Conduction tube outer circle polishing equipment
By designing the outer circular polishing equipment of the conductive tube, the stable rotation and polishing of the conductive tube is achieved by using the driving mechanism and the moving mechanism, the problems of high labor intensity and low efficiency in the prior art are solved, the polishing efficiency and safety are improved, and the surface of the conductive tube is ensured is ensured. Smoothness and material properties are optimized.
Patent Information
- Application Number
- CN202411520433.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-01-14
AI Technical Summary
In the prior art, workers have high labor intensity, low efficiency and poor polishing effect during the outer circle polishing of conductive tubes, which affects product quality and safety.
A conductive tube outer circular polishing device is designed, using a driving mechanism to drive the conductive tube to be thrown, the moving mechanism drives the polishing part to move, and the moving work platform moves in the horizontal direction to achieve polishing the entire conductive tube, reducing the labor intensity of workers. , improve operation quality and safety.
It effectively reduces the labor intensity of workers, improves polishing efficiency and work quality, enhances the safety and reliability of the work, and ensures the surface smoothness and material performance optimization of the conductive tube.
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Figure CN119304750A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of surface polishing equipment, in particular to an outer circle polishing equipment for a conductive tube. Background Art
[0002] As a current carrier for high voltage and ultra-high voltage, conductive tubes have very strict requirements on the smoothness of the inner and outer surfaces of the product, and the surface roughness must be higher than Ra3.2. Otherwise, under high voltage and ultra-high voltage working conditions, high voltage discharge is easily caused by sharp points, and if high voltage discharge occurs, it will be devastating to the safe operation of the entire power grid.
[0003] Polishing of the outer wall of the conductive tube has important applications and significance in the field of power transmission. Polishing can significantly improve the surface quality of the outer wall of the conductive tube, improve smoothness and flatness, etc. At the same time, polishing can also optimize material properties, change the surface structure and grain size of the outer wall of the conductive tube, thereby optimizing mechanical properties, conductive properties and other characteristics. In addition, polishing can also improve processing accuracy, improve processing accuracy and consistency, and directly affect the quality and performance of the product.
[0004] In the prior art, when polishing the outer circle of the conductive tube, the conductive tube is mostly clamped by a fixture, and the worker grinds the conductive tube with a handheld sanding machine or other equipment. This polishing method, on the one hand, often causes the surface of the conductive tube to be damaged due to insufficient force, and the polishing effect is poor. On the other hand, the labor intensity of manual labor is large, the efficiency is low, the product quality is not high, and the safety and reliability are low. Summary of the invention
[0005] The technical problem to be solved by the present invention is to provide a conductive tube outer circle polishing equipment. The driving mechanism can drive the conductive tube to be polished to rotate, the moving mechanism can drive the polishing piece to the surface of the conductive tube to be polished for polishing, and the moving working platform can drive the polishing assembly to move horizontally to realize the polishing of the entire conductive tube to be polished, reduce the work intensity, and ensure the work quality.
[0006] In response to the above technical problems, the technical solution provided by the present invention is a conductive tube outer circle polishing equipment, including a base, on which a mobile working platform and a transverse support frame are arranged at intervals along the longitudinal direction, the mobile working platform is arranged on the base for transverse sliding, and the transverse support frame is arranged at intervals along the transverse direction, and the conductive tube to be polished is supported on the support rollers. The present invention also includes a driving mechanism, which is used to drive the conductive tube to be polished to rotate, and a polishing assembly is arranged on the mobile working platform, and the polishing assembly includes a polishing piece and a moving mechanism that drives the polishing piece to move to the conductive tube to be polished.
[0007] Furthermore, the polishing assembly includes a mounting plate spaced apart above the mobile working platform, the moving mechanism connects the mounting plate and the mobile working platform, an active polishing wheel and a driven polishing wheel are spaced apart longitudinally on the mounting plate, and the polishing piece includes a polishing sandpaper belt wound around the active polishing wheel and the driven polishing wheel.
[0008] Furthermore, the mobile mechanism includes a vertical mounting frame and a lifting mechanism arranged on the mobile working platform along the longitudinal interval, the upper end of the vertical mounting frame is hingedly connected to the lower end surface of the mounting plate, and the two ends of the lifting mechanism are respectively hingedly connected to the lower end surface of the mounting plate and the mobile working platform.
[0009] Furthermore, the lifting mechanism is a lifting hydraulic cylinder.
[0010] Furthermore, a tensioning mechanism is arranged between the active polishing wheel and the driven polishing wheel, and the tensioning mechanism includes a tensioning plate fixed on the mounting plate, a tensioning cylinder is arranged on the tensioning plate, the telescopic end of the tensioning cylinder is arranged toward the driven polishing wheel, and a tensioning frame is arranged at the end, and the driven polishing wheel is rotatably mounted on the tensioning frame through a driven polishing shaft.
[0011] Furthermore, the tensioning frame includes a longitudinal extension plate, and a clamping notch adapted to the driven polishing shaft is provided on the side of the longitudinal extension plate facing the driven polishing wheel. The driven polishing shaft is clamped in the clamping notch, and the driven polishing wheel is rotatably mounted on the driven polishing shaft.
[0012] Furthermore, an adjustment mechanism is also provided on the longitudinal extension plate, and the adjustment mechanism includes an adjustment nut provided on the longitudinal extension plate, an adjustment screw is connected to the internal thread of the adjustment nut, and one end of the adjustment screw facing the driven polishing shaft abuts against the driven polishing shaft.
[0013] Furthermore, an end of the adjusting screw facing the driven polishing shaft is provided with an arc surface adapted to the circumferential surface of the driven polishing shaft.
[0014] Furthermore, the driving mechanism comprises a driving motor, a connecting flange is provided at one end of the conductive tube to be thrown toward the driving motor, a rotating connecting tool is connected to the connecting flange, and a universal coupling is connected between the rotating connecting tool and the driving motor.
[0015] Furthermore, two transverse guide rails are arranged on the base at intervals in the longitudinal direction, and the lower end of the mobile working platform is slidably arranged on the two transverse guide rails in the transverse direction.
[0016] Furthermore, a longitudinal rotating shaft is rotatably provided at the lower end of the mobile working platform, and a movable roller is respectively installed at the position of the longitudinal rotating shaft corresponding to the two transverse guide rails, and the movable roller is rollingly supported on the transverse guide rails.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] (1) The conductive tube to be polished can be stably supported by the transverse support frame and the support roller, and the conductive tube to be polished can be driven to rotate by the driving mechanism combined with the support roller. The polishing assembly can be driven by its moving mechanism to move the polishing piece to the surface of the conductive tube to be polished for polishing. At the same time, the mobile working platform can drive the polishing assembly to move horizontally, and then the polishing piece can be used to complete the polishing operation of the entire conductive tube to be polished. On the one hand, the labor intensity of the workers can be reduced, and on the other hand, the work quality can be guaranteed and the work efficiency can be improved. At the same time, the conductive tube to be polished is supported as a whole on the transverse support frame and only rotates, and does not need to move horizontally, which can improve the safety and reliability of the operation.
[0019] (2) By using the vertical mounting frame in conjunction with the lifting mechanism, the active polishing wheel can be swung by lifting and lowering, thereby adjusting the position of the active polishing wheel and the conductive tube to be polished, which is convenient for operation.
[0020] (3) The tensioning mechanism can be used to adjust the distance between the active polishing wheel and the driven polishing wheel, and then adjust the tightness of the polishing emery cloth belt to avoid slipping, ensure the polishing quality, and facilitate the replacement of the polishing emery cloth belt.
[0021] (4) The adjustment mechanism can be used to perform secondary fine-tuning on the distance between the active polishing wheel and the driven polishing wheel, thereby improving the adjustment accuracy of the tension of the polishing sandpaper belt.
[0022] (5) Arranging an arc surface on the corresponding end face of the adjusting bolt can increase the contact area between the adjusting bolt and the driven polishing shaft, thereby ensuring reliable contact between the two and improving stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a top view of a conductive tube outer circle polishing device (excluding polishing components) during polishing in an embodiment of the present invention.
[0024] Figure 2 It is a top view of a conductive tube outer circle polishing device (excluding polishing components) in an embodiment of the present invention.
[0025] Figure 3 It is a schematic diagram of the structure of the conductive tube to be thrown in an embodiment of the present invention.
[0026] Figure 4 It is a right view of a conductive tube outer circle polishing device (excluding a protective plate) in an embodiment of the present invention.
[0027] Figure 5 It is a structural schematic diagram of the active polishing wheel, the driven polishing wheel and the tensioning mechanism in an embodiment of the present invention.
[0028] Figure 6 yes Figure 5 Enlarged view of point A in the middle.
[0029] Figure 7 It is a structural schematic diagram of the tensioning mechanism and the driven polishing wheel in the embodiment of the present invention.
[0030] Figure 8 It is a schematic diagram of the structure of the active driving wheel and the driven driving wheel in the embodiment of the present invention.
[0031] Fig. 9 It is a top view of the mobile working platform and the polishing assembly (excluding the protective plate) in the embodiment of the present invention.
[0032] Fig.10 It is a structural schematic diagram of the cooperation between the mobile working platform and the motion motor in an embodiment of the present invention.
[0033] In the figure: 1, base; 101, water tray; 2, mobile working platform; 3, horizontal support frame; 31, support beam; 32, support frame reinforcement rib;
[0034] 4. Support roller; 41. Roller connecting plate; 5. Mounting plate; 6. Active polishing wheel; 7. Driven polishing wheel; 8. Polishing sandpaper belt; 9. Active driving wheel; 10. Driven driving wheel; 11. Polishing motor; 110. Driving belt; 111. Mounting sleeve; 112. Active polishing shaft; 113. Driven polishing shaft; 114. Driven bearing;
[0035] 121. Channel steel support frame; 122. Support plate;
[0036] 131. Lifting hydraulic cylinder; 132. Hydraulic station; 133. Hydraulic connecting pipe;
[0037] 14. tensioning mechanism; 141. tensioning plate; 142. tensioning cylinder; 143. tensioning frame; 144. longitudinal extension plate; 145. transverse extension plate; 146. clamping notch; 147. adjustment mechanism; 148. adjustment nut; 149. adjustment screw; 1410. arc surface; 1412. compressed air pipe; 1413. connecting bracket;
[0038] 15. driving mechanism; 151. driving motor; 152. rotating connection tooling; 153. universal coupling; 154. first flange; 155. second flange;
[0039] 16. Conductive tube to be thrown; 17. Connecting flange;
[0040] 18. lateral guide rail; 19. longitudinal rotation axis; 20. first bearing seat; 21. first bearing; 22. moving roller;
[0041] 23. Motor mounting frame; 24. Articulated seat; 25. Articulated shaft; 26. Second bearing seat;
[0042] 27. Control console; 28. Water tank; 29. Motion motor; 30. Driving sprocket; 301. Driven sprocket; 302. Motor mounting plate; 33. Driving chain; 34. Control line; 35. Protective plate. DETAILED DESCRIPTION
[0043] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present application: Specific embodiment 1:
[0045] like Figure 2 As shown, in this embodiment, the transverse direction is the length direction of the support beam 31.
[0046] refer to Figures 1 to 10 The present invention discloses a conductive tube outer circle polishing device (hereinafter referred to as polishing device), comprising a base 1, on which a movable working platform 2 and a transverse support frame 3 are arranged at intervals in the longitudinal direction, the movable working platform 2 is arranged on the base 1 for sliding in the transverse direction, a plurality of supporting rollers 4 are arranged at intervals in the transverse direction on the transverse support frame 3, and a conductive tube 16 to be polished is supported and arranged on the supporting rollers 4, and a driving mechanism 15 is also included. The driving mechanism 15 is used to drive the conductive tube 16 to be polished to rotate, and a polishing assembly is arranged on the movable working platform 2, and the polishing assembly includes a polishing piece and a moving mechanism for driving the polishing piece to move to the conductive tube 16 to be polished.
[0047] In this embodiment, if Figure 2 , 4 As shown, the transverse support frame 3 includes a support beam 31 extending in the transverse direction, and multiple groups of support frame reinforcing ribs 32 are arranged at intervals in the transverse direction on both sides of the longitudinal direction of the support beam 31 to improve the strength. The upper end of the support beam 31 corresponds to the position of the support roller 4, and a roller connecting plate 41 is fixedly arranged. On both sides of the longitudinal direction of each roller connecting plate 41, two support rollers 4 are symmetrically arranged along the support beam 31, and the axis of the support roller 4 extends in the transverse direction, so that the axis of the conductive tube 16 to be thrown supported on the two support rollers 4 can be directly opposite to the lower support beam 31, ensuring the stability of the conductive tube 16 to be thrown when rotating.
[0048] like Figure 1 , 2As shown in FIG. 3 , in this embodiment, the driving mechanism 15 includes a driving motor 151 , the axis of the driving motor 151 extends laterally, a motor mounting bracket 23 is provided at the lower end of the driving motor 151 , and the upper end of the motor mounting bracket 23 is at the same height as the support beam 31 .
[0049] In this embodiment, the end of the conductive tube 16 to be thrown facing the drive motor 151 is connected to a connecting flange 17, and the end of the connecting flange 17 facing the drive motor 151 is provided with an extension portion. The drive mechanism 15 also includes a universal coupling 153 connected to the output end of the drive motor 151, and a rotating connection tooling 152 connecting the universal coupling 153 and the connecting flange 17.
[0050] Specifically, the rotary connection tool 152 is in the form of a rotary sleeve, and an inner hole matching the extension part is provided on the side of the rotary sleeve facing the conductive tube 16 to be cast, and a second flange 155 matching the connecting flange 17 is installed on the side. In actual use, the extension part is firstly inserted into the inner hole of the rotary sleeve, and then the second flange 155 is connected to the connecting flange 17 to realize the assembly of the rotary connection tool 152 and the conductive tube 16 to be cast. A first flange 154 is provided on one end of the rotary connection tool 152 facing the universal coupling 153, and the first flange 154 is connected to the universal coupling 153.
[0051] The driving motor 151 can drive the universal coupling 153 to rotate, and then drive the rotating connection tool 152 to rotate, so as to realize the rotation of the conductive tube 16 to be cast. The flexible connection of the universal coupling 153 can eliminate the deviation between the axis of the output shaft of the driving motor 151 and the axis of the conductive tube 16 to be cast, so as to ensure that the driving motor 151 can drive the conductive tube 16 to be cast to rotate stably and reliably, and avoid damage to parts. At the same time, according to the specifications of the conductive tube 16 to be cast, the suitable rotating connection tool 152 is designed and selected, so as to adapt to the conductive tube 16 to be cast with different diameters.
[0052] In this embodiment, if Figure 1 , 2 As shown in 4, two transverse guide rails 18 are arranged at intervals along the longitudinal direction on the base 1 corresponding to the position of the mobile working platform 2, and the lower end of the mobile working platform 2 is arranged on the two transverse guide rails 18 for sliding along the transverse direction. Specifically, a longitudinal rotation shaft 19 is arranged below the mobile working platform 2, and two longitudinal rotation shafts 19 are arranged at intervals along the transverse direction. The lower end of the mobile working platform 2 corresponds to the position of each longitudinal rotation shaft 19, and two first bearing seats 20 are arranged at intervals along the longitudinal direction. The longitudinal rotation shaft 19 is rotatably matched with the corresponding first bearing seat 20 through the first bearing 21, so that the longitudinal rotation shaft 19 is rotatably installed on the lower end of the mobile working platform 2.
[0053] At the positions of the two transverse guide rails 18 at both ends of the longitudinal rotating shaft 19, a moving roller 22 is respectively installed, and the moving roller 22 is rollingly supported on the corresponding transverse guide rail 18. Specifically, the inner diameter of the moving roller 22 is adapted to the longitudinal rotating shaft 19, and the outer diameter is divided into a large diameter section and a small diameter section along the longitudinal direction. The large diameter sections of the two moving rollers 22 are arranged relatively, and the small diameter sections are rollingly set on the corresponding transverse guide rails 18, and the step surfaces of the large diameter section and the small diameter section are abutted on the inner side surface of the transverse guide rail 18. On the one hand, the moving roller 22 can be used to realize the transverse movement of the moving working platform 2, and on the other hand, the step surface can be used to guide the movement of the moving working platform 2 to avoid deviation and ensure the polishing quality.
[0054] In this embodiment, if Fig.10 As shown, a vertical motor mounting plate 302 is provided on the upper end surface of the mobile working platform 2 near one of the longitudinal rotating shafts 19, a motion motor 29 is fixedly mounted on one side surface of the upper part of the motor mounting plate 302, and a driving sprocket 30 is correspondingly arranged on the other side surface, and the motion motor 29 drives the driving sprocket 30 to rotate. A driven sprocket 301 is fixedly mounted on the longitudinal rotating shaft 19, and a driving chain 33 is wound around the driven sprocket 301 and the driving sprocket 30, so that the driven sprocket 301 can be driven to rotate by the motion motor 29, thereby driving the longitudinal rotating shaft 19 to rotate, driving the moving roller 22 thereon to slide on the transverse guide rail 18, and realizing the transverse sliding of the mobile working platform 2.
[0055] In this embodiment, preferably, the polishing assembly includes a mounting plate 5 spaced apart above the mobile working platform 2, the moving mechanism is used to connect the mounting plate 5 and the mobile working platform 2, an active polishing wheel 6 and a driven polishing wheel 7 are spaced apart longitudinally on the mounting plate 5, and the polishing part includes a polishing sandpaper belt 8 wound around the active polishing wheel 6 and the driven polishing wheel 7.
[0056] Specifically, Figure 4 , 8As shown in Figures 9 and 10, a polishing motor 11, an active driving wheel 9 and a driven driving wheel 10 are installed on the side of the mounting plate 5 facing away from the active polishing wheel 6, wherein the active driving wheel 9 is installed at the output end of the active driving wheel 9, the driven driving wheel 10 is coaxially arranged with the active polishing wheel 6, and a driving belt 110 is wound around the driven driving wheel 10 and the active driving wheel 9. A second bearing seat 26 is provided at a position of the mounting plate 5 corresponding to the driven driving wheel 10, and the driven driving wheel 10 is rotatably mounted in the second bearing seat 26 via an active polishing rotating shaft 112, the active polishing wheel 6 is fixedly mounted on the side of the active polishing rotating shaft 112 facing away from the driven driving wheel 10, and a mounting sleeve 111 is sleeved on the outer periphery of the active polishing rotating shaft 112, and the mounting sleeve 111 is fixedly mounted on the mounting plate 5. The driven polishing wheel 7 is rotatably mounted on the mounting plate 5 via a driven polishing rotating shaft 113. In this way, the polishing motor 11 can drive the active driving wheel 9 to rotate, and then drive the driven driving wheel 10 to rotate, so as to realize the rotation of the active polishing wheel 6, and drive the polishing sandpaper belt 8 to polish. Preferably, in this embodiment, the moving mechanism includes a vertical mounting frame and a lifting mechanism arranged on the mobile working platform 2 along the longitudinal interval, the upper end of the vertical mounting frame is hingedly connected to the lower end surface of the mounting plate 5, and the two ends of the lifting mechanism are respectively hingedly connected to the lower end surface of the mounting plate 5 and the mobile working platform 2.
[0057] Specifically, the vertical mounting frame is arranged between the transverse support frame 3 and the lifting mechanism, and the vertical mounting frame includes a channel steel support frame 121 fixedly installed on the mobile working platform 2, and the upper end of the channel steel support frame 121 is provided with a transverse section extending toward the transverse support frame 3, and a vertical support plate 122 is provided at the upper end of the transverse section. A hinge seat 24 is provided at the position of the mounting plate 5 corresponding to the support plate 122, and the mounting plate 5 is hingedly connected to the hinge seat 24 through a hinge shaft 25.
[0058] In this embodiment, the lifting mechanism is a lifting hydraulic cylinder 131. A hydraulic station 132 is provided on the side of the mobile working platform 2 facing away from the lifting hydraulic cylinder 131. Two hydraulic connection pipes 133 are connected between the lifting hydraulic cylinder 131 and the hydraulic station 132, thereby realizing the telescopic movement of the lifting hydraulic cylinder 131. An articulated seat 24 is provided at the lower end of the mounting plate 5 corresponding to the upper end of the lifting hydraulic cylinder 131. The upper end of the lifting hydraulic cylinder 131 is articulated in the articulated seat 24 through an articulated shaft 25. Similarly, an articulated seat 24 is also provided at the upper end of the mobile working platform 2 corresponding to the lower end of the lifting hydraulic cylinder 131. The lower end of the lifting hydraulic cylinder 131 is articulated with the articulated seat 24 through an articulated shaft 25.
[0059] In this way, the mounting plate 5 can be swung around the upper end of the vertical mounting frame by lifting and lowering the lifting hydraulic cylinder 131, thereby driving the active polishing wheel 6 to approach or move away from the conductive tube 16 to be polished, thereby facilitating the adjustment of the positions of the active polishing wheel 6 and the conductive tube 16 to be polished.
[0060] Preferably, Figure 5 , 6 As shown in FIGS. 7 and 9, in this embodiment, a protective plate 35 is further provided outside the active polishing wheel 6 and the driven polishing wheel 7, and a tensioning mechanism 14 is further provided between the active polishing wheel 6 and the driven polishing wheel 7. The tensioning mechanism 14 includes a tensioning plate 141, which is fixedly provided on the side of the mounting plate 5 at a position between the active polishing wheel 6 and the driven polishing wheel 7, and a tensioning cylinder 142 is provided on the tensioning plate 141. Specifically, the tensioning cylinder 142 is located between the driven polishing wheel 7 and the active polishing wheel 6, and the tensioning cylinder 142 is fixedly installed on the tensioning plate 141 through a connecting bracket 1413.
[0061] A compressed air pipe 1412 is respectively provided at both ends of the cylinder body of the tensioning cylinder 142, so as to realize the extension and retraction of the tensioning cylinder 142. The retractable end of the tensioning cylinder 142 is arranged toward the driven polishing wheel 7, and a tensioning frame 143 is provided at the retractable end of the tensioning cylinder 142, and the driven polishing wheel 7 is rotatably mounted on the tensioning frame 143 through the driven polishing rotating shaft 113.
[0062] Specifically, in this embodiment, the tensioning frame 143 includes a transverse extension plate 145 fixedly mounted on the telescopic end of the tensioning cylinder 142, and a longitudinal extension plate 144 is respectively arranged on both sides of the transverse extension plate 145. The longitudinal extension plate 144 extends toward the driven polishing shaft 113, and the spacing between the two longitudinal extension plates 144 is adapted to the transverse length of the driven polishing wheel 7. The driven polishing wheel 7 is clamped between the two longitudinal extension plates 144.
[0063] A clamping notch 146 adapted to the driven polishing shaft 113 is provided on the side of the longitudinal extension plate 144 facing the driven polishing wheel 7. The driven polishing shaft 113 is clamped in the clamping notch 146. The driven polishing wheel 7 is rotatably mounted on the driven polishing shaft 113 through the driven bearing 114. The telescopic direction of the tensioning cylinder 142 coincides with the connecting line between the active polishing shaft 112 and the driven polishing shaft 113. In this way, the tensioning frame 143 can be driven to move by the tensioning cylinder 142, and then the tensioning frame 143 can be used to drive the driven polishing shaft 113 to move, thereby adjusting the spacing between the active polishing wheel 6 and the driven polishing wheel 7, and adjusting the tightness of the polishing sandpaper belt 8. On the one hand, it is ensured that the polishing sandpaper belt 8 is always tensioned during polishing to ensure the polishing quality, and on the other hand, it is convenient to replace the polishing sandpaper belt 8.
[0064] In this embodiment, preferably, an adjustment mechanism 147 is further provided on the longitudinal extension plate 144, and the adjustment mechanism 147 includes an adjustment nut 148 provided on the longitudinal extension plate 144, and an adjustment screw 149 is connected to the inner thread of the adjustment nut 148, and the adjustment screw 149 abuts against the circumferential surface of the driven polishing shaft 113 at one end thereof facing the driven polishing shaft 113. In this way, the relative position of the adjustment screw 149 in the adjustment nut 148 can be adjusted, and the driven polishing shaft 113 can be driven to move by the adjustment screw 149, so as to further adjust the tightness of the polishing emery cloth belt 8, thereby ensuring that the polishing emery cloth belt 8 is always taut during polishing, thereby improving the accuracy of the tightness adjustment.
[0065] Preferably, in this embodiment, the adjusting nut 148 is rotatably arranged on the longitudinal extension plate 144. Specifically, an arc groove (not shown in the figure) is arranged at the position of the longitudinal extension plate 144 corresponding to the adjusting nut 148. The outer periphery of the adjusting nut 148 is cylindrically matched with the arc groove. The adjusting nut 148 is rotatably installed in the arc groove through a bearing. In addition, an arc surface 1410 matching with the circumference of the driven polishing rotating shaft 113 is arranged at one end of the adjusting screw 149 facing the driven polishing rotating shaft 113. The arc surface 1410 can increase the contact area between the adjusting screw 149 and the driven polishing rotating shaft 113, ensure reliable contact between the two, and improve stability. At the same time, the arc surface 1410 is matched with the circumference of the driven polishing rotating shaft 113 to prevent the adjusting screw 149 from rotating, thereby realizing the linear movement of the adjusting screw 149 under the rotation of the adjusting nut 148.
[0066] Of course, in other embodiments, the adjusting nut 148 can also be directly fixed on the longitudinal mounting plate 144. In this case, the end surface of the adjusting screw 149 facing the driven polishing shaft 113 is a plane, and the position of the adjusting screw 149 can be adjusted by rotating it. Figure 2 , 4 As shown in FIGS. 9 and 10 , a vertical plate is provided on each longitudinal side of the base 1, so that the interior of the base 1 forms a water receiving tray 101. A water tank 28 and a control console 27 are also provided on the mobile working platform 2, and the water tank 28 is provided at the lower end of the hydraulic station 132 to improve space utilization. During the actual polishing operation, it is necessary to spray water on the polishing part, so a water supply pump (not shown in the figure) is connected to the water tank 28, and a water supply pipe (not shown in the figure) is connected to the water supply pump. The other end of the water supply pipe extends to the mounting plate 5 and is arranged toward the part to be polished. In this way, real-time water spraying can be achieved during polishing to cool down and reduce dust, which is beneficial to environmental protection and avoids affecting the polishing quality.
[0067] At the same time, the water receiving tray 101 can be used to receive the flowing water. A water pump (not shown in the figure) is also arranged on the water receiving tray 101. The water pump is connected to the water tank 28 through a water pipe, and is used to recycle the water flowing onto the water receiving tray 101 into the water tank 28, so as to realize the recycling of water resources.
[0068] The use process of the polishing equipment of the present invention is:
[0069] First, the conductive tube 16 to be thrown is set on the supporting roller 4 at the upper end of the transverse supporting frame 3, and the end of the conductive tube 16 to be thrown with the connecting flange 17 is arranged toward the driving motor 151, and an appropriate rotating connecting tool 152 is selected to connect the universal coupling 153 and the connecting flange 17, and the rotating connecting tool 152 and the driving motor 151 are connected through the universal coupling 153, so that the driving motor 151 is used to drive the conductive tube 16 to rotate.
[0070] Contract the tensioning cylinder 142, replace the appropriate polishing abrasive cloth belt 8, and then extend the tensioning cylinder 142 so that the polishing abrasive cloth belt 8 is tensioned on the driven polishing wheel 7 and the active polishing wheel 6. At the same time, use the adjusting bolt 149 to adjust the position of the driven polishing shaft 113 and the tension of the polishing abrasive cloth belt 8.
[0071] The lifting hydraulic cylinder 131 is started to drive the active polishing wheel 6 to flip toward the conductive tube 16 to be polished until the polishing sandpaper belt 8 contacts the outer periphery of the conductive tube 16 to be polished, and the polishing motor 11 is started to polish the polishing sandpaper belt 8. At the same time, the motion motor 29 is started to use the active sprocket 30 to drive the driven sprocket 301 to rotate, thereby driving the mobile working platform 2 to move horizontally to achieve the overall polishing operation of the conductive tube 16 to be polished.
[0072] In summary, the polishing equipment of the present invention utilizes the transverse support frame 3 and the support roller 4 to stably support the conductive tube 16 to be polished. The driving mechanism 15 combined with the support roller 4 can drive the conductive tube 16 to be polished to rotate. The polishing assembly can be driven by its moving mechanism to move the polishing piece to the surface of the conductive tube 16 to be polished for polishing. At the same time, the mobile working platform 2 can drive the polishing assembly to move horizontally, and then the polishing piece can be used to complete the polishing operation of the entire conductive tube 16 to be polished. On the one hand, the labor intensity of workers is reduced, and on the other hand, the work quality can be guaranteed and the work efficiency can be improved. At the same time, the conductive tube 16 to be polished is supported as a whole on the transverse support frame 3 and only rotates, and does not need to move horizontally, which can improve the safety and reliability of the operation.
[0073] The above are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
[0074] In the description of the embodiments of the present application, it should be noted that if the terms "upper", "lower", "horizontal", "inner", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the invented product is usually placed when used. It is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0075] In addition, if the term "horizontal" appears, it does not mean that the component must be absolutely horizontal, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", which does not mean that the structure must be completely horizontal, but can be slightly tilted.
Claims
1. A conductive tube outer circle polishing device, characterized in that: It includes a base, on which a movable working platform and a transverse support frame are arranged at intervals along the longitudinal direction, the movable working platform is arranged on the base for transverse sliding, a plurality of supporting rollers are arranged on the transverse support frame at intervals along the transverse direction, the supporting rollers support the conductive tube to be polished, and also includes a driving mechanism, the driving mechanism is used to drive the conductive tube to be polished to rotate, a polishing assembly is arranged on the movable working platform, the polishing assembly includes a polishing piece, and a moving mechanism that drives the polishing piece to move to the conductive tube to be polished.
2. The conductive tube outer circle polishing device according to claim 1, characterized in that: The polishing assembly includes a mounting plate spaced apart above the mobile working platform, the moving mechanism connects the mounting plate and the mobile working platform, an active polishing wheel and a driven polishing wheel are spaced apart longitudinally on the mounting plate, and the polishing piece includes a polishing emery cloth belt wound around the active polishing wheel and the driven polishing wheel.
3. The conductive tube outer circle polishing device according to claim 2, characterized in that: The mobile mechanism includes a vertical mounting frame and a lifting mechanism arranged on the mobile working platform along the longitudinal interval. The upper end of the vertical mounting frame is hingedly connected to the lower end surface of the mounting plate, and the two ends of the lifting mechanism are respectively hingedly connected to the lower end surface of the mounting plate and the mobile working platform.
4. The conductive tube outer circle polishing device according to claim 3, characterized in that: The lifting mechanism is a lifting hydraulic cylinder.
5. The conductive tube outer circle polishing device according to claim 4, characterized in that: A tensioning mechanism is arranged between the active polishing wheel and the driven polishing wheel, and the tensioning mechanism includes a tensioning plate fixed on the mounting plate, a tensioning cylinder is arranged on the tensioning plate, the telescopic end of the tensioning cylinder is arranged toward the driven polishing wheel, and a tensioning frame is arranged at the end, and the driven polishing wheel is rotatably mounted on the tensioning frame through a driven polishing shaft.
6. The conductive tube outer circle polishing device according to claim 5, characterized in that: The tensioning frame includes a longitudinal extension plate, and a clamping notch adapted to the driven polishing shaft is provided on the side of the longitudinal extension plate facing the driven polishing wheel. The driven polishing shaft is clamped in the clamping notch, and the driven polishing wheel is rotatably mounted on the driven polishing shaft.
7. The conductive tube outer circle polishing device according to claim 6, characterized in that: The longitudinal extension plate is also provided with an adjustment mechanism, which includes an adjustment nut arranged on the longitudinal extension plate, an adjustment screw is connected to the internal thread of the adjustment nut, and one end of the adjustment screw facing the driven polishing shaft abuts against the driven polishing shaft.
8. The conductive tube outer circle polishing device according to claim 7, characterized in that: An end of the adjusting screw rod facing the driven polishing shaft is provided with an arc surface matched with the circumferential surface of the driven polishing shaft.
9. The conductive tube outer circle polishing device according to claim 1, characterized in that: The driving mechanism comprises a driving motor, a connecting flange is arranged at one end of the conductive tube to be thrown toward the driving motor, a rotating connecting tool is connected to the connecting flange, and a universal coupling is connected between the rotating connecting tool and the driving motor.
10. The conductive tube outer circle polishing device according to claim 1, characterized in that: Two transverse guide rails are arranged on the base at intervals in the longitudinal direction, and the lower end of the mobile working platform is arranged on the two transverse guide rails in a transverse sliding manner.
11. The conductive tube outer circle polishing device according to claim 10, characterized in that: A longitudinal rotating shaft is rotatably arranged at the lower end of the mobile working platform, and a movable roller is respectively installed at the position of the longitudinal rotating shaft corresponding to the two transverse guide rails, and the movable roller is rollingly supported on the transverse guide rails.
Citation Information
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