arranged horizontally, and a boosting piston is slidably connected inside the pressure-regulating cylinder, a first tension spring is fixedly connected between the side of the boosting piston and the inner wall of the pressure-regulating cylinder, and an installation unit for a U-shaped frame for loading is arranged above the pressure-regulating cylinder.

[0010] A further technical improvement of the present invention is that: a water tank is embedded in the base, a rubber seat for supporting the column is provided on the base on one side of the water tank, a U-shaped tube is connected between the bottom of the water tank and the rubber seat, the position of one end of the U-shaped tube corresponds to the position of the column, the top of the water tank is connected to the pressure regulating cylinder through a connecting pipe, and the connecting pipe is arranged away from the first tension spring.

[0011] A further technical improvement of the present invention lies in that a transmission rod is fixedly installed on the side of the boosting piston away from the first tension spring, one end of the transmission rod away from the boosting piston movably passes through the pressure regulating cylinder and is fixedly installed with a first shift rod, an L-shaped frame is rotatably provided on the inner wall of the outer shell, and the bottom of the L-shaped frame is movably connected to the first shift rod.

[0012] A further technical improvement of the present invention is that the mounting unit includes a mounting plate fixedly connected to the inner wall of the outer shell, a moving block is slidably arranged at the bottom of the mounting plate through a first guide rail, mounting strips for guiding the U-shaped frame are fixedly installed on both front and rear end surfaces of the moving block, and a baffle is also fixedly installed on the front end surface of the moving block.

[0013] A further technical improvement of the present invention is that: a first cylinder arranged transversely is fixedly installed on the outer shell on one side of the mounting plate, the extended end of the first cylinder is fixedly connected to the moving block, and the bottom of the extended end of the first cylinder is also fixedly connected to a connecting frame, and the bottom of the connecting frame is slidably connected to the middle part of the L-shaped frame through a second lever; by controlling the extended end of the first cylinder to extend to half the length, the second lever slides from the middle part of the L-shaped frame to a section thereof away from the first lever, and cooperates with the first lever to pull the transmission rod and the booster piston, so that the air in the pressure regulating cylinder enters the water storage tank along the connecting pipe. , increase the air pressure in the water tank, so that the clean water in the water tank is injected into the bottom of the inner wall of the column along the U-shaped tube, and the column is cooled down by the clean water entering the inner wall of the column. Since the bottom of the column is in close contact with the rubber seat, leakage is avoided; continue to control the extended end of the first cylinder to extend to the longest, control the welding tooling to weld the U-shaped frame, and prevent the U-shaped frame from moving by the baffle and the positioning plate. After welding is completed, control the extended end of the first cylinder to shrink to half the length, and the moving block is pulled out of the U-shaped frame. The clean water at the bottom of the inner wall of the column continues to cool down the column.

[0014] A further technical improvement of the present invention is that the clamping mechanism includes a mounting sleeve fixedly connected to the outer shell, a squeezing rod is movably inserted into the side of the mounting sleeve away from the water tank, the squeezing rod is laterally arranged, and a clamping plate for fixing the outer wall of the column is fixedly installed at one end of the squeezing rod, the clamping plate and the inner wall of the mounting sleeve are fixedly connected with a second tension spring, the second tension spring is sleeved on the squeezing rod, and the other end of the squeezing rod is rotatably connected to a roller.

[0015] A further technical improvement of the present invention is that a trapezoidal block is slidably arranged on the inner side wall of the shell through a second guide rail, the top surface of the trapezoidal block is rollingly connected to the roller, and a longitudinally arranged push rod is fixedly installed on the front side of the trapezoidal block, and a third lever is fixedly installed on the top of the push rod; the trapezoidal block moves upward by controlling the extension of the extended end of the second cylinder, and when the roller rolls from the inclined surface of the trapezoidal block to the upper side of the side close to the mounting sleeve, the roller cooperates with the extrusion rod to drive the clamping plate to provide thrust to the side of the column, and cooperates with the inner wall of the mounting sleeve to perform preliminary positioning of the column. During this process, the push rod drives the pressing plate to flip, and there is still a gap between one end of the pressing plate and the top of the column. ; Then control the extended end of the second cylinder to continue to extend to its longest length, so that the roller rolls from the upper side of the trapezoidal block close to the mounting sleeve to its lower part. During this process, the position of the clamping plate does not move, and the pressing plate provides pressure on the top of the column to determine the longitudinal position of the column. At this time, the position of the socket of the column will correspond to the position of the moving block. At the same time, the bottom of the column is in close contact with the rubber seat; control the extended end of the first cylinder to extend to its longest length, so that the moving block drives the U-shaped frame to insert into the socket of the column. Since the moving block cooperates with the mounting strip to guide and position the position of the U-shaped frame, the inaccurate position of the U-shaped frame during subsequent welding is avoided, which may easily cause unstable welding.

[0016] A further technical improvement of the present invention is that a pressing plate is rotatably provided on the inner wall of the shell above the trapezoidal block, one end of the pressing plate contacts the top of the column, and the end of the pressing plate away from the column is movably connected to the third lever.

[0017] A working method of an intelligent welding device for household metal columns, the working method specifically comprising the following steps:

[0018] Step 1: Open the box door. At this time, the extended end of the second cylinder is at its shortest, and the roller is located on the inclined surface of the trapezoidal block. Due to the action of the second tension spring, the clamping plate is close to the inner wall of the mounting sleeve, which is convenient for inserting the column into the mounting sleeve; then the extended end of the second cylinder is controlled to extend, so that the trapezoidal block moves upward. When the roller rolls from the inclined surface of the trapezoidal block to the upper part of the side close to the mounting sleeve, the roller cooperates with the extrusion rod to drive the clamping plate to provide thrust to the side of the column, and cooperates with the inner wall of the mounting sleeve to preliminarily position the column. During this process, the push rod drives the pressing plate to flip, and there is still a gap between one end of the pressing plate and the top of the column;

[0019] Step 2: Then control the extended end of the second cylinder to continue to extend to the longest, so that the roller rolls from the upper side of the trapezoidal block close to the mounting sleeve to the lower side. During this process, the position of the clamping plate does not move, and one end of the pressing plate turns over to provide pressure on the top of the column, so that the longitudinal position of the column is determined. At this time, the position of the socket of the column will correspond to the position of the moving block, and at the same time, the bottom of the column is in close contact with the rubber seat;

[0020] Step 3: During the extension of the extended end of the second cylinder, the U-shaped frame is sleeved on the moving block, guided by the mounting strip, and then positioned in cooperation with the baffle plate, the extended end of the first cylinder is controlled to extend to half the length, the U-shaped frame has not yet contacted the socket of the column, the second lever slides from the middle of the L-shaped frame to a section away from the first lever, at this time, the first lever is cooperated to pull the transmission rod and the booster piston, so that the air in the pressure regulating cylinder enters the water storage tank along the connecting pipe, the air pressure in the water storage tank is increased, and the clean water in the water storage tank is injected into the bottom of the inner wall of the column along the U-shaped pipe, and the column is cooled by the clean water entering the inner wall of the column. Since the bottom of the column is in close contact with the rubber seat, leakage is avoided;

[0021] The U-shaped frame is then welded to the base and then retracted to the base, and the U-shaped frame is then welded to the base.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] When the present invention is in use, the extended end of the second cylinder is controlled to extend so that the trapezoidal block moves upward. When the roller rolls from the inclined surface of the trapezoidal block to the upper side of the side close to the mounting sleeve, the roller cooperates with the extrusion rod to drive the clamping plate to provide thrust to the side of the column, and cooperates with the inner wall of the mounting sleeve to perform preliminary positioning of the column. During this process, the push rod drives the pressing plate to flip, and there is still a gap between one end of the pressing plate and the top of the column; then the extended end of the second cylinder is controlled to continue to extend to the longest, so that the roller rolls from the upper side of the trapezoidal block close to the mounting sleeve to the upper side of the side of the trapezoidal block At its lower part, during this process, the position of the clamping plate does not move, and the pressing plate provides pressure on the top of the column to determine the longitudinal position of the column. At this time, the position of the socket of the column will correspond to the position of the moving block. At the same time, the bottom of the column is in close contact with the rubber seat; the extended end of the first cylinder is controlled to extend to the longest, so that the moving block drives the U-shaped frame to insert into the socket of the column. Since the moving block cooperates with the mounting strip to guide and position the position of the U-shaped frame, inaccurate position of the U-shaped frame during subsequent welding is avoided, which may easily cause unstable welding.

[0024] When the present invention is in use, by controlling the extended end of the first cylinder to extend to half the length, the second lever slides from the middle of the L-shaped frame to a section thereof away from the first lever, and cooperates with the first lever to pull the transmission rod and the boosting piston, the air in the pressure regulating cylinder enters the water tank along the connecting pipe, the air pressure in the water tank is increased, and the clean water in the water tank is injected into the bottom of the inner wall of the column along the U-shaped pipe, the column is cooled by the clean water entering the inner wall of the column, and leakage is avoided because the bottom of the column is in close contact with the rubber seat; the extended end of the first cylinder is continued to be controlled to extend to the longest, the welding tool is controlled to weld the U-shaped frame, the U-shaped frame is prevented from moving by the baffle and the positioning plate, and after the welding is completed, the extended end of the first cylinder is controlled to shrink to half the length, the moving block is withdrawn from the U-shaped frame, and the clean water at the bottom of the inner wall of the column continues to cool the column. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.

[0026] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the present invention;

[0027] Figure 2 It is a schematic cross-sectional view of the overall structure of the present invention;

[0028] Figure 3 It is a schematic diagram of the structure of the water cooling mechanism of the present invention;

[0029] Figure 4 It is a three-dimensional schematic diagram of the installation unit structure of the present invention;

[0030] Figure 5 It is a schematic diagram of the structure of the clamping mechanism of the present invention;

[0031] Figure 6 It is a three-dimensional schematic diagram of the local structure of the clamping mechanism of the present invention.

[0032] In the figure: 1. control panel; 2. air suction tooling; 3. shell; 4. base; 5. box door; 6. water cooling mechanism; 7. welding tooling; 8. air inlet; 9. clamping mechanism; 10. positioning plate; 601. mounting unit; 602. L-shaped frame; 603. first lever; 604. transmission rod; 605. connecting pipe; 606. water storage tank; 607. U-shaped pipe; 608. rubber seat; 609. pressure regulating cylinder; 610. booster piston; 6011. mounting plate; 6012. baffle; 6013. first cylinder; 6014. connecting frame; 6015. moving block; 6016. mounting strip; 901. pressing plate; 902. mounting sleeve; 903. clamping plate; 904. second cylinder; 905. extrusion rod; 906. trapezoidal block; 907. ejector rod; 908. guide frame. DETAILED DESCRIPTION

[0033] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] See also Figure 1-Figure 6 As shown, an intelligent welding device for household metal columns includes a base 4 and a shell 3 fixedly installed on the top thereof, a clamping mechanism 9 for positioning the column is arranged inside the shell 3, a water cooling mechanism 6 for cooling the column is arranged on one side of the clamping mechanism 9, a welding tool 7 for welding a U-shaped frame is movably installed on the inner wall of the shell 3, and the welding tool 7 is a prior art.

[0035] See also Figure 1-Figure 6 As shown, the water cooling mechanism 6 includes a pressure regulating cylinder 609 fixedly connected to the inner wall of the outer shell 3, the pressure regulating cylinder 609 is arranged horizontally, and a boosting piston 610 is slidably connected inside the pressure regulating cylinder 609, a first tension spring is fixedly connected between the side of the boosting piston 610 and the inner wall of the pressure regulating cylinder 609, and an installation unit 601 for a U-shaped frame for loading is arranged above the pressure regulating cylinder 609.

[0036] See also Figure 2 and Figure 3As shown, a water tank 606 is embedded on the above-mentioned base 4, and a rubber seat 608 for supporting the column is provided on the base 4 on one side of the water tank 606. A U-shaped tube 607 is connected between the bottom of the water tank 606 and the rubber seat 608, and the position of one end of the U-shaped tube 607 corresponds to the position of the column. The top of the water tank 606 is connected to the pressure regulating cylinder 609 through a connecting tube 605, and the connecting tube 605 is set away from the first tension spring.

[0037] See also Figure 3 As shown, a transmission rod 604 is fixedly installed on the side of the booster piston 610 away from the first tension spring, one end of the transmission rod 604 away from the booster piston 610 movably passes through the pressure regulating cylinder 609, and a first shift rod 603 is fixedly installed, and an L-shaped frame 602 is rotatably provided on the inner wall of the outer shell 3, and the bottom of the L-shaped frame 602 is movably connected to the first shift rod 603.

[0038] See also Figure 3 and Figure 4 As shown, the above-mentioned mounting unit 601 includes a mounting plate 6011 fixedly connected to the inner wall of the outer shell 3, a moving block 6015 is slidably arranged at the bottom of the mounting plate 6011 through a first guide rail, and mounting strips 6016 for guiding the U-shaped frame are fixedly installed on the front and rear end surfaces of the moving block 6015, and a baffle 6012 is also fixedly installed on the front end surface of the moving block 6015.

[0039] See also Figure 3 and Figure 4 As shown, a transversely arranged first cylinder 6013 is fixedly installed on the housing 3 on one side of the above-mentioned mounting plate 6011, the extended end of the first cylinder 6013 is fixedly connected to the moving block 6015, and the bottom of the extended end of the first cylinder 6013 is also fixedly connected to a connecting frame 6014, and the bottom of the connecting frame 6014 is slidably connected to the middle part of the L-shaped frame 602 through a second lever; by controlling the extended end of the first cylinder 6013 to extend to half the length, the second lever slides from the middle part of the L-shaped frame 602 to a section thereof away from the first lever 603, and cooperates with the first lever 603 to pull the transmission rod 604 and the booster piston 610, so that the air in the pressure regulating cylinder 609 enters along the connecting pipe 605, In the water tank 606, the air pressure in the water tank 606 is increased so that the clean water in the water tank 606 is injected into the bottom of the inner wall of the column along the U-shaped tube 607, and the column is cooled down by the clean water entering the inner wall of the column. Since the bottom of the column is in close contact with the rubber seat 608, leakage is avoided; the extended end of the first cylinder 6013 is continued to be controlled to extend to the longest, and the welding tool 7 is controlled to weld the U-shaped frame. The baffle 6012 cooperates with the positioning plate 10 to prevent the U-shaped frame from moving. After the welding is completed, the extended end of the first cylinder 6013 is controlled to shrink to half the length, and the moving block 6015 is pulled out from the U-shaped frame. The clean water at the bottom of the inner wall of the column continues to cool down the column.

[0040] See also Figure 2 and Figure 5 As shown, the above-mentioned clamping mechanism 9 includes a mounting sleeve 902 fixedly connected to the outer shell 3, and an extrusion rod 905 is movably inserted on the side of the mounting sleeve 902 away from the water tank 606. The extrusion rod 905 is arranged horizontally, and one end of the extrusion rod 905 is fixedly installed with a clamping plate 903 for fixing the outer wall of the column, and the clamping plate 903 and the inner wall of the mounting sleeve 902 are fixedly connected with a second tension spring, and the second tension spring is sleeved on the extrusion rod 905, and the other end of the extrusion rod 905 is rotatably connected with a roller.

[0041] See also Figure 5 As shown, a trapezoidal block 906 is slidably provided on the inner side wall of the above-mentioned shell 3 through a second guide rail, the top surface of the trapezoidal block 906 is rollingly connected to the roller, and a longitudinally arranged push rod 907 is fixedly installed on the front side of the trapezoidal block 906, and a third lever is fixedly installed on the top of the push rod 907; by controlling the extension of the extended end of the second cylinder 904, the trapezoidal block 906 moves upward, and when the roller rolls from the inclined surface of the trapezoidal block 906 to the upper part of the side close to the mounting sleeve 902, the roller cooperates with the extrusion rod 905 to drive the clamping plate 903 to provide thrust to the side of the column, and cooperates with the inner wall of the mounting sleeve 902 to preliminarily position the column. In this process, the push rod 907 drives the pressing plate 901 to flip, and there is still a gap between one end of the pressing plate 901 and the top of the column; then the second cylinder 904 is controlled to extend. The extended end of the second cylinder 904 is controlled to continue to extend to its longest length, so that the roller rolls from the upper side of the trapezoidal block 906 close to the mounting sleeve 902 to its lower part. During this process, the position of the clamping plate 903 does not move, and the pressing plate 901 provides pressure on the top of the column to determine the longitudinal position of the column. At this time, the position of the socket of the column will correspond to the position of the moving block 6015. At the same time, the bottom of the column is in close contact with the rubber seat 608. The extended end of the first cylinder 6013 is controlled to extend to its longest length, so that the moving block 6015 drives the U-shaped frame to insert into the socket of the column. Since the moving block 6015 cooperates with the mounting strip 6016 to guide and position the position of the U-shaped frame, the inaccurate position of the U-shaped frame during subsequent welding is avoided, which may easily cause unstable welding.

[0042] See also Figure 5 As shown, a pressing plate 901 is rotatably provided on the inner wall of the housing 3 above the trapezoidal block 906, one end of the pressing plate 901 contacts the top of the column, and the end of the pressing plate 901 away from the column is movably connected to the third lever.

[0043] See also Figure 2 and Figure 5 As shown, a second cylinder 904 for driving the trapezoidal block 906 to move up and down is also fixedly mounted on the base 4 , and a guide frame 908 for guiding the push rod 907 is also fixedly arranged on the inner side wall of the housing 3 .

[0044] See also Figure 1 As shown, a positioning plate 10 is fixedly mounted on the inner wall of the above-mentioned shell 3 , and the position of the positioning plate 10 corresponds to the position of the moving block 6015 .

[0045] See also Figure 1 and Figure 2 As shown, an air intake tool 2 for filtering harmful gases is fixedly installed on the top of the side of the above-mentioned shell 3. The air intake tool 2 is a prior art, and the input end of the air intake tool 2 is connected to the shell 3. An air inlet 8 is provided at the bottom of the side of the shell 3 away from the air intake tool 2.

[0046] See also Figure 1 As shown, a door 5 is hinged on the front of the housing 3 , and a control panel 1 is fixedly mounted on the housing 3 on one side of the door 5 .

[0047] A working method of an intelligent welding device for household metal columns, the working method specifically comprising the following steps:

[0048] Step 1: If Figure 1 and Figure 5 As shown, the box door 5 is opened. At this time, the extended end of the second cylinder 904 is at its shortest, and the roller is located on the inclined surface of the trapezoidal block 906. Due to the action of the second tension spring, the clamping plate 903 is close to the inner wall of the installation sleeve 902, which facilitates the insertion of the column into the installation sleeve 902; Figure 5 and Figure 6 As shown, the extended end of the second cylinder 904 is controlled to extend, so that the trapezoidal block 906 moves upward. When the roller rolls from the inclined surface of the trapezoidal block 906 to the upper part of the side close to the mounting sleeve 902, the roller cooperates with the extrusion rod 905 to drive the clamping plate 903 to provide thrust to the side of the column, and cooperates with the inner wall of the mounting sleeve 902 to perform preliminary positioning of the column. During this process, the push rod 907 drives the pressing plate 901 to flip, and there is still a gap between one end of the pressing plate 901 and the top of the column.

[0049] Step 2: If Figure 5 and Figure 6 As shown, the extended end of the second cylinder 904 is controlled to continue to extend to the longest, so that the roller rolls from the upper side of the trapezoidal block 906 close to the mounting sleeve 902 to the lower side thereof. During this process, the position of the clamping plate 903 does not move, and one end of the pressing plate 901 is turned over to provide pressure on the top of the column, so that the longitudinal position of the column is determined. At this time, the position of the socket of the column will correspond to the position of the moving block 6015, and at the same time, the bottom of the column is in close contact with the rubber seat 608;

[0050] Step 3: If Figure 3 and Figure 4As shown, during the extension of the extended end of the second cylinder 904, the U-shaped frame is sleeved on the moving block 6015, guided by the mounting strip 6016, and then positioned in cooperation with the baffle 6012, the extended end of the first cylinder 6013 is controlled to extend to half the length, the U-shaped frame has not yet contacted the socket of the column, the second lever slides from the middle of the L-shaped frame 602 to a section away from the first lever 603, at this time, the first lever 603 is cooperated to pull the transmission rod 604 and the booster piston 610, so that the air in the pressure regulating cylinder 609 enters the water storage tank 606 along the connecting pipe 605, and the air pressure in the water storage tank 606 is increased, as shown in FIG. Figure 2 and Figure 3 As shown, the clean water in the water tank 606 is injected into the bottom of the inner wall of the column along the U-shaped tube 607, and the column is cooled by the clean water entering the inner wall of the column. Since the bottom of the column is in close contact with the rubber seat 608, leakage is avoided;

[0051] Step 4: If Figure 1 , Figure 3 and Figure 4 As shown, the extended end of the first cylinder 6013 is continuously controlled to extend to the longest, so that the moving block 6015 drives the U-shaped frame to be inserted into the socket of the column, and the second lever slides on a section of the L-shaped frame 602 away from the first lever 603, and the L-shaped frame 602 does not rotate. Since the moving block 6015 cooperates with the mounting strip 6016 to guide and locate the position of the U-shaped frame, it is avoided that the position of the U-shaped frame is inaccurate during subsequent welding, which easily causes unstable welding. Then the welding tool 7 is controlled to weld the U-shaped frame, and the baffle plate 6012 cooperates with the positioning plate 10 to prevent the U-shaped frame from moving. After the welding is completed, the extended end of the first cylinder 6013 is controlled to shrink to half the length, and the moving block 6015 is withdrawn from the U-shaped frame. The clean water at the bottom of the inner wall of the column continues to cool the column; Figure 2-Figure 4 As shown, after the cooling of the column is completed, the extended end of the first cylinder 6013 is contracted to the shortest, and the booster piston 610 is reset by the action of the first tension spring, so that the air pressure in the water tank 606 becomes smaller, which facilitates the pumping of clean water at the bottom of the inner wall of the column back into the water tank 606 through the U-shaped tube 607 for subsequent use. During the welding of the U-shaped frame, the box door 5 is closed and the suction tooling 2 is opened to collect and filter the harmful gases in the outer shell 3.

[0052] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. An intelligent welding device for household metal columns, comprising a base (4) and a housing (3) fixedly mounted on the top thereof, characterized in that: A clamping mechanism (9) for positioning the column is arranged inside the shell (3); a water cooling mechanism (6) for cooling the column is arranged on one side of the clamping mechanism (9); and a welding tool (7) for welding the U-shaped frame is movably mounted on the inner wall of the shell (3); The water cooling mechanism (6) comprises a pressure regulating cylinder (609) fixedly connected to the outer shell (3); a pressure boosting piston (610) is slidably connected inside the pressure regulating cylinder (609); a first tension spring is fixedly connected between the side of the pressure boosting piston (610) and the inner wall of the pressure regulating cylinder (609); and an installation unit (601) for a U-shaped loading frame is arranged above the pressure regulating cylinder (609).

2. The intelligent welding equipment for home metal columns according to claim 1 is characterized in that: A water tank (606) is embedded on the base (4), and a rubber seat (608) for supporting the column is arranged on the base (4) on one side of the water tank (606). A U-shaped tube (607) is connected between the bottom of the water tank (606) and the rubber seat (608), and the position of one end of the U-shaped tube (607) corresponds to the position of the column. The top of the water tank (606) is connected to the pressure regulating cylinder (609) through a connecting tube (605), and the connecting tube (605) is arranged away from the first tension spring.

3. The intelligent welding equipment for home metal columns according to claim 1 is characterized in that: A transmission rod (604) is fixedly installed on the side of the boosting piston (610) away from the first tension spring. One end of the transmission rod (604) away from the boosting piston (610) movably penetrates the pressure regulating cylinder (609) and is fixedly installed with a first shifting rod (603). An L-shaped frame (602) is rotatably arranged on the inner wall of the outer shell (3), and the bottom of the L-shaped frame (602) is movably connected to the first shifting rod (603).

4. The intelligent welding equipment for home metal columns according to claim 1 is characterized in that: The mounting unit (601) comprises a mounting plate (6011) fixedly connected to the inner wall of the housing (3); a moving block (6015) is slidably arranged at the bottom of the mounting plate (6011); mounting strips (6016) for guiding the U-shaped frame are fixedly mounted on both front and rear end surfaces of the moving block (6015); and a baffle (6012) is also fixedly mounted on the front end surface of the moving block (6015).

5. The intelligent welding equipment for home metal columns according to claim 4 is characterized in that: A first cylinder (6013) is fixedly mounted on the outer shell (3) on one side of the mounting plate (6011), the protruding end of the first cylinder (6013) is fixedly connected to the moving block (6015), and the bottom of the protruding end of the first cylinder (6013) is also fixedly connected to a connecting frame (6014), and the bottom of the connecting frame (6014) is slidably connected to the middle of the L-shaped frame (602).

6. The intelligent welding equipment for home metal columns according to claim 1 is characterized in that: The clamping mechanism (9) comprises a mounting sleeve (902) fixedly connected to the outer shell (3); a squeeze rod (905) is movably inserted on the side of the mounting sleeve (902) away from the water tank (606); a clamping plate (903) for fixing the outer wall of the column is fixedly installed on one end of the squeeze rod (905); a second tension spring is fixedly connected between the clamping plate (903) and the inner wall of the mounting sleeve (902); and a roller is rotatably connected to the other end of the squeeze rod (905).

7. The intelligent welding equipment for home metal columns according to claim 6 is characterized in that: A trapezoidal block (906) is slidably provided on the inner side wall of the housing (3), the top surface of the trapezoidal block (906) is rollingly connected to the roller, and a top rod (907) is fixedly installed on the front surface of the trapezoidal block (906), and a third lever is fixedly installed on the top of the top rod (907).

8. The intelligent welding equipment for household metal columns according to claim 7 is characterized in that: A pressing plate (901) is rotatably provided on the inner wall of the housing (3) above the trapezoidal block (906), one end of the pressing plate (901) contacts the top of the column, and the end of the pressing plate (901) away from the column is movably connected to the third lever.

9. A working method of a household metal column intelligent welding device according to any one of claims 1 to 8, characterized in that: The working method specifically comprises the following steps: Step 1: Open the box door (5). At this time, the extended end of the second cylinder (904) is at its shortest, and the roller is located on the inclined surface of the trapezoidal block (906). Due to the action of the second tension spring, the clamping plate (903) is close to the inner wall of the installation sleeve (902), which facilitates the insertion of the column into the installation sleeve (902); then the extended end of the second cylinder (904) is controlled to extend, so that the trapezoidal block (906) moves upward. When the roller rolls from the inclined surface of the trapezoidal block (906) to the upper part of the side close to the installation sleeve (902), the roller cooperates with the extrusion rod (905) to drive the clamping plate (903) to provide thrust to the side of the column, and cooperates with the inner wall of the installation sleeve (902) to preliminarily position the column. During this process, the push rod (907) drives the pressing plate (901) to flip, and there is still a gap between one end of the pressing plate (901) and the top of the column; Step 2: Control the extended end of the second cylinder (904) to continue to extend to the longest position, so that the roller rolls from the upper side of the trapezoidal block (906) close to the mounting sleeve (902) to the lower side thereof. During this process, the position of the clamping plate (903) does not move, and the pressing plate (901) presses the top of the column to determine the longitudinal position of the column. At this time, the position of the socket of the column will correspond to the position of the moving block (6015), and at the same time, the bottom of the column is in close contact with the rubber seat (608); Step 3: During the extension of the extended end of the second cylinder (904), the U-shaped frame is sleeved on the moving block (6015), guided by the mounting strip (6016), and then positioned by the baffle (6012), and the extended end of the first cylinder (6013) is controlled to extend to half its length. Before the U-shaped frame contacts the socket of the column, the second lever slides from the middle of the L-shaped frame (602) to a section away from the first lever (603). At this time, the transmission rod (604) and the booster piston (610) are pulled, so that the air in the pressure regulating cylinder (609) enters the water storage tank (606) along the connecting pipe (605), thereby increasing the air pressure in the water storage tank (606), and clean water is injected into the bottom of the inner wall of the column along the U-shaped pipe (607). The column is cooled by the clean water entering the inner wall of the column. Step 4: Continue to control the extended end of the first cylinder (6013) to extend to the longest, so that the moving block (6015) drives the U-shaped frame to be inserted into the socket of the column. Since the moving block (6015) cooperates with the installation strip (6016) to guide and locate the position of the U-shaped frame, the welding tool (7) is controlled to weld the U-shaped frame. After the welding is completed, the extended end of the first cylinder (6013) is controlled to shrink to half the length, and the moving block (6015) is withdrawn from the U-shaped frame. The clean water at the bottom of the inner wall of the column continues to cool the column.

Citation Information

Patent Citations

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