Municipal component production process and production equipment

By designing the release agent brushing, undertaking and maintenance mechanism for municipal component production equipment, the problem of uniform application of release agent, vibration while pouring and low bubble removal efficiency in municipal component production is solved, and convenient transfer of municipal component .

CN119305007APending Publication Date: 2025-01-14YAAN CHENGJIAN IND CONSTR CO LTD
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Patent Information

Application Number
CN202411490716.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-01-14

AI Technical Summary

Technical Problem

The existing municipal component production processes and production equipment cannot evenly spray the release agent, and cannot vibrate the concrete while pouring, and the bubble removal efficiency is low, and the municipal component transfer is inconvenient after the demolding.

Method used

A municipal component production equipment is designed, including a mold release agent coating mechanism, a bearing mechanism and a curing mechanism. Through the connecting mechanism, the mold release agent is uniformly applied and concrete vibrating while pouring, and the arc is driven by pulleys and transmission belts. The mold is slightly lifted and lowered, and the insertion plate and insertion rod vibrate the sides and inside, improving the efficiency of bubble removal, and reducing friction through round rods and auxiliary frames for easy transfer.

Benefits of technology

It realizes uniform application of mold release agent in the mold, vibrating the concrete while pouring, improving the bubble removal efficiency and facilitating the direct transfer of municipal concrete components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a municipal component production process and production equipment, and relates to the technical field of municipal component production, and the municipal component production equipment comprises a release agent brushing mechanism, a receiving mechanism, a maintenance mechanism and a conveying mechanism; the release agent brushing mechanism comprises a first mounting frame, a first motor, a rotating rod, a first swinging rod, a second swinging rod, a first cross rod, a vertical rod, a second cross rod, a first electric telescopic rod, a brushing plate, a storage tank and a control valve; the bearing mechanism comprises a first bottom box, a first motor, a first gear, a second gear, a first connecting rod, a first roller, a second electric telescopic rod, a second mounting frame, a transverse plate, a spring, a flat plate, a sliding groove, a second motor, a lead screw, a push plate, a third electric telescopic rod and a mold. According to the municipal component production process and production equipment, the interior of the mold is conveniently coated with a release agent, the side edge of concrete is vibrated through the inserting plate, bubbles on the side edge of the municipal concrete component are reduced, and the municipal concrete component is conveniently transferred.
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Description

Technical Field

[0001] The present invention relates to the technical field of municipal component production, and in particular to a municipal component production process and production equipment. Background Art

[0002] There are many kinds of municipal components, such as inspection wells, rainwater grates, drainage pipes, curbstones, sidewalk slabs and curbstones. When producing municipal components, they are cast by concrete and mass-produced by assembly lines to shorten the construction period.

[0003] The Chinese utility model patent with the authorization announcement number CN214187750U discloses a fully automatic production line for municipal components, including a chain positioning conveying mechanism, a material distributing mechanism, a vibrating conveying mechanism, an angle rotating stacker, an automatic steaming chamber, an angle rotating destacker, a vibrating demoulding mechanism, a mold conveyor belt, a finished product high-position stacker, an elevated conveyor belt, and a mold temporary storage device. The fully automatic production line for municipal components has a reasonable overall assembly line layout and occupies limited space. Through the automated production of municipal components, the number of workers in each production process can be greatly reduced, saving human resources. The assembly line can produce multiple prefabricated components at the same time, and different templates can be configured to produce different prefabricated components, thereby improving production efficiency.

[0004] However, the existing municipal component production process and production equipment still have the following problems:

[0005] 1. Unable to spray the release agent evenly into the mold;

[0006] 2. It needs to be filled into the mold through the placing mechanism first, and then vibrated by the vibrating conveying mechanism. After vibration, it is found that the amount of concrete is not enough, and it needs to be poured again. It is not possible to vibrate while pouring concrete, and it is not convenient to vibrate the side and inside of the concrete in the mold at the same time, and the bubble removal efficiency is low;

[0007] 3. After demoulding, the municipal components enter the finished product high-position palletizer, but the municipal components need to be transferred eventually, which is inconvenient for the staff to directly transfer the municipal components. Therefore, we propose a municipal component production process and production equipment to solve the above problems. Summary of the invention

[0008] The purpose of the present invention is to provide a municipal component production equipment to solve the problem that the existing municipal component production process and production equipment proposed in the above background technology cannot evenly spray the release agent into the mold, and needs to be filled into the mold through a distribution mechanism first, and then vibrated by a vibrating and conveying mechanism. After vibration, it is found that the amount of concrete is insufficient and it needs to be poured again. It is not possible to vibrate while pouring concrete, and it is not convenient to vibrate the sides and inside of the concrete in the mold at the same time. The bubble removal efficiency is low. After demolding, the municipal components enter the finished product high-position stacker, but eventually the municipal components need to be transferred, which is inconvenient for the staff to directly transfer the municipal components.

[0009] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: A municipal component production equipment, including a release agent coating mechanism, a receiving mechanism, a maintenance mechanism and a conveying mechanism:

[0010] The release agent brushing mechanism comprises a first mounting frame, a first motor, a rotating rod, a first swinging rod, a second swinging rod, a first cross rod, a vertical rod, a second cross rod, a first electric telescopic rod, a brush plate, a storage tank and a control valve, wherein the first motor is fixed to the front side of the first mounting frame, the rotating rod is fixed to the output end of the first motor, and the first swinging rod is clamped and installed at the front end of the rotating rod, the second swinging rod is rotatably installed at the bottom end of the first swinging rod, and the first cross rod is rotatably connected to the bottom end of the second swinging rod, the vertical rod is fixed to the right side of the first cross rod, and the second cross rod is arranged below the first cross rod, the first electric telescopic rod is fixed to the lower surfaces of the second cross rod and the first cross rod, and the brush plate is fixed to the output end of the first electric telescopic rod, the storage tank is fixed to the top end of the brush plate, and the control valve is installed at the inner bottom end of the storage tank;

[0011] A receiving mechanism is arranged on the left side of the release agent coating mechanism, and the receiving mechanism comprises a first bottom box, a first motor, a first gear, a second gear, a first connecting rod, a first roller, a second electric telescopic rod, a second mounting frame, a cross plate, a spring, a flat plate, a slide groove, a second motor, a screw rod, a push plate, a third electric telescopic rod and a mold, a first motor is fixed inside the first bottom box, and a first gear is fixed to an output end of the first motor, an outer end of the first gear is meshedly connected with a second gear, and a first connecting rod is fixed inside the second gear, and the front and rear sides of the first connecting rod are fixed A first roller is fixed, a second electric telescopic rod is fixed on the upper surface of the first bottom box, the output end of the second electric telescopic rod is fixed to the bottom end of the second mounting frame, and a cross plate is fixed to the inner side of the second mounting frame, a spring is fixed to the upper surface of the cross plate, and a flat plate is fixed to the top of the spring, a slide groove is provided at both the front and rear ends of the flat plate, a second motor is fixed in the slide groove at the front end of the flat plate, and a screw rod is fixed to the output end of the second motor, a push plate is threadedly connected to the outer end of the screw rod, a third electric telescopic rod is fixed inside the flat plate, and a mold is fixed to the upper surface of the flat plate;

[0012] A maintenance mechanism is arranged on the left side of the receiving mechanism, and the maintenance mechanism comprises a maintenance room, a room door, a third motor, a third motor, a pulley, a transmission belt, an arc rod, a concrete storage box, a concrete delivery pump, a first delivery pipe, a second delivery pipe, a fourth electric telescopic rod, a plug plate and a plug rod. Room doors are installed at both ends of the maintenance room, and a third motor is fixed to the rear side of the maintenance room, and a room door is fixed to the output end of the third motor. A third motor is installed at the rear of the maintenance room, and a pulley is fixed to the output end of the third motor, and a transmission belt is arranged on the outer side of the pulley. An arc rod is fixed to the front side of the pulley, a concrete storage box is arranged at the rear of the curing room, a concrete delivery pump is connected to the front end of the concrete storage box, and a first delivery pipe is fixed to the output end of the concrete delivery pump, a second delivery pipe is fixed to the front end of the first delivery pipe, a fourth electric telescopic rod is fixed to the inner rear wall of the curing room, a plug plate is fixed to the output end of the fourth electric telescopic rod, and a plug rod is fixed to the inner side of the plug plate, a dustproof plate is installed at the top of the curing room, a fan is arranged below the dustproof plate, and heating plates are installed at the front and rear ends of the curing room;

[0013] A conveying mechanism is arranged on the left side of the maintenance mechanism, and the conveying mechanism includes a second base box, a fourth motor, a third gear, a fourth gear, a second connecting rod, a second roller, an auxiliary frame and a round stick. The fourth motor is fixed inside the second base box, and the third gear is fixed to the output end of the fourth motor. The outer end of the third gear is meshingly connected with the fourth gear, and the second connecting rod is fixed inside the fourth gear. Second rollers are fixed to the front and rear sides of the second connecting rod, an auxiliary frame is fixed to the upper surface of the second base box, and a round stick is rotatably installed inside the auxiliary frame.

[0014] Preferably, the first rocking arm is rotatably mounted on the first mounting frame, and the rotating rod, the first rocking arm, the second rocking arm and the first cross bar constitute a linkage mechanism.

[0015] Preferably, the second cross bar is fixedly connected to the vertical bar, and the first cross bar and the second cross bar both form a left-right sliding structure with the first mounting frame.

[0016] Preferably, the push plate forms a sliding structure through a screw rod and a flat plate.

[0017] Preferably, the arc-shaped rods are symmetrically arranged about the center line of the curing chamber.

[0018] Preferably, the front end of the second delivery pipe passes through the top end of the plug plate.

[0019] Preferably, the length of the round stick is greater than the length of the front and rear inner walls of the mold.

[0020] Preferably, the round rods are installed on the auxiliary frame at equal intervals.

[0021] A municipal component production process;

[0022] Step 1: Apply a release agent to the mold inside the receiving mechanism on the release agent coating mechanism;

[0023] Step 2: The receiving organization is transferred to the interior of the curing organization, concrete is poured into the mold, and the concrete frame is cured in the curing organization;

[0024] Step 3: After the municipal concrete component is formed, the receiving mechanism is moved to the side of the conveying mechanism, and the municipal concrete component is transferred to the conveying mechanism.

[0025] Compared with the prior art, the beneficial effects of the present invention are as follows: the municipal component production process and production equipment facilitate uniform application of the release agent inside the mold, and while pouring concrete, the side and inside of the concrete are vibrated by the plug plate and the plug rod, and at the same time, the mold is lifted up and down to improve the efficiency of bubble removal, reduce the bubbles on the side of the municipal concrete component, and facilitate direct transfer of the municipal concrete component;

[0026] 1. The first motor, the rotating rod, the first swing arm and the second swing arm drive the first crossbar, the vertical rod and the second crossbar to move left and right, so that the brush plate moves left and right, and the first electric telescopic rod drives the brush plate to move up and down, and the release agent is evenly applied to the inside of the mold by the left and right movement and lifting and lowering of the brush plate;

[0027] 2. The third motor drives the arc rod to rotate slowly through the pulley and transmission belt, so that the mold rises and falls slightly, vibrating the concrete inside the mold up and down;

[0028] The fourth electric telescopic rod drives the plug plate and the plug rod to rise and fall, and the lifting and lowering of the plug plate and the plug rod vibrates the concrete. The plug plate vibrates the side of the concrete, thereby reducing bubbles on the side of the municipal concrete component and improving the efficiency of bubble removal;

[0029] 3. The receiving mechanism moves to the side of the conveying mechanism, the third electric telescopic rod lifts the municipal concrete component inside the mold, and the second motor drives the screw to rotate, so that the push plate moves to the left and moves the push plate to the round stick to facilitate the transfer of the municipal concrete component;

[0030] The round stick is rotatably installed on the auxiliary frame, which reduces friction when moving the municipal concrete components and facilitates the movement of the municipal concrete components. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a schematic diagram of the first axial side structure of the present invention;

[0032] Figure 2 It is a schematic diagram of the connection structure between the receiving mechanism and the release agent coating mechanism of the present invention;

[0033] Figure 3 It is a schematic diagram of the cutaway structure of the release agent coating mechanism of the present invention;

[0034] Figure 4 For the present invention Figure 3 The enlarged structural diagram at A in the middle;

[0035] Figure 5 For the present invention Figure 3 The enlarged structural diagram at B in the middle;

[0036] Figure 6 It is a schematic diagram of the split structure of the undertaking mechanism of the present invention;

[0037] Figure 7 It is a schematic diagram of the first cross-section structure of the maintenance mechanism of the present invention;

[0038] Figure 8 It is a schematic diagram of the overall structure of the maintenance mechanism of the present invention;

[0039] Fig. 9 This is a schematic diagram of the connection structure between the arc-bearing rod and the pulley of the present invention;

[0040] Fig.10 This is a schematic diagram of the cross-section structure of the plug board of the present invention;

[0041] Fig.11 This is a schematic diagram of the second cross-sectional structure of the curing room of the present invention;

[0042] Fig.12 This is a schematic diagram of the third cutaway structure of the curing room of the present invention;

[0043] Fig.13 It is a schematic diagram of the connection structure between the receiving mechanism and the conveying mechanism of the present invention;

[0044] Fig.14 It is a schematic diagram of the cutaway structure of the conveying mechanism of the present invention.

[0045] In the figure: 1. release agent brushing mechanism; 101. first mounting frame; 102. first motor; 103. rotating rod; 104. first swinging rod; 105. second swinging rod; 106. first cross bar; 107. vertical rod; 108. second cross bar; 109. first electric telescopic rod; 110. brush plate; 111. storage tank; 112. control valve; 2. receiving mechanism; 201. first bottom box; 202. first motor; 203. first gear; 204. second gear; 205. first connecting rod; 206. first roller; 207. second electric telescopic rod; 208. second mounting frame; 209. cross plate; 210. spring; 211. flat plate; 212. slideway; 213. second motor; 214. screw rod; 215. push plate ; 216, third electric telescopic rod; 217, mold; 3, maintenance mechanism; 301, maintenance room; 302, room door; 303, third motor; 304, third motor; 305, pulley; 306, transmission belt; 307, arc rod; 308, concrete storage box; 309, concrete delivery pump; 310, first delivery pipe; 311, second delivery pipe; 312, fourth electric telescopic rod; 313, plug board; 314, plug rod; 315, dustproof plate; 316, fan; 317, heating plate; 4, delivery mechanism; 401, second bottom box; 402, fourth motor; 403, third gear; 404, fourth gear; 405, second connecting rod; 406, second roller; 407, auxiliary frame; 408, round stick. DETAILED DESCRIPTION

[0046] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0047] Example 1: Please refer to Figure 1-Figure 6 , the existing municipal component production equipment is not convenient for evenly applying the release agent in the mold 217. In order to solve this technical problem, this embodiment discloses the following technical content;

[0048] A municipal component production process and production equipment, a release agent brushing mechanism 1 includes a first mounting frame 101, a first motor 102, a rotating rod 103, a first swinging rod 104, a second swinging rod 105, a first cross bar 106, a vertical rod 107, a second cross bar 108, a first electric telescopic rod 109, a brush plate 110, a storage tank 111 and a control valve 112, the front side of the first mounting frame 101 is fixed with the first motor 102, the output end of the first motor 102 is fixed with the rotating rod 103, and the front end of the rotating rod 103 is clamped and installed with the first swinging rod 104, the first A second swing arm 105 is rotatably mounted on the bottom end of the swing arm 104, and a first cross bar 106 is rotatably connected to the bottom end of the second swing arm 105, a vertical bar 107 is fixed to the right side of the first cross bar 106, and a second cross bar 108 is arranged below the first cross bar 106, a first electric telescopic rod 109 is fixed to the lower surfaces of the second cross bar 108 and the first cross bar 106, and a brush plate 110 is fixed to the output end of the first electric telescopic rod 109, a storage tank 111 is fixed to the top end of the brush plate 110, and a control valve 112 is installed at the bottom end of the storage tank 111;

[0049] The receiving mechanism 2 includes a first bottom box 201, a first motor 202, a first gear 203, a second gear 204, a first connecting rod 205, a first roller 206, a second electric telescopic rod 207, a second mounting frame 208, a cross plate 209, a spring 210, a flat plate 211, a slide groove 212, a second motor 213, a screw rod 214, a push plate 215, a third electric telescopic rod 216 and a mold 217. The first bottom box 201 is fixed with the first motor 202 inside, and the output end of the first motor 202 is fixed with the first gear 203, the outer end of the first gear 203 is meshedly connected with the second gear 204, and the second gear 204 is fixed with the first connecting rod 205 inside, and the front and rear sides of the first connecting rod 205 are fixed with the first roller 206. A second electric telescopic rod 207 is fixed on the upper surface of the first bottom box 201, and the output end of the second electric telescopic rod 207 is fixed to the bottom end of the second mounting frame 208, and a horizontal plate 209 is fixed to the inner side of the second mounting frame 208, a spring 210 is fixed to the upper surface of the horizontal plate 209, and a flat plate 211 is fixed to the top of the spring 210, a second motor 213 is fixed in the slide groove 212 at the front end of the flat plate 211, and a screw rod 214 is fixed to the output end of the second motor 213, and a push plate 215 is threadedly connected to the outer end of the screw rod 214, a third electric telescopic rod 216 is fixed inside the flat plate 211, and a mold 217 is fixed to the upper surface of the flat plate 211, and the mold 217 is detachably fixed to the flat plate 211, so that the mold 217 and the flat plate 211 can be separated;

[0050] The first mounting frame 101 is fixed on the ground by screws, and the receiving mechanism 2 is located between the release agent coating mechanism 1 and the curing mechanism 3. The first motor 202 inside the first bottom box 201 is started, and the first motor 202 drives the first gear 203 to rotate, so that the second gear 204 meshing with the first gear 203 rotates, and then the first connecting rod 205 and the first roller 206 rotate. The rotation of the first roller 206 makes the receiving mechanism 2 move to the right, so that the receiving mechanism 2 moves to the front side of the release agent coating mechanism 1;

[0051] The storage tank 111 and the brush plate 110 are located above the mold 217, and the first motor 102 is started. The first motor 102 drives the rotating rod 103 to rotate, the first swing arm 104 and the second swing arm 105 rotate, and the first cross bar 106, the vertical bar 107 and the second cross bar 108 move left and right, so that the brush plate 110 moves left and right. At the same time, the control valve 112 at the bottom of the storage tank 111 is opened, and the mold release agent inside the storage tank 111 enters the inside of the mold 217. The first electric telescopic rod 109 drives the brush plate 110 to rise and fall, and the first motor 102 drives the brush plate 110 to move left and right. The mold release agent is applied to the inner side of the mold 217 through the lifting and left and right movement of the brush plate 110.

[0052] Embodiment 2: The existing municipal component production equipment needs to be filled into the mold 217 through the material distribution mechanism first, and then vibrated by the vibrating conveying mechanism. After vibrating, it is found that the amount of concrete is insufficient and it needs to be poured again. It is not possible to vibrate while pouring concrete, and it is not convenient to vibrate the side and inside of the concrete in the mold 217 at the same time. The bubble removal efficiency is low. In order to solve this technical problem, this embodiment discloses the following technical content, please refer to Figure 1 , Figure 6-Figure 12 ;

[0053] A maintenance mechanism 3 is arranged on the left side of the receiving mechanism 2, and the maintenance mechanism 3 includes a maintenance room 301, a room door 302, a third motor 303, a third motor 304, a pulley 305, a transmission belt 306, an arc rod 307, a concrete storage box 308, a concrete delivery pump 309, a first delivery pipe 310, a second delivery pipe 311, a fourth electric telescopic rod 312, a plug plate 313 and a plug rod 314, and the left and right ends of the maintenance room 301 are both equipped with room doors 302, and the third motor 303 is fixed to the rear side of the maintenance room 301, and the room door 302 is fixed to the output end of the third motor 303, and the third motor 304 is installed at the rear of the maintenance room 301, and the pulley 305 is fixed to the output end of the third motor 304, and the outer side of the pulley 305 is provided with A transmission belt 306 is arranged, an arc rod 307 is fixed to the front side of the pulley 305, a concrete storage box 308 is arranged at the rear of the curing room 301, a concrete pump 309 is connected to the front end of the concrete storage box 308, and a first conveying pipe 310 is fixed to the output end of the concrete pump 309, and a second conveying pipe 311 is fixed to the front end of the first conveying pipe 310, a fourth electric telescopic rod 312 is fixed to the inner rear wall of the curing room 301, a plug board 313 is fixed to the output end of the fourth electric telescopic rod 312, and a plug rod 314 is fixed to the inner side of the plug board 313, a dustproof plate 315 is installed at the top of the curing room 301, a fan 316 is arranged below the dustproof plate 315, and heating plates 317 are installed at the front and rear ends of the curing room 301;

[0054] After applying the release agent, the third motor 303 on the right is turned on, and the third motor 303 drives the chamber door 302 to rotate, opening the right end opening of the curing chamber 301. The first motor 202 drives the first gear 203, the second gear 204, the first connecting rod 205 and the first roller 206 to rotate, so that the receiving mechanism 2 moves to the inside of the curing chamber 301, and the second electric telescopic rod 207 drives the second mounting frame 208 to move backward, so that the mold 217 is located below the second conveying pipe 311 and the plug plate 313, and the mold 217 is located above the arc rod 307, and the concrete is delivered. The delivery pump 309 delivers the concrete in the concrete storage box 308 to the inside of the mold 217 through the first delivery pipe 310 and the second delivery pipe 311, and starts the third motor 304 and the fourth electric telescopic rod 312 at the same time. The third motor 304 drives the arc rod 307 to rotate through the pulley 305 and the transmission belt 306, and the plate 211 and the mold 217 are lifted and lowered, and the concrete in the mold 217 is slightly vibrated up and down. The fourth electric telescopic rod 312 drives the plug plate 313 and the plug rod 314 to lift and lower in the mold 217 to eliminate the bubbles in the concrete in the mold 217.

[0055] The fan 316 is started, and the outside air circulates inside the curing room 301. When the temperature inside the curing room 301 needs to be increased, the power of the heating plate 317 is turned on to increase the air temperature;

[0056] Example 3: In the existing municipal component production equipment, after demoulding, the municipal components enter the finished product high-position palletizer, but the municipal components need to be transferred in the end, which is inconvenient for the staff to directly transfer the municipal components. In order to solve this technical problem, this embodiment discloses the following technical content, please refer to Figure 1 , Fig.13 and Fig.14 ;

[0057] A conveying mechanism 4 is arranged on the left side of the curing mechanism 3, and the conveying mechanism 4 comprises a second bottom box 401, a fourth motor 402, a third gear 403, a fourth gear 404, a second connecting rod 405, a second roller 406, an auxiliary frame 407 and a round stick 408. The fourth motor 402 is fixed inside the second bottom box 401, and the third gear 403 is fixed to the output end of the fourth motor 402, the outer end of the third gear 403 is meshingly connected with the fourth gear 404, and the second connecting rod 405 is fixed inside the fourth gear 404, and the second roller 406 is fixed to the front and rear sides of the second connecting rod 405, and the auxiliary frame 407 is fixed to the upper surface of the second bottom box 401, and the round stick 408 is rotatably installed inside the auxiliary frame 407;

[0058] The third motor 303 on the left is turned on, and the third motor 303 drives the chamber door 302 to rotate, opening the left opening of the curing chamber 301. The first motor 202 drives the first roller 206 to rotate, and moves the receiving mechanism 2 to the right side of the conveying mechanism 4. Under the action of the third electric telescopic rod 216, the municipal concrete component inside the mold 217 is lifted. Then the second motor 213 drives the screw rod 214 to rotate clockwise, so that the push plate 215 moves to the left, and the push plate 215 pushes the municipal concrete component to move to the left. The municipal concrete component is located on the round stick 408. When the municipal concrete component is in the round stick 408, the round stick 408 rotates to quickly move the municipal concrete component to reduce friction, and the municipal concrete component is completely moved to the round stick 408. The municipal concrete component is transferred through the moving mechanism composed of the second bottom box 401, the fourth motor 402, the third gear 403, the fourth gear 404, the second connecting rod 405 and the second roller 406;

[0059] The above completes a series of operations of the municipal component production process and production equipment. The contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field.

[0060] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the instructions and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0061] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A municipal component production equipment, comprising a release agent coating mechanism (1), a receiving mechanism (2), a curing mechanism (3) and a conveying mechanism (4), characterized in that: The release agent brushing mechanism (1) comprises a first mounting frame (101), a first motor (102), a rotating rod (103), a first swinging rod (104), a second swinging rod (105), a first cross rod (106), a vertical rod (107), a second cross rod (108), a first electric telescopic rod (109), a brush plate (110), a storage tank (111) and a control valve (112); the first motor (102) is fixed to the front side of the first mounting frame (101); the rotating rod (103) is fixed to the output end of the first motor (102); the first swinging rod (104) is mounted on the front end of the rotating rod (103); the first swinging rod (104) is fixed to ... 04), a second rocking arm (105) is rotatably mounted on the bottom end thereof, and the bottom end of the second rocking arm (105) is rotatably connected to a first cross bar (106), a vertical rod (107) is fixed to the right side of the first cross bar (106), and a second cross bar (108) is arranged below the first cross bar (106), a first electric telescopic rod (109) is fixed to the lower surfaces of the second cross bar (108) and the first cross bar (106), and a brush plate (110) is fixed to the output end of the first electric telescopic rod (109), a storage tank (111) is fixed to the top end of the brush plate (110), and a control valve (112) is installed at the bottom end of the storage tank (111); A receiving mechanism (2) is arranged on the left side of the release agent brushing mechanism (1), and the receiving mechanism (2) comprises a first bottom box (201), a first motor (202), a first gear (203), a second gear (204), a first connecting rod (205), a first roller (206), a second electric telescopic rod (207), a second mounting frame (208), a transverse plate (209), a spring (210), a flat plate (211), a slide groove (212), a second motor (213), a screw rod (214), a push plate (215), a third electric telescopic rod (216) and a mold (217), wherein the first bottom box (201) is fixed with the first motor (202), and the output end of the first motor (202) is fixed with the first gear (203), the outer end of the first gear (203) is meshingly connected with the second gear (204), and the first connecting rod (205) is fixed inside the second gear (204), and the first connecting rod (2 05) are both fixed with first rollers (206) on the front and rear sides, a second electric telescopic rod (207) is fixed on the upper surface of the first bottom box (201), the output end of the second electric telescopic rod (207) is fixed with the bottom end of a second mounting frame (208), and a transverse plate (209) is fixed on the inner side of the second mounting frame (208), a spring (210) is fixed on the upper surface of the transverse plate (209), and a flat plate (211) is fixed on the top end of the spring (210), The front and rear ends of the flat plate (211) are both provided with a slide groove (212), a second motor (213) is fixed in the slide groove (212) at the front end of the flat plate (211), a screw rod (214) is fixed at the output end of the second motor (213), the outer end of the screw rod (214) is threadedly connected to a push plate (215), a third electric telescopic rod (216) is fixed inside the flat plate (211), and a mold (217) is fixed on the upper surface of the flat plate (211); A maintenance mechanism (3) is arranged on the left side of the receiving mechanism (2), and the maintenance mechanism (3) comprises a maintenance room (301), a room door (302), a third motor (303), a third motor (304), a pulley (305), a transmission belt (306), an arc rod (307), a concrete storage box (308), a concrete delivery pump (309), a first delivery pipe (310), a second delivery pipe (311), a fourth electric telescopic rod (312), The curing chamber (301) is provided with a plug plate (313) and a plug rod (314), the left and right ends of the curing chamber (301) are both provided with a chamber door (302), and a third motor (303) is fixed to the rear side of the curing chamber (301), the output end of the third motor (303) is fixed with the chamber door (302), a third motor (304) is installed at the rear of the curing chamber (301), the output end of the third motor (304) is fixed with a pulley (305), and the outer side of the pulley (305) is provided with a pulley (305). A transmission belt (306) is arranged on the side of the pulley (305), an arc rod (307) is fixed on the front side of the pulley (305), a concrete storage box (308) is arranged behind the curing room (301), a front end of the concrete storage box (308) is connected to a concrete delivery pump (309), and a first delivery pipe (310) is fixed to the output end of the concrete delivery pump (309), and a second delivery pipe (311) is fixed to the front end of the first delivery pipe (310), A fourth electric telescopic rod (312) is fixed to the inner rear wall of the curing room (301); a plug board (313) is fixed to the output end of the fourth electric telescopic rod (312); and a plug rod (314) is fixed to the inner side of the plug board (313); a dustproof plate (315) is installed at the top of the curing room (301); a fan (316) is arranged below the dustproof plate (315); and heating plates (317) are installed at the front and rear ends of the curing room (301); A conveying mechanism (4) is arranged on the left side of the maintenance mechanism (3), and the conveying mechanism (4) comprises a second bottom box (401), a fourth motor (402), a third gear (403), a fourth gear (404), a second connecting rod (405), a second roller (406), an auxiliary frame (407) and a round stick (408); the fourth motor (402) is fixed inside the second bottom box (401), and the third gear (403) is fixed to the output end of the fourth motor (402); the outer end of the third gear (403) is meshingly connected with the fourth gear (404), and the second connecting rod (405) is fixed inside the fourth gear (404); the second roller (406) is fixed to the front and rear sides of the second connecting rod (405); the auxiliary frame (407) is fixed on the upper surface of the second bottom box (401), and the round stick (408) is rotatably installed inside the auxiliary frame (407).

2. A municipal component production equipment according to claim 1, characterized in that: The first rocking arm (104) is rotatably mounted on the first mounting frame (101), and the rotating rod (103), the first rocking arm (104), the second rocking arm (105) and the first crossbar (106) form a linkage mechanism.

3. The municipal component production equipment according to claim 1, characterized in that: The second cross bar (108) is fixedly connected to the vertical bar (107), and the first cross bar (106) and the second cross bar (108) both form a left-right sliding structure with the first mounting frame (101).

4. The municipal component production equipment according to claim 1, characterized in that: The push plate (215) forms a sliding structure with the flat plate (211) via the screw rod (214).

5. The municipal component production equipment according to claim 1, characterized in that: The arc-shaped rods (307) are symmetrically arranged about the center line of the curing chamber (301).

6. The municipal component production equipment according to claim 1, characterized in that: The front end of the second delivery pipe (311) passes through the top end of the plug plate (313).

7. The municipal component production equipment according to claim 1, characterized in that: The length of the round rod (408) is greater than the length of the front and rear inner walls of the mold (217).

8. The municipal component production equipment according to claim 1, characterized in that: The round rods (408) are installed on the auxiliary frame (407) at equal intervals.

9. A production process of the municipal component production equipment according to claim 1, characterized in that: The steps include: Step 1: Apply a release agent to the mold (217) inside the receiving mechanism (2) on the release agent coating mechanism (1); Step 2: The receiving mechanism (2) is transferred to the interior of the curing mechanism (3), concrete is poured into the mold (217), and the concrete frame is cured in the curing mechanism (3); Step 3: After the municipal concrete component is formed, the receiving mechanism (2) is moved to the side of the conveying mechanism (4), and the municipal concrete component is transferred to the conveying mechanism (4).

Citation Information

Patent Citations

  • Full-automatic production line for municipal components

    CN214187750U